3.7 Tech Grid For Reinforced Earth, Soil Retaining Wall

At the Heart of Geosynthetic Activity
TECHGRID GEOGRID FOR

REINFORCED SOIL WALL
DT: 20/21 -2-2015

CONTENTS
TECHFAB INDIA
AN OVERVIEW

MATERIALS
TECHGRID GEOGRID & RSW

TESTING & DESIGN
TECHGRID RSW CASE STUDIES

CREDENTIALS
STARTED IN Ground
THE Improvement
YEAR 2003
Urban Roads
With a Dream to give India

World Class Geosynthetic Product s
With Indigenous Manufacturing Facility
Airports
Under One Roof
Highways
RE Walls Coastal Protection River Training

4
Manufacturing Plants
Products
Geotextiles
Geotextiles
Nonwoven
Techdrain
Techgrid
Geogrids
Polymer
Gabions
Gabions
Woven
Metal
PVD
2003 2004 2005 2008 2009 2010
Year of Start of commercial production
Silvassa Daman
Location of Plant

MATERIALS
Reinforced Soil Milestones
Henry Vidal files patent for reinforced earth
First major steel RE structures built in France
1st Geosynthetic (PET straps) reinf. wall built in France
1st Geotextile reinforced wall built in France

First geogrid (Tensar) developed
First Geogrid reinforced wall
PET geogrids launched

First RSW in India TechGrid,
at Ludhiana the 1st Indian
geogrid
1960
2005
1970
1980
1990
2000
Massive vs. Reinforced soil retaining

walls
Materials - RSW
Reinforcement Steel strips , Geotextiles,
Geogrid, Geostrap, Geogrid strips etc.
Facing Precast concrete discrete panels,
segmental blocks, gabions, welded-mesh
supported wrapped face
Reinforced fill / Retained fill / Foundation fill
Leveling pad / Crash Barrier Friction Slab
Fixtures and accessories
MATERIALS
TECHGRID GEOGRID
High speed computerized warping unit

Weft Insertion Warp Knitting Machine

Knitted Fabric
Coating
Uniaxial Geogrid Biaxial Geogrid
TGU40 / TGU60 / TGU80 / TGB30 / TGB60 /

TGU100 / TGU120 / TGU150 TGB90
/ TGU200 / TGU250 /
TGU300
Polyester yarn
High tenacity, high modulus, low creep
Low shrinkage
Molecular weight > 25,000 (g/mol)
Carboxyl End Groups < 30 (mmol/Kg)

TechGrid Knitted and PVC coated Geogrid
Coating
Dimensional stability
Protection from
installation damage
Weft insertion warp knitted

Protection from UV,
structure high tenacity chemical and biological
polyester yarns damage
MATERIALS
RSW FACINGS
Facings - Functions
Formwork to contain fill during compaction
Stabilize fill against raveling, erosion etc.
To protect the reinforcement
Aesthetics
To enable anchors to function as a tie-back

Facings - Selection
Aesthetics
Facing reinforcement connection
Construction
Ability to accommodate movements
Ability to accommodate horizontal curves
Ability to accommodate changes in
vertical profile
Cost
Facings - Types
Modular concrete blocks
Segmental concrete panels
Discrete concrete panels
Welded wire mesh
Gabions
Wraparound
MODULAR CONCRETE BLOCK -FACING
REINFORCED SOIL WALL -FACING

Reinforced Soil Wall with Techgrid Geogrids &

Segmental Block Facing at Atlanta, USA
SEGMENTAL CONCRETE PANEL -FACING
ISOMETRIC VIEW
DISCRETE CONCRETE PANEL -FACING
ISOMETRIC VIEW
WELDED WIRE MESH -FACING
WELDED WIRE MESH

15 m high Reinforced soil wall DND Flyover

WRAP AROUND - FACING
Other components
Connection for panels
Leveling pad
Coping
Bearing pad
Geotextile
Drainage Bay
GEOGRID
TESTING
50 KN Tensile testing machine

with laser extensometer
Independent third-party testing at

TRI / SGI / BTRA
Mass per unit area

Wide width and single rib tensile strength
Creep
Installation damage
Pull-out
Geogrid-block connection strength
Molecular weight and CEG of yarn
Long-term Design Strength (TD)

Tult
TD
RFCR RFID RFD
RFCR : Reduction factor for creep

RFID : reduction factor for installation damage
RFD : Reduction factor for durability
Stepped Isothermal Method (SIM) Creep tests

Installation damage testing at TRI

Reduction Factor for Durability

Molecular weight > 25,000 & CEG < 30
Tests for chemical degradation (exposure to
acids and alkalies)
Tests for biological degradation
Test for ultraviolet degradation
RFD = 1.15
Coefficient of interaction
Coefficient of interaction Coefficient of interaction for

for direct sliding pullout
TechGrid - Pullout testing at TRI

Pull-out testing
Coefficients of interaction - Sand

Connection strength testing

Site specific design

Wall geometry
Loadings
Fill properties
Foundation soil properties
Water
Seismic
Wall geometry
Longitudinal profile
Cross-section
Back slope at crest of wall
Slope in front of toe
Multi-tiered structures
Longitudinal profile
Back slope at crest of wall

Slope at toe
Wall founded on embankment

Multi-tiered walls
TFI CASE STUDIES

Project Description
Project : Construction Of Eight Lane Access Controlled Expressway As Outer Ring Road To
Hyderabad City, Phase - II Pedda Amberpet (Km 95.000) To Bongulur (Km108.000) For
Hyderabad Urban Development Authority at Hyderabad, Andhra Pradesh
Owner : M/s Hyderabad Urban Development Authority
Contractor : M/s KMC Construction Ltd
Consultant : M/s Louis Berger Group Inc
Project Description
Project : Construction of Flyover At NanaVarchha on Varchha Road in Surat.
Owner : Surat Municipal Corporation
Contractor : Rajkamal Infrastructures Pvt. Ltd.
Consultant : S N Bhobhe & Associates Pvt. Ltd.
Project Description
Project : Construction of RSRW with Wrap Around & Vegetated Facia near Tunnel No 1 at
Katra (J&K)
Owner : Northern Railways.
Contractor : Konkan Railway Corporation Ltd / Progressive Construction Ltd.
Proof Check : Indian Institute of Technology, Delhi.
Project Description
Project : Construction of Approaches for coal handling area and hopper pit and tunnel for the
power plant for Lloyd Steel Industries Ltd at Wardha, Maharashtra
Owner : Lloyds Steel Industries Ltd
Contractor : Indrajeet Infrastructure Ltd
Consultant : Fichtner Consulting Engineers
Project Description
Project : Construction of DND Mayur Vihar Link Road Phase I & II
Owner : Noida Toll Bridge Company Ltd. (NTBCL)

Contractor : K R Anand, Delhi
Consultant : Halcrow Consulting India Ltd.
Project Description
Project : Four Laning of Nagpur-Hyderabad Section of NH-7 from km: 123.00 to 153.00,
Contract Package No.: NS-61 (MH)
Owner : National Highways Authority of India

Contractor : M/s Ideal Road Builders Pvt. Ltd., Mumbai
Consultant : M/s. BCEOM-AARVEE Associates, New Delhi
Project Description
Project : Meerut-Muzaffarnagar BOT (Ch: 52+250 To 131+000) Section Of NH 58 In The
State Of Uttar Pradesh.
Owner : National Highways Authority of India
Contractor : M/s N.C.C Ltd.
Consultant : M/s. BCEOM
Project Description
Project : Four Lanning Of Lucknow-Muzaffarpur Section on NH-28, Civil Contractor
Package No. LMNHP EW-II (WB), Package 06 (Km 208.00 Km 251.70)
Client : National Highway Authority of India
Contractor : BSCPL Infrastructure Ltd.
Consultant : Roughton International Consulting Engineers Group Ltd. (JV)
Project Description
Project : Reinforced soil walls with segmental panels facia system for ROBs Jadcherala-
Kotakatta
Road Project (KJRP) (Andhra Pradesh)
Contractor : Larsen & Toubro Ltd.
Consultant : ICT Pvt. Ltd., New Delhi
Project Description
Project : Strengthening & Widening of Road at Palanpur - Swaroopgunj Package on NH-14
Contractor : L&T, ECC Division, Ahmedabad
Consultant : Aarvee Associates
Project Description
Project : Six Laning of Km 108+700 To Km 192+000 on Vadodara Bharuch Section of
NH-8 in the State of Gujarat on BOT Basis.
Client : L&T Vadodara Bharuch Tollway Limited
Contractor : L&T, ECC Division, Ahmedabad
Consultant : SAI Consultants, Ahmedabad
Project Description
Project : Reinforced soil walls with discrete panels facia system for flyovers & ROBs of NH-
76, EW-II (RJ-III), Udaipur (Rajasthan)
Contractor : Ranjit Tarmat - JV
Consultant : Span Consultant
construction of R.O.B. at level crossing No. A-34 on Ludhiana

Ferozepur Railway Line on Jagraon - Raikot Road at Jagraon
P.I.D.B. & P.W.D. (B& R), Punjab
S.P. Singla Constructions Pvt. Ltd., New Delhi
7.65 m.
Modular/Segmental Block
REINFORCED SOIL WALL FOR THE APPROACH RAMP TO RAIL OVER BRIDGE, KALOL
(GUJRAT)
PROJECT: Construction of R.O.B. in lieu of L.C.No.-231A

near Kalol, on Kalol Mansa- Vijapur road (S.H.No.-138)
CLIENT: Government of Gujrat R & B Department
MAX. HEIGHT: 6.20 m
R S Wall at Northeast Georgia, USA
Client: R S Wall, Northeast Georgia, USA
Consultant: REDI Engineering, Georgia, USA

Contractor: Retaining Wall, Georgia, USA
Project Description
Project : Reinforced soil walls for Monsoon Palace, Aamby Vallry (Pune)
Contractor : M/s Spectrum Engineers, Vadodara.
Architect: M/s Prabhakar B Bhagwat, Landscape Architects & Environmental Planners,
Ahmedabad.
Project Description
Project : Reinforced soil walls with Weld Mesh Facing, Lonavala (Maharasthra)
Length & Height: 120m- Length 2 to 11mtrs - Height.
Product: TechGrid Geogrid, Techgeo Nonwoven Geotextile;TechFab Metal
Gabions Weld Mesh.
Select RE Wall Projects

TechGrid + Discrete Panel Facing
Place/ Name of the project NH/ SH Height of the RE wall
Pathankot NH 13
Alwar SH 11
Udaipur NH 10
Jalandhar-Amritsar NH 10
RoB at Ferozpur SH 9.0
Khalilabad, UP NH 8.5
RoB at Beas SH 8.5
Flyover at Samalkha, Panipat NH 8.5
RoB at Fazilka SH 6.5
Flyover at Chinchwad, Pune SH 5.0

TechGrid + Segmental Panel Facing
Place/ Name of the project NH / SH Height of RE wall
Muzzafarnager RoB/Flyovers NH 12.5
Palanpur - Swaroopgunj NH 12
Vadodara - Bharuch NH 12
Jadcherla Kothagatta, AP NH 10
Anand, Gujarat SH 9
Sirhind, Punjab SH 8.5
Nagpur NH 7.5
Kota SH 7.0
Chinchwad, Pune SH 7.0
Hapur-Garhmukteshwar NH 6.5
Bikaner SH 5.0

TechGrid + Segmental Block Facing
Hyderabad Outer Ring Road SH 15
Hyderabad (APSIDC) SH 15
Gwalior NH 9
Suchipind, Punjab SH 8.5
Salem-Namakkal NH 8.5
Bhatinda SH 7
Kalol, Gujarat SH 7
Jagraon, Punjab SH 6.5
Abohar SH 6.5
Patiala SH 6.0
Hirabaug, Surat SH 5.0

TechGrid + Welded Wiremesh Facing
DND Flyway SH 15.0
Katra (tunnel) - 10
Wardha (coal handling plant) - 10
RS Walls - Summary
More than 12Lacs SQM of reinforced soil
walls for approaches to flyovers / RoBs /
underpasses have been successfully
constructed using TechGrid Geogrid
using different facings discrete panels,
segmental panels, segmental blocks,
welded wire mesh etc. for maximum
height up to 20 meter.
Thank you

3.7 Tech Grid For Reinforced Earth, Soil Retaining Wall

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At the Heart of Geosynthetic Activity

TECHGRID GEOGRID FOR

DT: 20/21 -2-2015

REINFORCED SOIL WALL

TECHGRID GEOGRID & RSW

TECHGRID RSW CASE STUDIES

With a Dream to give India

RE Walls Coastal Protection River Training

REINFORCED SOIL WALL

Reinforced Soil Milestones

Henry Vidal files patent for reinforced earth

First major steel RE structures built in France

1st Geosynthetic (PET straps) reinf. wall built in France

1st Geotextile reinforced wall built in France

PET geogrids launched

Massive vs. Reinforced soil retaining

High speed computerized warping unit

Weft Insertion Warp Knitting Machine

Uniaxial Geogrid Biaxial Geogrid

TGU40 / TGU60 / TGU80 / TGB30 / TGB60 /

Molecular weight > 25,000 (g/mol)

Carboxyl End Groups < 30 (mmol/Kg)

TechGrid Knitted and PVC coated Geogrid

Weft insertion warp knitted

Stabilize fill against raveling, erosion etc.

To protect the reinforcement

To enable anchors to function as a tie-back

Segmental concrete panels

Discrete concrete panels

Welded wire mesh

MODULAR CONCRETE BLOCK -FACING

REINFORCED SOIL WALL -FACING

Reinforced Soil Wall with Techgrid Geogrids &

SEGMENTAL CONCRETE PANEL -FACING

REINFORCED SOIL WALL -FACING

DISCRETE CONCRETE PANEL -FACING

REINFORCED SOIL WALL -FACING

REINFORCED SOIL WALL -FACING

WELDED WIRE MESH

15 m high Reinforced soil wall DND Flyover

50 KN Tensile testing machine

Independent third-party testing at

Mass per unit area

Long-term Design Strength (TD)

RFCR : Reduction factor for creep

Stepped Isothermal Method (SIM) Creep tests

Installation damage testing at TRI

Reduction Factor for Durability

Coefficient of interaction Coefficient of interaction for

TechGrid - Pullout testing at TRI

Coefficients of interaction - Sand

Connection strength testing

Site specific design

Back slope at crest of wall

Wall founded on embankment

TFI CASE STUDIES

Owner : Noida Toll Bridge Company Ltd. (NTBCL)

Owner : National Highways Authority of India