Variable Displacement

Axial Piston Pumps:

2

Installation Manual

MEDIUM HEAVY DUTY SERIES

PPV100S16
PPV100S37
PPV100S56
PPV100S71
PPV100S100
PPV100S145
PPV100S180

MEDIUM HEAVY DUTY SERIES

PPV100-16
PPV100-37
PPV100-56
PPV100-71
PPV100-100
PPV100-145
PPV100-180

MEDIUM HEAVY DUTY SERIES

PPV101-45
PPV101-80
PPV101-112
PPV101-140
PPV101-200
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 HEAVY DUTY SERIES
PPV102-63
PPV102-112
PPV102-180
PPV102-280
PPV102-360
PPV102-560

LIGHT DUTY SERIES

PPV103-10
PPV103-16
PPV103-22
PPV103-37
PPV103-56
PPV103-70
PPV103-90
PPV103-145
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165
2
 To prevent serious accidents, equipment damage, and PRECAUTIONS FOR USE
other property damage, please observe the following
precautions, as well as all related regulations CAUTION
regarding safety. 1. To avoid possible injury when handling
Before using the product, make sure you read and the products, wear protective safety equipment
understand all the instructions in the Operators in accordance with the instructions in
Manual entirely. the Operators Manual.

In this catalogue, safety precautions are classified CAUTION

under three headings: 2. Failure to support the weight of the product
DANGER, WARNING, and CAUTION. or lifting the product with improper posture may
These words are defined as follows: result in injury to the hands or back. Be sure
to follow the instructions in the Operator's Manual.
CAUTION
DANGER 3. Do not climb on, strike, drop or exert unnecessary
Indicates an imminent danger force on the product.This may lead to injury or fire
that is very likely to cause death due to incorrect operation, damage, or oil leakage.
or severe injury unless the situation
is avoided. CAUTION
4. Oil on the product or floor must be cleaned up
thoroughly. Oil could cause you to drop the product
WARNING or slip on the floor.
Indicates a potential danger
that may cause death or severe injury
unless the situation is avoided. PRECAUTIONS FOR
INSTALLATION, REMOVAL,
AND MAINTENANCE
CAUTION
WARNING
Indicates a potential danger
that may cause a minor or moderate injury 1. All installation, removal, maintenance,
or that may result in property damage. piping or wiring work should be carried out
by properly trained personnel.

WARNING
INFORMATION
2. Before beginning any installation, removal,
Indicates useful hints and system tips. maintenance, piping or wiring work, the following
They are necessary for correct installation procedures must be carried out. Failure to carry out
and safe use of the product. these procedures may cause the equipment to move
suddenly or oil to spill during the work, which may result
in serious accidents.
zzShut off the power supply to the equipment
and make sure that all the electrical motors
or machines cannot restart unintentionally.
zzSecure the cylinder rods before
installing/removing the cylinder.
zzReduce the pressure in the pipes and cylinders
in the hydraulic system to zero pressure.

WARNING
3. Before working on any electrical wiring,
be sure to shut off the power supply.
Failure to do this may cause an electric shock.

CAUTION
4. Keep all installation holes and surfaces clean.
Failure to do this may cause insufficient tightening
of the bolts which may lead to a fire due to oil leakage.

CAUTION
5. Before commissioning the device, make sure that all
bolts are tightened to the specified torque.
Failure to do so may result in incorrect
operation, damage, oil leakage, etc.
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166
PRECAUTIONS GENERAL PRECAUTIONS
FOR OPERATION
WARNING
DANGER 1. Never modify the equipment.
1. Never operate any device in an environment If any alterations are made, unexpected machine
where there is danger of explosion or fire, unless movement may cause injury.
the device is fully protected. This may lead to major
and serious accidents including explosion or fire. CAUTION
2. Do not disassemble the products
WARNING without prior consent of the manufacturer. 2
2. Do not approach the pumps or motors when Failure to adhere to this can cause the products
in operation. Hands or clothes can be caught up to operate incorrectly which can lead to
and wound into the pumps and motors which accidents or damage.
can lead to serious injury.
CAUTION
WARNING 3. For transportation / storage of the product,
3. In event of abnormal operation (unusual sounds, pay attention to environmental conditions,
oil leakage, smoke, etc.), immediately stop such as ambient temperature and humidity,
operation and take appropriate corrective measures. and implement anti-dust / anti-corrosion measures.

WARNING CAUTION
4. Completely discharge air from the cylinder 4. The seals may need to be replaced
at low pressure. Failure to do so may result if the product is used after long-term storage.
in unexpected movement of the cylinder,
which in turn may cause injury. CAUTION
5. Read the manual thoroughly and ensure
WARNING that the seals are replaced properly.
5. To adjust the damping, gradually increase
the cylinder speed from a low speed (50 mm/s
or less). Rapidly accelerating the cylinder
may produce an abnormal pressure surge, resulting RELATED REGULATIONS
in damage to the cylinder or the machinery and
CAUTION
causing a serious accident.
To ensure that this product is used in a safe manner,
WARNING it is essential to observe the above precautions,
6. Before operating this device for the first time, as well as all related regulations regarding safety.
check that hydraulic and electrical circuits
are properly connected and that adjoining
surfaces are tightly aligned.

WARNING
7. Do not use the product outside of the specifications
described in the catalogue, related data sheets,
drawings, etc. Failure to adhere to them may cause
incorrect operation, damage or injury.

WARNING
8. During operation, high temperatures may occur
in the hydraulic system or solenoid valves.
Protective gloves and suits must be worn
when in the vicinity of these devices.

WARNING
9. Always operate the device with clean oil,
and within established ranges for temperature,
viscosity and cleanliness. Failure to adhere to
specified limits may result in incorrect operation
or fire due to oil leakage.
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 MEDIUM HEAVY DUTY SERIES

Technical specifications
Geometric Operating pressure Drive
displacement speed
Series [cm3 /r ev] Rated [bar] Peak [bar]
[rpm]
PPV100S16 16.3 3600
PPV100S37 37.1 2700
PPV100S56 56.3 2500
PPV100S71 70.7 315 350 2300
PPV100S100 100.5 2100
PPV100S145 145.2 1800
PPV100S180 180.7 1800

Documentation
Check the product's model code and compare it with your paper work.

Delivery note and / or sales acknowledgement.

Direction of rotation
Check the direction of rotation of the shaft and compare it to the drive unit.

R
E 2.907.M.0/02.14

Clockwise shaft
rotation.
Viewed from (front)
end of shaft.
168
 Ports
Suction, discharge, drain and filling ports

Filling port

Drain port "DR"

2
69,9

Sauganschluss "S" Discharge port "DR"

Drain port

Minimum pump suction pressure

under static and dynamic load: pin Min = 0.833 bar absolute
Maximum pump inlet pressure: pin Max = 1.500 bar absolute

Pump arrangement
Suction line
Min. oil level
Oil
Drain
maximum

port
1m

200 mm
minimum
depth

Oil

Oil

Drain line
200 mm
minimum
depth Oil

Drain line
Must be higher than
top of pump case

200 mm
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minimum
depth

Oil

169
 Piping
Drain line
Do not combine drain lines.
Always run drain lines separately, not longer
than 1 m and the pipe end must be immersed in oil.
Do not restrict drain lines.
A restricted drain line (cooler, filter, valve etc.)
can damage the pump.
Do not reduce drain line internal diameter.
The drain line internal diameter must always
correspond to the drain hole size on the pump case.

Suction line
Do not restrict suction lines.
A restricted suction line (filter, valve etc.)
can generate excessive noise and damage the pump.
Do not reduce the suction line internal diameter.
The suction line internal diameter must always
correspond to the flange size on the pump case.

General
Use rubber hoses to reduce noise
and excessive load on the pump.
Use high pressure hoses and pipes
only at the outlet (discharge port) of the pump.

Commissioning
Prior to commissioning, the pump case must be filled
with hydraulic fluid (use filling port). Initial commissioning
should be at zero pressure with an open circuit
to enable the pump to prime.
Pressure should only be increased once
the pump has been fully primed.

Hydraulic fluid
zzNormal mineral oil (H, HL)
zzPremium hydraulic fluid (HLP)
zzPhosphate ester (HFD-R)
zzPolyolester (HEES, HFD-U)
zzWater glycol (HFC)
Note:
For operating restrictions,
please contact HYDAC.

Filtration
For maximum pump and system component life time,
the system should be protected from contamination
by effective filtration.
Cleanliness class to
NAS 1638 Class 10 (21/19/16 ISO 4406:1999)
or cleaner.

Viscosity and temperature

Normal operating viscosity range
is 20 400 cSt (mm/s).
Normal operating temperature range
is -20 to +95 C.
Note:
The highest fluid temperature will be
at the drain port of the pump,
up to 20 C higher than in the reservoir.
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MEDIUM HEAVY DUTY SERIES

Technical specifications
Geometric Operating pressure Drive
displacement speed
Series [cm3 /r ev] Rated [bar] Peak [bar]
[rpm]
PPV100-16 16.3 3600
PPV100-37 37.1 2700
PPV100-56 56.3 2500
PPV100-71 70.7 315 350 2300
PPV100-100 100.5 2100
PPV100-145 145.2 1800
PPV100-180 180.7 1800

Documentation
Check the product's model code and compare it with your paper work.

Delivery note and / or sales acknowledgement.

Direction of rotation
Check the direction of rotation of the shaft and compare it to the drive unit.

R
E 2.907.M.0/02.14

Clockwise shaft
rotation.
Viewed from (front)
end of shaft.
171
 Ports
Suction, discharge, drain and filling ports

Drain port Filling port

Outlet
(discharge port)
Inlet
(suction
port)

Drain port

Minimum pump suction pressure

under static and dynamic load: pin Min = 0.833 bar absolute
Maximum pump inlet pressure: pin Max = 1.500 bar absolute

Pump arrangement

Oil level
800 max.

Oil
200 min.

level
200 min.

Standard arrangement: Preferred arrangement

pump above reservoir. for best suction characteristics
and low noise level
pump operation.
Pump below reservoir.
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Piping
Drain line
Do not combine drain lines.
Always run drain lines separately, not longer
than 1 m and the pipe end must be immersed in oil.
Do not restrict drain lines.
A restricted drain line (cooler, filter, valve etc.)
can damage the pump.
2
Do not reduce drain line internal diameter.
The drain line internal diameter must always
correspond to the drain hole size on the pump case.

Suction line
Do not restrict suction lines.
A restricted suction line (filter, valve etc.)
can generate excessive noise and damage the pump.
Do not reduce the suction line internal diameter.
The suction line internal diameter must always
correspond to the flange size on the pump case.

General
Use rubber hoses to reduce noise
and excessive load on the pump.
Use high pressure hoses and pipes
only at the outlet (discharge port) of the pump.

Commissioning
Prior to commissioning, the pump case must be filled
with hydraulic fluid (use filling port). Initial commissioning
should be at zero pressure with an open circuit
to enable the pump to prime.
Pressure should only be increased once
the pump has been fully primed.

Hydraulic fluid
zzNormal mineral oil (H, HL)
zzPremium hydraulic fluid (HLP)
zzPhosphate ester (HFD-R)
zzPolyolester (HEES, HFD-U)
zzWater glycol (HFC)
Note:
For operating restrictions,
please contact HYDAC.

Filtration
For maximum pump and system component life time,
the system should be protected from contamination
by effective filtration.
Cleanliness class to
NAS 1638 Class 10 (21/19/16 ISO 4406:1999)
or cleaner.

Viscosity and temperature

Normal operating viscosity range
is 20 400 cSt (mm/s).
Normal operating temperature range
is -20 to +95 C.
Note:
The highest fluid temperature will be
at the drain port of the pump,
up to 20 C higher than in the reservoir.
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 MEDIUM HEAVY DUTY SERIES

Technical specifications
Geometric Operating pressure
displacement Nominal Drive speed
Series [cm3 /r ev] Peak
pressure [rpm]
[bar]
[bar]
PPV101-45 45.0 2700
PPV101-80 80.0 2400
PPV101-112 112.0 320 350 2200
PPV101-140 140.0 2200
PPV101-200 200.0 1900

Documentation
Check the product's model code and compare it with your paper work.

Delivery note and / or sales acknowledgement.

Direction of rotation
Check the direction of rotation of the shaft and compare it to the drive unit.

R L

For further details,

please contact HYDAC.
E 2.907.M.0/02.14

Clockwise shaft Anti-clockwise shaft

rotation. rotation.
Viewed from (front) Viewed from (front)
end of shaft. end of shaft.

174
Ports
Suction, discharge, drain and venting port

Drain port
(Dr)
2

Outlet (discharge
port)

Inlet
Venting port
(suction
(T air) port)

Drain port

Minimum pump suction pressure

under static and dynamic load: pin Min = 1.0 bar absolute
Maximum pump inlet pressure: pin Max = 4.5 bar absolute

Pump arrangement

800 max.

Oil level
200 min.

150 min.

Standard arrangement: pump above reservoir.

Oil level

T air

T air

Drain line
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Vertical pump installation

175
 Piping
Drain line
Do not combine drain lines.
Always run drain lines separately, not longer
than 1 m and the pipe end must be immersed in oil.
Do not restrict drain lines.
A restricted drain line (cooler, filter, valve etc.)
can damage the pump.
Do not reduce drain line internal diameter.
The drain line internal diameter must always
correspond to the drain hole size on the pump case.

Suction line
Do not restrict suction lines.
A restricted suction line (filter, valve etc.)
can generate excessive noise and damage the pump.
Do not reduce the suction line internal diameter.
The suction line internal diameter must always
correspond to the flange size on the pump case.

General
Use rubber hoses to reduce noise
and excessive load on the pump.
Use high pressure hoses and pipes
only at the outlet (discharge port) of the pump.

Commissioning
Prior to commissioning, the pump case must be filled
with hydraulic fluid (use filling port). Initial commissioning
should be at zero pressure with an open circuit
to enable the pump to prime.
Pressure should only be increased once
the pump has been fully primed.

Hydraulic fluid
zzNormal mineral oil (H, HL)
zzPremium hydraulic fluid (HLP)
Note:
For operating restrictions,
please contact HYDAC.

Filtration
For maximum pump and system component life time,
the system should be protected from contamination
by effective filtration.
Cleanliness class to
NAS 1638 Class 9 (21/18/15 ISO 4406:1999)
or cleaner.

Viscosity and temperature

Normal operating viscosity range
is 10 200 cSt (mm/s).
Normal operating temperature range
is -20 to +95 C.
Note:
The highest fluid temperature will be
at the drain port of the pump,
up to 20 C higher than in the reservoir.
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HEAVY DUTY SERIES

Technical specifications
Geometric Operating pressure
displacement Nominal Drive speed
Series [cm3 /r ev] Peak
pressure [rpm]
[bar]
[bar]
PPV102-63 63.0 1800
PPV102-112 112.0 1800
PPV102-180 180.0 1800
350 400
PPV102-280 280.0 1500
PPV102-360 2x180.0 1800
PPV102-560 2x280.0 1500

Documentation
Check the product's model code and compare it with your paper work.

Delivery note and / or sales acknowledgement.

Direction of rotation
Check the direction of rotation of the shaft and compare it to the drive unit.

R L

For further details,

please contact HYDAC.
E 2.907.M.0/02.14

Clockwise shaft Anti-clockwise shaft

rotation. rotation.
Viewed from (front) Viewed from (front)
end of shaft. end of shaft.
177
 Ports
Suction, discharge, drain and venting port

Drain port
(Dr)
Outlet
(discharge
port)

Venting
port
(Tair) Inlet
(suction
port)
Drain port
(Dr)

Minimum pump suction pressure

under static and dynamic load: pin Min = 0.9 bar absolute
Maximum pump inlet pressure: pin Max = 4.5 bar absolute

Pump arrangement

800 max.

200 min.

150 min.

Standard arrangement: pump above reservoir.

Line for venting

Oil

Check valve
(cracking pressure 0.1 bar)

Drain line
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Vertical pump installation

178
Piping
Drain line
Do not combine drain lines.
Always run drain lines separately, not longer
than 1 m and the pipe end must be immersed in oil.
Do not restrict drain lines.
A restricted drain line (cooler, filter, valve etc.)
can damage the pump.
2
Do not reduce drain line internal diameter.
The drain line internal diameter must always
correspond to the drain hole size on the pump case.

Suction line
Do not restrict suction lines.
A restricted suction line (filter, valve etc.)
can generate excessive noise and damage the pump.
Do not reduce the suction line internal diameter.
The suction line internal diameter must always
correspond to the flange size on the pump case.

General
Use rubber hoses to reduce noise
and excessive load on the pump.
Use high pressure hoses and pipes
only at the outlet (discharge port) of the pump.

Commissioning
Prior to commissioning, the pump case must be filled
with hydraulic fluid (use filling port). Initial commissioning
should be at zero pressure with an open circuit
to enable the pump to prime.
Pressure should only be increased once
the pump has been fully primed.

Hydraulic fluid
zzNormal mineral oil (H, HL)
zzPremium hydraulic fluid (HLP)
Note:
For operating restrictions,
please contact HYDAC.

Filtration
For maximum pump and system component life time,
the system should be protected from contamination
by effective filtration.
Cleanliness class to
NAS 1638 Class 9 (20/18/15 ISO 4406:1999)
or cleaner.

Viscosity and temperature

Normal operating viscosity range
is 10 200 cSt (mm/s).
Normal operating temperature range
is -20 to +95 C.
Note:
The highest fluid temperature will be
at the drain port of the pump,
up to 20 C higher than in the reservoir.
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179
 LIGHT DUTY SERIES

Technical specifications
Geometric Operating pressure
displacement Drive
Nominal
Series [cm3 /r ev] Peak speed
pressure
[bar] [rpm]
[bar]
PPV103-10 10.0 1800
210
PPV103-16 15.8 1800
PPV103-22 22.2 160 160 1800
PPV103-37 36.9 1800
210
PPV103-56 56.2 1800
PPV103-70 70.0 1800
PPV103-90 91.0 250 250 1800
PPV103-145 145.0 1800

Documentation
Check the product's model code and compare it with your paper work.

Delivery note and / or sales acknowledgement.

Direction of rotation
Check the direction of rotation of the shaft and compare it to the drive unit.

R
E 2.907.M.0/02.14

Clockwise shaft
rotation.
Viewed from (front)
end of shaft.
180
Ports
Suction, discharge, drain and filling ports

Filling port

Drain port
2

Inlet
(suction port)
Outlet
(discharge port)

Minimum pump suction pressure

under static and dynamic load: pin Min = 0.833 bar absolute
Maximum pump inlet pressure: pin Max = 1.500 bar absolute

Pump arrangement

Fluid

800 max.

200 min.
Fluid
200 min.

Standard arrangement: Preferred arrangement

pump above reservoir. for best suction characteristics
and low noise level
pump operation.
Pump below reservoir.
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181
 Piping
Drain line
Do not combine drain lines.
Always run drain lines separately, not longer
than 1 m and the pipe end must be immersed in oil.
Do not restrict drain lines.
A restricted drain line (cooler, filter, valve etc.)
can damage the pump.
Do not reduce drain line internal diameter.
The drain line internal diameter must always
correspond to the drain hole size on the pump case.

Suction line
Do not restrict suction lines.
A restricted suction line (filter, valve etc.)
can generate excessive noise and damage the pump.
Do not reduce the suction line internal diameter.
The suction line internal diameter must always
correspond to the flange size on the pump case.

General
Use rubber hoses to reduce noise
and excessive load on the pump.
Use high pressure hoses and pipes
only at the outlet (discharge port) of the pump.

Commissioning
Prior to commissioning, the pump case must be filled
with hydraulic fluid (use filling port). Initial commissioning
should be at zero pressure with an open circuit
to enable the pump to prime.
Pressure should only be increased once
the pump has been fully primed.

Hydraulic fluid
zzNormal mineral oil (H, HL)
zzPremium hydraulic fluid (HLP)
zzPhosphate ester (HFD-R)
zzPolyolester (HEES, HFD-U)
zzWater glycol (HFC)
Note:
For operating restrictions,
please contact HYDAC.

Filtration
For maximum pump and system component life time,
the system should be protected from contamination
by effective filtration.
Cleanliness class to
NAS 1638 Class 10 (21/19/16 ISO 4406:1999)
or cleaner.

Viscosity and temperature

Normal operating viscosity range
is 20 400 cSt (mm/s).
Normal operating temperature range
is -20 to +95 C.
Note:
The highest fluid temperature will be
at the drain port of the pump,
up to 20 C higher than in the reservoir.
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