IS 13602 : 1992

( Superseding IS 224: 1979,

IS 2841: 1978 and IS 2842 :198
( Reaffirmed 2005 )
iii;

T-tq'T q'V NfilfsE

Indian Standard
PIG IRON SPECIFICATION

UDC 669.162 .275 . 124

BIS 1992

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARO
NEW DELHI 110002

September 1992 Price Group 2

Pig Iron and Cast Iron Sectional Committee, MTD 6

FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the
Pig Iron and Cast Iron Sectional Committee had been approved by the Metallurgical Engineering
Division Council.
While reviewing the following three Indian Standards on Pig Iron, namely:
IS 224: 1977 Foundry pig iron for general purposes (fourth revision )
IS 2841 : 1978 Pig iron for special purposes ( second revision)
IS 2842 : 1980 Basic pig iron for steel making purposes ( second revision)
the committee decided to amalgamate them into one standard. In the preparation of this standard o ozi
necessary assistance has been derived from ISO 9147 : 1987 'Pig iron Definition and classification'
by the International Organization for Standardization.
issued by B
Grade designation of pig iron has been modified on the basis of IS 2084: 1991 'Code for designation of <=7,.
pig iron ( second revision )'. Silicon ( Si ) is represented by a single integer (X) obtained after rounding NO W

off twice the average percentage of silicon content.

Manganese ( Mn ) content is indicated as four time, the average percentage of manganese rounded off
to the nearest integer. Phosphorus (P) content is indicated as hundred times the maximum percentage i_;
of phosphorus.
For the purpose of deciding whether a particular requirement of this standard is complied with the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 'Rules for rounding off numerical values ( revised )'. The number of signi-
ficant places retained in the rounded off value should be the same as that of the specified value in this
standard.
 IS 13502: 1992

Indian Standard
PIG IRON SPECIFICATION
4.2 In case of doubt the correct classification
1 SCOPE of the pig iron into one of the grade indicated in
1.1 This standard covers requirements of pig
Table 2 shall be determined by check analysis.
iron for steel making and for foundry purposes. The conditions for sampling, including the condi-
tions for the number of tests, shall correspond
2 REFERENCES to the conditions usually applied in cases of
Title dispute for deliveries of disputed chemical
IS No. composition.
228: 1959 Methods of chemical analysis 4.3 The purchaser should clearly state the grade
of pig iron and plain carbon designation required both in the enquiry and in
low alloy steels ( revised ) the order. Supply of material of composition
397 Method for statistical quality within limits narrower than those covered in
control during production: Table 2 may be mutually agreed between the
(Part 1) : 1972 Control charts for variables purchaser and the manufacturer.
(first revision ) 5 SUPPLY OF MATERIAL
(Part 2) : 1985 Control charts for attributes 5.1 General requirements relating to the supply
and count of defects ( second of material shall be as laid down in IS 1387 :
revision ) 1967.
1387 : 1967 General requirements for the
supply of metallurgical materi- 6 SIZE AND MASS
als (first revision ) 6.1 The mass of pig shall be either 45 kg having
2084 : 1991 Code for designation of pig two notches or 22.5 kg having one notch subject
iron ( second revision ) to mutual agreement between the purchaser and
the manufacturer. The depth of the notches
3 DEFINITIONS shall be such as to make the pig easily break-
3.1 Pig Iron able. Any size smaller than that mentioned
above shall be acceptable.
An iron-carbon alloy with more than 2 percent
carbon and with contents of other elements 6.1.1 The dimensions of the two sizes of pigs as
equal to or less than the limits given in Table 1. given in 6.1 and the particulars of the notches
It is intended for further processing in the are shown in Fig. 1 and Fig. 2.
molten condition into steel or cast-iron. Pig iron 7 SAMPLING AND CRITERIA FOR
is delivered either in the molten state or in the CONFORMITY
solid state in primary forms such as pigs or
similar solid pieces and granulates. 7.1 The methods for chemical analysis are
described in Annex A.
Table 1 Limits of Alloy Elements for Pig Iron
7.2 A lot ( see Table 3 ) shall be declared as
Limit* ( Percent )
conforming to the requirements of the speci-
Element fications ( see Table 2 ) if the test results of the
Manganese < 30'0 analysis ( see 4.1 ) are found satisfactory.
Silicon < 8'0
< 3'0 8 MARKING
Phosphorus
Chromium < 10'0 8.1 The material shall be legibly marked with
Other alloying elements ( Total ) < 10'0 the following:
*Iron with higher contents than specified above are a) Cast number/grade of the material, and
ferro alloys and not ipig iron. b) Manufacturer's name or trade-mark.
8.2 The material may be colour coded as agreed
4 GRADES to between the purchaser and the manufacturer..
4.1 Gradewise classification of pig iron indica- 8.3 The material may also be marked with the
ted in Table 2 is based on the chemical Standard Mark, which a licence for the use of
composition. When analysed in accordance with the standard mark may be granted to manufac-
IS 228 : 1959 pig iron shall meet the require- turers or processors, may be obtained from the
ments for the grade(s) as given in Table 2. Bureau of Indian Standards.

1
IS 13502: 1992
Table 2 Gradewise Classification and Designation of Pig Iron According to
Chemical Composition
(Clauses 4.1 and 4.2 )

Designation Chemical Composition, Percent

No. Pig Iron
for Silicon Manganese Phosphorus Sulphur
Max

< 0'5 < 04 0'06

1.1 Steel PG Si x Mn 1 P 40
making PG Si x Mn 3 P 40 0'5 to 1'0
1.2
PG Si x Mn 5 P 40 10 to 1 - 5
1.3
<I: 0'1 < 0'08 0'02
2.1 Foundry PG Si x Mn P 8 See
purpose PG Si x Mn 1 P 8 Note 1 0'1 to 0'5
2.2 Below -------
0"5 to 1'0 < 0'08 0'06
3.1
PG Si x Mn 3 P 8
PG Si x Mn 3 P 12 0 og-o . 12
3.2
PG Si x Mn 3 P 20 12-0'20
3.3
PG Si x Mn 3 P 40 0'20- 0'40
3.4
PG Si x Mn 3 P 100 0'40-1'00
3.5
PG Si x Mn 3 P 130 1'00-1'30
3.6

PG Si x Mn 5 P 8 1'0 to l'S < 0'08

3.7
PG Si x Mn 5 P 12 0'08-0'12
3.8
PG Si x Mn 5 P 20 0. 12-0'20
3.9
PG Si x Mn 5 P 40 0'20-0 40
3.10
PG Si x Mn 5 P 100 0'40-1'00
3.11
PG Si x Mn 5 P 130 1'00-1'30
3.12

4.0 PGAny other purpose*

*Pig iron with limits given in Table 1.

NOTES
specify
When ordering, the integer given below shall be substituted for the symbol 'X' in the designation to
1
silicon range:

Steel Marking Pig Iron Foundry Pig Iron

Integer

1 NG 0'75

> 0'75 but < 1'25 > 0'75 but < 1'25
2
1'25 but G 1'75 > 1'25 but < 1'75
3 >

> 1'75 but < 2 - 25

4
> 2'25 but < 2'75
5
> 2'75 but < 3'25
6
> 3'25 but < 3'75
7

> 3'75 but G 4'25

8

2 Other elements such as Cr, Mo, Ni, Ti, V, etc., may be present in traces ( total not exceeding 10% ). Tit:
content of these elements shall not be used in the classification of pig iron.

2
 IS 13502: 1992

All dimensions in millimetres.

CO
Fzo. I 45 kg hownx Two NOTCHES

Is

600
116 1

/-4- 208 - -

47

All dimensions in millimetres.

FIG. 2 22.5 kg PIG WITH ONE NOTCH

IS 13502: 1992

ANNEX A
( Clause 7.1 )
SAMPLING FOR CHEMICAL ANALYSIS OF PIG IRON FOR STEEL MAKING AND
FOUNDRY PURPOSES

A-0 GENERAL Table 3 Scale of Sampling

A-0.1 The reliability of conclusions reached by

following any sampling plan is largely dependent Mass of the Lot No. of Pigs to be
on the homogeneity of the material sampled. ( In tonnes Selected
for reducing the quality fluctuations of pig iron 4
to a minimum, it is necessary to adopt a stable Up to 25
control of production. In this connection 26 to 50 5
guidance may be obtained from IS 397 7
( Part 1 ) : 1972 and IS 397 ( Part 2 ) : 1975. 51 to 100
101 to 150 10
A-0.2 For the grading of pig iron, it is recom- 151 to 300 15
mended that representative samples be taken
from the molten metal as described in A-1. 301 to 500 20
However, if the purchaser so desires, he may 501 and above 25
ascertain the correct gradings of the material
by the procedure recommended in A-2.
A-1 SAMPLING MOLTEN METAL DURING A-2.3 From each of the pigs chosen according
PRODUCTION to A-2.2, drillings shall be obtained in the
following manner.
A.l.1 Sampling of molten metal be done laddle-
wise either while collecting during tapping or The entire surface of the pigs shall be thoroughly
while pouring it at the pig casting machine, cleaned with a strong wire-brush prior to
depending upon the convenience of the manu- drilling to prevent any extraneous matter
facturer. In either case, spoon samples shall be getting mixed up with the drillings. Two holes
taken from the flow, one in the beginning, the shall be drilled in each pig with a suitable drill
other in the middle and the third in the end
and poured into suitable moulds ( consisting of to a depth of 6 mm without the use of any
test ingot mould and bar or finger sample cutting fluid and the drillings discarded. The
drill shall then be replaced in the holes and the
mould ). pigs drilled until the drill almost penetrates to
A-1.2 The surface of the test ingots shall be a depth of 6 mm from the other side. These
thoroughly cleaned and the ingots shall be drillings shall be collected, and approximately
drilled from a point on the control longitudinal the same mass of drillings shall be taken from
line of the upper surface to within 6 nun of the each pig and mixed togther. The mixed
bottom. The drillings so obtained from different drillings, shall then be crushed gently in an iron
test ingots ( each representing a ladle ) shall be mortar until the whole quantity passes through
mixed and crushed if necessary, to pass through 500 micron 1S Sieve. After thorough mixing,
500-micron IS Sieve. the bulk of the crushed drillings may be reduced
in qauntity by coning and quartering method
A.1.3 The average sample obtained as in A-1.2 till a suitable mass of sample is obtained for
shall be analysed and the grade of pig iron cast
from any ladle shall be determined on the basis analysis.
of the average test result obtained for that
ladle. A-2.3.1 Should any pig be found too hard for
drilling, the sample may be prepared by
A-2 SAMPLING OF PIGS annealing before drilling as specified in A-2.3 or
by breaking small portions from the pig and
A.2.1 Lot crushing.
In any consignment, all the pigs of the same
grade from the same manufacturer shall be A-2.3.2 The sample for analysis shall then be
grouped together to constitute a lot of not more divided into three equal parts in the presence of
than 1 000 tonnes. the supplier and the purchaser or their repre-
A-2.2 The number of pigs to be selected from sentatives, if they so desire. One of these three
a lot shall depend on the size of the lot as given
parts shall be marked for the purchaser, another
in Table 3. The sample shall be selected at for the supplier an the third as referee sample -
random from different locations throughout the to be used in case of any dispute between the
bulk. purchaser and the manufacturer.

4
 oCd

2p
ow

Standard Mark the Bureau of Indian

The use of the Standard Mark is governed by the provisions ofThe Standard Mark on
Standards Act, 1986 and the Rules and Regulations made thereunder. that they have been
products covered by an Indian Standard conveys the assurance
produced to comply with the requirements of that standard under a well defined system of
inspection, testing and quality control which is devised and supervised by BISby
and operated
BIS for con-
by the producer. Standard marked products are also continuously checked licence
formity to that standard as a further safeguard. Details of conditions under which a may be
be granted to manufacturers or producers
for the use of the Standard Mark may
obtained from the Bureau of Indian Standards.
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promo e
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any
form without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director ( Publications ), BIS.
Revision of Indian Standards
Indian Standards are reviewed periodically and revised, when necessary and amendments, if any, are
issued from time to time. Users of Indian Standards should ascertain that they are in possession of the
latest amendments or edition. Comments on this Indian Standard may be sent to BIS giving the
following reference:

Doc No. MTD 6 ( 3454 )

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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