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Split Type AC Installation Manual PDF

This document provides installation instructions for an air conditioner unit that uses refrigerant R410A. It outlines several key points of attention for installers: 1) Proper installation following the manual is required for satisfactory operation. Only authorized personnel should perform installation. 2) Special piping, tools, and precautions are needed to handle the higher pressures of R410A compared to prior refrigerants. 3) Take care to prevent foreign particles from contaminating piping and properly seal openings when storing piping.

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0% found this document useful (0 votes)
704 views2 pages

Split Type AC Installation Manual PDF

This document provides installation instructions for an air conditioner unit that uses refrigerant R410A. It outlines several key points of attention for installers: 1) Proper installation following the manual is required for satisfactory operation. Only authorized personnel should perform installation. 2) Special piping, tools, and precautions are needed to handle the higher pressures of R410A compared to prior refrigerants. 3) Take care to prevent foreign particles from contaminating piping and properly seal openings when storing piping.

Uploaded by

TTaan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SPLIT TYPE ROOM AIR CONDITIONER For authorized service personnel only.

INSTALLATION MANUAL WARNING


(1) For the room air conditioner to operate satisfactory, install it as outlined in this installation manual.
(2) Connect the indoor unit and outdoor unit with the air conditioner piping and cords available standards parts.
(PART NO. 9312853014-01) This installation manual describes the correct connections using the standard accessories and the parts speci-
fied in this installation manual.
(3) Have installation work done by authorized service personnel only.
This air conditioner uses new refrigerant HFC (R410A). (4) Never cut the power cord, lengthen or shorten the cord, or change the plug.
The basic installation work procedures are the same as conventional refrigerant (R22) models. (5) Also do not use an extension cord.
However, pay careful attention to the following points: (6) Plug in the power cord plug firmly. If the receptacle is loose, repair it before using the room air conditioner.
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant(R22) mod- (7) Do not turn on the power until all installation work is complete.
els, some of the piping and installation and service tools are special.(See the table below.)
Especially, when replacing a conventional refrigerant(R22) model with a new refrigerant R410A Be careful not to scratch the air conditioner when handling it.
model, always replace the conventional piping and flare nuts with the R410A piping and flare After installation, explain correct operation to the customer, using the operating manual.
nuts. Let the customer keep this installation manual because it is used when the air conditioner is serviced or
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent moved.
erroneous charging with conventional refrigerant(R22) and for safety. Therefore, check The maximum length of the piping is 15 m. The maximum height difference of the piping is 8 m,
beforehand.[The charging port thread diameter for R410A is 1/2 threads per inch.] if the units are further apart than these, correct operation can not be guaranteed.
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with
refrigerant(R22) models. Also, when storing the piping ,securely seal the opening by pinch-
ing, taping, etc.
(4) When charging the refrigerant, take into account the slight change in the composition of the STANDARD ACCESSORIES
gas and liquid phases, and always charge from the liquid phase side whose composition is The following installation accessories are supplied. One set of following parts are necessary in istallation of this product.
stable. Use them as required.

Name and Shape Qty Name and Shape Qty Name


Special tools for R410A Wall hook bracket Drain pipe Connection pipe assembly
(including drain packing) Connection cord (3-conductor)
Tool name Contents of change (Reverse cycle type only)
Wall pipe
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous
mixing of other refrigerants, the diameter of each port has been changed. 1 1 Decorative tape
Gauge manifold
It is recommended the gauge with seals-0.1 to 5.3 MPa (-1 to 53 bar) for high pressure. Vinyl tape
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure. Wall cap
Charge hose To increase pressure resistance, the hose material and base size were changed. Saddle
Vacuum pump A conventional vacuum pump can be used by installing a vacuum pump adapter. Drain hose
Gas leakage detector Special gas leakage detector for HFC refrigerant R410A. Tapping screws
Remote Cloth tape
control Sealant
unit
Copper pipes
It is necessary to use seamless copper pipes and it is desir- Table 1 Thicknesses of Annealed Copper Pipes
able that the amount of residual oil is less than 40 mg/10m.
1 1
Thickness (mm)
Do not use copper pipes having a collapsed, deformed or Nominal Outer diameter
R410A [ref.] R22
ELECTRICAL REQUIREMENT
discolored portion (especially on the interior surface). Other- diameter (mm)
Always make the air conditioner power supply a special branch circuit
wise, the expansion value or capillary tube may become 1/4 6.35 0.80 0.80 and provide a special switch and receptacle. Do not extend the power
blocked with contaminants. cord.
3/8 9.52 0.80 0.80
As an air conditioner using R410A incurs pressure higher than Battery Tapping screw
when using R22, it is necessary to choose adequate materi-
als.
Thicknesses of copper pipes used with R410A are as shown in Table1.Never us copper pipes thinner than 0.8mm even
when it is available on the market. 2 8

WARNING
(1) Do not use the existing (for R22) piping and flare nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and cause breakage, injury,
etc.(Use the special R410A materials.)
(2) When installing and relocating the air conditioner, do not mix gases other than the specified refrigerant(R410A)
to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an abnormally high value
and cause breakage, injury, etc.

SELECTING THE MOUNTING INSTALLATION DIAGRAM OF FRONT PANEL REMOVAL AND INSTALLATION
The intake grille removal Grill
POSITION INDOOR AND OUTDOOR UNITS (1) Open the intake grille.
Intake grille
Fixing axle
(2) Pull down the knob.
Decide the mounting position with the customer as follows: (3) Open the intake grille , and lift the intake grille upward ,until the axle at the top of
the intake grille is removed.
1. INDOOR UNIT Fig. 2
Knob
Fixing axle
(1) Install the indoor unit level on a strong wall which is not subject to The intake grille installation Mounting shaft
vibration. (1) The fixing axle of the intake grille is installed on the front panel.
(2) The inlet and outlet ports should not be obstructed : the air should Grill
(2) Push the knob up to the position.
be able to blow all over the room. [INDOOR UNIT] (3) Lay down the intake grille. Fixing axle
(3) Install the unit near an electric outlet or special branch circuit. Intake grille Knob
Wall hook
(4) Do not install the unit where it will be exposed to direct sunlight. The front panel removal
12 cm or over bracket
(5) Install the unit where connection to the outdoor unit is easy. 6 cm or over Knob
(1) Turn the wind guide and remove two screws at two sides of air outlet.
(6) Install the unit where the drain pipe can be easily installed. Fixing screw (2 position) Turning direction
12 cm or over (2) Take out the air outlet part of the front panel, then lift the whole front panel up to
(7) Take servicing, etc. into consideration and leave the spaces shown
remove it.
in (Fig. 2). Also install the unit where the filter can be removed.
The front panel installation Lift up
2. OUTDOOR UNIT
(1) Firstly fit the lower part of the front panel to the air outlet part and insert its Font panel
(1) If possible, do not install the unit where it will be exposed to direct Before turning
lower edge into the slot of the under cover. Top hole Bracket
sunlight. (If necessary, install a blind that does not interfere with After turning
(2) Insert three hooks on the upper side of the front panel into the slot of bracket. Turning wind
the air flow.)
Wall cap (3) Turn the wind guide, tighten the screws, and then turn the wind guide back to its guide
(2) Do not install the unit where a strong wind blows or where it is very
origial position.
dusty. 150 cm or over
(3) Do not install the unit where people pass.
230 cm or over
(4) Take you neighbors into consideration so that they are not disturbed Top hook Under cover Fig. 4
by air blowing into their windows or by noise.
(5) Provide the space shown in Fig. 2 so that the air flow is not blocked.
Also for efficient operation, leave open three of the four directions THE UNDER COVER REMOVAL AND INSTALATION
front, rear, and both sides. The under cover removal should be done after the panel has been removed beforehand, or the parts may
Remote Fig. 5
control unit be damaged.
The under cover should be installed before the fixing of the panel, or it may result in poor installation.
Connection Cord The under cover removal
WARNING
Conform to Type245 IEC57 (1) While pressing the joint part between the right part of the under cover and the bracket, pull it out of
Install at a place that can withstand the weight of the the slot.
indoor and outdoor units and install positively so that (2) Hold two sides of the under cover and slide it to the left. Make sure its lower part getting out of the slot.
[OUTDOOR UNIT] (3) Turn the right part of the under cover lower-left to separate the left slot of the under cover from the bracket.
the units will not topple or fall. 60 cm or over
5 cm or over The under cover installation
10 cm or over (1) Hold two sides of the under cover and align it to the side of the bracket.Firstly match the left slot on
CAUTION the under cover to the bracket.
(2) Make five slots on the under cover fit into the fixing plate of the body, then slide it to the right until the
(1) Do not install where there is the danger of com- left side of the under cover align to the bracket.
bustible gas leakage. (3) Push the right part of the under cover inward to make the slot and bracket engaged with each other completely.
(2) Do not install near heat sources.
(3) If children under 10 years old may approach the CAUTION TEST RUNNING
Install the front panel and intake grille securely. Perform test operation and check items 1 and 2 below.
unit, take preventive measures so that they can- 60 cm or over If installation is imperfect, the front panel or
25 cm or For the test operation method, refer to the operating manual.
not reach the unit. over intake grille may fall off and cause injury. The outdoor unit, may not operate, depending on the room temperature. In this case, press
(4) Install the indoor unit on the wall where the height the test run button on the remote control unit while the air conditioner is running, (Point the
Be sure that the top hole of the front panel transmitter section of the remote control unit toward the air conditioner and press the test
from the floors more than 230 cm.
is hooked securely to the hook of the base. run button with the tip of a ball-point pen, etc.)
To end test operation, press the remote control unit START/STOP button.
CUSTOMER GUIDANCE (When the air conditioner is run by pressing the test run button, the OPERATION indicator
lamp and TIMER indicator lamp will simultaneously flash slowly.)
Explain the following to the customer in Fig. 6
accordance with the operating manual: 1. INDOOR UNIT Transmitter
[Indoor unit piping direction] (1) Starting and stopping method, opera- (1) Is operation of each button on the remote control unit normal? section
The piping can be connected in the five directions indicated by 1, tion switching, temperature adjust- (2) Does each lamp light normally?
2, 3, 4, and 5 in (Fig. 1). When the piping is connected in ment, timer, air flow switching, and (3) Do the air flow-direction louver operate normally?
direction 2 or 5, cut along the piping groove in the side of the other remote control unit operations. (4) Is the drain normal?
under cover with a hacksaw. (2) Air filter removal and cleaning, and 2. OUTDOOR UNIT Test run
When connecting the piping in direction 3, cut a notch in the thin how to use the air louvers. (1) Is there any abnormal noise and vibration during operation? button
wall at the front bottom of the under cover. (3) Give the operating and installation (2) Will noise, wind, or drain water from the unit disturb the neighbors?
manuals to the customer. (3) Is there any gas leakage?

Fig. 1
Fig. 3 POWER
50 cm WARNING CAUTION
(1) The rated voltage of this product is 230 V AC 50 Hz. (1) The power source capacity must be the sum of the air conditioner current and the current
(Rear) 5 Left (2) Before turning on the power, check if the voltage is within the 220 V -10 % to of other electrical appliances. When the current contracted capacity is insufficient, change
240 V +10 % range. the contracted capacity.
outlet
26.5 cm

(3) Always use a special branch circuit and install a special receptacle to supply (2) When the voltage is low and the air conditioner is difficult to start, contact the power
power to the room air conditioner. company the voltage raised.
4 Left rear (4) Use a circuit breaker and receptacle matched to the capacity of the air condi-
outlet tioner. NOTE: These equipment shall be connected to a suitable mains network with a main
2 Right
1 Rear outlet (5) Do not extend the power cord. impedance less than the following: 0. 424
outlet
(6) Perform wiring work in accordance with standards so that the air condi- The product is intended for use only in premises having a service current capacity 100A
tioner can be operated safely and positively. per phase,supplied from a distribution network having a nominal voltage of 230 V, and
(7) Install a leakage circuit breaker in accordance with the related laws and regu- instruct the user to determine in consulation with the supply authority, if necessary, that
3 Bottom outlet lations and electric company standards. the service current capacity at the interface point is sufficient for the equipment.

CSH03F100_mary-1 1 2004.1.29, 6:37 PM


INDOOR UNIT For left piping and left rear piping, align the marks on the wall hook
bracket and shape the connection pipe.
Fig. 10
Bend the connection piping at the bend radius of 70 mm or more and Connection pipe
CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING install no more than 35 mm from the wall. (6.35 mm dia.)
(1) Cut a 65 mm diameter hole in the wall at the position shown in (Fig. Fig. 7 After passing the indoor piping and drain hose through the wall hole,
7). 65 mm dia. hole hang the indoor unit on the hooks at the top and bottom of the wall
Center mark hook bracket.
(2) When cutting the wall hole at the inside of the installation frame, cut
the hole within the range of the left and right center marks 40 mm Bend (R70) with
Lower Lower a pipe bender
below the installation frame. [Installing the indoor unit] Connection pipe Align the marks.
(9.52 mm dia.) Top hooks
When cutting the wall hole at the outside of the installation frame, Hang the indoor unit from the hooks at the top of the wall hook bracket.
cut the hole at least 10 mm below over. Insert the spacer, etc. between the indoor unit and the wall hook
(3) Cut the hole so that the outside end is lower (5 to 10 mm) than the 10 mm 10 mm bracket and separate the bottom of the indoor unit from the wall.
inside end. or over or over
(4) Always align the center of the wall hole. If misaligned, water leakage 5 to 10
will occur. mm low Indoor unit
Fasten with
(5) Cut the wall pipe to match the wall thickness, stick it into the wall cap, vinyl tape (Spacer) Wall hook
Indoor unit
fasten the cap with vinyl tape, and stick the pipe through the hole. 65 mm dia. hole bracket
(The connection pipe is supplied in the installation set.) (Fig. 7) (Fitting) Bottom hooks
(6) For left piping and right piping, cut the hole a little lower so that drain (Wall pipe) After hooking the indoor unit to the top hook, hook the fittings of the
(Wall cap) indoor unit to the two bottom hooks while lowering the unit and
water will flow freely. (Fig. 7) (Inside) Wall (Outside) Wall hook bracket pushing it against the wall.

INSTALLING THE WALL HOOK BRACKET CONNECTING THE PIPING Fig. 11 Tighten with two wrenches.

(1) Install the wall hook bracket so that it is correctly positioned horizon- Fig.8 Connection
tally and vertically. If the wall hook bracket is tiled, water will drip to (1) Install the outdoor unit wall cap (supplied with the optional installation set Wrench (fixed)
or procured at the site) to the wall pipe.
the floor. (2) Connect the outdoor unit and indoor unit piping.
(2) Install the wall hook bracket so that it is strong enough to withstand (3) After matching the center of the flare surface and tightening the nut hand Torque Flare nut
the weight of an adult. tight, tighten the nut to the specified tightening torque with a torque wrench
Wall hook wrench.(Table 2)
Before fastening the wall hook bracket to the wall with the screws, bracket To prevent gas leakage, coat the flare
Connection pipe
level it by tapping the hook at the center of bracket to the wall with Flaring Indoor unit pipe surface with refrigerator oil.
Check if [L] is flared uniformly
the handle of a screwdriver. (1) Cut the connection pipe to the necessary and is not cracked or scratched.
Table 2 Flare nut tightening torque
length with a pipe cutter. Tightening torque standard
Fasten the wall hook bracket to the wall with 6 or more screws through Center notch Flare nut Tightening torque
(2) Hold the pipe downward so that cuttings (using a 20 cm wrench)
the holes near the outer edge of the bracket. Hook will not enter the pipe and remove the
15.7 to 17.6 Nm
Check that there is no rattle at the wall hook bracket. Tapping screw burrs. 6.35 mm dia. Wrist strength
(160 to 180 kgfcm)
(3) Insert the flare nut onto the pipe and flare
the pipe with a flaring tool. 29.4 to 41.1 Nm Arm strength
9.52 mm dia.
WARNING Tapped (300 to 420 kgfcm)
Insert the flare nut (always use the flare nut
If the wall pipe is not used, the cord interconnecting attached to the indoor and outdoor units re- Table 3 Pipe outside diameter
spectively) onto the pipe and perform the flare A (mm)
the indoor and outdoor units may touch metal and (Handle of processing with a flare tool. Pipe outside
Die Conventional (R22) flare tool
cause electric leakage. screwdriver) Wall hook Use the special R410A flare tool, or the conv- diameter Flash tool for
bracket entional (for R22) flare tool. A R410A, clutch type Clutch type Wing nut type
When using the conventional flare tool, always 6.35 mm (1/4) 0 to 0.5 1.0 to 1.5 1.5 to 2.0
Hook use an allowance adjustment gauge and se-
CAUTION (String) cure the A dimension shown in table 3 .
Pipe 9.52 mm (3/8) 0 to 0.5 1.0 to 1.5 1.5 to 2.0

Install the wall hook bracket horizontally and perpen-


Counter
dicularly. weight [Reverse cycle type]
(1) Remove the cord clamp. (4) Match the terminal block numbers and connection cord with those
(2) Bend the end of the connection cord as shown in the figure. of the outdoor unit.
FORMING THE DRAIN HOSE AND PIPE (3) Connect the end of the connection cord fully into the terminal block. (5) Fasten the connection cord with a cord clamp.

[Rear piping, Right piping, Bottom piping] Fig.9 Fig. 12


Install the indoor unit piping in the direction of the wall hole and bind Cut off the piping
the drain hose and pipe together with vinyl tape. (Fig. 9) outlet cutting groove Right bottom of
Install the piping so that the drain hose is at the bottom. with a hacksaw, etc. indoor unit
Wrap the pipes of the indoor unit that are visible from the outside
with decorative tape. Decorative tape
Be sure that the cord is not Fasten the outside
Indoor unit

20 10
Pipe (top) applied inside the hatched covering of the
[For Left rear piping, Left piping] Right piping lines. connection cord with
terminal
Rear piping block
Interchange the drain cap and the drain hose. Notch the thin part Earth screw 4 cord clamp.

20 35
of under cover. Indoor unit drain
Bind with hose (bottom) Connection cord
CAUTION vinyl tape Cord clamp
Bottom piping

35
Pull Screw (Tab)
After removing the drain hose, do not forget to install
the drain cap. For left outlet
Under cover
110
BAD
Insert the tab into the square hole of the indoor
Cord clamp
piping, cut off the (There is a terminal block inside.) Connection cord (Conform to Type245 IEC57) *unit: mm unit and fasten with a screw.
piping outlet 3G 1.5 mm , 2G 1.5 mm
2 2

cutting groove
Indoor unit with a hacksaw.
drain hose CAUTION
Drain cap (1) Match the terminal block numbers and connection (3) Always fasten the outside covering of the connec-
Remove the drain cord colors with those of the outdoor unit. tion cord with the cord clamp. (If the insulator is
Drain cap cap by pulling at Erroneous wiring may cause burning of the elec- chafed, electric leakage may occur.)
Insert the drain cap and drain hose the projection at
Under cover the end of the cap tric parts. (4) Securely earth the power cord plug.
until it butts against the drain port.
Indoor unit drain hose with pliers, etc. (2) Connect the connection cords firmly to the terminal (5) Do not use the earth screw for an external connector.
block. Imperfect installation may cause a fire. Only use for interconnection between two units.

OUTDOOR UNIT Additional charge CAUTION


Refrigerant suitable for a piping length of 7.5 m is charged in the outdoor
OUTDOOR UNIT INSTALLATION unit at the factory. (1) When adding refrigerant, add the refrigerant from
WARNING When the piping is longer than 7.5 m, additional charging is necessary. the charging port at the completion of work.
Set the unit on a strong stand, such as one made of concrete blocks
For the additional amount, see the table below. (2) The maximum length of the piping is 15 m. If
to minimize shock and vibration. (1) Install the unit where it will not be tilted by more
Do not set the unit directly on the ground because it will cause Table 5 the units are further apart than this, correct
than 5. operation can not be guaranteed.
trouble.
(2) When installing the outdoor unit where it may Pipe length 7.5 m 10 m 15 m
Between 7.5 m and 15 m, when using a connection pipe other
exposed to strong wind, fasten it securely. Additional
None 50 g 150 g than that in the table, charge additional refrigerant with 20g/1 m
refrigerant
Connector cover removal Fig. 13 as the criteria.
Remove the two mounting screws.
Put your hand on the back side ( mark) and take out the connec- OUTDOOR UNIT WIRING
tor cover forwards. 5 mm
tapping screw (special) (1) Remove the outdoor unit connector cover. (5) Fasten the sheath with a cord clamp.
Installing the connector cover (2) Remove the control box cover-B. (6) Install the control box cover-B.
(1) After inserting the three front hooks, then insert the rear hook. (3) Bend the end of the cord as shown in the figure. (7) Install the connector cover.
(2) Tighten the two mounting screws. (4) Connect the end of the connection cord fully into the terminal block.
Earth
[Reverse cycle type] screw

(Rear hook) Fig. 15 Earth


12 mm

Connector cover screw Sheath


Cord
23 mm

4 mm Terminal block clamp


skirted screw
Control box
Front hook (Sheath)
cover-B (Insulator)
Always use the screws as shown above.
Connection cord
Do not select the top and bottom screws incorrectly. Earth
Earth Indoor unit Outdoor unit screw
screw
AIR PURGE terminal block terminal block

CAUTION Cord clamp Connection cord


Always use a vacuum pump to purge the air.
After installed the
Refrigerant for purging the air is not charged in the (1) Refrigerant must not be discharged into atmos- control box cover-B
outdoor unit at the factory. phere.
Close the high pressure side valve of the gauge manifold fully and do (2) After connecting the piping , check the joints
not operate it during the following work. for gas leakage with gas leak detector.
Fig. 16
Connection cord wiring
1. Check if the piping connections are secure.
Run the connection cord to the rear of the outdoor unit within the range of Connection cord
10. Fully open the valve stems of the 2-way valve and 3-way the arrows shown in the figure.
2. Check that the stems of 2-way valve and 3-way valve are closed valve using a hexagon wrench. (After the valve stem be- (The connector cover becomes difficult to install.) Outdoor unit
fully. gins to turn, turn it with a torque of less than 2.9 Nm (30
kgfcm) until it stops turning.) CAUTION
3. Connect the gauge manifold charge hose to the charging port (1) Match the terminal block numbers and connection (3) Always fasten the outside covering of the con-
of the 3-way valve (side with the projection for pushing in the 11. Firmly tighten the 2-way valve and 3-way valve blank cap
cord colors with those of the indoor unit. nection cord with the cord clamp. (If the insula-
valve core). and the charging port cap.
Erroneous wiring may cause burning of the electric tor is chafed, electric leakage may occur.)
parts. (4) Securely earth the power cord plug.
Fig. 14
4. Open the low pressure side valve of the gauge manifold fully. (2) Connect the connection cords firmly to the terminal (5) Do not use the earth screw for an external connector.
Outdoor unit
2-way valve
block. Imperfect installation may cause a fire. Only use for interconnection between two units.
Flare nut
5. Operate the vacuum pump and start pump down.
Compound pressure gauge

-0.1 MPa Gauge manifold


FINISHING
6. Slowly loosen the flare nut of the 3-way valve and check if air (1) Insulate between pipes. Fig. 17 Overlap the insulation
(-76 cmHg Pressure
enters, then retighten the flare nut. Valve For rear, right, and bottom piping, overlap the connection pipe heat insulation and Connection pipe
Blank -1 bar) gauge
(When the flare nut is loosened the operating sound of the stem indoor unit pipe heat insulation and bind them with vinyl tape so that there is no gap. (heat insulation)
cap Indoor unit pipe
vacuum pump changes and the reading of the compound High For left and left rear piping, butt the connection pipe heat insulation and indoor unit Bind the pipes together so (heat insullation)
pressure gauge goes from minus to zero.) pressure pipe heat insulation together and bind them with and vinyl tape so that there is no gap. that there is no gap. Vinyl tape
3-way valve side valve For left and left rear piping, wrap the area which accommodates the rear piping hous-
(closed) ing section with cloth tape. Pipe
Low pressure For left and left rear piping, bind the connection cord to the top of the pipe with vinyl
7. Pump down the system for at least 15 minutes, then check if the Charging port Wrap with cloth tape
Charging side valve tape.
compound pressure gauge reads -0.1 MPa (-76 cmHg, -1 bar). port cap Drain hose Cloth tape
Charge hose For left and left rear piping, bundle the piping and drain hose together by wrapping
them with cloth tape over the range within which they fit into the rear piping housing
Charge section. Left piping For connection from the left rear
8. At the end of pump down, close the low pressure side gauge of
hose (2) Temporarily fasten the connection cord along the connection pipe with vinyl tape. (Wrap
the gauge manifold fully and stop the vacuum pump. Wall pipe Connection cord
to about 1/3 the width of the tape from the bottom of the pipe so that water does not Connection cord
(For a description of how to use the
enter.) Connection
gauge manifold, refer to the gauge pipe
(3) Fasten the connection pipe to the outside wall with saddles, etc. Pipe
9. Slowly loosen the valve stem of the 3-way valve. When the manifold operation manual.) Drain hose
(4) Fill the gap between the outside wall pipe hole and the pipe with sealer so that rain Drain hose
compound pressure gauge reading reaches 0.1-0.2 MPa, Vacuum pump water and wind cannot blow in.
retighten the valve stem and disconnect the charge hose Vacuum pump adapter (5) Fasten the drain hose to the outside wall, etc. Check the following: BAD BAD
Table 4 BAD
from the 3-way valve charging port.
Drain hose
(If the stem of the 3-way valve is opened fully before the Tightening torque Fig. 18 (Saddle)
(Outside wall cap) GOOD
charge hose is disconnected, it may be difficult to disconnect (Sealer putty)
the charge hose.) Blank cap 19.6 to 24.5 Nm (200 to 250 kgfcm) Saddle
Charging port cap 12.3 to 15.7 Nm (125 to 160 kgfcm) Lifted up
Wall (Outdoors)
Wave End in water
Pipe

CSH03F100_mary-1 2 2004.1.29, 6:38 PM

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