Split Type AC Installation Manual PDF
Split Type AC Installation Manual PDF
WARNING
(1) Do not use the existing (for R22) piping and flare nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury,
etc.(Use the special R410A materials.)
(2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A)
to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value
and cause breakage, injury, etc.
SELECTING THE MOUNTING INSTALLATION DIAGRAM OF FRONT PANEL REMOVAL AND INSTALLATION
The intake grille removal Grill
POSITION INDOOR AND OUTDOOR UNITS (1) Open the intake grille.
Intake grille
Fixing axle
(2) Pull down the knob.
Decide the mounting position with the customer as follows: (3) Open the intake grille , and lift the intake grille upward ,until the axle at the top of
the intake grille is removed.
1. INDOOR UNIT Fig. 2
Knob
Fixing axle
(1) Install the indoor unit level on a strong wall which is not subject to The intake grille installation Mounting shaft
vibration. (1) The fixing axle of the intake grille is installed on the front panel.
(2) The inlet and outlet ports should not be obstructed : the air should Grill
(2) Push the knob up to the position.
be able to blow all over the room. [INDOOR UNIT] (3) Lay down the intake grille. Fixing axle
(3) Install the unit near an electric outlet or special branch circuit. Intake grille Knob
Wall hook
(4) Do not install the unit where it will be exposed to direct sunlight. The front panel removal
12 cm or over bracket
(5) Install the unit where connection to the outdoor unit is easy. 6 cm or over Knob
(1) Turn the wind guide and remove two screws at two sides of air outlet.
(6) Install the unit where the drain pipe can be easily installed. Fixing screw (2 position) Turning direction
12 cm or over (2) Take out the air outlet part of the front panel, then lift the whole front panel up to
(7) Take servicing, etc. into consideration and leave the spaces shown
remove it.
in (Fig. 2). Also install the unit where the filter can be removed.
The front panel installation Lift up
2. OUTDOOR UNIT
(1) Firstly fit the lower part of the front panel to the air outlet part and insert its Font panel
(1) If possible, do not install the unit where it will be exposed to direct Before turning
lower edge into the slot of the under cover. Top hole Bracket
sunlight. (If necessary, install a blind that does not interfere with After turning
(2) Insert three hooks on the upper side of the front panel into the slot of bracket. Turning wind
the air flow.)
Wall cap (3) Turn the wind guide, tighten the screws, and then turn the wind guide back to its guide
(2) Do not install the unit where a strong wind blows or where it is very
origial position.
dusty. 150 cm or over
(3) Do not install the unit where people pass.
230 cm or over
(4) Take you neighbors into consideration so that they are not disturbed Top hook Under cover Fig. 4
by air blowing into their windows or by noise.
(5) Provide the space shown in Fig. 2 so that the air flow is not blocked.
Also for efficient operation, leave open three of the four directions THE UNDER COVER REMOVAL AND INSTALATION
front, rear, and both sides. The under cover removal should be done after the panel has been removed beforehand, or the parts may
Remote Fig. 5
control unit be damaged.
The under cover should be installed before the fixing of the panel, or it may result in poor installation.
Connection Cord The under cover removal
WARNING
Conform to Type245 IEC57 (1) While pressing the joint part between the right part of the under cover and the bracket, pull it out of
Install at a place that can withstand the weight of the the slot.
indoor and outdoor units and install positively so that (2) Hold two sides of the under cover and slide it to the left. Make sure its lower part getting out of the slot.
[OUTDOOR UNIT] (3) Turn the right part of the under cover lower-left to separate the left slot of the under cover from the bracket.
the units will not topple or fall. 60 cm or over
5 cm or over The under cover installation
10 cm or over (1) Hold two sides of the under cover and align it to the side of the bracket.Firstly match the left slot on
CAUTION the under cover to the bracket.
(2) Make five slots on the under cover fit into the fixing plate of the body, then slide it to the right until the
(1) Do not install where there is the danger of com- left side of the under cover align to the bracket.
bustible gas leakage. (3) Push the right part of the under cover inward to make the slot and bracket engaged with each other completely.
(2) Do not install near heat sources.
(3) If children under 10 years old may approach the CAUTION TEST RUNNING
Install the front panel and intake grille securely. Perform test operation and check items 1 and 2 below.
unit, take preventive measures so that they can- 60 cm or over If installation is imperfect, the front panel or
25 cm or For the test operation method, refer to the operating manual.
not reach the unit. over intake grille may fall off and cause injury. The outdoor unit, may not operate, depending on the room temperature. In this case, press
(4) Install the indoor unit on the wall where the height the test run button on the remote control unit while the air conditioner is running, (Point the
Be sure that the top hole of the front panel transmitter section of the remote control unit toward the air conditioner and press the test
from the floors more than 230 cm.
is hooked securely to the hook of the base. run button with the tip of a ball-point pen, etc.)
To end test operation, press the remote control unit START/STOP button.
CUSTOMER GUIDANCE (When the air conditioner is run by pressing the test run button, the OPERATION indicator
lamp and TIMER indicator lamp will simultaneously flash slowly.)
Explain the following to the customer in Fig. 6
accordance with the operating manual: 1. INDOOR UNIT Transmitter
[Indoor unit piping direction] (1) Starting and stopping method, opera- (1) Is operation of each button on the remote control unit normal? section
The piping can be connected in the five directions indicated by 1, tion switching, temperature adjust- (2) Does each lamp light normally?
2, 3, 4, and 5 in (Fig. 1). When the piping is connected in ment, timer, air flow switching, and (3) Do the air flow-direction louver operate normally?
direction 2 or 5, cut along the piping groove in the side of the other remote control unit operations. (4) Is the drain normal?
under cover with a hacksaw. (2) Air filter removal and cleaning, and 2. OUTDOOR UNIT Test run
When connecting the piping in direction 3, cut a notch in the thin how to use the air louvers. (1) Is there any abnormal noise and vibration during operation? button
wall at the front bottom of the under cover. (3) Give the operating and installation (2) Will noise, wind, or drain water from the unit disturb the neighbors?
manuals to the customer. (3) Is there any gas leakage?
Fig. 1
Fig. 3 POWER
50 cm WARNING CAUTION
(1) The rated voltage of this product is 230 V AC 50 Hz. (1) The power source capacity must be the sum of the air conditioner current and the current
(Rear) 5 Left (2) Before turning on the power, check if the voltage is within the 220 V -10 % to of other electrical appliances. When the current contracted capacity is insufficient, change
240 V +10 % range. the contracted capacity.
outlet
26.5 cm
(3) Always use a special branch circuit and install a special receptacle to supply (2) When the voltage is low and the air conditioner is difficult to start, contact the power
power to the room air conditioner. company the voltage raised.
4 Left rear (4) Use a circuit breaker and receptacle matched to the capacity of the air condi-
outlet tioner. NOTE: These equipment shall be connected to a suitable mains network with a main
2 Right
1 Rear outlet (5) Do not extend the power cord. impedance less than the following: 0. 424
outlet
(6) Perform wiring work in accordance with standards so that the air condi- The product is intended for use only in premises having a service current capacity 100A
tioner can be operated safely and positively. per phase,supplied from a distribution network having a nominal voltage of 230 V, and
(7) Install a leakage circuit breaker in accordance with the related laws and regu- instruct the user to determine in consulation with the supply authority, if necessary, that
3 Bottom outlet lations and electric company standards. the service current capacity at the interface point is sufficient for the equipment.
INSTALLING THE WALL HOOK BRACKET CONNECTING THE PIPING Fig. 11 Tighten with two wrenches.
(1) Install the wall hook bracket so that it is correctly positioned horizon- Fig.8 Connection
tally and vertically. If the wall hook bracket is tiled, water will drip to (1) Install the outdoor unit wall cap (supplied with the optional installation set Wrench (fixed)
or procured at the site) to the wall pipe.
the floor. (2) Connect the outdoor unit and indoor unit piping.
(2) Install the wall hook bracket so that it is strong enough to withstand (3) After matching the center of the flare surface and tightening the nut hand Torque Flare nut
the weight of an adult. tight, tighten the nut to the specified tightening torque with a torque wrench
Wall hook wrench.(Table 2)
Before fastening the wall hook bracket to the wall with the screws, bracket To prevent gas leakage, coat the flare
Connection pipe
level it by tapping the hook at the center of bracket to the wall with Flaring Indoor unit pipe surface with refrigerator oil.
Check if [L] is flared uniformly
the handle of a screwdriver. (1) Cut the connection pipe to the necessary and is not cracked or scratched.
Table 2 Flare nut tightening torque
length with a pipe cutter. Tightening torque standard
Fasten the wall hook bracket to the wall with 6 or more screws through Center notch Flare nut Tightening torque
(2) Hold the pipe downward so that cuttings (using a 20 cm wrench)
the holes near the outer edge of the bracket. Hook will not enter the pipe and remove the
15.7 to 17.6 Nm
Check that there is no rattle at the wall hook bracket. Tapping screw burrs. 6.35 mm dia. Wrist strength
(160 to 180 kgfcm)
(3) Insert the flare nut onto the pipe and flare
the pipe with a flaring tool. 29.4 to 41.1 Nm Arm strength
9.52 mm dia.
WARNING Tapped (300 to 420 kgfcm)
Insert the flare nut (always use the flare nut
If the wall pipe is not used, the cord interconnecting attached to the indoor and outdoor units re- Table 3 Pipe outside diameter
spectively) onto the pipe and perform the flare A (mm)
the indoor and outdoor units may touch metal and (Handle of processing with a flare tool. Pipe outside
Die Conventional (R22) flare tool
cause electric leakage. screwdriver) Wall hook Use the special R410A flare tool, or the conv- diameter Flash tool for
bracket entional (for R22) flare tool. A R410A, clutch type Clutch type Wing nut type
When using the conventional flare tool, always 6.35 mm (1/4) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
Hook use an allowance adjustment gauge and se-
CAUTION (String) cure the A dimension shown in table 3 .
Pipe 9.52 mm (3/8) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
20 10
Pipe (top) applied inside the hatched covering of the
[For Left rear piping, Left piping] Right piping lines. connection cord with
terminal
Rear piping block
Interchange the drain cap and the drain hose. Notch the thin part Earth screw 4 cord clamp.
20 35
of under cover. Indoor unit drain
Bind with hose (bottom) Connection cord
CAUTION vinyl tape Cord clamp
Bottom piping
35
Pull Screw (Tab)
After removing the drain hose, do not forget to install
the drain cap. For left outlet
Under cover
110
BAD
Insert the tab into the square hole of the indoor
Cord clamp
piping, cut off the (There is a terminal block inside.) Connection cord (Conform to Type245 IEC57) *unit: mm unit and fasten with a screw.
piping outlet 3G 1.5 mm , 2G 1.5 mm
2 2
cutting groove
Indoor unit with a hacksaw.
drain hose CAUTION
Drain cap (1) Match the terminal block numbers and connection (3) Always fasten the outside covering of the connec-
Remove the drain cord colors with those of the outdoor unit. tion cord with the cord clamp. (If the insulator is
Drain cap cap by pulling at Erroneous wiring may cause burning of the elec- chafed, electric leakage may occur.)
Insert the drain cap and drain hose the projection at
Under cover the end of the cap tric parts. (4) Securely earth the power cord plug.
until it butts against the drain port.
Indoor unit drain hose with pliers, etc. (2) Connect the connection cords firmly to the terminal (5) Do not use the earth screw for an external connector.
block. Imperfect installation may cause a fire. Only use for interconnection between two units.