G520d U2

USER MANUAL
ATEQ G520
Version 1.03
(Photo non contractual)
Reference: UM-19700D-U
REVISIONS OF THE ATEQ G520 USER MANUAL
Date
Edition/Revision Reference Chapters updated
week/year
First edition UM-19700A-U 28/2002 -

Evolution of the program from version
Second edition UM-19700B-U 04/2004
1.01 to 1.02 (temperature correction).
Replace LEAK TEST text by FLOW
Third edition UM-19700C-U 06/2005 TEST text on all displays, chapter 3. Add
test output on chapter 1.
Up dating the measurements
characteristics in the preamble. Program
evolution to the 1.03 version. Differential
Fourth edition UM-19700D-U 24/2005 sensor coefficient adjustable in the line
production. Functioning identical to the
1.02 version. Add cut and external dump
valves options in the chapter 5.
0224/CE-19700A-U
DECLARATION OF CONFORMITY 00
We the undersigned, ATEQ, manufacturers of the ATEQ G520 REF : 197.00 declare that it
complies with the requirements of :
- LOW VOLTAGE Directive 93/68/CEE regarding :
standard EN 61 010-1 Safety requirements for electrical equipment for

measurement, control and laboratory use ,
- Directive CEM 89/336/CEE partially modified by Directive CEM 92/31/CEE regarding :
standard EN 50 081-2 Industrial environment emission generic standard ,

standard EN 50 082-2 Industrial environment immunity generic standard ,
standard EN 61 000-4-2 Test for immunity to electrostatic discharges ,
standard EN 61 000-4-3 Test for immunity to electromagnetic fields radiated at
radio frequencies ,
standard EN 61000-4-4 Test for immunity to bursts of rapid electrical
transients,
standard EN 61000-4-6 Immunity to conducted disturbances induced by
radiofrequency fields ,
standard EN 61000-4-11 Test for immunity relating to voltage dips, interruptions
and variations in voltage .
This enables ATEQ to guarantee that this instrument may be used in complete safety under
the following environmental conditions :
indoor use,
altitude up to 3000 metres,
ambient operating temperature from 5C to 45 C,
100 % maximum relative humidity without condensation,
fluctuation in the supply network voltage not exceeding 15 % of nominal voltage
temporary overvoltages in accordance with INSTALLATION CATEGORY II as in
standard CEI 664,
degree of pollution 2 as in CEI 664 (only non-conductive pollution. However a
temporary conductivity caused by condensation may occasionally be expected ).
The ATEQ G520 REF 197.00 is equipped with a protective earth terminal located at the rear
of the instrument, connected to the interior in accordance with safety standards. This
terminal is intended for connection to an external earthing system.
The symbol for this terminal is :
Chairman and Managing Director.

Mr. Jacques MOUCHET
Tl. : +33 (0) 1 30 80 10 20 - Fax : +33 (0) 1 30 54 11 00

15, rue des Dames - 78340 LES CLAYES SOUS BOIS France
www.ateq.com
Recommendations for leak testing
instruments
Precautions for the test environment
Keep the test area as clean as possible.
Precautions for the operators

ATEQ recommends that the operators using the instruments should have a
suitable qualification and training with respect to the work bench requirements.
General precautions
Read the user manual before using the instrument,
all electrical connections to the instrument must be equipped with a safety

system (fuse, circuit breaker) appropriate to its needs and complying with the
standards,
to avoid electromagnetic interference, the cable connections to the instrument

should be less than two meters in length,
it is essential that the electrical main is earthed,
disconnect the electrical connections to the equipment before maintenance,
cut the air supply for any kinds of operation on the pneumatic assembly,
do not open the instrument when it is powered up,
avoid water spillage near of the instrument,
ATEQ is at your disposal for any further information concerning the use of the
instrument under maximum safety conditions.
We would like to bring to your attention that ATEQ will not be held responsible
for any accident connected to the improper use of the instrument, to the work
bench or to the lack of compliance with safety rules.
ATEQ Company is free from any responsibility for any adjustment of its
instrument which would not have been done by its own technicians.
0039/Ret-U
ATEQ, THE ASSURANCE OF A COMPETENT AFTER SALES
SERVICE
THE ATEQ AFTER SALES SERVICE IS :
a team of qualified technicians,
a permanent telephone assistance,
agencies close to you for faster reaction,
a stock of spare parts available immediately,
a car fleet for rapid intervention,
a commitment to quality ...
THE OVERHAUL
ATEQ carries out the overhaul of your instruments at interesting prices.
The overhaul corresponds to the maintenance of the instrument (checking, cleaning, replacing of used
parts) as part of preventive maintenance.
Preventive maintenance is the best way to guarantee reliability and efficiency. It allows the
maintenance of a group of instruments in good operational order and prevent eventual break-downs.
MAINTENANCE KITS
The ATEQ After Sales Service proposes, two kits destined for the preventive maintenance of the
pneumatic circuits of instruments.
CALIBRATION
This may be carried out on site or in our offices.
ATEQ is attached to the COFRAC and delivers a certificate following a calibration.
TRAINING COURSES
In the framework of partnership with our customers, ATEQ offers two types of training in order to
optimise the usage and knowledge of our instruments. They are aimed at different levels of technician:
method / control training,
maintenance / upkeep training.
A TARGETED TECHNICAL DOCUMENTATION
A number of technical documents are at your disposal to allow you to intervene rapidly in the event
minor breakdowns:
problem sheets describing and offering solutions to the main pneumatic and electronic
problems,
several maintenance manuals.
A QUALITY GUARANTEE
The instruments are guaranteed for parts and labour in our offices:
2 years for leak detection equipment,
1 year for electrical tests to norms instruments,
1 year for the accessories.
Our After Sales Service is capable of rapidly answering all your needs and queries.
ATEQ recommends
to made realise by its departments
a revision and a calibration of the instruments
every year
SAV-Ub/0243
PREFACE
Dear Customer,
You have just purchased an ATEQ instrument, we thank you for the trust you have
placed on our brand. This instrument has been designed to ensure a long and
unparalleled life expectancy, and we are convinced that it will give you complete
satisfaction during many long years of operation.
In order to maximise the life expectancy and reliability of your ATEQ instrument, we
recommend that you install this instrument on a secured workbench and advise you to
consult this manual in order to familiarise yourself with the functions and capabilities of
the instrument.
Our ATEQ After Sales Service centre can give you recommendations based on your
specific operation requirements.
ATEQ
0508/PREFc-U
Table of contents
TABLE OF CONTENTS
Preamble DEFINITION AND PRINCIPLES OF THE G520

1. DEFINITION .........................................................................................................................................5
2. CHARACTERISTICS MEASUREMENT..............................................................................................6
2.1. Flow measurement.......................................................................................................................6
2.2. Pressure measurement................................................................................................................6
2.3. Mechanical pressure regulation ...................................................................................................6
3. OPERATIONAL CHARACTERISTICS................................................................................................7
4. PRESENTATION OF THE SYMBOLS ................................................................................................8
Chapter 1 INSTALLATION OF THE INSTRUMENT

1. APPEARANCE OF THE ATEQ G520 ...............................................................................................11
1.1. Layout of connectors on the G520 rear panel............................................................................12
1.2. Connector details .......................................................................................................................12
1.2.1. Electrical connectors ...................................................................................................................... 12
1.2.2. Pneumatic connectors .................................................................................................................... 17
1.2.3. Pneumatic test output ..................................................................................................................... 17
Chapter 2 USER INTERFACES

1. ATEQ G520 FRONT PANEL APPEARANCE...................................................................................19
2. APPEARANCE OF THE KEYBOARD ..............................................................................................20
2.1. Navigation keys ..........................................................................................................................20
2.2. Cycle keys ..................................................................................................................................20
3. LOCKABLE SWITCH ........................................................................................................................21
4. INFRA-RED INTERFACE ..................................................................................................................21
5. 4 LINE LCD DISPLAY .......................................................................................................................21
6. FUNCTIONS OF THE INDICATOR LIGHTS.....................................................................................22
Chapter 3 INSTALLATION AND SETTINGS

1. POWERING UP THE ATEQ G520 ....................................................................................................23
2. CREATION OF A TEST PROGRAM.................................................................................................23
2.1. Choice of the program number ..................................................................................................24
2.2. Test type selection .....................................................................................................................24
2.2.1. Flow test ......................................................................................................................................... 24
2.2.2. Operator mode test......................................................................................................................... 24
2.3. Parameter settings .....................................................................................................................25
2.3.1. Coupling time.................................................................................................................................. 26
2.3.2. Fill time ........................................................................................................................................... 26
2.3.3. Stabilization time ............................................................................................................................ 27
2.3.4. Test time......................................................................................................................................... 27
2.3.5. Pressure units................................................................................................................................. 27
2.3.6. Set pressure ................................................................................................................................... 28
2.3.7. Maximum fill.................................................................................................................................... 28
2.3.8. Minimum fill..................................................................................................................................... 28
2.3.9. Test pressure adjustment ............................................................................................................... 28
2.3.10. Reject unit..................................................................................................................................... 28
2.3.11. Volume ......................................................................................................................................... 29
2.3.12. Test reject..................................................................................................................................... 29
2.3.13. Functions ...................................................................................................................................... 29
3. DUPLICATION OF A TEST PROGRAM ...........................................................................................30
4. DELETING A PROGRAM OR A PROGRAM NAME ........................................................................31
5. CHOICE OF THE PROGRAM TO BE RUN ......................................................................................32
6. STARTING A MEASUREMENT CYCLE...........................................................................................32
7. STOPPING A CYCLE ........................................................................................................................32
UM-19700D-U User manual ATEQ G520 Page 1/88

Table of contents
Chapter 4 FUNCTIONS OF THE INSTRUMENT

1. MENU STRUCTURE..........................................................................................................................33
1.1. Main menu..................................................................................................................................33
1.2. "FUNCTIONS" menu when activated.........................................................................................37
2. CONFIGURATION MENU .................................................................................................................39
2.1. Extended menus ........................................................................................................................39
2.1.1. Activation of the additional functions .............................................................................................. 39
2.1.2. Setting the additional functions....................................................................................................... 40
2.1.3. List of additional functions .............................................................................................................. 40
2.2. Automatic save...........................................................................................................................52
2.3. Piezo auto zero ..........................................................................................................................52
2.4. Bar Graph...................................................................................................................................53
2.5. Hour............................................................................................................................................53
2.6. RS232 ........................................................................................................................................53
2.6.1. C540/580 ........................................................................................................................................ 53
2.6.2. Printer ............................................................................................................................................. 53
2.6.3. Modbus........................................................................................................................................... 57
2.7. RS485 ........................................................................................................................................58
2.7.1. C540/580 ........................................................................................................................................ 58
2.7.2. Modbus........................................................................................................................................... 58
2.8. Security ......................................................................................................................................58
2.9. Lighting the screen.....................................................................................................................58
2.10. External dump option ...............................................................................................................59
2.11. Shut off (option)........................................................................................................................60
2.12. Negative flow alarm..................................................................................................................61
2.13. I/O configuration.......................................................................................................................61
3. SPECIAL CYCLES MENU.................................................................................................................62
3.1. Special cycles available .............................................................................................................62
3.2. Volume calculation .....................................................................................................................63
3.3. Infinite fill ....................................................................................................................................64
3.4. Piezo auto zero ..........................................................................................................................65
3.5. Print ............................................................................................................................................66
3.6. Atmospherics conditions ............................................................................................................66
4. SERVICE MENU ................................................................................................................................67
4.1. Parameters service ....................................................................................................................67
4.2. Servicing of the sensors.............................................................................................................68
5. RESULTS MENU ...............................................................................................................................69
6. LANGUAGE MENU ...........................................................................................................................69
7. STAND BY MENU .............................................................................................................................69
7.1. Standby using the menu ............................................................................................................70
Chapter 5 ACCESSORIES
1. ACCESSORIES SUPPLIED WITH THE INSTRUMENT...................................................................71
1.1. Power supply..............................................................................................................................71
2. OPTIONAL ACCESSORIES..............................................................................................................72
2.1. Calibrated leak ...........................................................................................................................72
2.2. Needle valve and Leak/Flow Calibrator (CDF) ..........................................................................73
2.2.1. Needle valve................................................................................................................................... 73
2.2.2. CDF (Leak/flow Calibrator) ............................................................................................................. 73
2.3. Automatic connectors with expandable joints ............................................................................74
2.3.1. Operation........................................................................................................................................ 74
2.3.2. Standard dimensions ...................................................................................................................... 74
2.4. Filtration kit .................................................................................................................................74
2.5. Simple remote control ................................................................................................................75
2.5.1. Casing reset/start ........................................................................................................................... 75
2.5.2. S5 four-function remote control ...................................................................................................... 75
2.6. External shut off valve option .....................................................................................................76
2.7. External dump valve and shut off function .................................................................................76

Table of contents
Chapter 6 ERROR MESSAGES

ERROR MESSAGES .................................................................................................... 77
Chapter 7 OPERATIONAL PROBLEMS

1. PHENOMENON NOTED....................................................................................................................79
1.1. Condition of the machine's seals ...............................................................................................79
1.2. Damaged instrument seals ........................................................................................................79
1.3. Bumper pad................................................................................................................................79
1.4. Pneumatic air supply too low .....................................................................................................79
1.5. Pneumatic Link...........................................................................................................................79
1.6. Environment ...............................................................................................................................80
1.7. Calibration ..................................................................................................................................80
1.8. Concerns about reliability of the instruments circuits ................................................................80
Appendices ATEQ G520

1. TECHNICAL CHARACTERISTICS OF THE G520 ...........................................................................81
2. MECHANICAL DEFINITION DRAWINGS OF G520.........................................................................82
3. CONVERSION TABLE ......................................................................................................................83
4. PARAMETERS STORED ..................................................................................................................84
5. VALVES CODES USED IN YOUR APPLICATION ..........................................................................85
6. USER NOTES ....................................................................................................................................86
Index 87

Table of contents

Preamble Definition and principles of the ATEQ G520
Preamble
DEFINITION AND PRINCIPLES OF THE G520
1. DEFINITION
The ATEQ G520 is the latest air/air leak detector operating on a continuous basis
(automatic test start).
The instrument has been designed to test low pressure components and assemblies
(less than 500 mbar) and more particularly gas applications in compliance with
European standards, but it can also work with high pressure.
The use of continuous testing may allow the localisation and repair of leaks.
The instrument may also operate in "controlled" mode, a mode which is advantageous
for certain applications, with pre-fill or rapid fill or on automatic workbenches.
Absolute pressure
sensor
Calibrated flow tube

Regulator P
Compressed Temperature
air supply sensor
Test
part
Flow Test volume

lower than four
reserve
Internal
times the
volume of the
internal reserve
Differential
transducer
The ATEQ G520 includes:

a pneumatic assembly allowing:
the pressurisation of the test part and the reserve through the use of a
regulator,
the measurement of the leak flow image with a differential transducer
placed on the end of a calibrated flow tube,
the monitoring of the test pressure with a piezo sensor acting as a
pressure controller,
the temperature measurement of the calibrated flow tube to correct the
measured flow,
a programmable electronic board allowing:
the saving of all the cycle adjustments,
the calculation, display and transmission of the test results.

2. CHARACTERISTICS MEASUREMENT
2.1. FLOW MEASUREMENT
Maximum
RANGE ACCURACY
RESOLUTION
100 cm3.atm/h +/- (3,5% of the flow + 0,5 ml/h) 0,1 cm3.atm/h
1000 cm3.atm/h +/- (3,5% of the flow + 5 ml/h) 1 cm3.atm/h
2.2. PRESSURE MEASUREMENT
Comon characteristics for all the 5th series instruments.

Maximum
RANGE ACCURACY
RESOLUTION
F. S. = 7,5 kPa*
+/- (1,5% of the pressure + 0,2 hPa) 0,1 % F. S.
(F. S. = 75 mbar*)
F. S. < 30 kPa
+/- (1,5% of the pressure + 1 hPa) 0,1 % F. S.
(F. S. < 0,3 bar)
30 F. S. 100 kPa
+/- (1,5% of the pressure + 3 hPa) 0,1 % F. S.
(0,3 F. S. 1 bar)
100 F. S. 1000 kPa
+/- (1,5% of the pressure + 7.5 hPa) 0,1 % F. S.
(1 < F. S. 10 bar)
* Specific (relative)
G 5th series pressure range

5 50 kPa 50 400 kPa
2.3. MECHANICAL PRESSURE REGULATION
5 kPa to 50 kPa / 50 kPa to 400 kPa

3. OPERATIONAL CHARACTERISTICS
The ATEQ G520 carries out a pressure measurement on the ends of calibrated flow
tubes connecting the test part and the internal instrument reference part (reserve) which
have been previously equalised at the same pressure.
The measurement is displayed in ml/minute or in ml/hour returned to atmospheric
pressure.
The flow measurement is dependant on a certain number of parameters: test pressure,
the volume of the part to be tested, the volume of the reference. Additionally, it is
necessary to optimise a number of adjustments (timings). We have strived towards the
production of a user friendly instrument, that is why a few adjustments are not
accessible to the operator. These are set in the factory depending on a customers
required specifications.
It's also possible to work in standard conditions mode.

4. PRESENTATION OF THE SYMBOLS
Symbol Name Function
Adjust leak Pneumatic connector for the plugging of a calibrated leak

connector (ruby kind) or an adjustable leak.
Pressure Pneumatic connector for the plugging of a manometer for an

connector external checking of the pressure.
Pressure
of the air supply from the 6 bar network.
supply
Pneumatic connector (according to option) for the plugging

Test circuit
of a supplementary pneumatic supply, used in case of test
supply
pressure greater than 8 bar.
Ground
Connector for the electric plugging to the ground.
connector
Automatic Pneumatic connector for the driving of an external logic or

connector pneumatic components (pneumatic sealing connector).
Connector Connector for pneumatic output.
Connector Connector for pneumatic input.
Read and respect the instructions of the user manual,

! Warning!
before plugging and using the instrument.
Remote
Connector for a remote control.
control
Printer Connector for printer plugging.

Symbol Name Function
Bar code
Connector for bar code reader plugging.
reader
Output Dry contact output.
Input Dry contact input.
Infrared link, at this place there's the receiver and

Infrared link
transmitter of the infrared link.
Analogue
Analogue output.
output
Analogue
Analogue input for the temperature sensor.
input


Chapter 1 Installation of the Instrument
Chapter 1
INSTALLATION OF THE INSTRUMENT
1. APPEARANCE OF THE ATEQ G520
www.ateq.com N. G520
T R
The ATEQ G520 is supplied in a moulded, painted sheet metal case and rests on
rubber feet. The upper cover is attached to the main body by two screws.
The size of the casing has been reduced to facilitate the insertion of the instrument in
the working environment.
A 24 V DC power supply unit is supplied with the instrument.

1.1. LAYOUT OF CONNECTORS ON THE G520 REAR PANEL
NET
CE 01 02 03 04 05 06 T1 T2 T3 T4 S1S2 S3 S4 I (Output) :
24 V === 24 V === 100 mA
I1 I2 I3 I4 I5 I6 I1 01 02 03 04 05 I (Output) :
J2
24 V ===
2A
J4
G520 REF. 197.00 24 V=== 24 V === OUTPUT 200 mA
SERVICE
PIN
ECHAP./ J5
EXHAUST.
VID./
TEST VAC. RS485
ENTREE/IN
J6
SORTIE TEST / RS485

SORTIE/OUT
TEST OUT
! J7
RS232/485
B J8
MADE BY ATEQ A
www.ateq.com
1.2. CONNECTOR DETAILS
1.2.1. Electrical connectors
The ATEQ G520 operates on a voltage of 24V DC either:

9 Using the external power supply supplied with the instrument,
9 Or via the networking cable when the instrument is a slave.

1.2.1. 1) J1 Connector (Output codes / analogue outputs /

temperature sensors)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
COMMON (Outputs 1,2,3)

PIN 2 Output n1
PIN 3 Output n2 OUTPUT CODES
PIN 4 Output n3
PIN 5 COMMON (Outputs 4,5,6) 24V DC 100mA Max
PIN 6 Output n4 Outputs
PIN 7 Output n5
PIN 8 Output n6
PIN 9 12V Sensor power supply
PIN 10 0V Sensor power supply TEMPERATURE
PIN 11 Sensor n1 Input SENSORS
PIN 12 Sensor n2 Input
PIN 13 Analogue output n1
PIN 14 COMMON (Analogue output 1) ANALOGUE
PIN 15 Analogue output n2 OUTPUTS
PIN 16 COMMON (Analogue output 2)
The analogue outputs are the rough signals: 4 20 mA or 0 10 V depending on the
chosen option.
Charge / Load
1
24 V DC 0,1 A max
2
3
4
5 Obligatory
6 diode for an
inductive load.
7
8

1.2.1. 2) J3 Connector (I/O Inputs/Outputs)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PIN 1 RESET (input 1)

PIN 2 Common (+ 24 V)
PIN 3 START Input (input 2)
PIN 4 Common (+ 24 V) INPUTS
PIN 5 Input 3 (program selection) (Activation by
PIN 6 Input 4 (program selection) 24 V DC)
PIN 7 Input 5 (program selection)
PIN 8 Input 6 (program selection)
PIN 9 Input 7 (program entry)
PIN 10 Floating common outputs
PIN 11 Part OK output
OUPTUTS
PIN 12 Part BAD output
DRY CONTACTS
PIN 13 Large leak output
60V AC / DC Max
PIN 14 Alarm output
200mA Max
PIN 15 End of cycle alarm
PIN 16 0V
1.2.1. 3) Activating a program from the J3 connector inputs

To activate a program from the J3 connector inputs, pins 5 to 8 must be selected (one
or more at a time). Binary weight n + 1.
Pin combinations for program selection
Program Pin 5 Pin 6 Pin 7 Pin 8

number (Input 3) (Input 4) (Input 5) (Input 6)
1 0 0 0 0
2 1 0 0 0
3 0 1 0 0
4 1 1 0 0
5 0 0 1 0
6 1 0 1 0
7 0 1 1 0
8 1 1 1 0
9 0 0 0 1
10 1 0 0 1
11 0 1 0 1
12 1 1 0 1
13 0 0 1 1
14 1 0 1 1
15 0 1 1 1
16 1 1 1 1

1.2.1. 4) J3 Connector (I/O Inputs/Outputs)programmable input

Input 7 can be parameterised in the CONFIGURATION/ INPUT OUPUT menu.
9 Program selection
9 Auto zero reset request,
9 Infinite fill request.
Some possibilities only appear if the function is used.
1.2.1. 5) J3 Connector (I/O Inputs/Outputs) drawing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Customer
I1 (Reset) 1
16 programs
input board
I2 (Start) 3
24 V DC 0,3 A max 4
I3 (Pr 1 + 1) 5
I4 (Pr 2 + 1) 6 ATEQ
24 V DC
I5 (Pr 4 + 1) 7 0,3 A max
internal supply
I6 (Pr 8 + 1) 8
I7 (Programmable input) 9
Com.
10
Good part output 0,2 A max
11 O1
Load 24 V DC
Customer
Fail part output O2 external
12 supply
Large leak output

13 O3
Alarm
14 O4
End of cycle 0,2 A max

15 O5
Load
Masse / Ground 16
Option
Note: The 24V power supply must be provided by the internal power supply of the
ATEQ instrument (0,3A maximum) OR through an external power supply provided by
the customer.

1.2.1. 6) J4 Connector
Used for connection of the power supply.
The instrument can be supplied from the J3 connector relay
board on the 24 V DC pin.
1.2.1. 7) J5 Connector (remote)

1 2
Used for connection of an intelligent remote control.

(Lumberg female connector).
4 3
PIN 1 Network
PIN 2 + 24V Power supply
PIN 3 Network
PIN 4 0V
1.2.1. 8) J8 Connector (RS232)
5 1
Used for connection of a printer, a bar-code reader, a PC or
a memory module.
9 6
PIN 1 Not used

PIN 2 RXD Data reception
PIN 3 TXD Data emission
PIN 4 Not used
PIN 5 Earth
PIN 6 Not used
PIN 7 RTS request to send
PIN 8 CTS clear to send
PIN 9 Not used
1.2.1. 9) Examples of RS232 cables

ATEQ 9 pin SubD 25 pin SubD Operator
connector connector
9 pin SubD 9 pin SubD 1 1
ATEQ Operator
connector connector RX2 2 TX
1 1 TX 3 3 RX
RX 2 2 RX 4 4 RTS
TX 3 3 TX GND 5 5 CTS
4 4 6 6
GND 5 5 GND RTS 7 7 GND
6 6 CTS 8 8
RTS 7 7 RTS 9
CTS 8 8 CTS
9 9 25

1.2.2. Pneumatic connectors
Pneumatic connectors are rear panel of the G520 instrument.

These pneumatic outputs can carry out the following functions, depending on the
configuration demanded at purchase.
Output "automatic connector A" Output "automatic connector"

Automatic connector A Automatic connector B
Automatic connector A Stamping (output 1 code used)
Automatic connector A External dump (output 2 code used)
Stamping (output 1 code used) Dump (output 2 code used)
Automatic connector A Shut off valve (output 2 code used)
Stamping (output 1 code used) Shut off valve (output 2 code used)
1.2.2. 1) Automatic connector A
Used for connection of an automatic pneumatic connector.
1.2.2. 2) Automatic connector B

Used for connection of a second automatic pneumatic
connector.
1.2.3. Pneumatic test output
This output allows to connect the part to be tested.
T : Test output.

1.2.3. 1) Pneumatic supply
Air supply is via the filter located on the

rear panel.
It is essential that the air supplied is clean and dry. Even though there is a filter,
supplied with the instrument, the presence of dust, oil or impurities may cause
malfunction.
When the instrument is working in vacuum conditions, impurities must be prevented
from being drawn into its interior. For this purpose we strongly recommend that a
suitable airtight filter is installed between the test part and the instrument. This filter can
be supplied by ATEQ.
The presence of impurities, oil or humidity in the air may cause deterioration
which will not be covered by the guarantee.
In accordance with ISO standard 8573-1 concerning classes of compressed air for
measurement instruments in an industrial environment :
ATEQ recommends :
Grain size and concentration CLASS 1 (0.1 m and 0.1 mg/m3)
Dew point under pressure CLASS 2 (- 40 dew)
Maximum concentration of oil CLASS 1 (0.01 mg/m3)
ATEQ recommends the installation :
of an air dryer to provide dry air at less than - 40 dew point,
of a 25 micron and 1/100 micron double filter.
Optimisation of operation :
The supply pressure must always be between 4 and 8 bar to ensure that the pneumatic
distributors operate with optimum efficiency.
When a mechanical regulator is used, the supply pressure must be a minimum of
100 kPa (1 bar) greater than test pressure with a minimum of 400 kPa (4 bar).

Chapter 2 User interfaces
Chapter 2
USER INTERFACES
1. ATEQ G520 FRONT PANEL APPEARANCE
Infrared 4 line LCD Results Access/

interface display indicators locked switch
www.ateq.com N. G520
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Pressure Navigation Cycle

regulator keys keys
Pressure and
leak
measurement
quick
connectors

2. APPEARANCE OF THE KEYBOARD
2.1. NAVIGATION KEYS
KEY FUNCTION
Scroll up or
increase numerical values
Scroll down or decrease numerical values
Not used
Not used
ENTER key
Opening a menu
Entering a parameter
Confirmation of a parameter
C for CANCEL
C Return to the previous menu
or function
Escape without modifying a parameter
2.2. CYCLE KEYS
KEY FUNCTION
START key
Starts a measurement cycle
RESET key
Stops a cycle in progress

3. LOCKABLE SWITCH
POSITION FUNCTION
LOCKED position.
Access to adjustable parameters not
possible.
ACCESS position.
Adjustable parameters may be accessed.
Note: whatever position the key is in (LOCKED or ACCESS), test cycles can be started
and stopped.
4. INFRA-RED INTERFACE
Not used.
5. 4 LINE LCD DISPLAY
ATEQ G5
Version XX.XXi
Used to display measurements and adjustable
0->500 mbar parameters. In the example opposite, XX.XXi
100 ml/h represents the program version for the instrument.

6. FUNCTIONS OF THE INDICATOR LIGHTS
The symbol represents an indicator which is lit.
The symbol represents an indicator which is flashing.
Test part OK indicator
Large leak mode or fill in progress

indicator (automatic start mode).
Pressure default or alarm

indicator
Part BAD indicator
Intermittent flashing stand-by or

measurement between thresholds
1 and 2 of negative flow. Refer to
chapter 4 paragraph 2.12.
"negative flow alarm"

Chapter 3 Installation and settings
Chapter 3
INSTALLATION AND SETTINGS
1. POWERING UP THE ATEQ G520
Supply the apparatus with

24 V DC.
When powered up the instrument:
ATEQ G5
- displays version and the full Version XX.XXi
scale of the sensors 0-> 500 mbar
100 cm3/h
CYCLE/Pr :001
PRESS = 400.0 mbar
Carries out a RESET 0-> 500 mbar
RESET
CYCLE/Pr :001
PRESS = 400.0 mbar
then displays the main menu.
READY
2. CREATION OF A TEST PROGRAM
RUN/Pr:001
To modify the parameters, turn the PRESS = 0.000 bar
key to the ACCESS position.
READY
To access the main menu, press MAIN MENU

ENTER. RUN PROG. : ---
In the main menu, place the cursor PARAMETERS
in front of the PARAMETERS menu. SPE CYCLE :Disabled
Confirm with the ENTER key.
The PARAMETERS menu is used

to manage test programs.
)If the various programs to be
created have different parameters, PARAMETERS
they must be created one by one. Copy-Paste
)If the programs have identical Pr :001 ----------
parameters, a base program can be Pr :002 ----------
created and then the Copy-Paste
function can be used to duplicate the
program as many times as is
necessary.

2.1. CHOICE OF THE PROGRAM NUMBER
PARAMETERS
Position the cursor in front of the Copy-Paste
chosen program number and Pr :001 ----------
confirm with the ENTER key.
Pr :002 ----------
2.2. TEST TYPE SELECTION
Two test types are available.
The PARAMETERS menu gives

access to two possible types of test :
flow test (FLOW TEST)and operator PARAM/TYPE
test (OPERATOR); see the following FLOW TEST
paragraph for explanations. OPERATOR
Put the cursor in front of the required
test type and confirm with the
ENTER key.
2.2.1. Flow test
The flow test allows the testing of a part for leaks by measuring a flow which is applied
to it. In the event of a part having no leaks, there will be no flow, or one inferior to the
reject level set.
2.2.2. Operator mode test
This type of test means that the operator can carry out operations on the part whilst
under test, then to confirm these operation using a "START" key if the operator
test is good, or "RESET" key if the test is fail.

2.3. PARAMETER SETTINGS
Once the test type is chosen, the test cycle parameters must be set.
The procedure to follow for setting the test parameters is identical in each case.
Example : Coupling time A.
First, position the cursor in front of PARAM/pr001

the chosen parameter using the TYPE : FLOW TEST
navigation keys COUPL. A : 00.00 s
( here, Coupl. A). FILL : 00.00 s
PARAM/pr001
Then, confirm with the ENTER key. TYPE : FLOW TEST
The cursor will move to the right of COUPL. A : 00.00 s
the display. FILL : 00.00 s
PARAM/pr001
Modify the value using the TYPE : FLOW TEST
navigation keys. COUPL.A : 00.03 s
FILL : 00.00 s
PARAM/pr001
Once the value is modified, confirm TYPE : FLOW TEST
with the ENTER key. COUPL.A : 03.00 s
FILL : 00.00 s
PARAM/pr001
To move on to the next parameter, TYPE : FLOW TEST
use the navigation keys. COUPL. A : 03.00 s
FILL : 00.00 s
PARAMETERS
To exit from the menu, use the Cut-Paste
CANCEL key. C Pr:001 FLOW TEST
Pr:002 FLOW TEST

2.3.1. Coupling time
Coupling times A and B are start of cycle parameters.

If there is no automatic connector, Coupling time A is part of the cycle.
If an instrument is fitted with an automatic connector, Coupling time A delays the
pressurisation of the test part by allowing the activation of a first cycle connector at the
test start. Coupling time B allows the activation of a second automatic connector. These
Coupling times ensure better stabilization of the seals placed on the test part.
)Set this parameter using the method described in 2.3.
2.3.2. Fill time
This is the time allowed for the pressurisation of the part to be tested. It must not be too
long (waste of time) or too short (the pressure in the component is at risk of not being
sufficient due to drops in pressure caused by temperature changes).
To determine the appropriate fill time, it is necessary to set the Fill Time in order to
make it too long, then to shorten it until a drop in pressure occurs due to thermal effects.
9 Carry out a cycle. When the instrument switches to the stabilization period, the
pressure must remain stable.
9 A pressure drop (since there will be no fall in pressure due to thermal effects)
signifies the presence of a large leak; check the test part and the pneumatic
assembly components, then start again.
9 If the pressure remains stable, the part does not contain a large leak and the fill time
is too long. Shorten it progressively by carrying out cycles until a drop in pressure is
noticeable.
9 As soon as a fall in pressure due to thermal effects appears, the fill time has become
too short. Increase it slightly.

2.3.3. Stabilization time
This time is used to stabilise the pressure in the test circuit.

It is possible that a change in pressure occurs due to thermal exchanges between the
components. If the instrument takes a measurement too early, the instrument will
indicate the presence of a large leak.
9 To determine the correct stabilization time, it is necessary to set a long time so that
the reading at the end of the test time is equal to zero.
9 Set the stabilization time to four times the length of the fill time.
9 Carry out a cycle. When the instrument switches to the test period, the flow must
remain at zero.
9 If there is a drop in pressure, there is a small leak present. Check the test part and
the pneumatic connections, then start again.
9 If the flow is close to nil, the part does not contain a small leak and the stabilization
time is therefore too long. Progressively shorten and carry out cycles (wait one
minute between each cycle) until you see the appearance of a drop in flow. This
indicates that the stabilization time has become too short. Increase it slightly.
2.3.4. Test time
The test time depends on the reject level as the test pressure is supplied by the reserve.
The greater the leak is, the faster the pressure drops.
A compromise must therefore be found between the stabilization and test times to
obtain a flow measurement at a pressure as close as possible to that of the set
(instruction) pressure.
NB: in "Auto Start" mode, the test time parameter is removed (infinite test).
2.3.5. Pressure units
The different units are bar, mbar, PSI, Pa, kPa, MPa. .
) Set this parameter using the method described in 2.3.

2.3.6. Set pressure
This instruction is the test pressure which must be applied to the part. This is because
the flow will be constantly recalculated for this set pressure. Beyond a drop of 10 to 20
% in pressure, the error on the flow becomes significant. It is therefore important to
have a real test pressure as close as possible to that of the set instruction pressure.
When setting the parameters for a new test cycle (creation of a new program) the
default instruction pressure displayed is the value of the calibration pressure which was
set in the factory.
2.3.7. Maximum fill
This function is used to set a maximum limit for the fill pressure which triggers an alarm
if this limit is exceeded. This threshold is automatically calculated to +20% after the
validation of the instruction pressure and can be modified manually.
When test time is infinite, the maximum fill pressure monitoring remains in operation.
2.3.8. Minimum fill
This function is used to set a minimum limit for the fill pressure which triggers an alarm if
it is not reached.
This function is used to set a minimum limit for the fill pressure which triggers an alarm if
this limit is not reached. This threshold is automatically calculted to -20% after the
validation of the instruction pressure and can be modified manually.
When test time is infinite, the minimum fill pressure monitoring remains in operation.
2.3.9. Test pressure adjustment
The adjustment of the pressure on the regulator can be carried out when the instrument
is not in a test cycle, with a good part connected to the instrument (permanent flow).
2.3.10. Reject unit
The reject units are: ml/min, ml/h.


2.3.11. Volume
The volume parameter is imperious for the flow measurement.

It's the total volume connected to the test output.
It's exists a special cycle "Volume calculation" who allows to estimate the volume if is
not known (see the chapter 4 paragraph 2.1.3.15) "Volume calculation").
2.3.12. Test reject
This function is used to set a limit level below which the part is considered to be bad.
2.3.13. Functions
The FUNCTION menu gives access to additional parameters which must first be
activated in the CONFIGURATION menu and then the EXTENDED MENU.
If no additional parameters are confirmed in the EXTENDED MENUS, the FUNCTION
menu will be empty when selected.
To activate these parameters, refer to chapter 4 2.

3. DUPLICATION OF A TEST PROGRAM
To modify the parameters, turn the

key to the ACCES position.
MAIN MENU
Starting from the main menu, RUN PROG.: 001
position the cursor in front of the PARAMETERS
PARAMETERS function.
SPE CYCLE :Disabled
Confirm with the ENTER key. PARAMETERS

The cursor will appear in front of the Copy-Paste
Copy-Paste function. Pr :001 ENGINE
Confirm the function again using the Pr :002 HEAD
ENTER key.
PARAM/Copy-Paste
COPY :Pr ---
Next, confirm the COPY function. PASTE :Pr ---
Display the number of the program PARAM/Copy-Paste

to be copied using the navigation COPY :Pr 001
keys. PASTE :Pr ---
(In this case, program no.1).
PARAM/Copy-Paste
COPY :Pr 001
Confirm using the ENTER key. PASTE :Pr ---
PARAM/Copy-Paste
COPY :Pr 001
Place the cursor in front of PASTE. PASTE :Pr ---
Confirm with the ENTER key. Assign PARAM/Copy-Paste

a number to this new program using COPY :Pr 001
the navigation keys (For example PASTE :Pr 003
no.3).
Confirm with the ENTER key, COPY IN PROGRESS

The display confirms that the
program has been copied.
The program no.1 parameters have PARAM/Copy-Paste

now been copied into program no.3 COPY :Pr 001
parameters. PASTE :Pr 003
In this example program no.3 is an
exact copy of program n1.

MAIN MENU
Press the CANCEL key twice to PARAMETERS
return to the main menu. C C SPE CYCLE:Disabled
CONFIGURATION
4. DELETING A PROGRAM OR A PROGRAM NAME
To modify the parameters, turn the

key to the ACCES position.
MAIN MENU
Position the cursor in front of RUN PROG.: 001
PARAMETERS function. PARAMETERS
Confirm with the ENTER key. SPE CYCLE :Disabled
PARAMETERS
Position the cursor in front of the Copy-Paste
program number or the program Pr:001 ENGINE
name to be deleted. Pr:002 HEAD
PARAM/Pr001
TYPE : FLOW TEST
Confirm once to enter the program. WAIT A: 00.00 s
WAIT B: 00.00 s
Confirm a second time to gain M/Pr001/TEST TYPE

access to the delete menu. There Delete name
are two possibilities : delete the Program reset
program name or delete the whole
program.
PARAMETERS
1) Confirm a third time. Copy-Paste
The name of the program is deleted. Pr:001 ----------
Pr:002 HEAD
M/Pr001/TEST TYPE
2) Place the cursor in front of Delete name
Program reset. Program reset
Confirm with the ENTER key.

The program is then deleted. PARAMETERS
Copy-Paste
Note: If the Program delete Pr:001 ----------
operation is carried out first, then the Pr:002 HEAD
program name is also deleted.

5. CHOICE OF THE PROGRAM TO BE RUN
Position the key in the ACCESS

position.
MAIN MENU
Starting from the main menu, place RUN PROG.: 001
the cursor in front of the RUN PARAMETERS
PROG. function.
SPE CYCLE :Disabled
MAIN MENU
RUN PROG.: 001
Confirm with the ENTER key. PARAMETERS
SPE CYCLE :Disabled
MAIN MENU
Display the number of the program RUN PROG. : 004
required by scrolling through the PARAMETERS
numbers with the navigation keys. SPE CYCLE :Disabled
MAIN MENU
Confirm your choice with the ENTER RUN PROG. : 004
key. PARAMETERS
SPE CYCLE :Disabled
6. STARTING A MEASUREMENT CYCLE
RUN/Pr:004
Press the START key to start a PRESS =0.500 bar
measurement cycle.
READY
CYCLE/Pr:004
The cycle phases appear on the PRESS =1.00 bar
display: wait, fill, stabilization, test,
dump. STABILIZATION
7. STOPPING A CYCLE
Press the RESET key to stop the RUN/Pr:004

measurement. The display READY PRESS =0.500 bar
indicates that the instrument is ready
to perform a new measurement test. READY

Chapter 4 Functions of the instrument
Chapter 4
FUNCTIONS OF THE INSTRUMENT
1. MENU STRUCTURE
1.1. MAIN MENU
MAIN MENU Under menu 1 Under menu 2 Under menu 3 Under menu 4
ACTIVE PROGRAM > 1 to 16

v
PARAMETERS > Copy Paste > Copy
v v Paste
v v
Programs
v > FLOW TEST > Type: flow test > Reset name
01 to 16
v v Wait A Delete program
v v Fill
v v Stabilization
v v Test
Bar > MPa > kPa
v v Pressure unit > > Pa > PSI >
mbar
v v Set pressure
v v Maximum fill
v v Minimum Fill
v v Reject unit > ml/min > ml/h
v v Volume
v v Test reject
v v Functions > Refer to note
v v
v OPERATOR > Type: operator > Delete name
v Coupling time A Reset program
v Test time
v Functions > Refer to note
v
SPECIAL CYCLES > Disabled
Volume
v
calculation
v Infinite fill
Piezo reset
Print
Atmospheric
v
conditions
v
CONFIGURATION > Extended menus > Name
Pressure
v v Correction >
correction
v v Filter

Recoverable
v v
threshold
v v Valve codes
v v Automatic start
v v Cycling
Automatic
v v
connector
v v Stamping
v v Cycle end
v v Pre-fill mode
v v Fill mode
Volume
v v
calculation
v v
v Automatic save > Yes / No
v v
Automatic piezo
v > Yes / No > Frequency
auto zero
v v
v Bar graph > Test reject %
v v
v Hour > Hour
v v Minute
v v Day
v v Month
v v Year
v v
v RS232 > C540/F580
v v v
Speed:
4800 > 9600 >
v v Printer > RS parameters > 19200 > 28800 >
38400 > 57600 >
115200
Serial port:
1st-7bit-="0" > 1st-
7bit-="1" > 1st-
st
7bit-even > 1 -
7bit-odd > 1st-
v v v v st
8bit-none > 1 -
st
8bit-="0" > 1 -
st
8bit-="1" > 1 -
8bit-even > 1st-
8bit-odd >
v v v v
v v v Print frame > Pressure
v v v v Program name
v v v v Date & time
v v v v Lines before
v v v v Lines after
Inter line
v v v v Form feed

v v v v
v v v Send conditions > All results
v v v v Pass
v v v v Maximum part
v v v v Minimum part
v v v v Alarm
v v v v Pressure out
v v v v Re-workable
v v v v
v v v Export > yes / no
v v v v
v v v Print parameters
v v v
v v
v v Modbus > Address > 255 (fixed)
v v v
Speed:
4800 > 9600 >
v v RS parameters > 19200 > 28800 >
38400 > 57600 >
115200
Serial port:
1st-7bit-="0" >
1st-7bit-="1" >
1st-7bit-even >
1st-7bit-odd >
v v
1st-8bit-none >
1st-8bit-="0" >
1st-8bit-="1" >
1st-8bit-even >
1st-8bit-odd >
v v
v RS485 > C540/F580
v v v
v v Modbus > Address > 1 to 255
v v v
Speed:
4800 > 9600 >
v v RS parameters > 19200 > 28800 >
38400 > 57600 >
115200
Serial port:
1st-7bit-="0" >
1st-7bit-="1" >
1st-7bit-even >
1st-7bit-odd >
v v
1st-8bit-none >
1st-8bit-="0" >
1st-8bit-="1" >
1st-8bit-even >
1st-8bit-odd >
v Security > Yes / No
v v
v Light > Mode > Continuous
v v v Manual

v v v Automatic
v v v
v v Intensity > 0 % to 100 %
v v
v External dump > Yes / No > Normally closed
v v Normally open
v v
v Shut off > Yes / No
v v
Minimum
v Negative alarm >
threshold
Maximum
threshold
v v
Program
v I/O Configuration >
selection
Volume
v
calculation
v Infinite fill
v Piezzo reset
v
SERVICE > PARAMETERS > Save
v v Restore
v v Reset
v v
v SENSORS > Pressure
v Flow
v
RESULTS > Program
v v
v Statistics > Program
v v Total
v v Good part (OK)
v v Failed part
v v Pressure
v v Recoverable
v v Alarm
v Reset
v Print
v
LANGUAGE > English
v French
v
STAND BY > Now
v
Power on time > Hour
v Minute
v

Power off time > Hour

Minute
Delay
Note: The parameters that feature in the EXTENDED MENUS can be found in the
FUNCTIONS menu of the program when they are activated (refer to the following
chapter).
1.2. "FUNCTIONS" MENU WHEN ACTIVATED
MAIN MENU Under menu 1 Under menu 2 Under menu 3 Under menu 4
FUNCTION > Name

v
Standards
> Temperature
conditions
Atmospheric
v
pressure
v
Pressure
correction
v
Filter
v
Recoverable
> Recoverable test
thresholds
v
Valve codes > External 1
v External 2
v External 3
v External 4
v External 5
v External 6
v Internal 1
v Internal 2
v
Automatic start
v
Cycling > Next program
v Inter cycle
All
v Good part
v Failed part
v Recoverable
v Alarm
v Pressure fault
v

Automatic
> Wait A
connector
v Wait B
v
Stamping > Maintain
v All
v Part OK
v Part BAD
v Recoverable
v Alarm
v Pressure fault
v
End of cycle > Automatic reset
v Dump + Reset
v Fill
v
Fill mode > Fill mode > Standard > Fill instruction
v v
v Set > Fill instruction
v v
v Ballistic > Fill instruction
v
Pre fill mode > Not operational
External dumping > Yes/No

2. CONFIGURATION MENU
2.1. EXTENDED MENUS
The extended menus offer access to additional functions If these functions are
activated, they can be found in the FUNCTION menu when a program is created. If no
additional functions are activated, the FUNCTION menu will be empty when a program
is created. .
2.1.1. Activation of the additional functions
MAIN MENU
In the main menu, place the cursor SPE CYCLE :Disabled
in front of the CONFIGURATION CONFIGURATION
label
RESULTS
CONFIGURATION
EXTENDED MENUS
Confirm using the ENTER key. PRINTER : YES
HOUR
Next , confirm the EXTENDED CONFI/EXTEND MENUS

MENUS function with the ENTER NAME : No
key. The list of additional functions is CYCLING : No
then displayed. AUTO CONNECT : No
To activate a function (e.g. the

NAME function), confirm it with the CONFI/EXTEND MENUS
ENTER key. Next, choose YES with NAME :Yes
the navigation keys and confirm CYCLING :No
again with the ENTER key. Start the AUTO CONNECT :No
operation again if you need to
activate other functions.
MAIN MENU
Once all the chosen functions are SPE CYCLE :Disabled
activated, press the CANCEL key C C CONFIGURATION
twice to return to the main menu.
RESULTS

2.1.2. Setting the additional functions
9 Place the key in the ACCESS position .
9 Create a new program (refer to chapter 3 2 "Creation of a test program").

9 In the parameters list for this new program, confirm the FUNCTIONS parameter
(refer to chapter 3 2.3 "Parameter settings").
Only the functions which have been activated using the above method will
appear in the FUNCTIONS parameter.
2.1.3. List of additional functions
2.1.3. 1) Name
This function is used to customise a program, for example to name a program after the
part to be tested.
)Select the option and enter settings if necessary.
2.1.3. 2) Standard conditions

The "Standard conditions" function allows bringing down the results measured by the
instrument to define atmospherics conditions.
The measurement depends of the surrounding temperature and the surrounding
atmospheric pressure. When this function is activated, the instrument calculates the
flow results with regards to the parameters of atmospheric conditions captured. Like this
the measurement results will take no notice of the surrounding variations.
To indicate the validation of this function, an asterisk is displayed after "FLOW".
2.1.3. 3) Pressure correction

The "pressure correction" function allows bringing down the measurement results by the
instrument to a pressure condition defined in instruction.
When the function is activated, the instrument calculates the flow results with regards to
the instruction pressure. Like this the results will take no notice of the pressure
variations.
2.1.3. 4) Filtering
This parameter enables the modifying of the time constant for the display of the leak
value during the test time.
It enables the filtering of extreme variations in flow if they exist.
The parameter is set in seconds, the longer the time set is, the greater the filtering (or
dampening) and the slower the display of the variations in flow will be.

2.1.3. 5) Recovery limits

This option offers the option of two REJECT LEVEL
0
reject levels: non-tolerance level
PART PART PART
(the bad part is not recoverable)
and recoverable reject level (the GOOD RECOVERABLE BAD
part is bad but may be reworked to RECOVERABLE

REJECT LEVEL
become acceptable). This option is
Example 0 10 20
particularly used in casting, when
parts are intended for treatment via
impregnation. FROM 0 TO 10 THE PARTS ARE GOOD
FROM 10 TO 20 THE PARTS ARE RECOVERABLE
OVER 20 THE PARTS ARE BAD
The associated parameter to be set is: RECUP Test.

For recoverable parts, with multi-head configuration on the central unit or on the heads
themselves, the Pass (PB) and Fail (PM) outputs are both activated simultaneously. On
the RS232 output, there is a message (DT) in the same way as there is for a bad part.
) Select the option and enter settings if necessary.
2.1.3. 6) Valve codes

The instrument has eight programmable electrical outputs (24V DC / 100 mA maximum)
of which four may be reserved due to the presence of the stamping option (Valve code
1 internal and external) and external dumping (internal and external valve 2 code).
These outputs (one or more) be attributed to program numbers. In general, they are
used to select valves in sequence of cycles. The desired outputs may be activated for
each program (Refer to chapter 1 paragraph 1.2.1.1)).
Associated parameters to be adjusted: External 1, External 2, External 3, External 4,
External 5, External 6, Internal 1, Internal 2.

2.1.3. 7) Automatic start (Auto start)

The automatic start function allows the launching of a test cycle as soon as the part is
connected to the test measurement, it therefore negates the need for the operator to
press the start key. The part is detected due to a change in the flow in the measurement
circuit.
The automatic start inhibits certain functions which are incompatible with the mode:
automatic connector, stamping, external dump, cycle end, pre-fill, shut-off valve,
chaining, double pressure and fill type.
The "test time" parameter disappears from the cycle parameters when the "auto start"
function is applied.
CONFI/EXTENDED MENUS
First of all, check or validate in the VALVE CODES : Yes
CONFIGURATION menu the RECUP THRESH : Yes
START AUTO function. AUTO START : Yes
ARAM/Pr001/FUNCTIONS
In the PARAMETERS /FUNCTIONS VALVE CODES : No
menu of the program, validate the AUTO START : Yes
AUTO START function. RECUP THRESH : Yes
CYCLE/Pr:001
Return to the test cycle screen by PRESS = 150.0 mbar
pressing on the "C" several times. C C
READY
CYCLE/Pr:001
Press the "RESET" key to initialise PRESS = 150.0 mbar
the instrument. In this way, the
instrument launches a reset cycle. AUTO ZERO
Then, if no parts are connected to CYCLE/Pr:001

the measurement circuit, it will PRESS = 150.0 mbar
display a bar chart LEAK =>>>>>>>>>>>>
>>>>>>>>>>>> LARGE LEAK
indicating the size of the leak.
If a part is connected to the test CYCLE/Pr:001

circuit, the leak decreases. The bar PRESS = 150.0 mbar
chart diminishes in the same LEAK =>>
proportions. LARGE LEAK
CYCLE/Pr:001
When the leak is virtually eliminated, PRESS = 150.0 mbar
the test cycle starts automatically.
FILL

2.1.3. 8) Chaining
This function enables several tests to be carried out by the instrument one after the
other.
The instrument offers the option of chaining according to 6 chaining criteria.
Associated parameters to be set: INTER-CYCLE (wait time between two cycles).
Chaining conditions: ALL (under all conditions), PART OK (part good), TEST FAULT
(test part bad), WARNING, PRESS ERROR (pressure fault), RECUPERABLE
(recoverable parts).
Note: this function is not available in the "Automatic start" mode (Auto start).
2.1.3. 9) Automatic connector

The automatic connector is a pneumatic control enabling the driving of an external logic
(pneumatic sealing connector). This control is activated at the start of the cycle and is
released at the end of the cycle (refer to cycle end diagram 2.1.3.11)
If several programs are chained, the automatic connectors are activated according to
the times set as parameters in the first program and are deactivated according to the
times set as parameters in the last program in the chain.
They remain active throughout all cycles between the first and last program in the chain.
The various waiting times A are applied in the programs in between.
Associated parameters to be set: WAIT A, WAIT B.
Note: this function is not valid in the "Automatic start" mode (Auto. start).

2.1.3. 10) Stamping function

This option is used to activate a pneumatic output which marks the part (for example
using a pneumatic cylinder).
Parameters can be set for the conditions and duration of marking.
This option requires two electrical outputs:
9 an internal one for the internal cabling on the pneumatic output,
9 an external one for "customer" cabling
One of the pneumatic outputs on the automatic connectors is used.
The output is activated at the end of test time for the programmed hold time.
Use the following procedure to use the inking function.
CONFI/EXTENDED MENUS
First, in the CONFIGURATION REF. VOLUME : No
menu, confirm the STAMPING VOLUME CALC. : No
function. STAMPING : Yes
ARAM/Pr001/FONCTIONS
In the program's STAMPING : Yes
PARAMETERS/FUNCTIONS menu,
confirm the STAMPING function.
Pr001/FUNCT/STAMPING
Set the inking hold value (can be set MAINTAIN : 00.5 s
between 0 and 650 seconds). ALL : No
OK : Yes
Pr001/FUNCT/STAMPING
Then select the inking conditions MAINTAIN : 00.5 s
from those offered. ALL : No
OK : Yes
When the instrument is fitted with this option, the internal and external valve codes 1 are
no longer available.
Note: this function is not valid in the "Automatic start" mode (Auto start).

2.1.3. 11) Cycle end

This function allows the selection of different cycle ends depending on the configuration
of the instrument (connection to a PLC).
a) Relay sequencing depending on the varying cycle ends

In the aim of networking the ATEQ G520 with its environment (PLC, PC ), the
following timing charts supply the sequencing of the electrical outputs (relay boards on
the J3 connector) and pneumatic outputs (automatic connectors), depending on the
commands entered on the front facia or the J3 connector (START, RESET).
Legend
A Automatic connector wait time A
B Automatic connector wait time B
P-F Pre-fill time
F Fill time
S Stabilization time
Undetermined time which comes into play at the end of the
#
programmed test time and activation of the Reset key.
T Test time
D Dump time
START Activation of the key on the front facia or contact between pins 2
and 3 of the J3 connector
RESET Activation of the key on the front facia or contact between pins 1
and 2 of the J3 connector.
Automatic Active (high level): the pneumatic output is active (air exiting)
connector Inactive (low level): the pneumatic output is inactive (absence of air)
PG or PB Good or Bad Part relay on the J3 connector
EoC End of cycle relay on the J3 connector
Minimum take into account time on an input, 500 ms on the J8
t mini connector of a central module and 50ms on the J3 connector of a
measurement head.
The time scale is not respected, however the indications regarding time are
correct.

b) Automatic RESET cycle end (systematic reset)

If the part is OK, the Part OK relay will be activated as soon as the test ends and remain
so until the start of the following cycle. Following the dump time, the end of cycle relay is
activated (or after the wait time B if the value is not naught).
If the part is bad, the bad part relay is activated as soon as the test is completed. The
instrument automatically dumps and sends a cycle end signal. A new cycle can then be
launched.
Example with optional external pre-fill and dump:
A P-F F S T D
Test cycle
PRESSURE
t mini
START
t
Control actions
t mini
RESET
Program n t mini
Auto Active
Time B
connector A
Inactive
t
Active
Auto Time B
connector B Inactive
t
Part
good or
part bad t
Cycle end
t
The active program is the one selected before starting up. It remains active even if the
program inputs on the connector are no longer activated. This selection can only be
modified during the inter cycle period.
To return to program 1, when a cycle is not in progress, press any of the program
selection inputs.

c) Ending a cycle with the RESET key ( Automatic RESET

Cycle end)
A P-F F D
Test cycle
PRESSURE
t mini
START
t
Control actions
t mini
RESET
Program n t mini
Automatic Active
Time B
connector A
Inactive
t
Active
Automatic Time B
t
Part good
or part
bad t
Cycle end
t
selection inputs.

d) RESET + dump cycle end (automatic dump)

If the part is OK, the part OK relay is activated as soon as the test time is finished, and
remains so (only in position 2) until the next cycle is launched.
At the end of the dump time, the end of cycle relay is activated.
If the part is Bad, as soon as the test time is over, the bad part relay is activated and
remains so until the end of the cycle. The dump is then carried out. The cycle can be
ended by pressing the RESET key.
A P-F F S T D
Test cycle
PRESSURE
t mini
START
t
Control actions
t mini
RESET
Program n t mini
Auto Active
Time B
connector A
Inactive
t
Active
Auto Time B
t
Part bad
Cycle end
t
selection inputs.

e) Fill cycle end

If the part is OK, the good part relay is activated at the end of the test time and remains
so till the start of the next cycle.
At the end of the dump time, the end of cycle relay is activated (or after the wait time B if
the value is not naught).
If the part is bad, as soon as the test time is finished the relay becomes and remains
activated.
The instrument waits for a reset from the operator or the PLC to start the dump time and
send the end of cycle signal.
A P-F F S T # D
Test cycle
PRESSURE
t mini
START
t
Control actions
t mini
RESET
Program n t mini
Auto Active
Time B
connector A
Inactive
t
Active
Auto Time B
t
Part bad
Cycle end
t

2.1.3. 12) Cycle timing chart with stamping and dumping
Test
Dump Dump t
Auto
Connector A
Auto B
Connector B
Valve
codes
Stamping
Cycle end
In the above example it's the stamping time superior than the dumping time who
initiates the end of the cycle, otherwise the dumping time initiates the end of cycle.
2.1.3. 13) Fill mode

This function allows the choice of one of three possible types of fill.
Note: this function is not valid in the "Automatic start" mode (Auto start).
a) Standard
Carries out the fill time whilst monitoring the pressure thresholds..
b) Set
When the instructed pressure is reached, the filling is stopped and the instrument
moves on to the next stage of the cycle.
c) Ballistic
This type of fill allows for a fluctuation of the air pressure (filling of parts with important
deformations) and notably allows the overshooting of the maximum fill threshold without
stopping the cycle and delivering an error message. Never the less, to switch to
stabilization, the test pressure will have to be within the thresholds once the filling is
complete.

2.1.3. 14) Type of Pre-fill

The type of pre-fill function is used to test large volume parts: to fill the part faster,
allowing for a reduction in the cycle time. The regulator output is directly linked to the
test output.
Insertion of the pre-fill tyme in the measurement cycle.
TEST
RESSURE
1) Wait,
2) Pre-fill,
3) Fill,
4) Stabilization,
5) Test,
6) Dump.
1 2 3 4 5 6 7 TIME
NB: this function is not valid in the "Automatic start" mode (Auto start).
a) Standard
Carries out the pre-fill in the programmed time.
b) Set
Not operational.
c) Ballistic
Not operational.
2.1.3. 15) Volume calculation

If a flow type unit is used, the parameter must be set for the total test volume. The
"Volume calculation" function allows its determination and setting in the parameters
Preparation of the instrument

9 Connect to the instrument a part with no leak.
9 Connect a known standard leak to the rapid connector on the instrument's
measurement circuit. .
9 Adjust the test pressure of the calibration leak.
9 Run a special "Calc. vol." cycle by entering the value of the leak in the
"INSTRUCT." line.
9 Carry out the special "Volume calculation" cycle. At the end, by pressing on the
Enter key, the volume value will be displayed.
9 The value of the volume is updated automatically within the active program.

2.2. AUTOMATIC SAVE
This function has for main objective to save the test parameters from the RAM memory
of the instrument to its flash memory.
When this function is not validated, each time the key switch is turned from the
ACCESS to the LOCKED mode, the instrument displays NO PARAMETERS SAVED
IN FLASH. The save operation can be carried out manually in the
SERVICE PARAMETERS menu.
When the AUTOMATIC SAVE function is confirmed with a YES, the parameters are
saves automatically when the key is turned from the ACCESS to the LOCKED position.
This function is useful if the parameters in the RAM are accidentally erased. The
instrument will then automatically read and restore the flash parameters in the RAM.
2.3. PIEZO AUTO ZERO
This function enables the setting of the frequency or of the number of measurement
cycles between two Piezo auto zeros.
"Frequency" counter: to set a time space between two auto zeros of 1 to 999
minutes. When the dial is on zero, no auto-zero is carried out.
MAIN/CONFIGURATION
Confirm with Yes the PIEZO REGUL. CTRL : Ext.
AUTO AZ in the PIEZO AUTO AZ: Yes
Configuration menu.
/CONFI/PIEZO AUTO AZ
Then, enter the frequency FREQUENCY : 05
parameter and/or number of
cycles.

2.4. BAR GRAPH
This function is able only with a RC5 remote control or if the instrument possesses a 14
characters L.E.D. display.
It allows having the flow value on a graphic display with a scale in regards of the
captured reject thresholds.
On the inferior scale is the programmable reject threshold at 30, 50 or 70 % of the
display.
On the superior scale is the current flow value.
Measured flow value Reject threshold
2.5. HOUR
This function includes a clock (hours, minutes) and an internal calendar (day, month,
year).
2.6. RS232
2.6.1. C540/580
This function enables the configuration of the instrument so that it may be supervised by
an ATEQ central module.
2.6.1. 1) Print frame

Not operational.
2.6.2. Printer
This function enables the configuration of the instrument to enable the printing of the
program data (parameters) as well as the test results. When the option is activated
(YES), each time a cycle is started, the test results are systematically printed.
2.6.2. 1) RS parameters
These parameters enable the configuration of the instrument enabling it to communicate
with the printer.
Associated parameters to be set: Speed, Stop byte, number of data bytes, parity.

2.6.2. 2) Print frame

This function enables the configuration of the results printout.
Associated parameters to be set: PRESSURE (Display or not of the test pressure),
Prog. name (Display of the program name when set), Date & Time (printing of the date
and the time), Lines before (number of lines before the result), Lines after (number of
lines after the result), Inter line (space between each line), Form feed (new page).
a) Frame format
The results frame is based on 40 columns.
Example for test OK result
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
< 0 1 > : 9 7 . 9 m b a r : ( O K ) : 5 . 7 c m 3 / m n
Frame detail :
Columns Characters
1 <
2-3 Figure indicating program number
4 >
5 :
6 space
7 11 Display of the test pressure
12 space
13 16 Pressure unit
17 :
18 (
19 20 2 letters indicating OK for good part
TD for bad part
21 )
22 :
23 space
24 27 Value of the leak measurement
28 space
29 > XX 2 to 6 letters indicating the unit
Example for a test result with time and date

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
< 0 1 > : 3 0 / 0 5 / 2 0 0 2 1 0 : 4 1 : 1 6
< 0 1 > : 1 0 3 . 1 m b a r : ( O K ) : 3 . 2 c m 3 / m n

Example for a result with fault

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
< 0 1 > : 1 4 2 . 1 m b a r : ( T D ) : > > F . S . T E S T
< 0 1 > : 1 5 0 . 4 m b a r : ( T D ) : 1 6 . 1 c m 3 / h
< 0 1 > : 1 4 2 . 1 m b a r : ( A L ) : > > F . S . R E F
< 0 1 > : 1 5 0 . 4 m b a r : ( A L ) : S E N S O R
< 0 1 > : 2 0 4 . 2 m b a r : ( A L ) : H I G H P R E S S U R E
< 0 1 > : 8 8 . 5 m b a r : ( A L ) : L O W P R E S S U R E
< 0 1 > : 0 . 0 m b a r : ( A L ) : P R E S S . Z E R O
< 0 1 > : ( A L ) : F . S . p i e z z o
Frame detail:
Columns Characters
1 <
2-3 Figure indicating program number
4 >
5 :
6 space
7 11 5 characters for the test pressure value
12 space
13 16 4 characters for the pressure unit
17 :
18 (
19 20 2 characters indicating alarm (AL)
21 )
22 :
23 XX Definition of the fault
2.6.2. 3) Sending conditions

With this function you can choose which data is to be printed on the results sheet.
Associated parameters to be set: ALL (all test results), OK (number of good parts), T.
BAD (number of bad test parts), WARN. (number of times the alarm has been
triggered), PRESS DEF. (number of times pressure was incorrect), RECUPERABLE
(number of recoverable parts).

2.6.2. 4) Exporting
This function can be used to create and send a special results frame which can be
processed by a PC using Microsoft Excel.
This frame is of the same type as the print parameters frame except that the different
character strings follow each other and are separated by a punctuation mark which
enables the various boxes to be entered automatically in Microsoft Excel.
This frame is operated by connecting a computer to the instrument's RS 232 link.
Columns detail:
1) Customization. 6) Numeric value of pressure.
2) Program number. 7) Pressure unit.
3) Test result message. 8) Alarm message.
4) Numeric value of test. 9) Date.
5) Test unit. 10) Hour.
Exportation example:
Flow mode:
1 2 3 4 5 6 7 8 9 10
NAME 1 (OK) 0.0 cm3/h 150.0 mbar 05/06/02 13:19:18

NAME 1 (OK) 45.8 cm3/h 149.4 mbar 05/06/02 13:20:33
NAME 1 (TD) 133.6 mbar >> F.S. TEST 05/06/02 13:21:12
NAME 1 (TD) 68.9 cm3/h 139.1 mbar 05/06/02 13:21:23
NAME 1 (AL) 147.6 mbar >> F.S. TEST 05/06/02 13:21:54
NAME 1 (AL) 149.8 mbar >> F.S. REF. 05/06/02 13:22:06
NAME 1 (AL) 188.6 mbar PRESS. EXCEED 05/06/02 13:25:41
NAME 1 (AL) 90.9 mbar LOW PRESSURE 05/06/02 13:26:00
NAME 1 (AL) 0.0 mbar P0 05/06/02 13:26:06
NAME 1 (AL) 152.6 mbar SENSOR 05/06/02 13:28:02
NAME 1 (AL) F.S. piezzo 05/06/02 13:30:30
Operator mode:
1 2 3 4 5 6 7 8 9 10
NAME 5 (OK) 152.2 mbar 05/06/02 13:34:50

NAME 5 (TD) 152.2 mbar 05/06/02 13:34:53

2.6.2. 5) Print parameters

When this option is confirmed the test parameters are printed immediately.
a) Example of parameter print frame

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
V e r s i o n 0 1 . 0 0 j
3 1 / 0 5 / 2 0 0 2
P r 0 1
T Y P E : F L O W T E S T
W A I T A : 0 0 . 1 s
F I L L . : 0 1 . 0 s
S T A B . : 0 1 . 0 s
T E S T : 0 2 . 0 s
P r e s s . U N I T : m b a r
I N S T R U C T . : 1 5 0 . 0
M a x F I L L : 1 8 0 . 0
M i n F I L L : 1 2 0 . 0
R U N I T : c m 3 / m n
V O L U M E : 0 . 0 0 7 L
T e s t R E J E C T : 0 1 0
2.6.3. Modbus
This function enables the configuration of the Modbus link when the instrument is
installed in this type of network. The address of the station is fixed at 255, the frame
parameters and RS parameters (speed, serial port) must be entered. See the Modbus
ATEQ specific manual

2.7. RS485
2.7.1. C540/580
This function allows configuring the RS485 output to a C540 or F580 central when the
instrument is installed in a network.
2.7.2. Modbus
This function allows configuring a Modbus link when the instrument is in this kind of
network. The station address, RS parameters (speed, serial port) are to be informed.
See the specific ATEQ Modbus user manual.
2.8. SECURITY
This function deactivates the START and RESET keys on the instrument front panel.
Programs can only be started from the instrument inputs (J3 connector).
2.9. LIGHTING THE SCREEN
Screen illumination can be programmed and modified. The lighting can be adjusted
according to the ambient conditions or the user's choice.
There are three lighting modes:
9 continuous mode, display screen permanently lit whatever the conditions,
9 manual mode, the screen remains lit for 20 minutes and if the keyboard has not
been used by the end of this period the screen shuts down and only relights when
the keyboard is touched again,
9 automatic mode, which is identical to manual mode, with illumination of the
screen also if an action is carried out from the external inputs (rear connectors).
Using these three modes, the lighting intensity of the screen can be programmed from
00 (screen off) to 07 (maximum lighting intensity).
In the main menu, position the MAIN MENU

cursor by the CONFIGURATION PARAMETERS
menu then confirm by pressing SPE CYCLE: Disabled
ENTER. CONFIGURATION
CONFIGURATION
Move the cursor down until it is in PRINTER : No
front of the LIGHT menu then SECURITY : No
confirm by pressing ENTER.
LIGHT

CONFI/LIGHT
Place the cursor in front of MODE to MODE :CONTINOU
choose the required lighting mode INTENSITY : 04
and confirm using ENTER.
CONFI/LIGHT/MODE
Select the lighting mode and confirm CONTINOUS
using ENTER. MANUAL
AUTO
CONFI/LIGHT
To return to the previous menu, MODE :PERMANEN
press the C button once C INTENSITY: 07
To select the lighting intensity for the CONFI/LIGHT

display, place the cursor in front of MODE :CONTINOU
the INTENSITY menu and confirm INTENSITY : 04
using ENTER.
Then select the lighting intensity CONFI/LIGHT

from 00 (off) to 07 (maximum ODE :CONTINOU
luminosity) and the new lighting INTENSITY : 06
intensity will be applied as soon as
ENTER is pressed.
2.10. EXTERNAL DUMP OPTION
This option can be used to control a dump valve outside the instrument (for example: a
remote Y valve).
External dumping enables the part to be emptied before it is disconnected if the test
pressure is too high.
This option requires two electrical outputs:
9 an internal one for internal cabling the pneumatic output,
9 an external one for "customer" cabling.
Use the following procedure to use the external dump function.
CONFIGURATION
First, check or confirm the LIGHTING
EXTERNAL DUMP function in the STAMPING : Yes
CONFIGURATION menu. EXT.DUMP : No
CONFI/EXT.DUMP
After confirming the function, select NORM. CLOSED
the mode for the dump valve, NORM. OPEN
NORM. OPEN or NORM. CLOSED.

Then in the PARAMETERS / ARAM/Pr001/FUNCTIONS

FUNCTIONS menu, confirm the BLOW MODE : No
EXT. DUMP function and at each STAMPING : Yes
end of cycle the external dump EXT. DUMP : Yes
output will be activated.
M/Pr001/FUNCT/DUMP
Then, set the parameter the dump DUMP : 03.0 s
time (time during which the dump
valve is open)
If the instrument is fitted with this option, internal and external valve codes 2 are no
longer available.
2.11. SHUT OFF (OPTION)
The "Cut off" option when it's installed in the instrument and validate, allows to driving
an external valve.
This external valve stops the air or gas flow when the instrument is out of cycle
measurement.
This option needs two electrical outputs:
9 one for the internal cabling of the pneumatic output,
9 one external for the "customer" cabling.
For the bringing into service of the "Cut off" function follow the following procedure:
CONFIGURATION
Validate the function in the LIGHTING
CONFIGURATION/CUT OFF menu. EXT. DUMP : No
SHUT OFF : Yes
When the instrument possesses this function, the valves codes 2 internal and external
are not available.
When this function is installed in the instrument, the "External dump" can't be installed.

2.12. NEGATIVE FLOW ALARM
A negative flow can be bringing on by the instability of the part to be tested or by an

internal leak of the instrument air chest side. More the volume to be tested is small,
more the thresholds will be small and more the volumes are big and more the
thresholds will be big (the measurement more difficult in this case).
The advised values are: maximum threshold at 30 % for volumes smaller than 150 cm3
and maximum threshold at 100 % for volumes bigger than 150 cm3. The percentage
can be eventually being reduced to the minimum just before having the fault following
the instability of the part to be tested.
In the event of negative flow, two reject thresholds are set (factory settings) these
thresholds show the state of the negative flow on the display.
Threshold 2 Threshold 1 Flow = 0
C zone B zone A zone
The thresholds mark three zones:
9 A zone: 0 ml/h is displayed and the green indicator is permanently lit,
9 B zone: 0 ml/h is displayed and the green indicator flashes,
9 C zone: The "F. S. REF" alarm is displayed (the two red indicators are lit).
The thresholds set in the factory are 5 % and 30 % or 30 % and 100 % of the full scale
(respectively for thresholds 1 and 2).
2.13. I/O CONFIGURATION
This menu is used to configure programmable input 7 on connector J3 on the 16-

program input/output board.
See the chapter 1, paragraph 1.2.1.4) "J3 Connector (Inputs/Outputs) programmable
input".

3. SPECIAL CYCLES MENU
3.1. SPECIAL CYCLES AVAILABLE
The following list shows all the special cycles which are possible: those available will
vary depending on what is checked in the extended menus or according to the optional
extras requested at the time of manufacture of the instrument.
Special cycle Function
9 Inactive No special cycle selected.
Cycle which enables the calculation of the

9 Volume calculation
volume of the test circuit.
Cycle used to put test part under pressure for

9 Infinite fill:
infinite time.
Cycle used to carry out forced reset of the piezo

9 Piezo auto reset:
transducer and the electronic regulator.
This cycle allows to send on the RS232 link the

9 Print:
last results measured by the instrument.
This cycle allows displaying the atmospheric

9 Atmospheric conditions:
conditions measured by the instrument.
To run a special cycle, select it in the "special cycles" menu, then press the
button. To stop it, press the button. In some cycles the stop is automatic.

3.2. VOLUME CALCULATION
This special cycle enables the calculation of the test circuit volume.
Preparation of the instrument

9 Connect the instrument to a part with no leak.
9 Connect a calibration leak on the rapid connector of the instruments test circuit.
9 Adjust the test pressure of the calibration leak.
9 Carry out the "Volume calculation" special cycle, setting the leak value in the
"INSTRUCTION" line of the menu.
9 Start the special volume calculation cycle. At the end of the cycle, by pressing on the
"ENTER" key the value of the volume is displayed.
9 In the active program, the value of the volume is automatically updated.
MAIN MENU
In the main menu, place the cursor ACTIVE PROG. : 001
in front of SPE CYCLE and validate PARAMETERS
with the ENTER key.
SPE CYCLE:Inactive
SPE CYCLE
Next, place the cursor in front of Inactive
Volume Calcul. and validate with
VOLUME CALCUL.
the ENTER key.
Piezo auto zero
The display confirms that the special

cycle is selected. CYCLE/VOL. CALC.
Enter the value of the calibration INSTRUCT. : 0.5
leak in the INSTRUCT. INSTRUCT.P : 150.0
line(calibration instruction), by using R.UNIT : cm3/mn
the navigation keys.
MAIN MENU
ACTIVE PROG.: 001
Validate with the ENTER key. PARAMETERS
SPE CYCLE : Volume
Press on the START key to launch

the special cycle. At the end of the CYCLE/Pr :001
cycle, the calculated value of the PRESS = 150.0 mbar
volume of the part is sent directly in FLOW = 0.3 cm3/h
the active program menu to the TEST
VOLUME parameter.
VOLUME
By pressing on the ENTER key, the VOLUME : 0.275 L
calculated value of the volume is
displayed.

3.3. INFINITE FILL
In presence of "shut-off" valve or external dump valve, it is possible to carry out an

infinite fill with the instrument, in other words, a permanent flow of air at the test
pressure in order to locate leaks (set-up adjustment...).
If the assembly allows it (risk of sudden disconnection of part under pressure) it is
preferable, in the case of infinite fill, to have a dump time of zero so as not to draw in
liquid if there is a leak (when looking for leaks using a soapy water based product).
MAIN MENU
In the main menu, place the cursor CYCLE PROG. : 01
in front of the SPE CYCLE function PARAMETERS
and confirm using the ENTER key.
SPE CYCLE: none
SPE CYCLE
Next, place the cursor in front of Regul. 1 adjust
Infinite fill and confirm using the Regul. 2 adjust
ENTER key.
Infinite fill
MAIN MENU
The display confirms that the special RUN PROG. : 01
cycle has been selected. PARAMETERS
SPE CYCLE:Inf fill
RUN/Pr :001
Press the START key to start a new PRESS = 355.5 mbar
cycle.
FILL
RUN/Pr :001
In case of installation with a PRESS = 1000 mbar
mechanical regulator, adjust the test _ +
pressure with the regulator. FILL
In case of installation with a RUN/Pr :001

electronic regulator, adjust the test PRESS = 1000 mbar
pressure with the regulator by
pressing the UP and DOWN arrows. FILL
RUN/Pr :001
To stop the cycle, press the RESET PRESS = 1.00 bar
key.
READY

3.4. PIEZO AUTO ZERO
Used for compulsory reset to zero of the piezo sensor.
MAIN MENU
In the main menu, place the cursor RUN PROG: 001
in front of SPE CYCLE and confirm PARAMETERS
using ENTER. SPE CYCLE: Inactive
SPE CYCLE
Next, place the cursor in front of Pre-regul. adjust
Piezo Reset function and confirm Infinite fill
using ENTER. Piezo reset
MAIN MENU
The display confirms that the RUN PROG.: 001
special cycle has been selected. PARAMETERS
SPE CYCLE:Piezo R.
RUN/Pr :001
Press the START key to start the PRESS = 355.5 mbar
reset.
RESET
RUN/Pr :001
Once the reset is carried out, the PRESS = 355.5 mbar
cycle ends automatically.
READY
Note: if the time between cycles is too long, the auto zero cycle may be programmed
with a frequency in minutes, allowing the initialisation of the sensors in relation to the
atmospheric pressure. Pressure is very important for the measurement of flow.
For automatic devices it may be necessary to inhibit the auto zero cycle.
CONFIGURATION
To inhibit the automatic zero cycle, EXTENDED MENUS
go to the CONFIGURATION menu AZ PIEZO AUTO: No
then confirm using non. HOUR
Attention: If an auto zero cycle is not carried out regularly, measurement errors may
occur and result in false readings for the air tightness of parts.

3.5. PRINT
This special cycle allows sending on the RS232 line the frame of the last measurement
results.
MAIN MENU
Next, place the cursor in front of SPE CYCLE

Print function and confirm using Infinite fill
ENTER. Piezo reset
The frame is instantly send on the
Print
RS232 line.
3.6. ATMOSPHERICS CONDITIONS
This cycle allows displaying the atmospherics conditions measured by the instrument.
These atmospherics conditions are: atmospheric pressure and ambient temperature of
the tested gas.
MAIN MENU
CYCLE SPE
Next, place the cursor in front of Piezo reset
Atm conditions function and Print
confirm using ENTER.
Atm. Conditions
ATM. CONDITION
The instrument displays the
atmospheric pressure and the ATM PRES.: 1004 hPa
measured temperature. TEMPERATURE : 30.0C
RUN/Pr :001
To stop the cycle, press the RESET PRESS = 1.00 bar
key.
READY

4. SERVICE MENU
4.1. PARAMETERS SERVICE
This menu is used to manage the memory containing the test cycle parameters.
9 Save maintenance parameters menu: used to save the configuration of the
parameters in the current test.
9 Restore maintenance parameters menu: used to restore a previously saved
configuration.
9 Erase maintenance parameters menu: used to delete the current configuration.
To access the menu, turn the switch to the ACCESS position.
MAIN MENU
In the main menu, place the cursor CYCLE SPE: Disabled
in front of SERVICE and confirm CONFIGURATION
using ENTER. MAINTENANCE
MAIN/SERVICE
Then place the cursor in front of PARAMETERS
PARAMETERS and confirm using
ENTER.
Then place the cursor in front of the

action required :
SAVE: save current parameters,

IN/SERVI/PARAMETER
RESTORE: replace current SAVE : No
parameters by those stored in the RESTORE : No
memory, RESET : No
ERASE: delete current parameters
and return to the initial configuration.
and confirm using ENTER.
To activate an operation, confirm IN/SERVI/PARAMETERS

using ENTER. Then choose YES SAVE : Yes
using the arrows then confirm again RESTORE : No
using ENTER. RESET : No
Turn the switch to the LOCK position.
Note: if the parameters have been modified, then current and saved parameters are
therefore different, when the instrument begins to operate, the following message is
displayed on the screen.

SAVE PARAMETERS
This message is not blocked and will disappear after a few seconds. It informs that a
saving of the parameters may be necessary. In this case three solutions arise:
1) Restore the saved parameters (current parameters will be lost).
2) Save the current parameters in the memory (the parameters already in the memory
will be lost).
3) Do nothing and work with the current parameters.
4.2. SERVICING OF THE SENSORS
This menu allows the monitoring of the information that is communicated by the
pressure sensors, "PRESSURE" for the absolute pressure piezo sensor and "LEAK" for
the differential pressure sensor.
MAIN MENU
In the main menu, place the cursor CYCLE SPE: Disabled
in front of the SERVICE heading and CONFIGURATION
confirm with the ENTER key. MAINTENANCE
MENU /SERVICE
Next, place the cursor in front of PARAMETERS
SENSORS and confirm with the SENSOR
ENTER key.
MENU /SERVI/SENSOR
The screen displays the values PRESSURE : 0000
measured by the pressure sensors. FLOW : 0000
Note: without air pressure, the number of "PRESSURE" points must be less than 100,
for a nil flow, the number of "FLOW" points must be less than 200.

5. RESULTS MENU
This function is used for:

9 the detailed display of the test results: number of parts tested, number of good parts,
number of bad reference parts, number of bad parts, number of recovered parts,
number of times the alarm is triggered (each indicator is expressed as a % value),
9 resetting the results memory,
9 printing the results (number of good parts, number of bad parts).
6. LANGUAGE MENU
This function allows the choosing of the instrument language. Several languages are
available. Two are installed at the fabrication of the instrument, the English is the
language by default the other is choosed by the customer.
7. STAND BY MENU
This function is used to switch off the instrument without disconnecting it. Standby can
be immediate or programmed with start and stop times.
There are two ways to achieve immediate standby:
1) Either through the standby menu,
2) Or by pressing the RESET button for more than three seconds.
Note: when the instrument is on

standby, the display is off and only
the yellow indicator light flashes
approximately every 3 seconds. T R
ATEQ G5
To reactivate the instrument, simply Version XX.XXi
press any key on the front panel or 0-> 500 mbar
activate any input.
100 cm3/h

7.1. STANDBY USING THE MENU
Standby using the menu enables start and stop times for the instrument to be
programmed.
MAIN MENU
In the main menu, position the RESULTS
cursor beside STANDBY and LANGUAGE : English
confirm by pressing ENTER.
STAND-BY
STAND-BY
To program automatic standby at a Now :No
given time, position the cursor Pow-on time :No
beside STOP TIME.
Pow-off time :No
STAND-BY
Confirm the STOP TIME parameter Now :No
using YES Pow-on time :No
Pow-off time :Yes
Then set parameters for the time

(hours and minutes) when the STAND/Pow-off time
standby must take effect. "TIME HOUR : 00
DELAY" is the delay (in minutes) MINUTE : 00
between the programmed time and Delay : 00
actual standby
STAND-BY
To program the start-up time for the Now :No
instrument, position the cursor Pow-on time :Yes
beside START TIME
Pow-off time :Yes
STAND-BY
Confirm the START TIME parameter Now :No
using YES Pow-on time :Yes
Pow-off time :Yes
STAND/Pow-on time
Then set parameters for the HOUR : 00
instrument start time (in hours and MINUTE : 00
minutes).

Chapter 5 - Accessories
Chapter 5
ACCESSORIES
1. ACCESSORIES SUPPLIED WITH THE INSTRUMENT
1.1. POWER SUPPLY
The power supply of the G520 converts a

network voltage (120 to 240 V AC) into a 24 V
DC low voltage supply. It has no power switch
and works as soon as it is plugged in. It is
protected against surges and short circuits via
a thermal fuse (Do not use any other type of
fuse).

2. OPTIONAL ACCESSORIES
2.1. CALIBRATED LEAK
Calibrated leaks are used to check the instrument's calibration.

Master leak type
PRESSURE
A B 5 C D 50 E F G 1000 5000
2 kPa
1,5 3,12 6,6 18 31,2 1,24 2,05 4,2 53
(20 mbar)
5 kPa
2,3 4 7,4 17,5 42 1,3 2,6 5,25 11,3 132
(50 mbar)
15 kPa
2,82 6,7 12 23 55 2,2 4 8,2 17 35,5 338
(150 mbar)
30 kPa
4,8 12 24 46,8 2,12 3,6 7,6 22,4 40 74,5 700
(300 mbar)
50 kPa
10 25 48 1,4 3,5 8 15,5 31 63 150 1142
(500 mbar)
100 kPa
23 56 1,8 3,3 8 19 37 74 149 360 2230
(1 bar)
200 kPa
55 2,3 4,6 8,5 21 47 89 194 380 830 4343
(2 bar)
400 kPa
2,5 6,6 12,1 23,3 56 125 220 540 1030 1500 8750
(4 bar)
1 MPa
11,5 29 50 95 198 420 705 2310 3700 4450
(10 bar)
kPa.cm3/h kPa.cm3/min
(bar.cm3/h) (bar.cm3/min)
Note: the values indicated above are given for information and can vary by +/- 20%.
The true rate is precisely measured before delivery with an accuracy of +/- 5% up to
1Mpa.cm3/min (10 bar.cm3/min) and +/- 3% from this value. Special master leaks can
be manufactured on request, within 5% of the requested value.
9 The calibrated leaks must be used with clean dry air.
9 These leaks must not be dipped in water. It is essential that they are stored in their
case after usage.
9 The leaks must be checked periodically by the companys metrology department or
by ATEQs metrology service.
9 Check that there is an O-ring seal and that it is in good condition.
9 The instrument zero check must be done by replacing the leak with a sealing connector
and not by sealing off the leak itself.
9 To check that the leak has not been blocked, attach a piece of flexible tubing to the
leak and submerge its extremity in water to watch for bubbles. Only with pressure
regulation and not vacuum.

2.2. NEEDLE VALVE AND LEAK/FLOW CALIBRATOR (CDF)
2.2.1. Needle valve
Needle valves are used to calibrate the leakage

limits. These valves have an adjustable leak and
depending on the model allow adjustments of
between a few cm3/h to several l/min.
These valves can be easily disturbed and
therefore require the frequent use of some
means of checking the setting (ex : ATEQ
Leak/flow calibrator).
Note: it is strongly recommended that you do
NOT leave a needle valve permanently
connected on a leak detection machine with
automatic calibration every n cycles .
2.2.2. CDF (Leak/flow Calibrator)
The Leak/Flow calibrator is a multiple range

ATEQ flow meter intended for checking leak
testing equipment and particularly ATEQ
instruments. It measures a loss of charge with a
differential sensor, which is connected to a
LEAK/FLOW CALIBRATOR calibrated flow tube.

2.3. AUTOMATIC CONNECTORS WITH EXPANDABLE JOINTS
ATEQ automatic connectors are used so that accurate and reliable assemblies can be
built to check air tightness. They simplify the work of the operator as they are self-
locking thanks to the use of a pneumatic valve supplied from the mains compressed air
supply. Several connectors may be controlled by the same remote, powered by an
ATEQ or another logic.
They adapt easily to a large number of fittings and apertures of varied dimensions. Their
use ensures that non-machined walls can be guaranteed airtight.
There are four basic versions of ATEQ automatic connectors :
9 SA for external connections,
9 Si for internal connections,
9 SAG and SIG for threaded and tapped connections.
They are either in anodised aluminium or stainless steel as standard. Different types of
joints are available depending on the elasticity required.
2.3.1. Operation
The connector is positioned manually or automatically using a jack or cylinder.

Compressed air is allowed through the control aperture via a three part valve. The
pressure pushes the cylinder which squashes the connector. The air tightness is
therefore perfect and there will be no leakage in the connector seals.
2.3.2. Standard dimensions
SAG and SIG have been designed for threaded and tapped caps. For the time being,
they are available in gas norm. Sizes, which are: 1/2", 3/4", 1", 11/4", 11/2", 2", BSP.
The SA and SI are designed for smooth nozzles, with dimensions from 3 to 80 mm for
the external diameters (SA), and from 10 to 75 mm for the internal diameters (SI).
2.4. FILTRATION KIT
Clean, dry air must be used to ensure the reliability of the instruments.
The filtration kit is connected to the air input on the rear panel of the instrument.
It consists of a dust filtering cartridge (5m) and another cartridge (0.01 m) giving
residual oil pollution equal to 0.01 ppm.

2.5. SIMPLE REMOTE CONTROL
The remote control allows control and selection of various settings remotely for
instruments in the ATEQ range.
2.5.1. Casing reset/start
TLC
Example :
START / RESET.
Tlmcanique
2.5.2. S5 four-function remote control
This remote control has four functions which can

be used to control a series 5 instrument remotely.
(F580 or C540 single head only).
The four functions on this remote control are as
follows: TLC S5
9 RESET and start cycle.
9 Increase or decrease program numbers.
9 Display the number of the program
selected.
9 Display the test result, green indicator light
for Pass, red indicator light for Fail or
alarm.
88
Note 1: a program number can only be changed
(increase or decrease) when no test cycle is
running.
Note 2: this remote control does not function in www.ateq.com
the Automatic start mode.
2.5.2. 1) Connection diagram

TLC S5 G520
J3

2.6. EXTERNAL SHUT OFF VALVE OPTION
This option allows avoiding blowing air or gas permanently on the test output.
The "Automatic start" mode becomes incompatible.
There's the choice between an electrical or a pneumatic order according to the option
presents in the instrument:
N2 shutt off output code
Electrical piloting 24 V DC by ATEQ G5
the output code number 2 with
the "shut off" option activated TEST
in the CONFIGURATION OUTPUT
Menu.
Pneumatic piloting (6 bar A B TEST
PART
network) with the A and B
automatic connectors option.
The shut off function must be
activated in the
CONFIGURATION menu.
2.7. EXTERNAL DUMP VALVE AND SHUT OFF FUNCTION
This assembly allows dumping the test part out of test cycle and not blowing
permanently air or gas. The "External dump" option must be imperiously present in the
instrument.
Use a 3/2 Y valve (ATEQ standard) who will be preferably close to the part to be tested.
The "Automatic start" mode is being incompatible.
The "External dump" function must be activated in the CONFIGURATION menu,
choose the valve type, normally closed or normally opened and then activate the
"External dump" function in the programs functions.
There's the choice between an electrical or a pneumatic order according to the option
presents in the instrument:
N2 external dump output code
Electrical piloting 24 V DC by ATEQ G5
the output code number 2 with
the "External dump" option TEST
activated in the OUTPUT
CONFIGURATION Menu.
Pneumatic piloting (6 bar A B TEST
PART
network) with the A and B
automatic connectors option. ATM
The "External dump" function
must be activated in the
CONFIGURATION menu.

Chapter 6 Error messages
Chapter 6
ERROR MESSAGES
The ATEQ G520 can display error messages if there are operational problems.
LIT
PROBLEM MESSAGE DISPLAYED
INDICATORS
CYCLE/Pr001
Test error. Flow in excess of the PRESS=0.942 bar
full scale. FLOW=>> F.S TEST
Action: check the test circuit. >> >
READY (NO OK)
Pressure in excess of the full

scale. Negative flow.
CYCLE/Pr001
Action: check the test time, the PRESS= 150.0 mbar
part must not change in FLOW = >> F.S. REF.
temperature. Refer to chapter 4 >> >
READY (AL)
paragraph 2.12 Negative flow
alarm.
Pressure in excess of the max. CYCLE/Pr001

threshold of the pressure sensor. PRESS = > F. SCALE
Action: reduce the pressure with >> >
RESET WAIT
the mechanical thumb wheel.
Default on the differential sensor.

CYCLE/Pr001
Action: contact the ATEQ After- PRESS= 150.0 mbar
sales service for a repair (probable FLOW= SENSOR DEF.
presence of oil or water in the test >> >
READY (AL)
circuit of the instrument).
Pressure in excess of the max. CYCLE/Pr001

threshold. PRESS= 140.0 mbar
Action: check regulator settings, PRESS= > MAX
>> >
READY (AL)
and pressure limit .
Pressure below the min. threshold. CYCLE/Pr001

Action: check the network PRESS= 30.0 mbar
pressure, regulator settings and PRESS= < MIN
>> >
READY (AL)
the pressure limits.

Chapter 6 Error messages
LIT
PROBLEM MESSAGE DISPLAYED
INDICATORS
No Pressure CYCLE/Pr001
Action: check the connection to air PRESS= 0.0 mbar
supply network and check the PRESS= NIL PRESSURE
>> >
READY (AL)
regulator adjustment.
PROG error: the I/O's have CYCLE/Pr.:009

selected a program with no ERROR
parameters. >> >
Action: enter program parameters.
Inappropriate size for the selected

unit of pressure. PARAM/Pr001
Action: change unit or modify the >Press. Unity : mbar
minimum and maximum pressure MAX Fill : PPPP
>> >
MIN Fill : 0.0
limits if these and the test pressure
can be used with this unit.

Chapter 7 Operational problems
Chapter 7
OPERATIONAL PROBLEMS
1. PHENOMENON NOTED
If a test machine begins to detect too many bad parts (statistically, more than three
consecutively), it is advisable to carry out a check on the whole unit. The quality of the
manufacture and operation of the leak detector should be the last things considered.
1.1. CONDITION OF THE MACHINE'S SEALS
This is the no.1 defect as the seals are subject to high levels of dirt contamination
(alumina, shavings). Regular cleaning of the seals is an effective remedy.
1.2. DAMAGED INSTRUMENT SEALS
There is a possibility that the seals may be cut by shavings or worn by repetitive
squashing. This can be prevented by regular servicing and replacement of the seals.
1.3. BUMPER PAD
This is a defect which may occur after a certain amount of time as the bumper pads
may be worn, or if the pressure settings in the air cylinder are inadvertently disturbed.
Check the stability of the measurement and that the bumper pads are correctly installed.
1.4. PNEUMATIC AIR SUPPLY TOO LOW
This anomaly can cause false measurements (large leaks or erratic measurements).
The air supply to the cells must be higher than the minimum of 4 bar and it is essential
that it is greater than the minimum test pressure of 1 bar. Also check that sealing
connectors are being used correctly.
1.5. PNEUMATIC LINK
The link and reference pipes will age and break with time. The pipes and seals must
conform to the required quality. ATEQ recommends the use of RILSAN PA11 pipes and
AVS type joints.

Chapter 7 Operational problems
1.6. ENVIRONMENT
A measurement may be affected by a variation in background temperature (sun,

draughts, storage of parts outdoors, handling of the test part by the operator, ...).
The dampness of parts may cause errors in the readings (insufficient drying after
washing, outdoor storage, condensation, presence of water in the fixture, ...).
1.7. CALIBRATION
ATEQ does not accept any liability in regard to calibrations and settings to its
instruments which are not carried out by its own staff.
1.8. CONCERNS ABOUT RELIABILITY OF THE INSTRUMENTS CIRCUITS
If all the other checks do not resolve the problem, the instruments circuit may be
checked.
Proceed as follows:
9 Segregate the instrument from its environment (pneumatic assembly),
9 Connect up the instrument (test output),
9 Choose an unused program,
9 Set the parameters as follows :
the regulator to the test pressure,
the pressure monitoring thresholds to +/- 20 % of the test pressure,
wait times A and B 0 seconds,
fill time 2 seconds,
stabilization time 2 seconds,
test time 2 seconds,
reject level 2,
unit cm3/h,
function all functions cancelled
except "pressure correction".
Run two consecutive cycles.
The post test time result should not exceed 2 cm3/h.

Appendices
Appendices
ATEQ G520
1. TECHNICAL CHARACTERISTICS OF THE G520
G520
Dimensions
136 x 250 x 255
H x L x D (mm):
Dimensions with air filter

136 x 250 x 370
and regulator (mm):
24 VDC / 1,6 A
Power supply:
Min 23,5 V ; Max 28 V
Pneumatic connections: 2,7/4, 3/5 or 4/6
Weight (kg): about 4
Format: 19 inches
Temperatures:
Operational: +10C to +45C
Storage: 0C to +60 C

Appendices
2. MECHANICAL DEFINITION DRAWINGS OF G520
255
250
21
4 x M6
Tapped depth 10
www.ateq.com
99
136
22
SOL
370

Appendices
3. CONVERSION TABLE
TO
Pa kPa bar mbar mmH2O atm Torr psi inH2O inHg
Pa 1 10 -3 10 -5 10 -2 0.10197 9.8692 10 -6 7.5 10 -3 1.45 10 -4 4.01 10 -3 2.95 10 -4
kPa 10 3 1 10 -2 10 101.97 9.8692 10 -3 7.5 0.145 4.01 0.295
bar 10 5 10 2 1 10 3 10197 0.98692 750 14.5 401.46 29.53
mbar 10 2 10 -1 10 -3 1 10.197 9.8692 10 -4 0.75 1.45 10 -2 0.401 2.95 10 -2

F
R
O mmH2O 9.806 9.8067 10 -3 9.8067 10 -5 9.8067 10 -2 1 9.6784 10 -5 7.3556 10-2 1.4223 103 3..937 10-2 2.895 10-3
M
atm 1.013 10 5 101.33 1.0133 1013.3 10332 1 760 14.695 406.78 29.921
Torr 133.32 0.13332 1.3332 10-3 1.3332 13.595 1.3158 10 -3 1 1.9337 10 -2 0.535 3.937 10 -2
psi 6897.8 6.8948 6.8948 10 -2 68.948 703.07 6.8045 10 -2 51.71 1 27.68 2.036
inH2O 249,09 0.2491 2.4909 10 -3 2.4909 25.400 2.4583 10 -3 1.8683 3.61 10 -2 1 7.35 10 -2
inHg 3386.4 3.3864 3.3864 10 -2 33.864 345.32 3.3421 10 -2 25.4 0.491 13.595 1

Appendices
4. PARAMETERS STORED
PARAMETERS Program n Program n Program n Program n
T Waiting
I Rise
M
E Stabilization
Drop
R Test reject
E Reference reject
J
Recovery test reject
E
C Recovery reference
T reject
S Rejection unit
Start pressure
Stabilization pressure
End pressure
Maximum Stabilization
pressure
Minimum threshold
P pressure
R Minimum rise flow
E pressure
S
S Maximum drop flow
U pressure
R Minimum Stabilization
E flow pressure
S Maximum Stabilization
flow pressure
Minimum drop flow
pressure
Maximum drop flow
pressure
Pressure unit
F Minimum rise flow
L Rise flow
O
W Stabilization flow
S Maximum drop flow

Appendices
5. VALVES CODES USED IN YOUR APPLICATION
PROGRAM GROUP:
PROGRAM VALVE CODE FUNCTION

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16

Appendices
6. USER NOTES
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Index
Index
A Modbus.........................................57, 58
Access position key ............................21 N
Additional functions ............................39 Navigation keys ..................................20
Automatic connectors ................... 43, 74 Needle valves .....................................73
Automatic save ...................................52 Negative flow ......................................61
Automatic start....................................42 O
Auto-zero frequency ...........................52 Operational characteristics ...................7
B Operational problems .........................79
Bar graph............................................53 Operator mode....................................24
C P
C540 / F580........................................53 Parameter settings..............................25
Calibration leaks .................................72 Part BAD indicator ..............................22
Clock ..................................................53 Part OK indicator ................................22
Conversion table.................................83 Part volume calculation.......................63
Create a new program ........................23 Pneumatic connectors ........................17
Cycle end............................................45 Pneumatic supply ...............................18
Cycle keys ..........................................20 Power supply ......................................71
Cycle several test cycles ....................43 Pression (zero). ..................................78
D Pressure correction.............................40
Deactivating the start key ...................58 Pressure inferior to min threshold. ......77
Delete a program................................31 Pressure over max threshold. .............77
Determine the fill time.........................26 Pressure too high................................77
Determine the stabilization time..........27 Pressure units.....................................27
Dimensions.........................................82 Print ....................................................66
Duplicate a program ...........................30 Print frame ..........................................54
E Print frame formats .............................54
Electrical connectors ..........................12 Print parameters .................................53
Error indicator .....................................22 Print the results...................................53
Export results to MS Excel..................56 Printer ...........................................16, 53
Extended menus.................................39 Printing the results ..............................69
External dump .............................. 59, 76 Program choice...................................32
F Program name ....................................40
Fill instruction......................................28 Programmable input ...........................15
Filtration kit .........................................74 R
Flow mode ..........................................24 Recoverable reject level .....................41
Functions menu ............................ 29, 37 Recoverable thresholds ......................41
I Reject unit...........................................28
I/O Configuration ................................61 Remote control .............................16, 75
Infinite fill.............................................64 Remote control (S5)............................75
Infra-red link........................................21 Reset (automatic) ...............................65
L Results memory reset.........................69
Language............................................69 RS232.................................................16
Large leak indicator ............................22 RS485.................................................58
LCD 4 line display...............................21 S
Leak/Flow calibrator ...........................73 Security...............................................58
Lighting the screen .............................58 Sending conditions .............................55
Locked position key ............................21 Sensor default.....................................77
M Sensor servicing .................................68
Maximum fill........................................28 Service menu.....................................67
Measurements characteristics ..............6 Service parameters.............................80
Minimum fill.........................................28 Set pressure .......................................28

Index
Shut off ...............................................60 Test output..........................................17

Shut off valve......................................76 Test reject...........................................29
Smoothing ..........................................40 Test results display (detailed) .............69
Stabilization time ................................27 Test time.............................................27
Stamping ............................................44 Type of pre-fill .....................................51
Stand by .............................................69 V
Standard conditions............................40 Valve codes ........................................41
Stop the measurement .......................32 Volume ...............................................29
Symbols................................................8 Volume calculation..............................51
T W
Technical characteristics ....................81 Wait times A and B .............................26
Test error ............................................77

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It may not be communicated, reproduced or used without prior consent.

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USER MANUAL

(Photo non contractual)

First edition UM-19700A-U 28/2002 -

- LOW VOLTAGE Directive 93/68/CEE regarding :

standard EN 61 010-1 Safety requirements for electrical equipment for

- Directive CEM 89/336/CEE partially modified by Directive CEM 92/31/CEE regarding :

standard EN 50 081-2 Industrial environment emission generic standard ,

The symbol for this terminal is :

Chairman and Managing Director.

Tl. : +33 (0) 1 30 80 10 20 - Fax : +33 (0) 1 30 54 11 00

Precautions for the operators

all electrical connections to the instrument must be equipped with a safety

to avoid electromagnetic interference, the cable connections to the instrument

it is essential that the electrical main is earthed,

disconnect the electrical connections to the equipment before maintenance,

do not open the instrument when it is powered up,

avoid water spillage near of the instrument,

Preamble DEFINITION AND PRINCIPLES OF THE G520

Chapter 1 INSTALLATION OF THE INSTRUMENT

Chapter 2 USER INTERFACES

Chapter 3 INSTALLATION AND SETTINGS

UM-19700D-U User manual ATEQ G520 Page 1/88

Chapter 4 FUNCTIONS OF THE INSTRUMENT

UM-19700D-U User manual ATEQ G520 Page 2/88

Chapter 6 ERROR MESSAGES

Chapter 7 OPERATIONAL PROBLEMS

Appendices ATEQ G520

UM-19700D-U User manual ATEQ G520 Page 3/88

UM-19700D-U User manual ATEQ G520 Page 4/88

Calibrated flow tube

Flow Test volume

The ATEQ G520 includes:

UM-19700D-U User manual ATEQ G520 Page 5/88

2.1. FLOW MEASUREMENT

1000 cm3.atm/h +/- (3,5% of the flow + 5 ml/h) 1 cm3.atm/h

2.2. PRESSURE MEASUREMENT

Comon characteristics for all the 5th series instruments.

G 5th series pressure range

2.3. MECHANICAL PRESSURE REGULATION

5 kPa to 50 kPa / 50 kPa to 400 kPa

UM-19700D-U User manual ATEQ G520 Page 6/88

UM-19700D-U User manual ATEQ G520 Page 7/88

4. PRESENTATION OF THE SYMBOLS

Symbol Name Function

Adjust leak Pneumatic connector for the plugging of a calibrated leak

Pressure Pneumatic connector for the plugging of a manometer for an

Pneumatic connector (according to option) for the plugging

Automatic Pneumatic connector for the driving of an external logic or

Connector Connector for pneumatic output.

Connector Connector for pneumatic input.

Read and respect the instructions of the user manual,

Printer Connector for printer plugging.

UM-19700D-U User manual ATEQ G520 Page 8/88

Symbol Name Function

Output Dry contact output.

Input Dry contact input.

Infrared link, at this place there's the receiver and

UM-19700D-U User manual ATEQ G520 Page 9/88