Glass Reinforced Epoxy

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dob

SERIES CONTENTS PAGE

SECTION PAGE

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Introduction ................................................................................................................................................................................................. GRE 2


Availability ................................................................................................................................................................................................... GRE 2
Applications ................................................................................................................................................................................................ GRE 2
Special Assemblies ..................................................................................................................................................................................... GRE 2
Part Number System .................................................................................................................................................................................. GRE 2
General Information .................................................................................................................................................................................... GRE 2

Visual Index ............................................................................................................................................................................................. GRE 3-5

Dimension Details:
XSEE-BCR ............................................................................................................................................................................................. GRE 6
XSEE-CCR ............................................................................................................................................................................................. GRE 6
XSEE-CCP ............................................................................................................................................................................................. GRE 7
MSXEE-BCR .......................................................................................................................................................................................... GRE 8
XSJ-BCR ................................................................................................................................................................................................ GRE 8
XSJ-CCR ................................................................................................................................................................................................ GRE 9
XSJ-CCP ................................................................................................................................................................................................ GRE 9
MSXJ-BCR ........................................................................................................................................................................................... GRE 10
XSJJ-BCR ............................................................................................................................................................................................ GRE 10
XSJJ-CCR ............................................................................................................................................................................................ GRE 11
XSJJ-CCP ............................................................................................................................................................................................ GRE 11
MSXJJ-BCR ......................................................................................................................................................................................... GRE 12
XSL-BCR ............................................................................................................................................................................................. GRE 12
XSL-CCR ............................................................................................................................................................................................. GRE 13
XSL-CCP .............................................................................................................................................................................................. GRE 13
XSL-CCP-FI ......................................................................................................................................................................................... GRE 14
XSL-CCR-FI ......................................................................................................................................................................................... GRE 14
MSXL-BCR .......................................................................................................................................................................................... GRE 15
XSL-BCR-PBOF .................................................................................................................................................................................. GRE 15
XSL-CCP-PBOF .................................................................................................................................................................................. GRE 16
XSM-BCR ............................................................................................................................................................................................ GRE 16
XSM-CCR ............................................................................................................................................................................................ GRE 17
XSM-CCP ............................................................................................................................................................................................ GRE 17
XSM-CCP-FI ........................................................................................................................................................................................ GRE 18
XSM-CCR-FI ........................................................................................................................................................................................ GRE 18
MSXM-BCR ......................................................................................................................................................................................... GRE 19

Contact Configurations ............................................................................................................................................................................. GRE 20

GRE Rubber Molded Mates ..................................................................................................................................................................... GRE 21

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dob SERIES UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

INTRODUCTION SPECIAL ASSEMBLIES


Our standard Glass Reinforced Epoxy (XS) line of connectors con- pb^`lk maintains all facilities necessary to furnish complete under-
sist of gold plated contacts molded in Glass Reinforced Epoxy. water and environmental electrical connector/cable systems, includ-
pb^`lk has been manufacturing these connectors for many years ing Research and Development, Engineering, Manufacturing,
and continues to expand this product line with even better and more Quality Control and Pressure Testing.
reliable designs.
As well as supplying our standard off-the-shelf items, we have the
AVAILABILITY capability to design and manufacture SPECIAL CUSTOMIZED
These keyed connectors are available in a variety of sizes with con- CONNECTORS AND CABLE ASSEMBLIES to suit your individual
tact patterns up to 36 and pressure ratings up to 20,000 psi (approx- needs.
imately 45,000 ft/13,700m). Many of these connectors are available
with a Stainless Steel housed bulkhead connector for increased pb^`lk also prides itself with the ability to perform stringent quality
ruggedness which is completely interchangeable with the Glass conformance testing procedures which are in accordance with the
Reinforced Epoxy version. Field installable, Pressure Balanced Oil MIL-SPEC programs.
Filled (PBOF) and optical versions are also available.
Please contact pb^`lk for further information.
APPLICATIONS
This series of connectors has been used on many diverse applica-
tions such as deep ocean and ship sub-surface electronics and is
also suitable for a variety of other uses including ROV's, underwater
cameras and lights, diver communication systems, mine counter
measure assemblies and survey equipment.

PART NUMBER SYSTEM - EXAMPLE

XSL - 7 - BCR

BCR - Bulkhead Connector Receptacle


CCR - Cable Connector Receptacle
CCP - Cable Connector Plug

Number of Contacts

Connector Type (XSEE, MSXEE, XSJ, MSXJ, XSJJ, MSXJJ, XSL, MSXL, XSM, MSXM)

GENERAL INFORMATION
COMPONENT MATERIAL CATEGORY VALUE

XS-BCR/CCR/CCP BODY Glass Reinforced Epoxy (GRE) B/A XS-2748 MATED PRESSURE Up to 20,000 psi mated

MSX-BCR BODY 316 Stainless Steel Up to 2,800 VDC. Please see page 20 for specific ratings
VOLTAGE RATING
in this brochure.
CONTACT INSERTS Glass Reinforced Epoxy (GRE) B/A XS-2748
CURRENT Up to 200 amps
ELECTRICAL CONTACTS Copper Alloy and Gold plated per MIL-G-45204

O-RING Nitrile (formerly known as Buna N)

OPTIONS:
Field Installable.
Pressure Balanced Oil Filled (PBOF).
Coax available.
Optic version (please see seperate Fiber Optic brochure).
Cable termination additional.

NOTES:
Connectors are designed for installation on one atmosphere vessels. Please contact pb^`lk for recommendations if using compensated vessels.
Torque values shown in this brochure refers to installation into dry metal threads.

REV VI - GRE 2 -
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dob SERIES UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

NON-METALLIC CONNECTOR SERIES


VISUAL INDEX

XSJJ SERIES SUPERCEDES THE XSJ SERIES

XSJJ-CCP
XSJ-CCP

p9
p11

p12 p10 p11


p10 p8 p9

MSXJJ-BCR XSJJ-BCR
XSJJ-CCR
MSXJ-BCR XSJ-BCR XSJ-CCR

9/16-18 THD 9/16-18 THD

9/16-18 THD 9/16-18 THD

REV VI - GRE 3 -
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dob SERIES UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

XSEE-CCP

p7

p8 p6 p6

MSXEE-BCR XSEE-BCR
XSEE-CCR

XSL-CCP

3/4-16 THD 3/4-16 THD

p13 XSL-CCP-FI
p14

p15 p12 p13

MSXL-BCR XSL-BCR XSL-CCR

1-14 THD 1-14 THD

XSL-CCR-FI
p14

REV VI - GRE 4 -
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dob SERIES UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

XSM-CCP

p17 XSM-CCP-FI
p18
p19 p16 p17

MSXM-BCR XSM-BCR XSM-CCR

1 1/2-12 THD 1 1/2-12 THD

XSM-CCR-FI
p18

REV VI - GRE 5 -
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dob SERIES DIMENSION DETAILS

dob XSEE SERIES


XSEE-BCR
dob Bulkhead Connector Receptacle
Mates with XSEE-CCP
Dummy Connector: XSEE-DSP

A - CONNECTOR BODY B - O-RING C - O-RING

XSEE-BCR 2-021 5-001

dob XSEE SERIES


XSEE-CCR
dob Cable Connector Receptacle
Mates with XSEE-CCP
Dummy Connector: XSEE-DSP

D - CONNECTOR BODY E - O-RING

XSEE-CCR 5-001

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 75 in-lbs in dry metal threads (XSEE-BCR).
Maximum Cable Diameter: 0.62 (XSEE-CCR).
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails (XSEE-BCR).
Nut and washer set for Bulkhead Connector installation (XSEE-BCR).
Open face pressure resistance.
Cable and molding is optional at additional cost (XSEE-CCR).

REV VI - GRE 6 -
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dob SERIES DIMENSION DETAILS

dob XSEE SERIES


XSEE-CCP
dob Cable Connector Plug
Mates with XSEE-BCR/CCR & MSXEE-BCR
Dummy Connector: XSEE-DSR

A - CONNECTOR BODY B - O-RING C D - RETAINING RING

XSEE-CCP 2-015 ENGAGING NUT 5100-75

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Engaging Nut: Delrin (DuPont trademark for Acetal Resin).
Retaining Ring: Stainless Steel, PH 15-7 MO.
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: 1.000 for straight and 0.500 for right angle.
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

REV VI - GRE 7 -
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dob SERIES DIMENSION DETAILS

dob XSEE SERIES


MSXEE-BCR
Stainless Steel Bulkhead Connector Receptacle
Mates with XSEE-CCP
Dummy Connector: XSEE-DSP

A - CONNECTOR SHELL B C - O-RING D - O-RING E F - O-RING

MSXEE-BCR POTTING 2-021 2-017 MSXEE-CIR 5-001

dob XSJ SERIES *


XSJ-BCR
dob Bulkhead Connector Receptacle
Mates with XSJ-CCP
Dummy Connector: XSJ-DSP

G - CONNECTOR BODY H - O-RING I - O-RING

XSJ-BCR 5-254 5-058

NOTES:
* Whilst XSJ connectors are still available, they have been superseded by the XSJJ and we recommend the XSJJ for new applications.
Shell: 316 Stainless Steel, passivated (MSXEE-BCR).
Body: Glass Reinforced Epoxy B/A XS-2748 (XSJ-BCR).
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Back Potting: White Epoxy (MSXEE-BCR).
O-ring: Nitrile (formerly known as Buna N).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 75 in-lbs in dry metal threads (MSXEE-BCR) / 20 in-lbs in dry metal threads (XSJ-BCR).
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance.

REV VI - GRE 8 -
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dob XSJ SERIES *


XSJ-CCR
dob Cable Connector Receptacle
Mates with XSJ-CCP
Dummy Connector: XSJ-DSP

A - CONNECTOR BODY B - O-RING

XSJ-CCR 5-058

dob XSJ SERIES *


XSJ-CCP
dob Cable Connector Plug
Mates with XSJ-BCR/CCR & MSXJ-BCR
Dummy Connector: XSJ-DSR

C - CONNECTOR BODY D E - MOLD F - O-RING

XSJ-CCP ENGAGING NUT POLYURETHANE OR NEOPRENE 2-013

NOTES:
* Whilst XSJ connectors are still available, they have been superseded by the XSJJ and we recommend the XSJJ for new applications.
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Engaging Nut: Delrin (DuPont trademark for Acetal Resin) (XSJ-CCP).
O-ring: Nitrile (formerly known as Buna N).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: 0.750 (XSJ-CCR) / 0.875 (XSJ-CCP).
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.
Field installable boot available.

REV VI - GRE 9 -
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dob SERIES DIMENSION DETAILS

dob MSXJ SERIES *


MSXJ-BCR
Stainless Steel Bulkhead Connector Receptacle
Mates with XSJ-CCP
Dummy Connector: XSJ-DSP

A - CONNECTOR SHELL B C - O-RING D - O-RING E F - O-RING

MSXJ-BCR POTTING 5-254 2-015 MSXJ-CIR 5-058

dob XSJJ SERIES


XSJJ-BCR
dob Bulkhead Connector Receptacle
Mates with XSJJ-CCP
Dummy Connector: XSJJ-DSP

G - CONNECTOR BODY H - O-RING I - O-RING

XSJJ-BCR 5-058 5-254

NOTES:
* Whilst XSJ connectors are still available, they have been superseded by the XSJJ and we recommend the XSJJ for new applications.
Shell: 316 Stainless Steel, passivated (MSXJ-BCR).
Body: Glass Reinforced Epoxy B/A XS-2748 (XSJJ-BCR).
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Insert: Glass Reinforced Epoxy B/A XS-2748 (MSXJ-BCR).
O-ring: Nitrile (formerly known as Buna N).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 20 in-lbs in dry metal threads (XSJJ-BCR).
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance.

REV VI - GRE 10 -
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dob SERIES DIMENSION DETAILS

dob XSJJ SERIES


XSJJ-CCR
dob Cable Connector Receptacle
Mates with XSJJ-CCP
Dummy Connector: XSJJ-DSP

A - CONNECTOR BODY B

XSJJ-CCR 5-058

dob XSJJ SERIES


XSJJ-CCP
dob Cable Connector Plug
Mates with XSJJ-BCR/CCR & MSXJJ-BCR
Dummy Connector: XSJJ-DSR

C - CONNECTOR BODY D E - O-RING F - RETAINING RING

XSJJ-CCP ENGAGING NUT 2-013 5100-55

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Engaging Nut: Delrin (DuPont trademark for Acetal Resin) (XSJJ-CCP).
O-ring: Nitrile (formerly known as Buna N).
Retaining Ring: Stainless Steel, PH 15-7 MO (XSJJ-CCP).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 20 in-lbs in dry metal threads (XSJJ-CCR).
Maximum cable diameter: 0.750 (XSJJ-CCR) / 0.875 (XSJJ-CCP).
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

REV VI - GRE 11 -
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dob SERIES DIMENSION DETAILS

dob MSXJJ SERIES


MSXJJ-BCR
Stainless Steel Bulkhead Connector Receptacle
Mates with XSJJ-CCP
Dummy Connector: XSJJ-DSP

A - CONNECTOR SHELL B - O-RING C - O-RING D - O-RING E F

MSXJJ-BCR 5-058 2-015 5-254 MSXJJ-CIR POTTING

dob XSL SERIES


XSL-BCR
dob Bulkhead Connector Receptacle
Mates with XSL-CCP & XSL-CCP-FI
Dummy Connector: XSL-DSP

G - CONNECTOR BODY H I - O-RING J - O-RING* K

XSL-BCR ELECTRICAL CONTACT (SOLDER POTS) 2-123 2-016 KEYWAY

NOTES:
Shell: 316 Stainless Steel, passivated (MSXJJ-BCR).
Body: Glass Reinforced Epoxy B/A XS-2748 (XSL-BCR).
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Insert: Glass Reinforced Epoxy B/A XS-2748 (MSXJJ-BCR).
Back Potting: White Epoxy (MSXJJ-BCR).
Specifications:
Pressure: Atmospheric to 10,000 psi mated (MSXJJ-BCR) / 20,000 psi mated (XSL-BCR).
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 20 in-lbs in dry metal threads (MSXJJ-BCR) / 130 in-lbs in dry metal threads (XSL-BCR).
* XSL-20-BCR utilizes o-ring 5-254.
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance.

REV VI - GRE 12 -
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dob SERIES DIMENSION DETAILS

dob XSL SERIES


XSL-CCR
dob Cable Connector Receptacle
Mates with XSL-CCP & XSL-CCP-FI
Dummy Connector: XSL-DSP

A - CONNECTOR BODY B - O-RING*

XSL-CCR 2-016

dob XSL SERIES


XSL-CCP
dob Cable Connector Plug
Mates with XSL-BCR/CCR & MSXL-BCR & XSL-CCR-FI
Dummy Connector: XSL-DSR

C - CONNECTOR BODY D E - O-RING F - RETAINING RING

XSL-CCP ENGAGING NUT 2-017 5100-87

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Engaging Nut: Delrin (DuPont trademark for Acetal Resin) (XSL-CCP).
Retaining Ring: Stainless Steel, PH 15-7 MO (XSL-CCP).
Specifications:
Pressure: Atmospheric to 20,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: 0.87 (includes XSL-CCP-R/A).
* XSL-20-CCR utilizes o-ring 5-254.
** XSL-20-CCR dimensions only.
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

REV VI - GRE 13 -
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dob FIELD INSTALLABLE SERIES


XSL-CCP-FI
dob Cable Connector Plug
Mates with XSL-BCR/CCR & MSXL-BCR & XSL-CCR-FI
Dummy Connector: XSL-DSR

A - CONNECTOR BODY B - O-RING C - ENGAGING NUT D - O-RING E F G H I

XSL-CCP-FI 2-017 DELRIN * 2-114 XSL-FI HOUSING POTTING COMPOUND XSL-FI GROMMET XSL-FI WASHER CABLE

dob FIELD INSTALLABLE SERIES


XSL-CCR-FI
dob Cable Connector Receptacle
Mates with XSL-CCP & XSL-CCP-FI
Dummy Connector: XSL-DSP

J - CONNECTOR BODY K L M N O P

XSL-CCR-FI 2-114 XSL-FI HOUSING POTTING COMPOUND XSL-FI GROMMET XSL-FI WASHER CABLE

NOTES:
This field installable series is available in XSL and XSM sizes. Available as complete kits if desired including connector bodies, component hardware and
pre-packaged, ready-to-use injection material. (Cables available on request). Designed for in-the-field assembly - applications to offshore oil filled and
oceanographic uses.
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Engaging Nut: Delrin (DuPont trademark for Acetal Resin).
Housing: Glass Reinforced Epoxy B/A XS-2748.
Grommet: Neoprene.
Washer: Delrin (DuPont trademark for Acetal Resin).
Cable (Neoprene or Polyurethane) should be cleaned and prepared prior to assembly to insure adhesion.
Specifications:
Pressure: Atmospheric to 20,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: 0.62. Cable diameter must be specified at time of order.
See page 20 for all contact configurations available.
XSL series FI available thru to 12 contact configurations. Not available in 20 contact version.
* DuPont trademark for Acetal Resin.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

REV VI - GRE 14 -
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dob MSXL SERIES


MSXL-BCR
dob Bulkhead Connector Receptacle
Mates with XSL-CCP
Dummy Connector: XSL-DSP

A - CONNECTOR SHELL B - O-RING C - O-RING D - O-RING E F

MSXL-BCR 2-017 2-019 2-123 MSXL-CIR POTTING

dob PBOF SERIES


XSL-BCR-PBOF
dob Bulkhead Connector Receptacle Pressure Balanced Oil Filled
Mates with XSL-CCP-PBOF
Dummy Connector: XSL-DSP-PBOF

CONNECTOR BODY G - O-RING H - O-RING

XSL-BCR-PBOF 2-123 2-016

NOTES:
Shell: 316 Stainless Steel, passivated (MSXL-BCR).
Body: Glass Reinforced Epoxy B/A XS-2748 (XSL-BCR-PBOF).
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Insert: Glass Reinforced Epoxy B/A XS-2748 (MSXL-BCR).
O-ring: Nitrile (formerly known as Buna N).
Internal o-ring is 2-016 for all patterns, however XSL-12 and 20 utilize o-ring 5-254 (XSL-BCR-PBOF).
Specifications:
Pressure: Atmospheric to 20,000 psi mated (MSXL-BCR) / 10,000 psi mated (XSL-BCR-POF).
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 130 in-lbs in dry metal threads.
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance (MSXL-BCR).

REV VI - GRE 15 -
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dob SERIES DIMENSION DETAILS

dob PBOF SERIES


XSL-CCP-PBOF
dob Cable Connector Plug Pressure Balanced Oil Filled
Mates with XSL-BCR-PBOF
Dummy Connector: XSL-DSR-PBOF

CONNECTOR BODY A B - O-RING C D E F

XSL-CCP-PBOF OIL COMPENSATED VALVE 2-017 ENGAGING NUT RETAINING RING DIAMETER ON BODY FOR TUBING TERMINATION SOLDER POTS

dob XSM SERIES


XSM-BCR
dob Bulkhead Connector Receptacle
Mates with XSM-CCP & XSM-CCP-FI
Dummy Connector: XSM-DSP

G - CONNECTOR BODY H I - O-RING J - O-RING K - O-RING

XSM-BCR ELECTRICAL CONTACT 2-126 2-132 2-122

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Internal o-ring is 2-016 for all patterns, however XSL-12 and 20 utilize o-ring 5-254 (XSL-CCP-PBOF).
Engaging Nut: Delrin (DuPont trademark for Acetal Resin) (XSL-CCP-PBOF).
Retaining Ring: Stainless Steel, PH 15-7 MO (XSL-CCP-PBOF).
Recommended Tubing Size: 0.75 ID (Tubing not supplied with parts unless specified) (XSL-CCP-PBOF).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 200 in-lbs in dry metal threads (XSM-BCR).
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance (XSM-BCR).

REV VI - GRE 16 -
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dob SERIES DIMENSION DETAILS

dob XSM SERIES


XSM-CCR
dob Cable Connector Receptacle
Mates with XSM-CCP & XSM-CCP-FI
Dummy Connector: XSM-DSP

A - CONNECTOR BODY B - O-RING

XSM-CCR 2-122

dob XSM SERIES


XSM-CCP
dob Cable Connector Plug
Mates with XSM-BCR/CCR & MSXM-BCR & XSM-CCR-FI
Dummy Connector: XSM-DSR

C - CONNECTOR BODY D - RETAINING RING E - ENGAGING NUT F - O-RING

XSM-CCP 5600-137H STAINLESS STEEL 2-026

NOTES:
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Retaining Ring: Stainless Steel, PH 15-7 MO (XSM-CCP).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: 1.125.
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

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GRE FIELD INSTALLABLE SERIES


XSM-CCP-FI
GRE Cable Connector Plug
Mates with XSM-BCR/CCR & XSM-CCR-FI
Dummy Connector: XSM-DSR

J - CABLE
A - CONNECTOR BODY B - O-RING C - ENGAGING NUT D - O-RING E F G H I - TORQUE NUT
(INCHES)

2 1/8 BODY POTTING 2 1/8 BODY 2 1/8 BODY


XSM-CCP-FI 2-026 STAINLESS STEEL 2-125 MSSK E/N < than 1.00
XSM-FI HOUSING COMPOUND XSM-FI GROMMET XSM-FI WASHER
2 1/4 BODY POTTING 2 1/4 BODY 2 1/4 BODY
XSM-CCP-FI 2-026 STAINLESS STEEL 2-125 MSSM E/N 1.00 - 1.37
XSM-FI HOUSING COMPOUND XSM-FI GROMMET XSM-FI WASHER

dob FIELD INSTALLABLE SERIES


XSM-CCR-FI
dob Cable Connector Receptacle
Mates with XSM-CCP & XSM-CCP-FI
Dummy Connector: XSM-DSP

T - CABLE
K - CONNECTOR BODY L - O-RING M - O-RING N - O-RING O P Q R S - TORQUE NUT
(INCHES)

2 1/8 BODY POTTING 2 1/8 BODY 2 1/8 BODY


XSM-CCP-FI 2-122 2-132 2-125 MSSK E/N < than 1.00
XSM-FI HOUSING COMPOUND XSM-FI GROMMET XSM-FI WASHER
2 1/4 BODY POTTING 2 1/4 BODY 2 1/4 BODY
XSM-CCP-FI 2-122 2-132 2-125 MSSM E/N 1.00 - 1.37
XSM-FI HOUSING COMPOUND XSM-FI GROMMET XSM-FI WASHER

NOTES:
This field installable series is available in XSL and XSM sizes. Available as complete kits if desired including connector bodies, component hardware and
pre-packaged, ready-to-use injection material. (Cables available on request). Designed for in-the-field assembly - applications to offshore oil filled and
oceanographic uses.
Body: Glass Reinforced Epoxy B/A XS-2748.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
O-ring: Nitrile (formerly known as Buna N).
Engaging Nut: 316 Stainless Steel (XSM-CCP-FI) / Delrin (DuPont trademark for Acetal Resin) (XSM-CCR-FI).
Housing: Delrin (DuPont trademark for Acetal Resin).
Grommet: Neoprene.
Washer: Delrin (DuPont trademark for Acetal Resin).
Cable (Neoprene or Polyurethane) should be cleaned and prepared prior to assembly to insure adhesion.
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Maximum Cable Diameter: Please see table above. Cable diameter must be specified at time of order.
See page 20 for all contact configurations available.

OPTIONS:
Open face pressure resistance.
Cable and molding is optional at additional cost.

REV VI - GRE 18 -
www.seaconworldwide.com
dob SERIES DIMENSION DETAILS

dob MSXM SERIES


MSXM-BCR
Stainless Steel Bulkhead Connector Receptacle
Mates with XSM-CCP & XSM-CCP-FI
Dummy Connector: XSM-DSP

A - CONNECTOR SHELL B C - O-RING D - O-RING E - O-RING F - O-RING

MSXM-BCR ELECTRICAL CONTACT 2-126 2-132 2-126 2-122

NOTES:
Shell: 316 Stainless Steel, passivated.
Contacts: Copper Alloy and Gold plated per MIL-G-45204.
Insert: Glass Reinforced Epoxy B/A XS-2748.
O-ring: Nitrile (formerly known as Buna N).
Specifications:
Pressure: Atmospheric to 10,000 psi mated.
Temperature Range: -57C to +93C (-70F to +200F).
Mounting Torque: 200 in-lbs in dry metal threads.
See page 20 for all contact configurations available.

OPTIONS:
18 inch Teflon (Registered trademark for DuPont) pigtails are an option as are customer specified tails.
Nut and washer set for Bulkhead Connector installation.
Open face pressure resistance.

REV VI - GRE 19 -
www.seaconworldwide.com
dob SERIES CONTACT CONFIGURATIONS

SIZE dob SERIES CONTACT CONFIGURATIONS (MALE FACE VIEW ONLY - NOT TO SCALE)*

20 ohm COAX 1#8 ** 2#14 3#14 4#14 6#16 7#16


XSEE
1,000 VDC 1,000 VDC 800 VDC 700 VDC 600 VDC 500 VDC 500 VDC

MSXEE

8#20 10#20 12#20


400 VDC 300 VDC 250 VDC

XSJ

MSXJ

XSJJ

20 ohm COAX *** 1#14/1#16 (2) 1#14/2#16 (3) 1#14/3#16 (4) 2#16/3#20 (5) 1#16/6#20 (7) 1#14/8#20 (9)
MSXJJ 1,000 VDC 600 VDC 600 VDC 300 VDC 300 VDC 300 VDC 300 VDC

1#8/1#10 (2) 4#10 1#14/4#16 (5) 6#16 3#8/3#20 (6) 8#16 10#16
XSL
1,200 VDC 800 VDC 800 VDC 600VDC 600 VDC 600 VDC 400 VDC

MSXL

12#16 20#20
300 VDC 300 VDC

XSL
PBOF

4#10 1#14/4#16 (5) 3#10/3#20 (6) **** 7#16 1#14/7#16 (8) 2#10/6#20 (8) 3#16/9#20 (12)
800 VDC 800 VDC 300 VDC 600 VDC 300 VDC 300 VDC 300 VDC

XSM 1#1/0 4#6 4A#4 ***** 6#10 8#14 12#14 16#14


2,800 VDC 2,000 VDC 2,000 VDC 2,000 VDC 1,600 VDC 900 VDC 700 VDC

MSXM

24#16 36#16
600 VDC 600 VDC

NOTES:
Current ratings maybe impacted by cable selection. *** Currently not available in XSJJ/MSXJJ.
* For female face view contact configurations available please contact pb^`lk. **** Currently not available in MSXL-BCR.
** Currently not available in MSXEE-BCR. ***** Currently not available in XSM-BCR.

REV VI - GRE 20 -
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dob SERIES UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

THE FOLLOWING GLASS REINFORCED EPOXY


BULKHEAD CONNECTORS CAN BE FOUND WITH
THEIR RESPECTIVE MATES IN THE
RUBBER MOLDED SECTION

XSA-BC, XSA-BCL
XSB-BCL
XSC-BC, XSC-BCL

VSA-BC, VSA-BCL
VSB-BCL,
VSC-BC, VSC-BCL

XSF-BC, XSF-BCL
XSFDE-BCL (formerly XSDE-BCL)

VSF-BCL

LSG-BC, LSG-BCL
LSG-BC HP
LSG-BC SC (formerly LSK-BC-SC)

XSG-BCL, XSG-BCL-P-R/A
XSG-PBC, XSG-PBCL, XSG-PBCLM

VSG-BCL
VSG-PBC, VSG-PBCL, VSG-PBCLM

XSK-BCL
XSKDE-BCL

VSK-BCL

REV VI - GRE 21 -
www.seaconworldwide.com
HANDLING PROCEDURES AND SPECIAL CAPABILITIES

pb^`lk Even though these procedures appear simple, only qualified


1700 Gillespie Way, technicians should perform the installation and maintenance.
El Cajon, California 92020, USA. Connectors are designed for installation on one atmosphere vessels.
TEL: +1 (619) 562-7071 Contact pb^`lk for recommendations if using compensated vesels.
FAX: +1 (619) 562-9706
E-Mail: [email protected]
Website: www.seaconworldwide.com CARE AND MAINTENANCE
The following procedure details the maintenance requirements for dob
pb^`lk US GULF AREA SALES OFFICE connectors. The major requirements are cleanliness and o-ring
14511 Old Katy Road, Suite 300, replacement. When left mated there is no maintenance. If connectors
Houston, Texas 77079, USA. are periodically unmated pb^`lk recommends a new o-ring be
TEL: +1 (281) 599-3509 installed.
FAX: +1 (281) 599-3517
E-Mail: [email protected]
Website: www.seaconworldwide.com Before unmating ensure connectors are free of foreign contami-
nates. Visually check for and note any damage or abnormalities.
pb^`lk ADVANCED PRODUCTS, LLC After unmating visually check for and note any damage, cut o-ring
1321 Nelius Road, P.O. Box 767, or abnormalities.
Bellville, Texas 77418, USA. Remove o-ring. Use caution to avoid damaging o-ring sealing sur-
TEL: +1 (979) 865-8846 face. Use only the highest quality o-ring extraction tool (available
FAX: +1 (979) 865-8859 from o-ring distributors).
E-Mail: [email protected]
Clean any grease, moisture or foreign particles from inside connec-
Website: www.seacon-ap.com
tor, including the o-ring groove and sealing area.
pb^`lk BRAZIL In the event the internal contact surfaces are dirty or have been
Rua Conde de Bonfim 120 sala 212, Tijuca, exposed to water the plug connector should be flushed with distilled
Rio de Janeiro, Brazil, CEP: 20520-053. or deionized water and thoroughly dried.
TEL: +55 (11) 2103-6262 The surface should be dried using a low pressure (15-25 psi) gas
CELL: +55 (21) 9-7626-6062 stream of dry nitrogen or filtered compressed air (dry nitrogen is pre-
E-mail: [email protected] ferred). This drying procedure ensures the removal of any small for-
Website: www.seaconworldwide.com
eign particles.
Electrically test the connector in accordance with the parameters of
pb^`lk (europe) LTD
Seacon House, Hewett Road, Gapton Hall Industrial Estate, the system.
Great Yarmouth, Norfolk, NR31 0RB, UK. Inspect the replacement o-ring for any damage or abnormalities.
TEL: +44 (0) 1493-652733 Lubricate the o-ring with an appropriate silicone grease or spray and
FAX: +44 (0) 1493-652840 install it using two orange sticks (orange sticks are a non-conduc-
E-Mail: [email protected] tive, soft and pliable orangewood soldering production aid, approxi-
Website: www.seaconeurope.com mately 3/16" in diameter and 7" long, available from soldering sup-
ply distributors). Apply a very thin film of an appropriate silicone
pb^`lk GLOBAL PRODUCTION grease or spray to the o-ring sealing surfaces. Cover/protect cable
Callejon Terrazos #8, Local 2-C, Las Brisas 1ra. Seccion,
Tijuana, B.C., Mexico C.P. 22610. plug from foreign contaminates until ready to mate.
TEL: +52 (664) 626-2726
FAX: +52 (664) 686-8922 CABLE AND CONTINUITY PRESERVATION
E-Mail: [email protected] Avoid sharp bends in cables. Cables subjected to vibration and
Website: www.seaconglobal.com exposed to seawater drag should be adequately clamped to prevent
Dial from U.S.A. TEL: +1 (619) 308-7901
fatigue and possible failure.
TOLL FREE: (888) 562-7072
FAX: +1 (619) 308-7900

pb^`lk PHOENIX
15 Gray Lane, Suite 108, Hopkinton Industrial Park,
Ashaway, Rhode Island 02804, USA.
TEL: +1 (401) 637-4952
FAX: +1 (401) 637-4953
E-Mail: [email protected]
Website: www.seaconphoenix.com
All reasonable efforts have been taken to ensure that the information contained herein is
accurate at the date of publication, but no representation or warranty as to the accuracy or
completeness of such information is intended or to be implied by its inclusion herein. Any and
all representations and warranties pertaining to the information and products referred to
herein shall be set forth in pb^`lk standard sales order form. In addition, pb^`lk
reserves the right to make changes to the contents hereof without notice, therefore it is
suggested that at the time of inquiry, the appropriate sales office or factory be contacted
directly for verification of published specifications and products availability.

2014 pb^`lk
ALL RIGHTS RESERVED

REV VI

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