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Ghousia College of Engineering Ramanagaram: I Internal Assessment

This document contains an exam for a Manufacturing Process II class. It provides 3 questions to choose from, with sub-questions for full credit. Question 1 asks about chip types formed during machining and tool geometry features like rake angle and relief angle. Question 2 asks about Merchant's circle of forces analysis and differences between orthogonal and oblique cutting. Question 3 provides data from an orthogonal cutting test and asks to calculate values like chip thickness ratio, shear angle, and power required for cutting. The document provides guidance on point values for questions and sub-questions. It is signed by the staff in charge and head of department.

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64 views1 page

Ghousia College of Engineering Ramanagaram: I Internal Assessment

This document contains an exam for a Manufacturing Process II class. It provides 3 questions to choose from, with sub-questions for full credit. Question 1 asks about chip types formed during machining and tool geometry features like rake angle and relief angle. Question 2 asks about Merchant's circle of forces analysis and differences between orthogonal and oblique cutting. Question 3 provides data from an orthogonal cutting test and asks to calculate values like chip thickness ratio, shear angle, and power required for cutting. The document provides guidance on point values for questions and sub-questions. It is signed by the staff in charge and head of department.

Uploaded by

SyedZameer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Ghousia College of Engineering Ramanagaram

DEPARTMENT OF MECHANICAL ENGINEERING


IV SEM B.E, B Sec
Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
Date: 16-03-2016 I Internal Assessment Max. Marks: 25

Note: Answer any TWO full Questions.

1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
b. Explain the fallowing with a neat sketch.

i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6Marks)
2. a Explain with sketch Merchants circle of force analysis (6Mark)
b. Explain the differences between Orthogonal and Oblique cutting giving one example

of each. (6Marks)
3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
= 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
and the rake angle was+100 .Calculate the fallowing
i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

Sign of Staff in charge Sign of H.O.D

Ghousia College of Engineering Ramanagaram


DEPARTMENT OF MECHANICAL ENGINEERING
IV SEM B.E, B Sec
Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
Date: 16-03-2016 I Internal Assessment Max. Marks: 25

Note: Answer any TWO full Questions.

1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
b. Explain the fallowing with a neat sketch.

i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6 Marks)

2. a Explain with sketch Merchants circle of force analysis (6Mark)
b. Explain the differences between Orthogonal and Oblique cutting giving one example

of each. (6Marks)
3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
= 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
and the rake angle was+100 .Calculate the fallowing
i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

Sign of Staff in charge Sign of H.O.D

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