MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION DATE : 22/02/2010

DOC. REF. NO.: MSETe/M2-152 ISSUE : 1

SUBJECT: DAVIT CALC. REVISION: 2

ISO 9001:2000 REF: 4.0 PAGE : 115 of 117

1.0 MOMENT AND FORCES IN DAVIT AND VESSEL

(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.1 Load on davit

Weight of Blind, WL : 1542.08 Kg = 15127.8048 N
Weight of Davit (Boom + Brace), W1 : 44.6 Kg = 437.79 N
Axial Load, P = WL + W1 = 1586.7 kg = 15565.59 N

Vertical Impact Factor, Cv : 1.5

Horizontal Impact Factor, Ch : 0.5

Vertical Force, fv = Cv x P = 23348.39095 N

Horizontal Force, fh = Ch x P = 7782.796984 N

1.2 Bending Moment in Davit Mast, M 1

Length of Boom, L1 = 997 mm
Length of Mast, L2 = 889 mm
Length L5 = 462 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 30415490.2 Nmm

Figure 1: Davit
2.0 STRESS IN DAVIT

2.1 Mast Properties

Mast Material : SA 106B SCH 160
Yield Stress, Fy = 241.317 N/mm2
Allowable Axial Stress, Fa = 0.6Fy = 144.8 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 159.3 N/mm2
Outside Diameter, Do = 168.3 mm
Outside Radius, a = 84.15 mm
Wall Thickness of Davit, tp = 18.26 mm
Inside Diameter, Di = 131.78 mm
Cross Sectional Area, A1 = /4 x(Do2-Di2) = 8607.1 mm2
Section Modulus, Z1 = (/32Do)x (Do4-Di4) = 292087.5 mm3
Moment Inertia, I = /64 x(Do4-Di4) = 24579160.0 mm4
Radius of Gyration, r = Sqrt(I/A) = 53.4 mm

Axial Stress at Mast, fa = P/A = 1.81 N/mm2

Bending Stress at Mast, fb = M1/Z1 = 104.1 N/mm2
Combined Stress, fa/Fa + fb/Fb 1
Calculate Combined Stress = 0.666

Since Calculate Combined Stress <1 , Stress on Mast is Satisfactory

2.2 Boom Properties

Boom Material : SA 36
Boom Size : I Beam 152 x 152 x 37.2 kg/m
Yield Stress, Fy = 248.22 N/mm2
Allowable Axial Stress, Fa = 0.6Fy = 148.9 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 163.8 N/mm2
Cross Sectional Area, A2 = 4735 mm2
Section Modulus, Z2 = 91899 mm3

Axial Stress at Boom, fa = P/A = 3.29 N/mm2

Bending Stress at Boom, fb = (fv xL5)/Z2 = 117.4 N/mm2
Combined Stress, fa/Fa + fb/Fb 1
Calculate Combined Stress = 0.739

Since Calculate Combined Stress <1 , Stress on Boom is Satisfactory

3.0 WELDED DESIGN JOINT
(Ref:Pressure Vessel Handbook 12th Edition by Eugene F. Megyesy Page 459)

3.1 Davit Arm Bracket

Vertical Shear, V = 15128 N

Bending Moment, M = lV = 20180492 Nmm

Horizontal Weld Length,b = 224 mm

Vertical Weld Length,d = 257 mm
Length of Weld, Aw = 962 mm
Fillet Weld Used = 12 mm

Section Modulus (Bending Moment),Sw : bd +(d2 /3)

= 79584.3 mm2

Allowable load on weld,f = 9600 psi

= 66.19 N/mm2

Vertical Shear Forces,Ws =V/Aw = 15.73 N/mm

Bending Forces, Wb = M/Sw = 253.57 N/mm

Resultant Force, W =(Wb2 + Ws2)1/2 = 254.06 N/mm

Fillet Weld Leg Size,w =W/f = 3.84 mm

Since Calc. weld size > Weld used = Satisfactory

4.0 DESIGN OF LOCAL STRESS IN CYLINDRICAL SHELL
(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 255~290)

4.1 Radial Load for Shell attachment

Half side vertical attachment, Cx =d/2 = 128.5 mm

Half side horizontal attachment, C =b/2 = 112.0 mm

Mean Radius, Rm = 620.6 mm

Shell thickness,t = 22.2 mm

Cx/Rm = 0.21
C/Rm = 0.18

Load on attachment, F = 15128 N

Kx from fig 5.13

Kfrom fig 5.13
 MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: PROPERTIES OF SECTION REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

PROPERTIES OF SECTION
(Ref:Pressure Vessel Handbook 10th Edition by Paul Buthod Page 450 & 451)
This table provides formula for calculating section Area, Moment of Inertia, Polar moment of
inertia, Section Modulus, Radius of gyration and Centroidal distance for various cross section
shapes.

Nomenclature :
A = Area mm2
I = Moment of inertia mm4
J = Polar moment of inertia mm4
Z = Section modulus mm3 = I/y
r = Radius of gyration mm = Sqrt (I/A)
y = Centriodal distance mm

a) Rectangular relationships:

A=bxh
I = (b x h3)/12
Z = (b x h2)/6
r = 0.289 x h
y = h/2

b) Triangular relationships:

A = b x h/2
I = (b x h3)/36
Z = (b x h2)/24
r = 0.236 x h
y = h/3
c) Circle relationships:

A = /4 x d2
I = /64 x d4
Z = /32 x d3
J = ( x d4) /32
r = d/4
y = d/2

d) Hollow circle relationships:

A = /4 x( d2 - di2)
I = /64 x( d4 - di4)
Z = /(32 x d) x (d4 - di4)
J = ( x d4) /32 x (d4 - di4)
r = sqrt ((d2 - di2) /16) wrong-to be check
y = d/2

e) Half- Circle relationships:

A = x d2 /8
I = 0.007 d4
Z = 0.024 d3
r = 0.132 d
y = 0.288 d

f) Half-Hollow Circle relationships:

A = 1.5708 (Ro2-ri2)
I = 0.1098(Ro4-ri4) -
[0.283Ro2ri2 (Ro-ri)/(Ro+ri)]
Z = I/y
r = Sqrt (I/A)
y = 0.424(Ro3-ri3)/(Ro2-ri2)
g) Ellipse relationships:

A = x ab
I = 0.7854 a3b
Z = 0.7854 a2b
r = a/2
y=a

h) T-Shape relationships:

A = bs + ht
I = 1/3{[ty3 + b(d-y)3] -[(b-t)(d-y-s)3]}
Z = I/y
r = Sqrt (I/A)
y = d - {[d2t + s2(b-t)]/2(bs +ht)}

i) L-Shape(equal angle) relationships:

A = t(2a - t)
I = 1/3{[ty3 + a(a-y)3]-[(a-t)(a-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[a2 + at-t2]/2(2a-t)}
j) L-Shape(unqual angle) relationships:

A = t(a + b - t)
I = 1/3{[ty3 + a(b-y)3]-[(a-t)(b-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[t(2d + a) + d3]/2(d+a)}

k) I-Shape relationships:

A = bd-h(b-t)
I = [bd3 -h3(b-t)]/12
Z= [bd3 -h3(b-t)]/6d
r = Sqrt (I/A)
y = d/2