Intro To Sound Level Data For Mech & Elec Equip
Intro To Sound Level Data For Mech & Elec Equip
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An Introduction
to Sound Level
Data for
Mechanical and
Electrical
Equipment
J. Paul Guyer, P.E., R.A.
Paul Guyer is a registered civil engineer,
mechanical engineer, fire protection engineer,
and architect with over 35 years experience
in the design of buildings and related
infrastructure. For an additional 9 years he
was a senior advisor to the California
Legislature on infrastructure and capital
outlay issues. He is a graduate of Stanford
University and has held numerous national,
state and local positions with the American
Society of Civil Engineers and National
Society of Professional Engineers.
1. INTRODUCTION
2. SOUND PRESSURE AND SOUND POWER LEVEL DATA
3. PACKAGED CHILLERS WITH RECIPROCATING COMPRESSORS
4. PACKAGED CHILLERS WITH ROTARY-SCREW COMPRESSORS
5. PACKAGED CHILLERS WITH CENTRIFUGAL COMPRESSORS
6. BUILT-UP REFRIGERATION MACHINES
7. ABSORPTION MACHINES
8. BOILERS
9. STEAM VALVES
10. COOLING TOWERS AND EVAPORATIVE CONDENSERS
11. PUMPS
12. FANS
13. AIR COMPRESSORS
14. RECIPROCATING ENGINES
15. GAS TURBINE ENGINES
16. ELECTRIC MOTORS
17. STEAM TURBINES
18. GEARS
19. GENERATORS
20. TRANSFORMERS
21. OPENING IN A WALL
22. GLOSSARY
(This publication is adapted from the Unified Facilities Criteria of the United States government which are
in the public domain, have been authorized for unlimited distribution, and are not copyrighted.)
(Figures, tables and equations in this publication may at times be a little difficult to read, but they are the
best available. DO NOT PURCHASE THIS PUBLICATION IF THIS LIMITATION IS NOT
ACCEPTABLE TO YOU. )
2. SOUND PRESSURE AND SOUND POWER LEVEL DATA. In the collection of data,
most noise levels were measured at relatively close-in distances to minimize the
influence of the acoustic conditions of the room and the noise interference of other
equipment operating in the same area.
2.1 NORMALIZED CONDITIONS FOR SPL DATA. Note: All measurements were
normalized to a common MER condition by selecting a distance of 3 feet and a Room
Constant of 800 ft2 as representative. SPL data measured at other distances and Room
Constants were brought to these normalized conditions by procedures of discussed
elsewhere.
2.2 SOUND POWER LEVEL DATA. For equipment normally located and used
outdoors, outdoor measurements were made and sound power level data are given.
Usually, more measurements and a more detailed estimate of the measurement
conditions were involved in deriving the PWL data, so they are believed to have a
slightly higher confidence level than the normalized SPL data.
2.4 MANUFACTURERS NOISE DATA. Whenever possible, and especially for new
types of equipment, the manufacturer should be asked to provide sound level data on
the equipment. If the data show remarkably lower noise output than competitive models
or are significantly lower than the data quoted in this publication, the manufacturer
should be asked to give guarantees of the noise data and to specify the conditions
under which the data were measured and/or computed.
Figure 2
Sound pressure levels of centrifugal compressors at 3-ft. distance
Table 4
Sound pressure levels (in db at 3-ft. distance) for absorption machines
8.1 NOISE DATA. The estimated noise levels given in Table 5 are believed applicable
for all boilers, although some units will exceed these values and, certainly, many units
will be much lower than these values. These 3 foot noise levels apply to the front of the
boiler, so when other distances are of concern, the distance should always be taken
from the front surface of the boiler. Noise levels are much lower off the side and rear of
the typical boiler. The wise variety of blower assemblies, air and fuel inlet arrangements,
burners, and combustion chambers provides such variability in the noise data that it is
impossible simply to correlate noise with heating capacity.
8.2 BOILER RATING. Heating capacity of boilers may be expressed in different ways:
sq. ft. of heating surface, BTU/hour, lb of steam/hour, or bhp boiler horsepower). To a
first approximation, some of these terms are interrelated as follows:
9. STEAM VALVES. Estimated noise levels are given in Table 6 for a typical thermally
insulated steam pipe and valve. Even though the noise is generated near the orifice of
the valve, the pipes on either side of the valve radiate a large part of the total noise
energy that is radiated. Hence, the pipe is considered, along with the valve, as a part of
the noise source. Valve noise is largely determined by valve type and design, pressure
and flow conditions, and pipe wall thickness. Some valve manufacturers can provide
valve noise estimated for their products.
10.1 SOUND POWER LEVEL DATA. Sound power level data are given for both
propeller-type and centrigual-fan cooling towers.
where fan hp is the nameplate horsepower rating of the motor that drives the fan.
Octave band PWLs can be obtained by subtracting the values of Table 7 from the
overall PWL.
Table 5
Sound pressure levels (in db at 3-ft. distance from
the front) for boilers
When more than one fan or cooling tower is used, fan hp should be the total motor-
drive hp of all fans or towers. Octave band PWLs can be obtained by subtracting the
values of table C-8 from the overall PWL.
Table 9
Correction to average SPLs for directional effects of cooling towers
10.4 HALF-SPEED OPERATION. When it is practical to do so, the cooling tower fan
can be reduced to half speed in order to reduce noise; such a reduction also reduces
cooling capacity. Half-speed produces approximately two-thirds cooling capacity and
approximately 8- to 10-dB noise reduction in the octave bands that contain most of the
fan-induced noise. For half-speed operation, the octave band SPLs or PWLs of full-
speed cooling tower noise may be reduced by the following amounts, where fB is the
blade passage frequency and is calculated from the relation fB = No. of fan blades x
shaft RPM/GO.
If the blade passage frequency is not known, it may be assumed to fall in the 63-Hz
band for propeller type cooling towers and in the 250-Hz band for centrifugal cooling
towers. Waterfall noise usually dominates in the upper octave bands, and it would not
change significantly with reduced fan speed.
10.5.1 DESIGN VARIATIONS. The data given here represent a fairly complete
summary of cooling tower noise, but it must still be expected that noise levels may vary
from manufacturer to manufacturer, and from model to model as specific design
changes take place. Whenever possible, request the manufacturer to supply the specific
noise levels for the specific needs.
10.8 EJECTOR-TYPE COOLING TOWER. This is a fanless type cooling tower that
induces air flow through the use of nozzles of high-pressure water spray. Noise levels
are generally lower for the ejector cooling tower than for cooling towers using fans to
produce air flow. Adequate vibration isolation of the drive pump, piping, and tower are
necessary, although the elimination of the fan reduces the severity of tower vibration.
11. PUMPS. The overall and A-weighted 3 foot SPLs given in Table 10. The pump
power rating is taken as the nameplate power of the drive motor. This is easily
determined in field measurements, whereas actual hydraulic power would be unknown
in a field situation. For pump ratings under 100 hp, the radiated noise increases with the
function (10 log hp), but about 100 hp the noise changes more slowly with increasing
power, hence, the function (3 log hp). Octave band SPLs are obtained by subtracting
the values of Table 11 from the overall SPLs of Table 10. Pumps intended for high-
pressure operation have smaller clearances between the blade tips and the cutoff edge
and, as a result, may have higher noise peaks than shown in Tables 11 and 12 (by 5
dB, sometimes 10dB) in the octave bands containing the impeller blade passage
frequency and its first harmonic. These would usually fall in the 1,000 and 2,000 Hz
octave bands. The data of Tables 11 and 12 are summarized in Figure 4.
12. FANS
where Lw the in-duct sound power level of the fan at either the inlet or discharge end of
the fan, Kw the specific sound power level for the particular fan design, Q is the volume
flow rate in cfm (ft.3/min.), and P is the static pressure produced by the fan (inches of
water gage). Values of Kw for the octave bands and for various basic fan blade designs
and the blade frequency increment BFI (in dB) is added to the octave band sound
power level in the octave in which the blade passage frequency occurs. It is best to
obtain the number of blades and the fan rotational speed from the manufacturer to
calculate the blade passage frequency. In the event this information is not available,
Part B of Table 12 provides the usual blade passage frequency. The estimates given by
this method assume ideal inlet and outlet flow conditions and operation of the fan at its
design condition. The noise is quite critical to these conditions and increases
significantly for deviations from ideal conditions. Part C of Table 12 provides a
correction factor for off-peak fan operation.
12.2 NOISE REDUCTION FROM FAN HOUSING. The fan housing and its nearby
connected ductwork radiate fan noise into the fan room. The amount of noise is
dependent on both internal and external dimensions of the housing and ductwork, the
TL of the sheet metal, and the amount of sound absorption material inside the ductwork.
Because of so many variables, there is no simple analysis procedure for estimating the
PWL of the noise radiated by the housing and ductwork. However, Table 13 offers a
rough estimate of this type of noise. These are simply deductions, in dB, from the induct
fan noise. At low frequency, the housing appears acoustically transparent to the fan
noise, but as frequency increases, the TL of the sheet metal becomes increasingly
effective.
13. AIR COMPRESSORS. Two types of air compressors are frequently found in
buildings: one is a relatively small compressor (usually under 5 hp) used to provide a
high pressure air supply for operating the controls of the ventilation system, and the
other is a medium size compressor (possibly up to 100 hp) used to provide shop air to
maintenance shops, machine shops, and laboratory spaces, or to provide ventilation
system control pressure for large buildings. Larger compressors are used for special
industrial processes or special facilities, but these are not considered within the scope
of this publication. The 3 foot SPLs are given in Figure 5 and Table 14.
14. RECIPROCATING ENGINES. A comprehensive study has been made of the noise
characteristics of reciprocating and turbine engines fueled by natural gas and liquid fuel.
The noise levels of the engines as sound sources are summarized here, because these
engines may be used as power sources in buildings, and their noise should be taken
14.1 ENGINE CASING. The PWL of the noise radiated by the casing of a natural-gas
or diesel reciprocating engine is given by Equation 6:
where Lw is the overall sound power level (in dB),rated hp is the engine
manufacturers continuous full-load rating for the engine (in horsepower), and A, B, C,
and D are correction terms (in dB), given in Table 15. Octave band PWLs can be
obtained by subtracting the Table 16 values from the overall PWL given by Equation 6.
The octave band corrections are different for the different engine speed groups. For
small engines (under about 450 hp), the air intake noise is usually radiated close to the
engine casing, so it is not easy or necessary to separate these two sources; and the
engine casing noise may be considered as including air intake noise (from both
naturally aspirated and turbocharged engines).
14.2 TURBOCHARGED AIR INLET. Most large engines have turbochargers at their
inlet to provide pressurized air into the engine for increased performance. The
turbocharger is a turbine driven by the released exhaust gas of the engine. The turbine
is a high-frequency sound source. Turbine configuration and noise output can vary
appreciably, but an approximation of the PWL, of the turbocharger noise is given by
Equation 7:
where Lw and rated hp are already defined and L is the length, in ft., of a ducted inlet
to the turbocharger. For many large engines, the air inlet may be ducted to the engine
from a fresh air supply or a location outside the room or building. The term L/6, in dB,
suggests that each 6 ft. of inlet ductwork, whether or not lined with sound absorption
material, will provide about 1 dB of reduction of the turbocharger noise radiated from the
Table 17
Frequency Adjustments fin dB) for Turbocharger
Air Inlet Noise
14.3 ENGINE EXHAUST. The PWL of the noise radiated from the unmuffled exhaust of
an engine is given by Equation 8:
Table 18
Frequency Adjustments (in dB) for Unmuffled
Engine Exhaust Noise
15.1 PWL OF THREE SOURCES. As with reciprocating engines, the three principal
sound sources of turbine engines are: the engine casing, the air inlet, and the exhaust.
Most gas turbine manufactures will provide sound power estimates of these sources.
However when these are unavailable the overall PWLs of these three sources, with no
noise reduction treatments, are given in the following equations: for engine casing
noise,
MW = eshp/1400
Overall PWLs, obtained from Equations 9 through 11, are tabulated in Table 19 for a
useful range of MW ratings.
15.1.1 TONAL COMPONENTS. For casing and inlet noise, particularly strong high-
frequency sounds may occur at several of the upper octave bands. However which
15.1.2 ENGINE COVERS. The engine manufacturer sometimes provides the engine
casing with a protective thermal wrapping or an enclosing cabinet, either of which can
give some noise reduction. Table 19 suggests the approximate noise reduction for
casing noise that can be assigned to different types of engine enclosures. Refer to the
notes of the table for a broad description of the enclosures. The values of Table 19 may
be subtracted from the octave band PWLs of casing noise to obtain the adjusted PWLs
of the covered or enclosed casing. An enclosure specifically designed to control casing
noise can give larger noise reduction values than those in the table. However it should
be noted that the performance of enclosures that are supported on the same structure
as the gas turbine, will be limited by structure borne sound. For this reason care should
be used in applying laboratory data of enclosure performance to the estimation of sound
reduction of gas turbine enclosures.
15.2 EXHAUST AND INTAKE STACK DIRECTIVITY. Frequently, the exhaust of a gas
turbine engine is directed upward. The directivity of the stack provides a degree of noise
control in the horizontal direction. Or, in some installations, it may be beneficial to point
the intake or exhaust opening horizontally in a direction away from a sensitive receiver
area. In either event, the directivity is a factor in noise radiation. Table 21 gives the
approximate directivity effect of a large exhaust opening. This can be used for either a
horizontal or vertical stack exhausting hot gases. Table 21 shows that from
approximately 0 to 60 degrees from the axis of the stack, the stack will yield higher
sound levels than if there was no stack and the sound were emitted by a non-directional
point source. From about 60 to 135 degrees from the axis, there is less sound level than
if there were no stack. In other words, directly ahead of the opening there is an increase
16. ELECTRIC MOTORS. Motors cover a range of 1 to 4000 hp and 450 to 3600 RPM.
The data include both drip-proof (DRPR) (splash-proof or weather-protected) and
totally enclosed fan-cooled (TEFC) motors. Noise levels increase with power and
speed.
16.1 TEFC MOTORS. The overall SPLs of TEFC motors, at the normalized 3 foot
condition, follow approximately the relationships of Equations 12 and 13.
where hp is the nameplate motor rating in horsepower and RPM is the motor shaft
speed. For motors above 400 hp, the calculated noise value for a 400-hp motor should
be used. These data are not applicable to large commercial motors in the power range
of 1000 to 5000 hp. The octave band corrections for TEFC motors are given in Table
22. The data of Equations 12 and 13 and Table 22 are summarized in Figure 6, which
gives the SPLs at 3 foot distance for TEFC motors for a working range of speeds and
powers. Some motors produce strong tonal sounds in the 500, 1,000, or 2,000 Hz
octave bands because of the cooling fan blade frequency. Table 22 and Figure 6 allow
for a moderate amount of these tones, but a small percentage of motors may still
exceed these calculated levels by as much as 5 to 8 dB. When specified, motors that
are quieter than these calculated values by 5 to 10 dB can be purchased.
16.2 DRPR MOTORS. The overall SPLs of DRPR motors, at the normalized 3 foot
condition, follow approximately the relationships of Equations 14 and 15.
Table 23
Frequency Adjustments (in dB) for DRPR Electric Motors.
17. STEAM TURBINES. Noise levels are found generally to increase with increasing
power rating, but it has not been possible to attribute any specific noise characteristics
with speed or turbine blade passage frequency (because these were not known on the
units measured). The suggested normalized SPLs at 3 foot distance are given in Figure
8 and Table 24.
18. GEARS. It is generally true that the noise output increases with increasing speed
and power but it is not possible to predict in which frequency band the gear tooth
contact rate or the ringing frequencies will occur for any unknown gear. The possibility
that these frequency components may occur in any of the upper octave bands is
covered by, Equation 16, which gives the octave band SPL estimate (at the 3 feet
normalized condition) for all bands at and above 125 Hz:
where RPM" is the speed of the slower gear shaft and hp is the horsepower rating of
the gear or the power transmitted through the gear. For the 63 Hz band, 3 dB is
deducted; and for the 31 Hz band, 6 dB is deducted from the Equation 16 value. This
estimate may not be highly accurate, but it will provide a reasonable engineering
Table 25
Approximate Sound Pressure Levels (in dB at 3-ft. Distance) for Gears, in the 125-
through 8000-Hz Octave Bands, from Equation 16.
Table 26
Approximate Overall PWL (in dB) of Generators, Excluding the Noise of the Driver Unit.
where NEMA rating is the A-weighted sound level of the transformer provided by the
manufacturer, obtained in accordance with current NEMA Standards, A is the total
surface area of the four side walls of the transformer in ft2, and C is an octave band
correction that has different values for different uses, as shown in Table 28. If the exact
dimensions of the transformer are not known, an approximation will suffice. If in doubt,
the area should be estimated on the high side. An error of 25 percent in area will
produce a change of 1 dB in the PWL. The most nearly applicable C value from Table
28 should be used. The Cl value assumes normal radiation of sound. The C2 value
should be used in regular-shaped confined spaces where standing waves will very likely
occur, which typically may produce 6 dB higher sound levels at the transformer
harmonic frequencies of 120, 240, 360, 480, and 600 Hz (for 60-Hz line frequency; or
other sound frequencies for other line frequencies). Actually, the sound power level of
the transformer does not increase in this location, but the sound analysis procedure is
more readily handled by presuming that the sound power is increased. The C3 value is
an approximation of the noise of a transformer that has grown noisier (by about 10 dB)
during its lifetime. This happens occasionally when the laminations or tie-bolts become
loose, and the transformer begins to buzz or rattle. In a highly critical location, it would
be wise to use this value. All of the Table 28 values assume that the transformer initially
meets it quoted NEMA sound level rating. Field measurements have shown that
transformers may actually have A-weighted sound levels that range from a few decibels
Table 28
Octave-Band Corrections (in dB) to be Used in Equation 17 for Obtaining PWL of
Transformers in Different Installation Conditions.
where Lp is the SPL in the room at the location of the opening and A is the area, in ft2,
of the opening. (Note, the factor of -10 is due to the use of ft2 for A, if m2 had been used
then this factor would be 0). Once the PWL is estimated, the SPL at any neighbor
distance can be estimated. For normal openings (windows or vents) without ducted
connections to the noise source, it may be assumed that the sound radiates freely in all
directions in front of the opening, but to the rear of the wall containing the opening, the
barrier effect of the wall should be taken into account. For ducted connections from a
sound source to an opening in the wall, the sound is somewhat beamed out of the
opening and may be assumed to have a directivity effect of above one-half the amount
given in Table 21 for air intake openings of large stacks.