040 - 8555 9001 010 PDF

Westfalia Separator
Mechanical Separation
Mineraloil Systems GmbH
Division
Instruction Manual
No.: 8555-9001-010
Edition: 1107
Designation: Control system for separators with self-cleaning bowl
Model: D10
Westfalia Separator
2 Mineraloil Systems GmbH
TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be sent to
Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
Mineraloil Systems GmbH 3
Westfalia Separator
Mechanical Separation
Division
Type
............................................................................................
Type
Prf-Nr.
............................................................................................
Control No.
Bemessungsspannung
......... V, 3/AC ................. Hz
Nominal voltage
Steuerspannung
.............. V AC ................. Hz ............... V DC
Control voltage
Volllaststrom
................... A
Full-load current
Bemessungsstrom
(grter Motor/Verbraucher)
................... A
Nominal current
(largest motor/consumer)
Kurzschlussausschaltvermgen Icn
................. kA
Short-circuit breaking capacity
Schaltplan-Nr.
.........................................................................
Wiring diagram No.
Programm-Nr.
.........................................................................
Program No.
Part-No.
.........................................................................
Part No.
A company of GEA Group
Installations- und Schutzmanahmen sind nach den Bestimmungen des VDE bzw.
des zustndigen EVU auszufhren.
Installation and protective measures are to be taken in accordance with national and
local electric rules and regulations.
This page must be filled in by the user.

Please enter the data from the nameplate.
8555-9001-010/1107
Westfalia Separator
For your safety

Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator, the control system and other
equipment.
Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
Note: This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator, the control sys-
tem or plant components and the processes.
Observe the accident prevention regulations!

The local safety and accident prevention regulations apply uncondi-
tionally to the operation of the separator. The plant operator must en-
sure compliance with these regulations.
When operating electrical apparatus, certain parts carry danger-

ous voltage.
Before working in electrical components, take adequate preventive
measures according to the national provisions (in Germany in accor-
dance with the rules and regulations of the VDE (Verein Deutscher
Elektrotechnik / Association of German Electrical Engineering) or of
the local electric power company.
Non-compliance with the protective measures can result in serious
damage to persons or property.
Any work on electrical components may only be carried out by an au-
thorized electrician.
Only qualified or authorized specialized staff may operate, main-

tain and repair the separator and the control system.
Corresponding training courses take place in the manufacturers plant
or are held on site by the manufacturer.
Follow the instructions in the manual.

The instructions in the separator and control system and manuals
must be followed.
Problem-free and safe operation is conditional on correct transport,
storage, installation and assembly as well as careful operation and
maintenance.
Repair and maintenance work that goes beyond the scope described
in these manuals may not be carried out.
8555-9001-010/1107
Westfalia Separator
Operate the separator only in accordance with agreed process

and operating parameters
Maintain the separator

as specified in the separator manual.
Carry out safety checks on the separator,

as described in the chapter "Safety precautions" in the separator man-
ual.
Liability for the function of the machine passes to the owner.

Liability for the function of the machine passes unconditionally to the
owner or operator irrespective of existing warranty periods in so far as
the machine is improperly maintained or serviced by persons other
than Westfalia Separator service personnel or if the machine is not
applied in accordance with the intended use.
Westfalia Separator shall not be liable for damage which occurs as a
result of non-observance of the above. Warranty and liability condi-
tions in the Conditions of Sale and Delivery of Westfalia Separator are
not extended by the above.
8555-9001-010/1107
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
1 Safety precautions 9
1.1 Preface................................................................................................... 10
1.2 Correct usage ........................................................................................ 11
1.3 Non-compliance with the intended use.................................................. 12
1.4 Safety markings ..................................................................................... 13
1.4.1 Safety markings and their meaning ....................................................... 14
1.5 Operations on the control system .......................................................... 16
1.5.1 Demands on the operating and maintenance personnel ....................... 16
1.5.2 Spare part requirements ........................................................................ 17
1.5.3 Electrical installation .............................................................................. 17
1.5.4 Operation ............................................................................................... 18
1.5.5 Shut-down and Emergency-Off ........................................................... 19
1.5.6 Maintenance and repair ......................................................................... 20
1.6 Explosion protection .............................................................................. 21
1.6.1 Classification of the centrifuge / plant .................................................... 21
1.6.2 Obligations of the operator .................................................................... 22
1.6.3 Standards and guidelines ...................................................................... 22
1.7 Care instructions .................................................................................... 24
1.8 Storage .................................................................................................. 24
1.8.1 After delivery .......................................................................................... 24
1.9 Disposal ................................................................................................. 24
2 Description 25
2.1 Function ................................................................................................. 26

2.2 Performance features ............................................................................ 27
2.3 Areas of application ............................................................................... 27
2.4 Functional layout diagram...................................................................... 28
2.5 Technical data ....................................................................................... 29
2.5.1 Control Unit D10 .................................................................................... 29
2.5.2 Control cabinet ....................................................................................... 31
2.6 Digital inputs and outputs ...................................................................... 32
2.7 Analog inputs and outputs (4 20 mA) ................................................. 33
2.7.1 Special versions..................................................................................... 33
2.8 Configuration ......................................................................................... 34
2.8.1 Front view .............................................................................................. 34
2.8.2 Interior view ........................................................................................... 35
3 Operation 37
3.1 Getting acquainted with the operating elements ................................... 38

3.1.1 Function keys ......................................................................................... 39
3.1.2 System keys .......................................................................................... 41
3.1.3 Softkeys F1 F4.................................................................................... 41
3.1.4 Parameter entries .................................................................................. 42
3.2 Switching-on the control unit.................................................................. 43
3.3 Password protection .............................................................................. 44
3.4 Program sequence diagram .................................................................. 45
3.5 Process data overview (Home) ............................................................. 46
3.6 User settings .......................................................................................... 50
3.6.1 Calling up user settings ......................................................................... 50
3.6.2 User timings ........................................................................................... 52
8555-9001-010/1107
Westfalia Separator
3.6.3 Timer lists 1 and 2 ................................................................................. 54

3.6.4 Counters ................................................................................................ 55
3.6.5 Analog inputs (AI) .................................................................................. 59
3.6.6 Analog outputs (AO) .............................................................................. 63
3.6.7 Input list.................................................................................................. 64
3.6.8 Output list ............................................................................................... 64
3.6.9 PID controller ......................................................................................... 65
3.6.10 Time recording ....................................................................................... 68
3.6.11 Alarm counters ....................................................................................... 70
3.6.12 Alarm memory ....................................................................................... 72
3.6.13 Maintenance .......................................................................................... 73
3.6.14 Volume (option) ..................................................................................... 74
3.6.15 Service information ................................................................................ 77
3.6.16 Date and time ........................................................................................ 78
3.6.17 Separator settings.................................................................................. 79
3.6.18 Contrast ................................................................................................. 84
3.6.19 Language ............................................................................................... 84
3.6.20 Speed monitoring (option) ..................................................................... 86
3.7 Changing the Micro Memory Card (MMC)............................................. 88
3.8 Memory reset ......................................................................................... 89
3.8.1 Setting the jumper.................................................................................. 89
3.8.2 CPU reset .............................................................................................. 90
4 Maintenance and servicing 91
4.1 Accident prevention ............................................................................... 92

4.2 Removing faults ..................................................................................... 93
5 Installation and connection 95
5.1 Installation of the control system ........................................................... 96

5.2 Connecting the control system .............................................................. 97
5.3 Centralised control via potential-free contacts....................................... 98
8555-9001-010/1107
Westfalia Separator
1 Safety precautions
1.1 Preface................................................................................................... 10
1.2 Correct usage ........................................................................................ 11
1.3 Non-compliance with the intended use.................................................. 12
1.4 Safety markings ..................................................................................... 13
1.4.1 Safety markings and their meaning ....................................................... 14
1.5 Operations on the control system .......................................................... 16
1.5.3 Electrical installation .............................................................................. 17
1.5.4 Operation ............................................................................................... 18
1.5.5 Shut-down and Emergency-Off ........................................................... 19
1.5.6 Maintenance and repair ......................................................................... 20
1.6 Explosion protection .............................................................................. 21
1.6.1 Classification of the centrifuge / plant .................................................... 21
1.6.2 Obligations of the operator .................................................................... 22
1.6.3 Standards and guidelines ...................................................................... 22
1.7 Care instructions .................................................................................... 24
1.8 Storage .................................................................................................. 24
1.8.1 After delivery .......................................................................................... 24
1.9 Disposal ................................................................................................. 24
8555-9001-010/1107
Westfalia Separator
1.1 Preface
Equipment documentation
Every person who is assigned the
task of installing, operating, main-
taining and repairing the control sys-
tem must have read and understood
the documentation.
The documentation must be com-
plete, kept near to the installation
and be readily accessible to the op-
erators. It must be available to the
operators at all times!
Fig. 1
Nameplate (inside the control cabi-

net)
(1) For possible further inquiries please
(2) state:
type (1)
control no. (2)
To ensure fast and correct process-
ing, please state when ordering
spare parts:
(3) type (1)
control no. (2)
circuit-diagram no. (3)
Fig. 2
8555-9001-010/1107
Westfalia Separator
1.2 Correct usage

The control system
is used to ensure automatic ejection and process monitoring of mineral oil
separators of the OSD and OSE series.
is rated in accordance with the method of application of the separator agreed
with Westfalia Separator. Refer to the data sheet and contractual agreements.
The electronic control system triggers total ejections of the bowl at adjustable in-
tervals with or without displacement of the liquid from the bowl.
The following ejections can be selected for the separators stated:
Partial ejections
Partial ejection of the bowl means partial emptying of the solids space of
the bowl. The product feed is shut off during partial ejection.
Total ejections
In the case of a total ejection, virtually the complete bowl content is emptied
and collected in the solids vessel after closing the product valve and draw-
ing off the residual liquid.
Never initiate a total ejection when the separator is vibrating strongly
(bowl unbalance)!
Pre-selectable partial ejections followed by a total ejection
For perfect clarifying efficiency and low ejection losses on the separator, the
time-dependent program cycle requires the solids content in the feed material
not to vary too much.
The separators with the UNITROL system have two inbuilt monitoring functions:
WMS (Water content Monitoring System)
SMS (Sludge Space Monitoring System)
Separators of the D / E generation can be upgraded for one-stage WMS/SMS
operation.
For details concerning specific functions refer to the corresponding chapters of
this manual.
Intended use involves

adhering to these safety instructions and to the instruction manuals for the
control system and for the separator
paying attention to safety markings in/on the control cabinet
adhering to the data on the nameplate, e.g. the rated voltage
The contractually agreed conditions agreed with Westfalia Separator on the in-
tended use of the control system must be passed on to the operating personnel
by the plant operator.
Any operating mode deviating from this is not intended use and can result
in severe damage to property and persons!
8555-9001-010/1107
Westfalia Separator
1.3 Non-compliance with the intended use

Any use that deviates from the intended use is considered to be non-
compliant.
The control system may not be operated by:

Persons who have not read and understood these basic safety precautions.
Persons who have not read and understood the instruction manuals of the
control system and of the separator.
Persons who have not been briefed on proper and correct operation.
Persons who have not been adequately trained.
Persons who have not reached the minimum age of 18 years.
The separator may not be operated:

while maintenance and repair work is being done on the separator plant
in case of insufficient air or water supply
in case of impermissibly low supply voltage
by persons who are not adequately trained.
when the control system is operated with spare parts which do not come from
Westfalia Separator.
Non-compliance with the intended use

can cause severe damage to the control system, the separator and other
plant components!
can endanger the operator and other persons!
8555-9001-010/1107
Westfalia Separator
1.4 Safety markings

The safety markings (adhesive and plastic labels) are attached to all control sys-
tems on the front panel and inside the corresponding control cabinet in such a
way that they are clearly visible.
All safety markings on the control system and plant components must always be
in perfect condition.
Clean dirty safety markings.
Replace damaged safety markings.
Fig. 3 Safety markings on a control unit (example)
Safety markings
1 Configuration plan plates
2 Electrical markings
3 Warning pictograms
4 Maker's nameplate
5 Nameplate
The texts and part numbers of the safety markings change depending on the
languages required by the customer.
8555-9001-010/1107
Westfalia Separator
1.4.1 Safety markings and their meaning

The following safety markings are attached inside/onto the control cabinet as
adhesive labels.
Before carrying out work, dis-

connect power to all compo-
nents of the monitoring system!
Risk of injury due to electrical voltage
and unintended start-up of the separa-
tor!
Before carrying out work on the

separator and electrical plant com-
ponents:
Make sure the separator is at a
standstill.
Fig. 4 Switch off all electrical appliances
via the main switch,
Lock the installation to prevent it
from being accidentally switched on.
Danger due to electrical voltage!

Non-compliance with the protective
measures can result in serious dam-
age to persons or property.
Before working on electrical con-

trol/plant components:
Switch off all electrical appliances
via the main switch.
Fig. 5
CAUTION:
The parts marked in this way can carry voltage even when the main
switch is off!
Lock the separator/plant to prevent it from being accidentally switched on.
Take adequate preventive measures according to the national provisions (in
Germany in accordance with the rules and regulations of the VDE (Verein
Deutscher Elektrotechnik / Association of German Electrical Engineers) or of
the local electric power company.
The work may only be carried out by competent persons (qualified technical
specialists).
Pictograms with warning text

Pictograms can be meaningfully supplemented as illustrated in the two following
examples:
with warning text (Voltage is also present . . .),
with signal word (ATTENTION!) and warning text.
8555-9001-010/1107
Westfalia Separator
Bei ausgeschaltetem Sous tension mme

Danger through external voltage!
Hauptschalter en position darrt de
unter Spannung! linterrupteur principal !
Voltage also present Con el interruptor

Voltage also present when main switch
when main
switch is turned off!
principal desconectado se
encuentra bajo tensin!
is turned off!
CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Fig. 6 Example 1
ACHTUNG! Danger through external voltage!

Auch bei ausgeschaltetem
Hauptschalter knnen
orangefarbige Leitungen
unter Spannung stehen.
ATTENTION!
ATTENTION! Also in case of switched off main isola-
Also in case of switched off
main isolator orange coloured cores
tor orange coloured cores can be un-
can be under voltage. der voltage.
ATTENTION!
Lorsque le commutateur principal
est teint les files orange
peuvent tre sous tension.
CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Fig. 7 Example 2
Note:
Orange coloured leads are fitted as standard at Westfalia Separator.
Different colour leads can be fitted if requested by the customer!
Potential equalisation (protec-

tive-earth terminal)
The grounding protection is a measure
which, in the case of a malfunction,
leads off the touch voltage into the
earth.
Fig. 8
8555-9001-010/1107
Westfalia Separator
1.5 Operations on the control system
The control system works reliably, pro-

vided that it is operated and main-
tained in accordance with our operat-
ing instructions.
Fig. 9
Special attention must be given to:

Electrical installation
Operation
Shut-down and Emergency-Off
Maintenance and repair
1.5.1 Demands on the operating and maintenance personnel

Operating, maintaining or repairing the separator, the control system or the
separator plant requires specialized knowledge!
CAUTION!
Operating, maintenance or repair work by unqualified or unauthorized
personnel can lead to operating, assembly and handling errors and severe
damage to persons and property.
Westfalia Separator accepts no liability for damage caused by unqualified

or unauthorized personnel!
For operation, maintenance and repair work, personnel may only be deployed
who
have reached a minimum age of 18 years.
are demonstrably familiar with the state-of-the-art through briefings and train-
ing.
are adequately qualified for performing the work and checking it.
Electrical work may only be carried out by an authorized electrician!
The operator of the separator, the control system or the separator plant
is responsible for the necessary skills and knowledge of the personnel.
is responsible for briefing and training the personnel.
must be sure that the personnel have read and understood the manuals nec-
essary to carry out their work.
Westfalia Separator offers an extensive range of training and advanced training

courses. For more in-depth information, please check back with Westfalia Sepa-
rator or one of their authorised agencies.
8555-9001-010/1107
Westfalia Separator
1.5.2 Spare part requirements
Use only genuine spare parts from Westfalia

Separator.
The use of non-genuine parts leads to:
safety risks,
less durability and availability,
increased service requirement.
If a safety risk occurs when using non-original
spare parts, this may have legal consequences
Fig. 10 for the responsible persons. In such cases,
Westfalia Separator accepts no liability or war-
ranty claims.
1.5.3 Electrical installation
Electrical work may only be car-

ried out by an authorized electri-
cian!
The governing accident prevention
regulations apply for the electrical
appliances and installations.
Special attention must be paid to the
installation guidelines of Westfalia
Separator.
The frequency and voltage of the
power supply must correspond to
the machine specifications.
Fig. 11
Carry out voltage equalization.

Observe legal regulations; e.g. in the EU:
Low-voltage guideline 73/23/EWG
Electro-magnetic compatibility 89/336/EWG.
Guidelines of the classification societies.
8555-9001-010/1107
Westfalia Separator
1.5.4 Operation
Refer to chapter operation.

Note nameplate.
Check the rated and control voltage
for conformity with the connection
data of the control system.
Fig. 12
When unusual noises or vibrations oc-

cur on the separator:
Immediately shut down the separa-
tor with filled bowl via emergency-
off.
Never trigger a bowl ejection!
Evacuate the room.
Do not re-enter the room until the
centrifuge has come to a standstill.
Fig. 13
The bowl is not allowed to run with-

out liquid supply for more than 15
minutes, as otherwise it would result
in overheating of the bowl material.
For energy plants:

Activate the cooling-water program
(see section 3.6.17 Separator set-
tings).
Activate automatic shut-down (see
section 3.6.17 Separator settings).
Fig. 14
8555-9001-010/1107
Westfalia Separator
1.5.5 Shut-down and Emergency-Off

In order to be able to be switch off all drives in a hazardous situation or in the
case of abnormal operating states, the control cabinet depending on the ver-
sion is equipped with:
an emergency-off switch or
a min switch with emergency-off function.
The separator is shut down by means of external and internal emergency-off
switches while performing two total ejections.
When the main switch with emergency-off function is activated, power is cut off
to the entire control system. There will be no bowl ejection.
Note:
Provided the separator is equipped accordingly, the shut-down procedure can
be accelerated by a pneumatic brake and safety-water function.
For shut-down refer to the chapter

"Operation" of the start-up and shut-
down manual.
Fig. 15
8555-9001-010/1107
Westfalia Separator
1.5.6 Maintenance and repair

Timely maintenance of the control system and the replacement of worn or dam-
aged plant components is essential to ensure safe operation.
Use only genuine spare parts from Westfalia Separator. Otherwise, safety
risks may arise (see section 1.5.2).
Maintenance and repair work may only be carried out to the extent described in
this instruction manual.
Maintenance and repair work not described in this manual may only be
carried out by the manufacturer or by "repair shops" authorized by the
manufacturer.
We recommend having the control system regularly checked by our specialists.
These checks help to maintain the operating safety and avoid unexpected
downtime.
Before carrying out maintenance

and repair work:
CAUTION! Risk of injury due to

electrical voltage and unintended
start-up of the separator!

standstill!
Possibilities for checking standstill
are described in the separator man-
ual.
Switch off all electrical appliances
Fig. 16
via the main switch.
8555-9001-010/1107
Westfalia Separator
1.6 Explosion protection
Strictly adhere to the prevailing local

rules and regulations for operating in
potentially explosive areas.
An area is "potentially explosive"
when there is (or must be expected)
an explosive atmosphere in such a
volume that specific preventive
measures concerning design, con-
struction, and the use of centrifuges
and control systems are required.
Fig. 17
The operation of centrifuges / control systems in "zone 0" areas, i.e.

where a dangerous explosive atmosphere is prevailing continuously or
for long periods or frequently, is not permitted!
Operation of the centrifuges / control systems in
areas of zone 1, i.e. in areas in which dangerous explosive atmosphere is
occasionally present,
areas of zone 2, i.e. in areas in which dangerous explosive atmosphere
are rarely and briefly present,
is only admissible when the centrifuge / control system is equipped for use in
explosion-hazarded areas.
Centrifuges installed in explosion-hazarded rooms can be operated by means
of a control panel installed in the vicinity of the centrifuge. The control system
is then installed outside the explosion-hazarded room.
Only units designed for application in "ex" zones are allowed to be operated in
potentially explosive areas.
All the electrical apparatus of the centrifuge/plant, i.e. motor controls, valve
controls, electric heaters, heater control units, electrically operated valves
must be protected accordingly or, if in standard design, must be installed in a
separate room outside the explosion-hazarded area.
Supervisory equipment on the centrifuge such as pressure guards or transmit-
ters, flow detectors and temperature switches, pressure switches, must be
connected to intrinsically safe Eex(i) electric circuits.
In the area close to the centrifuge/control system, take the preventive meas-
ures provided under "primary" explosion protection (ventilation, etc.).
Carry out voltage equalization before operating the centrifuge / control sys-
tem.
1.6.1 Classification of the centrifuge / plant

The centrifuge/plant complies with the requirements of Group II, Equipment
Category 3 in accordance with the Directive 94/9/EG. The respective tempera-
ture class is specified in the technical documents.
8555-9001-010/1107
Westfalia Separator
1.6.2 Obligations of the operator

The operator
must assess the explosion risks and carry out the zone classification.
must ensure that the centrifuge/installation is correctly erected and tested be-
fore commissioning.
is responsible for the safety aspects of his centrifuge/installation.
The correct and proper condition of the centrifuge/installation must be main-
tained by regular testing and maintenance.
1.6.3 Standards and guidelines

The following standards, guidelines and regulations must be observed when us-
ing equipment in explosion-hazarded areas:
Directive 94/9/EG (ATEX 95)

Equipment and protective systems for correct usage in explosion-hazarded
areas.
This Directive describes fundamental safety requirements and test proce-
dures for application outside of explosion-hazarded areas, which, however,
with regard to explosion hazards, are necessary for the safe operation of
equipment and safety systems or contribute to it.
Directive 1999/92/EG (ATEX 137)

Protection of safety and health of the employees when working in explosion-
hazarded areas.
This Directive is directed at the operator and contains, among other things,
the necessary specifications and definitions for zone classification required for
assessment.
EN 1127-1
Explosive atmospheres explosion protection Part 1 Fundamentals and
methodology
EN 50 014
General provisions
EN 50018 or IEC 60 079-1

Electrical apparatus for explosion-hazarded areas flameproof enclosure d
Basic principle:
Parts which can ignite an explosive atmosphere are incorporated in a housing
which, in the event of an explosion of an explosive mixture, withstands the
pressure and which prevents transfer of the explosion to the atmosphere sur-
rounding the housing.
Main application:
Switching devices and switchboards, control switches and display units, con-
trol systems, motors, transformers, heating devices, lamps
8555-9001-010/1107
Westfalia Separator
EN 50019 or IEC 60 079-7

Electrical apparatus for explosion-hazarded areas type of protection e
Basic principle:
Here, additional measures are implemented in order to increase the safety
margin to prevent the possibility of inadmissibly high temperatures and the
occurrence of sparks and arcs in the inside or at the outside of components of
electrical apparatus which do not otherwise occur in normal operation.
Main application:
Terminal and connector boxes, control boxes for fitting ex-components which
have a different type of protection and lamps.
EN 50020 or IEC 60 079-11

Electrical safety for explosion-hazarded areas intrinsically safe i.
Basic principle:
The apparatus used in explosion-hazarded areas contains only intrinsically
safe circuits. A circuit is intrinsically safe when no spark and no thermal effect
which occur under defined test conditions (which include normal operation
and certain error conditions) can cause ignition of a certain explosive atmos-
phere.
Main application:
Measuring and control technology, communication technology, sensors, ac-
tuators.
EN 60079-10 or VDE 0165 Part 101

Electrical apparatus for explosion-hazarded areas -
Part 101 Classification of the explosion-hazarded areas
EN 60079-14 or VDE 0165 Part 1

Electrical installations in explosion-hazarded areas
EN 60079-17 or VDE 0165 Part 10

Part 10 Testing and maintenance of electrical installations in explosion-
hazarded areas
8555-9001-010/1107
Westfalia Separator
1.7 Care instructions
ATTENTION!
The surface of the control unit (display, keypad) must not be cleaned with ag-
gressive or acidic media (pH 6-8, tenside content < 5 %, aroma-free, ethanol-
free).
1.8 Storage
ATTENTION!
Improper and incorrect storage of the control system can damage or de-
stroy its components.
Store accessories like spare parts and tools properly!
The control unit and accessories must be stored dry, dust-free, vibration and
frost-free.
IMPORTANT: Outdoor exposure is not admissible!
Protect from excessive heat!

Recommended storage temperature: + 5 to + 45 C (41 113 F)
1.8.1 After delivery

If the control system is not installed immediately after arrival,
store the control system in its original transport packaging.
Recommended storage temperature: + 5 to +50 C (41 122 F)
IMPORTANT:
A storage time of more than 12 months of the control system is only allowed
after consulting the manufacturer.
1.9 Disposal
When the equipment is no more useful or the control system has reached the
end of its service life, the operator will be responsible for appropriate, envi-
ronmentally friendly disposal of its components and materials such as
metal,
caoutchouc and rubber
plastics,
glass,
electric and electronic apparatus.
ENVIRONMENTAL PROTECTION!
Be sure to adhere to applicable environmental protection legislation!
More information on disposal matters can be obtained from local authorities.
8555-9001-010/1107
Westfalia Separator
2 Description
2.1 Function ................................................................................................. 26

2.2 Performance features ............................................................................ 27
2.3 Areas of application ............................................................................... 27
2.4 Functional layout diagram...................................................................... 28
2.5 Technical data ....................................................................................... 29
2.5.1 Control Unit D10 .................................................................................... 29
2.5.2 Control cabinet ....................................................................................... 31
2.6 Digital inputs and outputs ...................................................................... 32
2.7 Analog inputs and outputs (4 20 mA) ................................................. 33
2.7.1 Special versions..................................................................................... 33
2.8 Configuration ......................................................................................... 34
2.8.1 Front view .............................................................................................. 34
2.8.2 Interior view ........................................................................................... 35
8555-9001-010/1107
Westfalia Separator
2.1 Function
The illuminated four-line LC display provides information on the functional condi-
tions or troubles prevailing on the separator and - depending on program ad-
justment - visualises the corresponding process data.
Besides the control cabinet and the control unit, the control system comprises
all complete line fittings which, due to built-in electrically actuated equipment,
are subject to the control or supervision by the control system. These include:
dirty-oil supply
water supply
operating-water connection
With UNITROL, they also include
circulation and water discharge valve
water detector (WMS sensor)
pressure transmitter for the bypass line in SMS mode
On special order (optional):

PT100 sensor in a two-wire circuit for min./max monitoring in the dirty oil
supply line
level switch for monitoring the water discharge
process-dependent control of an external feed pump
level switch for monitoring the solids vessel
min./max level switch for controlling a solids pump
klaxon for audible alarm-signalling
The standard control system is designed for individual control of centrifugal
separators or clarifiers.
If required, in case of two-stage HFO treatment, series operation can be prese-
lected. For this purpose the piping between the separators will have to be laid
out accordingly, in order to connect the MPI interfaces of at least two control
systems.
The control system is built into the door of the control cabinet ready to be
hooked up and programmed for the required control task.
The operator is not authorized to carry out program modifications.
The operator can make the following settings by means of the keypad:
machine-specific program selection
timer value settings
counter value settings
8555-9001-010/1107
Westfalia Separator
2.2 Performance features

The control unit features the following:
display for machine monitoring and operation
function keys with LED status signal
control voltage 24 V
high operational reliability
long service life
user program on Micro Memory Card (MMC)
2.3 Areas of application
Application Description
Single or serial (-91-) The separator is run in single or series opera-
tion (-91-).
Single or series (-01-) The separator is run with activated Water Con-
tent Monitoring System (-01-) (for more details
(Water Content Monitoring
refer to separator manual)
System)
Single or series (-02-) The separator is run in single or series opera-
tion (-01-).
Single or series (-01/36-) The separator is used for heavy fuel oil treat-
ment, with activated Water Content Monitoring
(WMS/SMS - HFO)
System (-01) and Solids Space Monitoring
System (-36-).
Single or series (-01/96-) The separator is used for lube-oil treatment,
with activated Water Content Monitoring Sys-
(WMS/SMS - LO)
tem (-01) and Solids Space Monitoring System
(-96-).
8555-9001-010/1107
Westfalia Separator
2.4 Functional layout diagram
Fig. 18
A Water
B Product discharge
C Product feed
1 Water pressure reducer

2 Feed assembly with solenoid valve for filling-, displacement-, and oper-
ating water
3 Control system and motor starter for separator
- Motor starter for feed pump
- Motor starter for solids pump
4 Terminal box (fitted to separator)
5 Water detector (WMS sensor)
6 Circuit valve
7 Pressure transmitter for solids-space monitoring
8 Water discharge valve
9 Pneumatic 3/2-way valve with manual override and solenoid valve for
control air (built into product feed to separator)
10 Pressure transmitter PSL for product discharge
11 Pressure transmitter PSH for product discharge
8555-9001-010/1107
Westfalia Separator
2.5 Technical data
2.5.1 Control Unit D10
Technical data
Dimensions 215 x 165 x 88 mm
(width x height x depth)
Installation / cutout dimensions 202 x 152 mm (tolerance +1 mm)
Weight 1.35 kg
Display, LED background illumina- LED-backlit 4-line LCD display, each line
tion with 20 digits and 5 mm high
Keypad Foil-protected keyboard,
23 keys with 11 integrated LEDs
Interfaces Standard MPI port for PG and network in-
tegration, P-bus for S7 extension modules
Supply voltage DC 24 V, range DC 20,4; DC 28.8 V
Reverse-polarity protected yes
Voltage cut-off > 20 ms
Current consumption (In) 2.4 A
Integrated RAM 48 kByte
Storage memory Plug-in Micro Memory Card (MMC)
Backup Ensured by Micro Memory Card (MMC) no
battery needed.
Configuration software Step 7, Version 5.1 and later; Service
Pack 4
HMI software Integrated in Step 7
Inputs 24 digital, DC 24 V
4 analog, 4-20 mA / 0-10 V
1 PT 100
Outputs 16 digital, 0.5 A each, sum current 4 A
2 analog, 4-20 mA
Safety standard DIN EN 61131-2/IEC 61131-2
Enclosure Front of unit: IP 65 according to
IEC 60529, NEMA 4X
Housing: IP 20 according to IEC 60529
Electromagnetic compatibility A according to EN 55011
8555-9001-010/1107
Westfalia Separator
Technical data
Climatic conditions Approved according to IEC 60068-2-1,
IEC 60068-2.2
Operation: 0 - 55 C (32 - 131 F) for verti-
cal installation
Storage: -20 C to +70 C (-4 to 158 F)
Humidity: 5 - 95 % at 25 C (77 F)
Mechanical ambient conditions Vibrations during operation: Approved ac-
cording to IEC 60068-2-6, IEC 60068-2.6
Vibrations during storage/transport:
10 to 58 Hz, amplitude 0.075, 5 - 9 Hz
Shocking during operation: Half-sine:
150 m/s2 (15 g), 11 ms, 18 shocks
Shocking during storage/transport:
250 m/s2 (25 g), 6 ms, 1000 shocks
Fire resistance Edge connectors: FV2 according to IEC
60707
Headers: FV0 according to IEC 60707
Approvals CE (EC Directive EMV 89/336/EWG)
UL (Underwriters Laboratories UL 508)
CSA (Canadian Standard Association
C22.2 No.142)
Prototype technical- release tests GL (Germanischer Lloyd)
/ classification societies LRS (Lloyds Register of Shipping)
DNV (Det Norske Veritas)
BV (Bureau Veritas)
ABS (American Bureau of Shipping)
RINA (Registro Italiano Navale)
NK (Nippon Kaigi Kyokai)
8555-9001-010/1107
Westfalia Separator
2.5.2 Control cabinet
Technical data
Connection voltage 115/230 V AC (10 %) reversible
Frequency 50 to 60 Hz
Max. power consumption 100 VA
Control voltage 24 V DC
Lead-in wire fuse 16 A (slow-blow fuse)
Ambient temperature 0 to 55 C (32 to 55.00 C)
Housing Painted sheet steel, RAL 7032
Special design: stainless steel
Enclosure IP 55 (if appropriately fitted according to
chapter 5: "Installation and connection")
Dimensions 380 x 600 x 350 mm
(width x height x depth)
Cable entry from below, through cable glands
Electrical execution according to EN 60204-1 (lead-colour coding optional,
upon agreement)
Ambient conditions. 3C2 according to EN 60721-3-3
8555-9001-010/1107
Westfalia Separator
2.6 Digital inputs and outputs
Designation Connection Function Terminal

Digital inputs DI 0.0 Separator in operation 1X2. 01/02
(DI) DI 0.1 Separator Fault 1X2. 03/04
DI 0.2 Spare
DI 0.3 Spare
DI 0.4 Spare
DI 0.5 WMS-UNITROL 1X2. 11/12
DI 0.6 Spare
DI 0.7 LSHH solids vessel 1X2. 15/16
DI 1.0 Feed pump Operation 2K2 19/20
DI 1.1 Feed pump Fault 2Q2 21/22
DI 1.2 Solids pump Operation 5K1 23/24
DI 1.3 Solids pump Fault 5Q1 25/26
DI 1.4 LSH Solids vessel, for pump start 1X2. 27/28
DI 1.5 LSL Solids vessel, for pump stop 1X2. 29/30
DI 1.6 Vibration stage 1 1X2. 31/32
DI 1.7 Vibration stage 2 1X2. 33/34
DI 2.0 - DI 2.5 Spare
DI 2.6 Limit switch, steam valve 1X2. 73/74
DI 2.7 Emergency-Off 3K1
Digital outputs DO 0.0 Product valve 1X2. 41/42
(DO)
DO 0.1 Water valve 1X2. 43/44
DO 0.2 Operating water valve 1X2. 45/46
DO 0.3 Steam valve / heater interlocking (option) 1X2. 47/48
DO 0.4 "UNITROL" circuit valve 1X2. 49/50

DO 0.5 "UNITROL" water discharge valve 1X2. 51/52
DO 0.6 Lamp test (option)
DO 0.7 Collective alarm 1K11/1X2. 67/68
DO 1.0 Separator Off 1K12
DO 1.1 Feed pump Off 1K13
DO 1.2 Solids pump Off 1K14
DO 1.3 TSL (option) 1K15
DO 1.4 TSH (option) 1K16
DO 1.5 Brake (option) 1K17
DO 1.6 PID open (option) 1K18
DO 1.7 PID closed (option) 1K19
8555-9001-010/1107
Westfalia Separator
2.7 Analog inputs and outputs (4 20 mA)
Designation Connection Function Terminal

Analog inputs AI 01 Motor current and ejection monitoring 1U3 6/7
(AI)
AI 02 Clean-oil discharge 1U2 12+/13-
AI 03 SMS transmitter / water discharge 1X2. 61/63/SC
AI 04 PID controller for product temperature 1X2. 76/77
PT 100 PT-100 product temperature 1X2. 78/79
Analog outputs AO 0-I Motor current 1X2. 93/94/SC
(AO)
AO 1-I Temperature 1X2. 91/92/SC
2.7.1 Special versions

Special versions differing from the one described in this manual are available:
The housing can have other dimensions.
The housing can be made of stainless steel.
Individual components of the control system can be integrated in a compact
cabinet (e.g. with separator motor control etc.) or in a central control sys-
tem.
8555-9001-010/1107
Westfalia Separator
2.8 Configuration
The construction can vary depending on the delivery scope.
The control system is assembled ready for use, wired ready for hook-up and
conforms to the regulations of EN 60204.
2.8.1 Front view
Fig. 19
1 Lock
2 Control Unit D10
3 OFF/ON keys for separator
4 OFF/ON keys for feed pump
5 HAND/0/AUTOMATIC selector for solids pump (option)
6 Main switch
8555-9001-010/1107
Westfalia Separator
2.8.2 Interior view
14
13 2
9 5
12 8
11
10
Fig. 20
1 Isolating amplifier for analog output (option)

2 WMS (Water Content Monitoring System) relay, if provided
3 Full-motor-protection module
4 Interface relay
5 Auxiliary contactor
6 Main contactor
7 Current transformer
8 Power supply for PLC (Programmable Logic Control) and valves
9 Terminal strip
10 Control transformer for heating and venting facilities (option)
11 Main switch
12 Control voltage transformer (option)
13 Motor protection switch
14 Safety cut-out
8555-9001-010/1107
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
3 Operation
3.1 Getting acquainted with the operating elements ................................... 38

3.1.1 Function keys ......................................................................................... 39
3.1.2 System keys .......................................................................................... 41
3.1.3 Softkeys F1 F4.................................................................................... 41
3.1.4 Parameter entries .................................................................................. 42
3.2 Switching-on the control unit.................................................................. 43
3.3 Password protection .............................................................................. 44
3.4 Program sequence diagram .................................................................. 45
3.5 Process data overview (Home) ............................................................. 46
3.6 User settings .......................................................................................... 50
3.6.1 Calling up user settings ......................................................................... 50
3.6.2 User timings ........................................................................................... 52
3.6.3 Timer lists 1 and 2 ................................................................................. 54
3.6.4 Counters ................................................................................................ 55
3.6.5 Analog inputs (AI) .................................................................................. 59
3.6.6 Analog outputs (AO) .............................................................................. 63
3.6.7 Input list.................................................................................................. 64
3.6.8 Output list ............................................................................................... 64
3.6.9 PID controller ......................................................................................... 65
3.6.10 Time recording ....................................................................................... 68
3.6.11 Alarm counters ....................................................................................... 70
3.6.12 Alarm memory ....................................................................................... 72
3.6.13 Maintenance .......................................................................................... 73
3.6.14 Volume (option) ..................................................................................... 74
3.6.15 Service information ................................................................................ 77
3.6.16 Date and time ........................................................................................ 78
3.6.17 Separator settings.................................................................................. 79
3.6.18 Contrast ................................................................................................. 84
3.6.19 Language ............................................................................................... 84
3.6.20 Speed monitoring (option) ..................................................................... 86
3.7 Changing the Micro Memory Card (MMC)............................................. 88
3.8 Memory reset ......................................................................................... 89
3.8.1 Setting the jumper.................................................................................. 89
3.8.2 CPU reset .............................................................................................. 90
8555-9001-010/1107
Westfalia Separator
3.1 Getting acquainted with the operating elements
6 1 2
Westfalia Separator AG
F1 F2 F3 F4
M
1 2 3 4 5
SERIES ESC
Process
STOP
Process
START 1 2
Help
6 7 8 9 0
PID Home
EDIT ENTER
DIR
5 4 3
Fig. 21
The D10 control unit is built into the door of the control cabinet. The operating
interface consists of:
1 Soft keys F1 F4 (depending on the current display)
2 Text display
3 System keys
4 Function keys
Numerical values can be entered when the EDIT key is actuated.
5 Status and fault indication
6 Operating mode switch (CPU start/stop)
8555-9001-010/1107
Westfalia Separator
3.1.1 Function keys

The function keys have a global function: The actions which can be triggered
are independent of the text shown in the display. They each incorporate an LED
which gives information on the state of the respective function.
Key Key designation Description

Separating program Off In separation mode, this key closes the feed valve and triggers
a bowl ejection.
On OSC/OSD separators two total ejections are performed
automatically.
The LED lights up when the ejections are being performed.
Separating program On This key starts the separating program.
The feed valve is opened when the ejection program has
ended.
When the separating temperature falls below its min. level or
when level switch LSHH solids vessel" responds, no program
start is possible.
The LED lights up when the ejection or separating program is
active.
Lamp test This key launches a function test of the LEDs incorporated in
the keys and of external signal lamps, if provided.
The LEDs for status and fault signalling are not tested.
Series operation When running HFO separators in series, two control systems
can be preselected for this mode within an MPI network. To ac-
tivate series operation, actuate the "SERIES" key on both con-
trol units.
The LED lights up when series operation is active.
Home/DIR 1. Jumping directly to the process page
(see chapter. 3.5 ".Process Data Overview (Home)")
2. Jumping directly to the user settings
(see chapter 3.6 User settings")
Fault message page This key is to call up the page giving an overview of pending
fault signals, i.e. the alarm memory.
For a pending alarm signal, a remedy catalog can be retrieved
after having acknowledged with the ENTER key.
When the LED is flashing, information on current remedy opera-
tions can be checked by actuating the F1 key.
The LED will flash as long as a fault signal is queued.
8555-9001-010/1107
Westfalia Separator

PID controller Provided the plant is equipped accordingly, product feed and
temperature control can be activated while the PID controller
key is switched on.
The LED lights up when the control system is in automatic
mode.
For testing operations, first switch off the control system by
means of the PID controller key. In the corresponding screen
menu (see chapter 3.6.9 PID control) close/open the motor
control valve by means of soft key F2/F3.
Feed pump status This key has no function. The LED in the key shows the current
feed pump status:
Continuous light: operation
Slow flashing: post-running phase
Quick flashing: motor-protection alarm
Solids pump status This key has no function. The LED in the key shows the current
solids pump status:
Continuous light: operation
Separator status This key has no function. The LED in the key shows the current
separator status:
Continuous light: Operation
Slow flashing: start-up phase
8555-9001-010/1107
Westfalia Separator
3.1.2 System keys
Arrow up/down/right/left With these keys one can navigate across the menus.
If a menu has input fields the arrow keys are used to navigate
from one field to another. After the last input field only, the next
menu is selected.
The arrow keys allow to navigate throughout the alarms within
the alarm memory or on the signal level.
ESC (cancel) With this key, field entries can be undone as long as they have
not been confirmed with ENTER.
If the ESC key is pressed within a menu, the previous menu or
the signal level is accessed.
From the signal level jumping back is not possible.
ENTER With this key

one can confirm and finalize an entry
one can acknowledge an alarm signal
one passes from the signal level to the image level
EDIT This key allows to modify parameters or timer/counter setpoints.

The LED lights up when the edit mode is active.
3.1.3 Softkeys F1 F4
Softkeys The softkeys have local functions. The actions which can be
triggered depend on the text seen in the display and are attrib-
uted to the corresponding images.
8555-9001-010/1107
Westfalia Separator
3.1.4 Parameter entries

Numeric values, e.g. passwords or setpoint updates, are entered by means of
the function keys.
Fig. 22
The corresponding figure (1) is seen right-hand above the function key.
Note:
If, by mistake, you failed to press the EDIT key correctly before entering pa-
rameters, the function of the respective function key will be active. Then you
might change the current operating mode of the separator.
However, by pressing the mistakenly actuated key again, you return to the origi-
nal mode.
An entry can be made in a menu when the cursor is flashing.

Changing a value:
Press the EDIT key; the LED in the EDIT key lights up.
Enter the new value or the password by means of the function keys.
Finish your entry by pressing the ENTER key.
8555-9001-010/1107
Westfalia Separator
3.2 Switching-on the control unit
When you switch on the control unit

the adjacent initial display appears.
C7-613 Firmw.:V1.01
Bootl.:V1.01
> Startup <
Fig. 23
Required data is loaded from the Micro

Memory Card (MMC).
$ 002 transfer
> Downloading User-<

> Data <
Fig. 24
Then the unit runs up, showing the ad-

jacent display. The run-up time is
Westfalia Separator approx. 3 minutes.
Mineraloil Systems Press the ENTER key.
please press
>> ENTER <<
Fig. 25
An overview of all process data is dis-

played. From this overview the individ-
Step: OFF ual menus can be called up - refer to
Step: actual 0sec chapter 3.5 "Process data overview
Clean oil out 2.0bar (Home)".
Product Temp.: 93C
Fig. 26
Note:
To avoid long run-up times the control unit should be under voltage even when
the separator is not used.
8555-9001-010/1107
Westfalia Separator
3.3 Password protection

Certain entries and functions require prior entry of a password.
Company-related basic settings
Password Level 1
Service
Password Level 2
Loading CPU data
Password Level 3
When selecting these options you are requested to enter the required password.
Note:
You can obtain the passwords from Westfalia Separator.
When requested to enter the password

proceed as follows:
Password login: Press the EDIT key.
Level : 0 The LED in the EDIT key lights
Password: ...... up.
Enter the password by means of the
function keys.
Fig. 27
Press the ENTER key.

The password is accepted.
Password login: A jump into password level 1 fol-
Level : 1 lows.
Password:....... Press the ENTER key for the sec-
ond time.
A jump back into the previous
menu follows.
Fig. 28 Actuate the arrow key, and the first
password-protected menu appears.
If there is no operation made for two minutes, the program returns to entry level
0 (Logout). For further processing the password has to be re-entered anew.
ATTENTION!
Then, however, the menu then called up is not protected. This means that even
unauthorized persons can carry out changes in this menu.
To protect the control unit against unauthorized access you should return within
the menu until you are in the openly accessible menu area.
8555-9001-010/1107
Westfalia Separator
3.4 Program sequence diagram
Separator has been

switched on
*1
"Bypass operation" "Standby"

Separation process is interrupted by Separator is at operating speed, sepa-
previous ejection program ration process can be started with the
preselected operating mode and/or se-
lected separator.
*1, *2
Separate status
Separation is started. The individual
program steps are processed with the
times set, depending on the selected
operating mode.
*1 or through external signal

*2 or through fault
Fig. 29
8555-9001-010/1107
Westfalia Separator
3.5 Process data overview (Home)

After having switched on the control
Step: OFF unit, acknowledged with the ENTER
key, and after the run-up process, first
Step: actual 0sec the adjacent general overview ap-
Clean oil out 2.0bar pears.
Product Temp.: 93C The general overview can be ac-
cessed directly from any other menu
by means of the "Home" key.
Fig. 30
From the main menu, more program
settings can be called up by means
of the arrow down key.
The individual program settings are
described on the following pages.
STATUS-WMS/SMS/PT2
PT2-actual: 4.7bar
PT2-Transm: HIGH
WMS-Sensor: Oil
Fig. 31
Sep-Type:OSD-6
Motor current: 0.0A
Speed: 0rpm
Mode:Single -01/36
Fig. 32
8555-9001-010/1107
Westfalia Separator
Step:
Step: actual 0sec
Clean oil out 2.0bar
Product-Temp.: 93C
Fig. 33
First menu line

The current status within the program cycle is displayed.
Second menu line

Depending on the selected operating mode or separator, the current program
cycle (step) and the respective countdown are shown in the display.
The subsequent display texts can be shown as described in the following table
(also refer to separate documentation Settings and faults
Display Meaning
Off Separator is not switched on.
The separator is in its start-up phase; no process
Run-up
start is possible.
Circulation mode: The feed valve is in recircula-
Circulation mode tion mode. The separator is in its run-up or fault
mode, or the process has not been launched.
Waiting The separating process has been launched.
The bowl content is displaced without loss by
Displacement
opening the displacement water valve.
Waiting after displace- Displacement is followed by a 5 seconds waiting
ment period.
The solids space of the bowl is emptied by actu-
Total ejection
ating the operating-water valve.
The speed drop occurring during ejection is
Speed recovery
compensated.
The filling operation establishes the required wa-
Filling ter seal in the -96- version of VARIZONE and
UNITROL separators.
The filling cycle is followed by a 5 seconds wait-
Waiting after filling
ing period.
Feed - open The separating process is activated.
Sensor test (option) The individual sensors are tested.
8555-9001-010/1107
Westfalia Separator
Third menu line

Display Meaning
The current pressure in the clean-oil discharge is
Clean oil discharge
displayed in bar.
Fourth menu line

Display Meaning
The current product-feed temperature is dis-
Product temperature
played in C.
STATUS-WMS/SMS/PT2
PT2-actual: 4.7bar
PT2-Transm: HIGH
WMS-Sensor: OIL
Fig. 34
First menu line

The current status for the WMS-SMS-PT2 sensor arrangement is displayed.
Second menu line
Display Meaning
The current pressure on the PT2 sensor is dis-
PT2-actual
played in bar.
Third menu line

The current pressure of the PT2 transmitter is displayed.
PT2-Transmitter: LOW This is displayed when no pressure prevails.
PT2-Transmitter: HIGH This is displayed when pressure prevails.
Fourth menu line

The current status of the WMS sensor is displayed.
This is displayed when the WMS sensor detects
WMS sensor: OIL
oil.
This is displayed when the WMS sensor detects
WMS sensor: WATER
water.
8555-9001-010/1107
Westfalia Separator
From the main menu, more program

settings can be called up by means
Sep-Type:OSD-6 the arrow down key.
Motor curr.: 0.0A
Speed: 0rpm
Mode:Single -01/36
Fig. 35
First menu line

The currently selected separator type (OSD-X, OSE-X) is displayed. The sepa-
rator type is factory-set.
Second menu line

The current separator amperage is displayed. The amperage values differ in the
start-up, ejection, and operation cycles.
Third menu line

During the run-up phase of the separator the starting-time countdown is dis-
played in seconds. As soon as 0 sec appears the separator is ready for opera-
tion. Preselection is done on timer 10.
Fourth menu line

Display of the preselected separator operating mode. The operating mode of the
separator is factory-set. The following displays are possible:
tion (-91-).
Single or series (-01-) The separator is run with activated Water Con-
tent Monitoring System (-01-) (for more details
(Water Content Monitoring
refer to separator manual).
System)
tion (-01-).
Single or series (-01/36-) The separator is used for heavy fuel oil treat-
ment, with activated Water Content Monitoring
(WMS/SMS -HFO)
System (-01) and Solids Space Monitoring
System (-36-).
Single or series (-01/96-) The separator is used for lube oil treatment,
with activated Water Content Monitoring Sys-
(WMS/SMS -LO)
tem (-01) and Solids Space Monitoring System
(-96-).
8555-9001-010/1107
Westfalia Separator
3.6 User settings
3.6.1 Calling up user settings
Fig. 36
User settings are called up by pressing Home key 1 twice.
Six user-setting overviews can be se-

lected by means of the arrow-down
F1-User-Time 1/6 key.Call up the desired menu by
F2-Time list 1 means of the corresponding function
F3-Time list 2 key.
F4-Counter
Fig. 37
F1-Analog ON 2/6
F2-Analog OFF
F3-Input list
F4-Output list
Fig. 38
F1-PID-Contr. 3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 39
8555-9001-010/1107
Westfalia Separator
F1-Maintenance 4/6
F2-Volume
F3-Service Info
F4-Date/Time
Fig. 40
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 41
F1-Free 6/6
F2-Free
F3-Free
F4-Free
Fig. 42
8555-9001-010/1107
Westfalia Separator
3.6.2 User timings

Three groups of timer lists are available:
User timings
Timer list 1
Timer list 2
Only in the User timings menu can process-dependent time values be
changed without entering a password. The other two groups are modified by
service staff only.
ATTENTION!
Alter the timer settings only in a passive state. In active state mode, the previ-
ously set time first runs; the time change made does not become effective until
the next activation. All set times run backwards from the entered setpoint and
activate the programmed function when the time has elapsed.
Note:
A user timing is changed only when the product is exposed to varying degrees
of contamination or when the water pressure for displacement and filling water
varies (to be gauged by litre now and then). (The required information can be
found in the Installation Guidelines, chapter Water quantity).
All times are preset in the factory under consideration of the respective separa-
tor model and are adapted to the local conditions during commissioning.
In the User settings overview, ac-

tuate the F1 key.
F1-User Time 1/6
F2-Time list 1
F3-Time list 2
F4-Counter
Fig. 43
8555-9001-010/1107
Westfalia Separator
The individual values can be called up

successively by means of the arrow-
User Timings down key.
Changing the timer setting:
T20: Separation Press the EDIT key.
P:7200sec A:1234sec The LED in the EDIT key lights up.
Enter the new timer value by means
of the function keys.
Fig. 44 Press the ENTER key.
The new value is accepted.
Select the next timer value by
means of the arrow keys.
Actual
Timer Meaning Setpoint
value
T20 Separation 7200 s
T01 Displacement
Auto timer value calculated (option)
T02 Filling
Auto timer value calculated (option)
T10 Separator starting 600 s
T11 Alarm bridging 30 s
Note:
In the displayed timer, there is a letter before each value. These letters have the
following meanings:
P: Preset
A: Actual
8555-9001-010/1107
Westfalia Separator
3.6.3 Timer lists 1 and 2

Precise information on the timers can be found in the separate description
Settings and faults.
In the User settings overview actu-

ate the F2 or F3 key.
F1-User Time 1/6
F2-Time list 1
F3-Time list 2
F4-Counter
Fig. 45
The timers, except those mentioned in

chapter 3.6.2 User timings, are only
Time List 1 accessible by entering a password.
The first timer menu is called up.
T00:Partial ejection By means of the arrow keys the in-
P: 1.1sec A: 0sec. dividual timer menus can be subse-
quently browsed through and ad-
justed.
Fig. 46
Changing a timer setting :
Press the EDIT key.
The LED in the EDIT key lights up.
Enter the new value by means of the
function keys.
Select the next counter value by
A fixed unit is allocated to each timer. If decimal places are specified, the time
can also be entered with this accuracy. The initial setpoints depend on the se-
lected separator type.
Note:
In the displayed timer, there is a letter before each value. These letters have the
following meanings:
P: Preset
A: Actual
8555-9001-010/1107
Westfalia Separator
3.6.4 Counters
tuate the F4 key.
F1-User Time 1/6
F2-Time list 1
F3-Time list 2
F4-Counter
Fig. 47

C1: Flush ejection down key.
Changing a counter setting:
P: 10 Press the EDIT key.
A: 4 The LED in the EDIT key lights up.
function keys.
Select the next counter value by
More information on the individual counters (C1 C5) is found on the following
pages.
Flush ejection:
C1: Flush ejection

P: 10
A: 4
Fig. 49
Actual
Counter Meaning Setpoint P
value A
C1 Flush ejection 10
The number of total ejections to be performed until an automatic flush ejection is

to be triggered is entered in input field P. When operating without flush ejection,
set the counter to 0.
Upon each total ejection performed, the actual value A is reduced by one.
When the 0 value is reached, the next total ejection will be followed by the de-
sired flush ejection.
Note:
The Flush ejection counter generally responds only to total ejections per-
formed. Partial ejections are not taken into account. During flush ejections the
ejection monitoring system is out of action.
8555-9001-010/1107
Westfalia Separator
Partial ejection:
C2: Partial ejection

P: 8
A: 2
Fig. 50
Actual
value A
C2 Partial ejection 8
When modifying the operating-water system, partial ejection programs can be

run on OSC and OSD separators as well, if desired.
The number of partial ejections to be performed until a double total ejection is to
be triggered is entered in input field P.
Upon each partial ejection performed, the actual value A is reduced by one.
When the 0 value is reached, the next partial ejection will be followed by the
desired double total ejection.
Note:
The partial ejection mode can be switched on/off after having entered the pass-
word as described in chapter 3.6.17 Separator Settings Factory setting: Off
8555-9001-010/1107
Westfalia Separator
Filling in SMS mode:
C3: SMS Filling

P: 3
A: 2
Fig. 51
Actual
value A
C3 SMS Filling 3
For LO separation in 01/96 mode, a system check of the SMS function is carried
out by several filling-water injections. The number of filling-water injection inter-
vals is preselected on counter C3. The factory setting is 3 and should be used
for testing purposes only.
The number of filling-water ejections to be performed until the system pressure
detected by the SMS sensor and switching over from SMS to WMS operation is
established, is entered in input field A.
If no pressure is detected after the third filling-water injection, the ejection pro-
gram is triggered.
Sensor check (option):
C4: Sensor check

P: 5
A: 0
Fig. 52
Actual
value A
C4 This is where to define the number of 5
partial ejection intervals prior to an
automatic sensor check.
8555-9001-010/1107
Westfalia Separator
Percent (by volume) water
C5:0.5-Vol-% Water
P: 3
A: 0
Fig. 53
Actual
value A
C5 In the separating program, with dis- 3
charge valve closed and T47 started,
the pressure in the bypass line is reg-
istered and reduced by one.
If, within the separating interval, the
0 value is reached, the alarm Cau-
tion, water content > 0.5% appears.
This alarm is coupled to T17. By
opening of feed valve T17 is acti-
vated, after expiry of T17 the alarm is
still active.
8555-9001-010/1107
Westfalia Separator
3.6.5 Analog inputs (AI)

To adjust the analog inputs perform the following steps.
tuate the F1 key.
F1-Analog ON 2/6
F2-Analog OFF
F3-Input list
F4-Output list
Fig. 54

AI0: Motor current down key.
1U3 6/7 10.5 A Changing the setting:
Press the EDIT key.
function keys.
Select the next value by means of
the arrow keys.
Note:
More information on how to adjust the analog inputs is given on the following
pages.
Transformer:
AI0: Motor current

1U3 6/7 10.5 A
Transformer:
F1 Key >1:50<
Fig. 56
Input Function Terminal Value

AI 0.0 Motor current 1U3 6/7 10.5 A
By actuating the F1 key several times, separator 1:10; 1:25; 1:50;
current transformer adjustment can be selected for 1:100
local motor starters.
Due to the different separator motor ratings, the transmission ratio of the current
transformer can be adjusted when using external motor starters, to ensure that
the display of the control unit indicates the correct motor current of the separa-
tor.
The desired transformer ratio can be selected by actuating the F1 key several
times.
8555-9001-010/1107
Westfalia Separator
Ejection monitoring:
Ejection monitoring:
Offset: 2.0A
Bowl monitoring:
Offset: 2.0A
Fig. 57
Function Conditions
Ejection monitoring Just before an ejection the operating current is
read off, and the offset value is added. After
the ejection within the time setting of timer 27,
the operating current has to increase by this
value. The offset value is preset on this page.
While in separating mode, launch a total ejec-
tion by means of the "Start key and observe
the ejection current in the corresponding dis-
play. The ejection current is normally higher
than the rated current in the separating pro-
gram. Enter the difference between ejection
current and separating current (e.g. 2.0 A) as
offset value.
The ejection monitoring will be out of service if
0,0 A has been entered as offset value. This,
however, should be done in exceptional cases
only.
Bowl monitoring For bowl monitoring, the cyclical closing-water
impulse for the bowl hydraulics is checked, i.e.:
if the closing-water rate is too high, the bowl is
opened which causes the current to rise and is
monitored as follows:
- 3 seconds before closing-water impulse in-
jection, the actual operating current of the
separator is measured and stored.
- 3 seconds after closing-water injection, the
measuring operation is repeated, and the
value is compared with the previous operat-
ing-current value.
If the value differs from the adjusted bowl-
monitoring offset, a corresponding alarm is
signalled; the separating process is not inter-
rupted.
8555-9001-010/1107
Westfalia Separator
Clean oil discharge:
AI1:Cl.oil discharge
Actual: 1.4bar
Min: 1.0 Max: 3.0
PT-Key -F1- 1:16
Fig. 58
Input Function Terminal Setting

AI 0.1 Clean oil discharge 1U2 12+/13- Min: 1.0 bar
By adjusting Min: 1.0 bar and Max: 3.0 bar, the Max: 3.0 bar
product-discharge signal can be called up if these
values are exceeded.
Actual:
In this line the current pressure in the product dis-
charge is displayed.
PT key: 1:6, 1:10, 1:16
The desired transformer ratio can be selected by ac-
tuating the F1 key several times.
PT2 Transmitter:
AI2:PT2 Transmitter
Actual: 1.7bar
Max: 5bar
PT-Key -F1- 1:10
Fig. 59

AI 0.2 PT2 Transmitter 1X2. Max: 6.0bar
61/63/SC
By adjusting Max: 5.0 bar, an alarm signal can be set
if the value is below or above this setting.
The alarm signal depends on the selected process.
Actual:
In this line the current value of the PT2 pressure
transmitter is displayed.
PT key: 1:6, 1:10, 1:16
The desired transformer ratio can be selected by ac-
tuating the F1 key several times.
8555-9001-010/1107
Westfalia Separator
PID temperature control (option):
AI3:PID-Controller
1X2.76/77 95C
(Option)
Fig. 60

AI 0.3 PID controller 1X2. 76/77
The control-unit software is provided with a PID controller which, in combination

with optional hardware components, allows to control the product temperature.
The PID function is selected by actuating the PID key.
Adjustment of the control mode and/or adaptation of the controller to local condi-
tions is described in chapter 3.6.9 PID Controller.
Temperature monitoring (PT100 signal):
PT100 Product-Temp.
1X2.78/79 95C
Min: 60C Compens.
Max: 100C 7C
Fig. 61

PT100 Product temperature 1X2.78/79 95 C (203 F)
Min: 85 C (185 F)
Lowest limit value for
separating temperature
monitoring
Max: 105 C (221 F)
Highest limit value for
separating temperature
monitoring
The control unit has a direct PT100 input in two-line technology.

When the temperature is below the min. separating temperature, a START of
the separating program is impossible. Mind the corresponding note in the dis-
play.
8555-9001-010/1107
Westfalia Separator
PID temperature control (option):
Temp. registration
Peak: 120C
Fig. 62
Display Meaning
Temperature regis- The highest temperature occurred is stored for evalua-
tration - peak tion of operating conditions.
3.6.6 Analog outputs (AO)

Process data, e.g. separator current and product temperature, can be forwarded
to a superordinate control system as 4-2 mA (for transmittal an amplifier with
galvanic insulation is provided).
To display the analog outputs perform the following steps.
tuate the F2 key.
F1-Analog ON 2/6
F2-Analog OFF
F3-Input list
F4-Output list
Fig. 63
The individual values can be called

up successively by means of the ar-
AO.1: Motor current row-down key.
1X2.93/94/SC 1.9 A More data can be found in the table
AO.2: Temperature of chapter 2.7 Analog in-
1X2. 91/92/SC 3.0 A puts/outputs.
Fig. 64
8555-9001-010/1107
Westfalia Separator
3.6.7 Input list

For displaying the digital inputs (DI) perform the following steps.
tuate the F3 key.
F1-Analog ON 2/6
F2-Analog OFF
F3-Input list
F4-Output list
Fig. 65

DI0.0:Separator-ON row-down key.
>0< 1X2.01/02 More data can be found in the table
DI0.1:Sep.-Fail. of chapter 2.6 "Digital in-
>0< 1X2.03/04 puts/outputs.
Fig. 66
Status Definition:
0 = Input signal 24 V DC not available
1 = Input signal 24 V DC available
3.6.8 Output list
For displaying the digital outputs (DO) perform the following steps.
tuate the F4 key.
F1-Analog ON 2/6
F2-Analog OFF
F3-Input list
F4-Output list
Fig. 67

DO0.0:Product valve row-down key.
>0< 1X2.41/42 More data can be found in the table
DO0.1:Water valve of chapter 2.6 "Digital in-
>0< 1X2.43/44 puts/outputs.
Fig. 68
Status Definition:
0 = Input signal 24 V DC not available
1 = Input signal 24 V DC available
8555-9001-010/1107
Westfalia Separator
3.6.9 PID controller

tuate the F1 key.
F1-PID-Controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 69

PID-Controller-Hand down key.
Valve >Hand < Adjusting the PID controller:
F2-Key Contr. closed Open or close the controller by ac-
F3-Key Contr. open tuating the F2 or F3 key.
the arrow keys.
Fig. 70 Press the EDIT key.
function keys.
the arrow keys.
More information on how to adjust the PID controller is given on the following
pages.
8555-9001-010/1107
Westfalia Separator
PID-Controller-Hand
Valve >Hand <
F2-Key Contr. closed
F3-Key Contr. open
Fig. 71
Display Meaning
PID controller By actuating the PID controller key, one of the two op-
Hand/Auto- erating modes of the PID controller can be selected:
Hand: Opening of the valve is done via F3, closing
via F2.
Auto: Automatic control of the valve by the PID con-
troller, using the preset parameters.
Valve Hand/Auto- PID controller status display:
Hand: PID controller in manual operation
Auto: PID controller in automatic operation
F2 key The valve is closed while the PID controller is in manual
-Controller closed- operation.
F3 key The valve is closed while the PID controller is in auto-
-Controller open- matic operation.
8555-9001-010/1107
Westfalia Separator
Setpoint 90C
Actual 89C
Kp (P part) 2.00
Fig. 72
Actual
Display Meaning Setpoint
value
Setpoint Entering the desired product
temperature
Actual value Displaying the current product
temperature
Kp (P part) Entering the control mode (pro- 2.00
portional value)
Note:
The control mode (Kp) is factory-set according to general practical experience
and need not be modified under normal conditions.
Adapting the measuring transducer:
AI 0.3PID-controller
1X2. 76/77 89C
End value: 120C
Fig. 73
Actual
value
AI 0.3 PID Current input value of the
controller 1X2. PID controller
76/77
End value Setting the end value 120 C
(248 F)
In special cases, the 4-20-Ma signal is provided from outside, adaptation to the
local measuring transducer is required.
For this purpose the existing default value is simply overwritten with the desired
value.
8555-9001-010/1107
Westfalia Separator
3.6.10 Time recording

tuate the F2 key.
F1-PIDcontroller 3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 74

TR1: WMS Time down key.
Max in 24h 60min Adjusting the time settings:
Act.in 24h 0min Select the next value by means of
Recent 24h 0min the arrow keys.
Press the EDIT key.
Fig. 75 Enter the new value by means of the
function keys.
the arrow keys.
TR1: WMS Time

Max. in 24h 60min
Act.in 24h 0min
Recent 24h 0min
Fig. 76
Display Meaning
TR1 During separation the period during which the WMS sensor
detects water is recorded. When TR3 has elapsed the time
recording is reset.
8555-9001-010/1107
Westfalia Separator
TR2:Sludge pump time

Max. in 24h 60min
Act.in 24h 0min
Recent 24h 0min
Fig. 77
Display Meaning
TR2 During separation the running time of the sludge pump is re-
corded. When TR3 has elapsed the time recording is reset.
TR3: Time Reset

P: 24h
A: 5h
Fig. 78
Display Meaning
TR3 When the preset P time has elapsed, all time records for
TR1 and TR2 are moved to Last Xh, and the Act. in Xh
value is reset.
8555-9001-010/1107
Westfalia Separator
3.6.11 Alarm counters

For displaying the operation and alarm signal counters perform the following
steps.
tuate the F3 key.
F1-PID-controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 79

Sep. OP data row-down key.
OP-hrs: 77h
Ejections 44
Starts 37
Fig. 80
Display Meaning
OP-hrs. Display of the number of operating hours of the sepa-
rator. This number is the basic reference for the re-
quired service operations (see separator manual).
Ejections The number of partial ejections performed is displayed
in this line.
Starts The number of complete start-up cycles performed is
displayed in this line.
WMS/ per. Number of WMS functions for each separation cycle.
On a UNITROL separator with WMS system activated,
(periodic)
the number of water removals for each preset separa-
tion cycle is recorded. In case of a manual separation
stoppage the displayed value is set to zero.
WMS/ tot. Number of WMS functions. On a UNITROL separator
with WMS system activated, the number of water re-
(total)
movals is continuously recorded. The displayed value
cannot be reset.
SMS/ per. Number of SMS functions for each separation cycle.
On a UNITROL separator with SMS system activated,
(periodic)
the number of bowl ejections for each preset separa-
tion cycle is recorded. In case of a manual separation
stoppage the displayed value is set to zero.
SMS/ tot. Number of SMS functions. On a UNITROL separator
with SMS system activated, the number of bowl ejec-
(total)
tions is continuously recorded. The displayed value
cannot be reset.
Water removal time The water valve opening time is continuously re-
total corded. The value cannot be reset.
8555-9001-010/1107
Westfalia Separator
Display Meaning
Water removal time The water valve opening time is recorded for each
periodic separation interval and is reset when the next ejection
is performed.
PTC-Alarm This alarm is recorded when a switch-off is triggered
by the PCT sensors incorporated in the windings of
the separator motor.
PAL-Alarm This alarm is recorded when the separating process is
cut off by the minimum pressure transmitter installed
in the product discharge line.
PAH-Alarm This alarm is recorded when the separating process is
cut off by the maximum pressure transmitter installed
in the product discharge line
FSH-Alarm This alarm is recorded when the separating process is
cut off by the maximum level switch installed in the
water discharge line (optional, no standard equip-
ment).
LSHH-Alarm LSHH solids vessel. This alarm is recorded when
the separating process is cut off by the "high/high"
level limit switch installed in the solids vessel.
TSL-Alarm TSL Product feed temperature. This alarm is re-
corded when the separating process is cut off by the
PT 100 temperature sensor installed in the feed line.
TSH-Alarm TSH Product feed temperature. This alarm is re-
corded when the separating process is cut off by the
PT 100 temperature sensor installed in the feed line.
ISL-Alarm Ejection monitoring. This alarm is recorded when the
ejection program is interrupted because the current
monitoring device responded.
SOLIDS PUMP- Response of the solids-pump motor protection switch
ALARM is recorded.
FEED PUMP Response of the feed-pump motor protection switch is
-ALARM recorded.
Black-outS The number of power failures occurred within the cur-
rent separation program is recorded.
Solids pump counter: The solids pump switch-on intervals of the last 24
recent 24 h hours is recorded.
Water removal alarm The number of continuous water removal cycles
greater than T23 is recorded.
Vibro-1 Alarm Vibration alarm, stage 1
This alarm is recorded when the separating process is
cut off by the (optionally available) vibration sensor in-
stalled on the separator.
Vibro-2 Alarm Vibration alarm, stage 2
This alarm is recorded when the separator is switched
off by the (optionally available) vibration sensor in-
stalled on the separator.
8555-9001-010/1107
Westfalia Separator
3.6.12 Alarm memory

On the control unit, fault messages are registered in the alarm memory. Any
change in status (come/over/acknowledged) of a fault message gives a new en-
try in the alarm memory.
Max. 256 entries are memorized. As soon as the alarm memory cannot take in
more fault messages, the oldest entries are erased automatically.
Note:
Precise descriptions of the fault messages can be found in the separate descrip-
tion Settings and faults.

tuate the F4 key.
F1-PID controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 81
The alarm memory display appears.

The fault messages are registered
<Fault > K 001/015 in the alarm memory in chrono-
#009 MOTOR PROTECT. logical order.
on 10.12.02 09:47:48 Actuate the up/down arrow buttons.
This is to browse through the alarm
memory.
Press the ESC key.
Fig. 82 This is to quit the alarm memory.
Legend of the display reading in the example:

Display Meaning
<Fault> A fault message is displayed.
K Status of fault message:
K = fault message has come
Q = fault message was acknowledged
G = fault message is over
001/015 The fault message on display appears in position 1
(latest signal). The alarm memory contains 15 fault
messages. 001 to 256 are possible.
#009 MOTOR Fault no. and plain text of fault message.
PROTECT.
on 10.12.02 09:47:48 Date and time at the moment of change in status
(come/acknowledged/over) of the fault message.
8555-9001-010/1107
Westfalia Separator
3.6.13 Maintenance
tuate the F1 key.
F1-Maintenance 4/6
F2-Volume
F3-Service Info
F4-Date Time
Fig. 83
Press the EDIT key.

Maintenance interval Enter the new value by means of the
Setting function keys.
Set: 4000 h Press the ENTER key.
Actual: 2145 h The new value is accepted.
Fig. 84
Under Set, a maintenance interval of 4000 h is factory-set as specified in the

separator manual. Under Actual, the number of separator operating hours is
displayed.
As soon the number of operating hours is reached, a collective alarm is trig-
gered, and a corresponding warning signal is displayed on the screen. The col-
lective alarm does not interrupt the separating program and has to be acknowl-
edged by means of the ENTER key.
Note:
For setting the maintenance interval refer to the Instruction Manual of the sepa-
rator installed.
8555-9001-010/1107
Westfalia Separator
3.6.14 Volume (option)

For entering data in Volume info for SMS registration, displacement and filling
and in Sensor test, proceed as follows:
tuate the F2 key.
F1-Maintenance 4/6
F2-Volume
F3-Service Info
F4-Date Time
Fig. 85
Volume info for SMS registration, displacement, and filling:
Select the value by means of the ar-

row keys.
Volume until SMS Press the EDIT key.
Liters The LED in the EDIT key lights up.
Volume displacement Enter the new value by means of the
Liters function keys.
Fig. 86
Actual
value
Volume until SMS Depending on the size of the
separator, the value for Volume
in litres until SMS registration is
entered here according to the
Bowl Volume table (see sepa-
rate description Settings and
trouble shooting, chapter Bowl
volume/speed settings).
Volume Dis- Depending on the size of the
placement separator, the value for Volume
in litres for displacement is en-
tered here according to the
Bowl Volume table (see sepa-
rate manual Parameters and
trouble shooting, chapter Bowl
volume/speed settings).
8555-9001-010/1107
Westfalia Separator
Filling water volume

Liters
---->>
Fig. 87
Actual
value
Filling-water vol- Depending on the size of the
ume separator, the value for Volume
in litres for filling is entered here
according to the Bowl Volume
table (see separate manual Pa-
rameters and Trouble Shooting,
chapter Bowl volume/speed
settings).
Sensor check:
Select the value by means of the ar-

row keys.
Water impulses for Press the EDIT key.
sensor check The LED in the EDIT key lights up.
T60: Start impulse Enter the new value by means of the
P: sec A: sec function keys.
Fig. 88
Actual
Display Meaning Setpoint P
value A
Start impulse After a manual start or when 10.0 s
C4 Sensor check has ex-
pired, the filling and displace-
ment water valve is opened for
10 seconds.
8555-9001-010/1107
Westfalia Separator
T61: Sensor interval

P: sec A: sec
T62: Sensor impulse
P: sec A: sec
Fig. 89
Actual
Display Meaning Setpoint P
value A
Sensor interval Filling (T60) is followed by a 3 3s
seconds pause via T61.
Sensor impulse When the T61 pause has 1s
ended, water is injected via
T62 for one second, through
the filling and displacement
water valve.
8555-9001-010/1107
Westfalia Separator
3.6.15 Service information

For displaying the separator data and service addresses perform the following
steps:
tuate the F3 key.
F1-Maintenance 4/6
F2-Volume
F3-Service Info
F4-Date Time
Fig. 90

Separator ser. no. down key.
-> 1234-567 <- The serial number and the commis-
Commissioning date sioning date can be adjusted:
-> 17.11.2002 <- Select the value by means of the ar-
row keys.
Press the EDIT key.
Fig. 91 The LED in the EDIT key lights up.
function keys.
Select the next value or browse the
menus by means of the arrow keys.
Display Meaning
Separator serial no. Entering the serial number of the separator to
be actuated
Commissioning date Entering the date of commissioning
Prog Displaying the current software number
Version Displaying the current software version
Control Unit Part-No. Part number of the control unit
Date Display of the current date
Time Display of the current time
Service Sep. Operating Displaying the number of operating hours
Hours
Operating time of the separator motor
Service addresses Here all the service addresses can be called
one by one.
8555-9001-010/1107
Westfalia Separator
3.6.16 Date and time

For calling up date and time proceed as follows:
tuate the F4 key.
F1-Maintenance 4/6
F2-Volume
F3-Service Info
F4-Date/Time
Fig. 92
Actuate the right/left arrow buttons.

Move the cursor to the desired
Change date/time value.
26. 4. 3 16:13:19 Press the EDIT key.
Adjust the value by means of the
function keys.
Fig. 93 The new selection is accepted.
Note:
The selection is undone by pressing
the ESC key. The current setting is
maintained, and the system jumps
back to the previous menu.
Display Meaning
Date/Time Date and time displays are used to trace alarm sig-
nals accordingly. The date format is language-
dependent.
There is no leading zero shown in the display. In
Fig. 93, the year 03 is displayed as 3.
The preset date is memorized for about 6 weeks
when the control unit is switched off.
8555-9001-010/1107
Westfalia Separator
3.6.17 Separator settings

The preselected separator settings are default factory settings.
tuate the F1 key.
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 94
Separator Selection
F1 Key
Model: OSD -6
Fig. 95
Function Conditions
Selecting the separator type F1 = OSD-6, OSD-18,
OSD-35, OSD-60,
OSD-80
The control unit is factory-set to the separator type installed; consequently all
corresponding timer settings are loaded automatically. If, for service reasons, al-
location is re-made, the separator type can be selected by actuating the F1 key
several times.
Press the F1 key until the separator type shown in the display changes. To pre-
vent the type from being changed by mistake, selection is delayed by 3 sec-
onds.
When exchanging the control unit, the separators of previous OSC, OSB, and
OSA series can be selected as well.
8555-9001-010/1107
Westfalia Separator
Process selection
F1 Key
Op.mode: single -02
Fig. 96
Function Conditions
Selecting the separator operating mode F1 = single -01,
single -02, single -01/36,
single -01/96, single -91
Actuate the F1 key until the desired operating mode of the separator type is dis-
played. An overview of the separator operating modes can be found in chapter
3.5, Process data overview (Home).
Solids selection
F1 key
MODE: LSHH
Fig. 97
Function Conditions
Selecting a level switch for the solids pump LSHH, LSHH-LSH, LSHH-
when using Compact Units (CUs9: LSH-LSL,
no solids vessel
Press the F1 key until the desired level switches are shown in the display.
By means of the F1 key the CU function is selected, and the sludge pump is
started automatically when bowl ejection is triggered. In addition, the solids
pump is switched off via timer 40, according to solids tank volume and pump
throughput. The timers have to be adapted to local conditions, if required. Dur-
ing separation, pause-and-impulse cycles are performed which can be modified
by means of the T41 (pause) and T40 (operation) keys.
When selecting LSHH, only an alarm is produced via the level switch.
When selecting LSHH-LSH, the sludge pump is automatically started when bowl
ejection takes place. The pump is also turned on via LSH and stopped via T24.
When selecting LSHH-LSH-LSL, the sludge pump is switched on via LSH and
stopped via LSH when T24 has elapsed.
8555-9001-010/1107
Westfalia Separator
Sep-off in idle run

F1 Key > OFF <
Sensor Check
F2-Key > OFF <
Fig. 98
Function Conditions
Switch-off of separator in idle run, as soon as a F1 = ON/OFF
delay period has elapsed.
Actuate the F1 key to activate automatic separator switch-off when running

idle.
When ON is displayed, the separator is turned off with a preceding bowl ejec-
tion, when no switch-over to separation (process) takes place at the end of the
T39 period..
Idle condition is established when an alarm is given along with feed valve
closing or after start-up. If this condition arises, the corresponding message is
shown in the display, and the alarm system is activated.
By actuating the F1 key again, automatic switch-off of the separator running at
idle is turned off.
Function Conditions
Sensor Check (Option) F2 = ON/OFF
On UNITROL separators with activated WMS or SMS sensors, one can check
the WMS transmitter and the pressure switch in the bypass line for proper func-
tion by actuating the F2 key.
When starting the ejection program manually or at the end of the C06 counter
setting, the WMS and SMS sensors are checked for proper signal quality by in-
jecting water. Only when proper functioning is confirmed will the separating
process be released. In case of malfunction the corresponding alarms will be
triggered. The testing period for the WMS and SMS sensors can be preselected
by means of T3.
The sensor check is switched off by actuating the F2 key again.
Note:
When activating the sensor check, calculation of the automatic water injection
for displacement and filling is launched as well.
For this purpose, enter the bowl volumes (depending on the separator size) for
the operations "liters up to WMS registration", "liters for displacement" and "li-
ters for filling" from the separate manual "Parameters and troubleshooting" ac-
cording the specified table.
8555-9001-010/1107
Westfalia Separator
PSL-Function check
F1 Key > OFF <
Partial ejection:
F2 Key >OFF<
Fig. 99
Function Conditions
PSL function monitoring F1 = ON/OFF
Press the F1 key to activate function monitoring of the pressure transmitter in

the product discharge.
With function monitoring switched on, the pressure transmitter in the ejection
program is checked for 0 status. Faulty permanent signal is thus prevented from
being triggered by a defect on the pressure transmitter.
If this fault arises, the corresponding message is shown in the display, and the
alarm system is activated.
Function monitoring is switched off by actuating the F1 key again.
Function Conditions
Partial ejection program selection F2 = ON/OFF
Press the F2 key to activate the partial ejection program.

When using OSD separators, partial ejections can be performed if desired, with
the corresponding operating water system. Time-dependent and SMS-
determined bowl ejections are preformed as partial ejections if the current value
on the partial-ejection counter C2 has not returned to zero.
Partial ejections that are launched by means of the "Process stop / start" but-
tons and by zero status of the C2 counter, are generally performed as total ejec-
tions.
The partial ejection program is switched off by actuating the F2 key again.
8555-9001-010/1107
Westfalia Separator
Bowl monitoring:
F2 Key >OFF<
Fig. 100
Function Conditions
Bowl monitoring F2 = ON/OFF
Press the F2 key to activate separator bowl monitoring.

For bowl monitoring, the cyclical closing-water impulse for the bowl hydraulics is
checked, i.e.: if the closing-water rate is too high, the bowl is opened which
causes the current to rise and/or the bowl speed to fall.
Bowl monitoring is controlled as follows:
3 seconds before the closing-water injection impulse, the actual operating
current of the separator is measured and memorized.
3 seconds after closing-water injection, the measuring operation is re-
peated, and the result is compared with the previously registered current
and speed values.
If a deviation from the permissible offset value is observed, a corresponding
alarm is triggered.
The separating process remains uninterrupted.
Bowl monitoring is switched off by actuating the F2 key again.
8555-9001-010/1107
Westfalia Separator
3.6.18 Contrast
For adjusting the display contrast proceed as follows:
tuate the F2 key.
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 101
Actuate the up/down arrow button.

Set the contrast to a value between
Display contrast: 0 and 15.
0 = lowest contrast
Contrast: 6 15 = highest contrast
The new selection is accepted.
Fig. 102 Note:

The selection is undone by pressing
maintained and the system jumps back
to the previous menu.
3.6.19 Language
For language selection proceed as follows:
tuate the F3 key.
F1-Sep. settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 103
Selecting a new language:

Actuate the up/down arrow button.
Language selection: Browse through the languages.
Current: GER Press the ENTER key.
New: ENG The new selection is accepted, the
program re-starts.
Fig. 104
8555-9001-010/1107
Westfalia Separator
Depending on the program version, five languages are available for selection.
Program version Languages Code

D10-0A1-V1.20* German GER
English ENG
French FRA
Italian ITA
Spanish ESP
* The program version can change due to technical progress.
Note:
$ 002 transfer The selection is undone by pressing
maintained and the system jumps back
>Parametrization < to the previous menu.
> running <
Fig. 105
For firmware reasons some system outputs are only available in the languages
of program version D10-0A1-V1.20*. If other languages are selected, the output
will be in English.
Note:
Following a language selection, the new language is transferred from the Micro
Memory Card (MMD) which takes approx. 3 minutes. During this period, no data
is shown on the display; the selection is accepted only after pressing the
ENTER key, and the program re-starts.
8555-9001-010/1107
Westfalia Separator
3.6.20 Speed monitoring (option)

Monitoring of the bowl speed for alarm signalling is pre-set via the min. and
max. values. For adjusting the speed monitoring parameters proceed as follows:
tuate the F4 key.
F1-Sep. settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 106
By actuating the F1 key, separator

speed monitoring is acti-
F1-Speed ON/OFF>OFF< vated/deactivated.
Speed max:12000 rpm When the min. max. values are
Speed min:11000 rpm exceeded, the separator is switched
actual:11500 rpm off automatically.
Setting the speed monitoring parame-

Fig. 107 ters:
Select the min. and/or max. value by
Press the EDIT key.
function keys.
8555-9001-010/1107
Westfalia Separator
Offset ejection mon.

270 rpm
Offset bowl monit.
100 rpm
Fig. 108
Function
Offset ejection monitoring
Just before an ejection the bowl speed is read, and the offset value is added.
After bowl ejection within the time setting of timer 27, the speed has to de-
crease by this value.
While in separating mode, launch a total ejection by means of the "Start key
and observe the ejection speed in the corresponding display. Normally the
ejection speed is lower than the separating speed. Enter the difference be-
tween ejection speed and separating speed as offset value.
Example:
(speed in separating mode: 10,000 rpm ejection speed: 9,700 rpm) - 10 %
= offset speed: 270 rpm
The ejection monitoring is not operative if 0 rpm has been entered as offset
value. This, however, should be done in exceptional cases only.
Offset bowl monitoring
For bowl monitoring, the cyclical closing-water impulse for the bowl hydraulics
is checked, i.e.: if the closing-water rate is too high, the bowl is opened which
causes the speed to fall and is monitored as follows:
- 3 seconds before closing-water injection impulse, the actual speed of the
separator is measured and memorized.
- 3 seconds after closing-water injection, the measuring operation is re-
peated, and the value is compared with the previous speed value.
If the value differs by more than 100 rpm, a corresponding alarm is signalled;
the separating process is not interrupted.
Impules per rev.

2 Imp.
Fig. 109
Function
Impulses per revolution
Number of pulses energizing the bowl sensor per revolution of bowl.
Set a value between 1 and 10.
8555-9001-010/1107
Westfalia Separator
3.7 Changing the Micro Memory Card (MMC)

The control program and all setting/adjustment data are stored on the remov-
able Micro Memory Card (MMC). If required, these data can be downloaded,
e.g. when the Micro Memory Card (MMC) is inserted in a new control unit.
The control unit cannot be used without the Micro Memory Card (MMC) or with
a defective card. In this case the message CPU is in stop will be displayed.
Fig. 110
1 "X7 MMC" port

2 Micro Memory Card (MMC)
Make sure that the power supply unit is switched off prior to changing the Micro
Memory Card (MMC).
When a new Micro Memory Card (MMC) has been inserted, the D10 unit is in
STOP mode when being switched on for the first time.
Switch the voltage supply off and on again. The D10 will then be in RUN
mode.
The Micro Memory Card (MMC) must not be read out using commercially avail-
able card readers. The program may be destroyed.
Only the control unit purchased from Separator Mineraloil Systems GmbH can
read the program content on the MMC, and proper operation can be guaran-
teed.
8555-9001-010/1107
Westfalia Separator
3.8 Memory reset
3.8.1 Setting the jumper
Only qualified staff or authorized specialists are allowed to open the control
cabinet.
Normally the operating modes RUN, STOP, and MRES cannot be changed us-
ing the operating mode selector of the control cabinet. If, however, this is re-
quired for some reason, e.g. to reset the memory, a jumper has to be connected
between the terminals AT1 and AT2 for activating the authorization.
Whenever the operating mode selector switch is pressed, the status of the con-
trol unit is changed.
Fig. 111
1 Power supply connector X1

2 Jumper between AT1 and AT2
The RUN key has to be pressed for at least 500 ms to trigger the status change
and to make the key LED light up. The key LEDs do not indicate the operating
status of the control cabinet but the position of the operating-mode keys.
To continue using the unit the jumper has to be removed.
8555-9001-010/1107
Westfalia Separator
3.8.2 CPU reset

Under certain circumstances it might be necessary to reset the CPU of the con-
trol unit.
Resetting the CPU means that the CPU is reinitialised. The program currently
stored in the RAM and all data will be overwritten by the content of the Micro
Memory Card (MMC).
Fig. 112
Select the operating mode STOP by pressing the DOWN key (2):
the LED "S" lights up,,
the LED "STOP" lights up,,
Select the operating mode MRES by pressing the UP (1) and DOWN (2) keys
simultaneously.
the LED "M" lights up,,
Keep the keys pressed until the status LED STOP lights up a second time
and then remains on (after about 3 seconds).
Then release the keys.
You have to press the two keys again within 3 seconds.
When the LED STOP flashes rapidly (at about 2 Hz), you can release the
keys.
When resetting of the CPU is finished the LED STOP stops flashing and
changes into continuous light.
The CPU is now reset, and the program is in STOP mode.
Note:
The steps describe here are only necessary if the user wants to reset the control
unit himself. If the control unit requests to be reset, which is shown by slow
flashing of the STOP LED, it will be sufficient to press the UP (1) and DOWN
(2) keys simultaneously in order to start resetting.
8555-9001-010/1107
Westfalia Separator
4 Maintenance and servicing
4.1 Accident prevention ............................................................................... 92

4.2 Removing faults ..................................................................................... 93
8555-9001-010/1107
Westfalia Separator
4.1 Accident prevention

Be sure to observe the safety precautions in chapter 1 when carrying out main-
tenance and repair work.
To be on the safe side, the most important safety precautions concerning main-
tenance and repairs are repeated here.
Before carrying out maintenance and repair work:

Switch off all electrical appliances via the main
switch,
Lock the installation to prevent it from being ac-
cidentally switched on.
Fig. 113
4.1.1 Demands on the operating and maintenance personnel

Operating, maintaining or repairing the separator, the control system or the
separator plant requires specialized knowledge!
CAUTION!
Operating, maintenance or repair work by unqualified or unauthorized
personnel can lead to operating, assembly and handling errors and severe
damage to persons and property.
Westfalia Separator accepts no liability for damage caused by unqualified

or unauthorized personnel!
For operation, maintenance and repair work, personnel may only be deployed
who
have reached a minimum age of 18 years.
are demonstrably familiar with the state-of-the-art through briefings and train-
ing.
are adequately qualified for performing the work and checking it.
Electrical work may only be carried out by an authorized electrician!
The operator of the separator, the control system or the separator plant
is responsible for the necessary skills and knowledge of the personnel.
is responsible for briefing and training the personnel.
must be sure that the personnel have read and understood the manuals nec-
essary to carry out their work.
Westfalia Separator offers a an extensive range of training and advanced train-

ing courses. For more in-depth information, please check back with Westfalia
Separator or one of their authorised agencies.
8555-9001-010/1107
Westfalia Separator
4.1.2 Spare part requirements
Use only genuine spare parts from Westfalia

Separator.
The use of non-genuine parts leads to:
safety risks,
less durability and availability,
increased service requirement.
If a safety risk occurs when using non-original
spare parts, this may have legal consequences
Fig. 114 for the responsible persons. In such cases,
Westfalia Separator accepts no liability or war-
ranty claims.
4.2 Removing faults

To remove faults, refer to the separate documentation Parameters and Trouble
Shooting.
8555-9001-010/1107
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
5 Installation and connection
5.1 Installation of the control system ........................................................... 96

5.2 Connecting the control system .............................................................. 97
5.3 Centralised control via potential-free contacts....................................... 98
8555-9001-010/1107
Westfalia Separator
5.1 Installation of the control system
General installation instructions

Special attention must be paid to the installation guidelines of Westfalia
Separator.
Mount the control system in the vicinity of the separator either on a wall or a
frame.
If you mount the control system on a wall, you must ensure a wall clearance
of approximately 20 mm.
Seal the fastening holes on the rear of the control cabinet by putting seals un-
derneath.
Take into consideration the following criteria when selecting the installation
site:
Direct sunlight on the display should be avoided if possible to ensure that
the display can be read.
Heating up of the device by external heat sources should be largely ex-
cluded.
The control system should not be mounted in moist environments or wet
areas (see also section Technical data).
In the case of shipboard operation:

Fasten the control system in a way to avoid vibrations.
Do not fit the control system in the vicinity of hot pipes.
Arrange the air discharge from the ventilator and filter so that adequate venti-
lation is assured.
Humidity / dew
If there is a risk that the control system is exposed to dew, the supply voltage
should always be switched on to keep the temperature inside the control cabinet
as constant as possible.
If power is supplied via the motor starter, the main switch should remain on.
8555-9001-010/1107
Westfalia Separator
Before carrying out work, dis-

connect power to all compo-
nents of the monitoring system!
Risk of injury due to electrical voltage
and unintended start-up of the separa-
tor!
Before carrying out work on the

separator and electrical plant com-
ponents:
standstill.
Fig. 115 Switch off all electrical appliances
via the main switch,
5.2 Connecting the control system

Special attention must be paid to the installation guidelines of Westfalia
Separator.
The inputs and outputs are allocated to the corresponding terminal blocks on
the subplate as specified in the terminal diagrams.
Operating voltages
Connect the control system only to voltages that are specified on the name-
plate inside the control cabinet.
The standard rating for the control voltage for solenoid valves for operating
water and control air is 24 VDC.
Danger through external voltage!

The voltage-free contacts of the interface relay carry external voltages if
they are, for example, used as interlocks in pump controls.
The output modules are provided with short-circuit proof transistor outputs.
Installation regulations:
Lay the signal lines separate from lines with high voltages (e.g. power cables,
motor leads etc.).
Firmly tighten the cable glands for leading in the cables.
8555-9001-010/1107
Westfalia Separator
5.3 Centralised control via potential-free contacts

The integration of local separator control units into the customer's central control
systems requires the communication signals to be discussed when placing the
order.
The control unit can be linked to a cen-

tralised control system via a hardware
signal.
A potential-free contact indicating the

collective alarm can be used for cus-
tomer-side evaluation.
Fig. 116 Wiring diagram (example)
8555-9001-010/1107
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
Take the Best - Separate the Rest
A company of GEA Group
Westfalia Separator Mineraloil Systems GmbH Werner-Habig-Strae 1 D-59302 Oelde (Germany)

Phone.: + +49 (0) 25 22/77-23 94
http://www.westfalia-separator.com/ mailto:[email protected]

040 - 8555 9001 010 PDF

Uploaded by

Copyright:

Available Formats

040 - 8555 9001 010 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

040 - 8555 9001 010 PDF

Uploaded by

Copyright:

Available Formats

Westfalia Separator

Designation: Control system for separators with self-cleaning bowl

TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL

A company of GEA Group

This page must be filled in by the user.

For your safety

Observe the accident prevention regulations!

When operating electrical apparatus, certain parts carry danger-

Only qualified or authorized specialized staff may operate, main-

Follow the instructions in the manual.

Operate the separator only in accordance with agreed process

Maintain the separator

Carry out safety checks on the separator,

Liability for the function of the machine passes to the owner.

2.1 Function ................................................................................................. 26

3.1 Getting acquainted with the operating elements ................................... 38

3.6.3 Timer lists 1 and 2 ................................................................................. 54

4 Maintenance and servicing 91

4.1 Accident prevention ............................................................................... 92

5 Installation and connection 95

5.1 Installation of the control system ........................................................... 96

Nameplate (inside the control cabi-

1.2 Correct usage

Pre-selectable partial ejections followed by a total ejection

Intended use involves

1.3 Non-compliance with the intended use

The control system may not be operated by:

The separator may not be operated:

Non-compliance with the intended use

1.4 Safety markings

Fig. 3 Safety markings on a control unit (example)

1.4.1 Safety markings and their meaning

Before carrying out work, dis-

Before carrying out work on the

Danger due to electrical voltage!

Before working on electrical con-

Pictograms with warning text

Bei ausgeschaltetem Sous tension mme

Voltage also present Con el interruptor

ACHTUNG! Danger through external voltage!

Potential equalisation (protec-

1.5 Operations on the control system

The control system works reliably, pro-

Special attention must be given to:

1.5.1 Demands on the operating and maintenance personnel

Westfalia Separator accepts no liability for damage caused by unqualified

Westfalia Separator offers an extensive range of training and advanced training

1.5.2 Spare part requirements

Use only genuine spare parts from Westfalia

1.5.3 Electrical installation

Electrical work may only be car-

Carry out voltage equalization.

Refer to chapter operation.

When unusual noises or vibrations oc-

The bowl is not allowed to run with-

For energy plants:

1.5.5 Shut-down and Emergency-Off

For shut-down refer to the chapter

1.5.6 Maintenance and repair