DM PLANT - DAILY CHECK CARD

MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 Instrument Air filter filter choke Visual

2 All Drain line Valve passing Visual

3 Intrument air tubing Air leak Visual

4 Acid / Alkali line No leak Visual

5 Co2 absorber water level Visual

6 Ion Exchange bed manhole No leak Visual

7 Ion Exchange bed Resin level Visual

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-135-0
 SRF LIMITED, GUMMIDIPUNDI

SHIFT CHECK CARD FOR FIRE FIGHTING SYSTEM

MONTH AND YEAR :- ________________

SHIFT - A
S.NO M/C PART CHECKING POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

PUMP SHOULD START IN AUTO

1 MAIN PUMP
WHEN PRES REDUCES 5 KG/CM2

Engine should be started and run for

2 Diesel Generator pump
few minuutes without abnormalities

3 HEADER PRESSURE 6.5 TO 7.5 Kg/CM2

4 PIPE LINE / VALVE ANY LEAKAGE
5 FUEL LEVEL >30% OK / NOT OK
6 FIRE TANK LEVEL >50% OK / NOT OK
7 HOUSE KEEPING OK / NOT OK

CHECK TIME

CHECKED BY

SHIFT - B
S.NO M/C PART CHECKING POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

PUMP SHOULD START IN AUTO

1 MAIN PUMP
WHEN PRES REDUCES 5 KG/CM2

Engine should be started and run for

2 Diesel Generator pump
few minuutes without abnormalities

3 HEADER PRESSURE 6.5 TO 7.5 Kg/CM2

4 PIPE LINE / VALVE ANY LEAKAGE
5 FUEL LEVEL >30% OK / NOT OK
6 FIRE TANK LEVEL >50% OK / NOT OK
7 HOUSE KEEPING OK / NOT OK

CHECK TIME

CHECKED BY

SHIFT - C
S.NO M/C PART CHECKING POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

PUMP SHOULD START IN AUTO

1 MAIN PUMP
WHEN PRES REDUCES 5 KG/CM2

Engine should be started and run for

2 Diesel Generator pump
few minuutes without abnormalities

3 HEADER PRESSURE 6.5 TO 7.5 Kg/CM2

4 PIPE LINE / VALVE ANY LEAKAGE
5 FUEL LEVEL >30% OK / NOT OK
6 FIRE TANK LEVEL >50% OK / NOT OK
7 HOUSE KEEPING OK / NOT OK

CHECK TIME
 CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD
SRF-TTBT

BLOWER - DAILY CHECK CARD

Blower NO :- MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 BELT - GUARD In place Visual

2 V-BELT Tension & Condition Visual

3 BEARING CONDITION Heat & Running sound Hear

4 OIL CASING Level / Leak Visual

Vibiration / Heat /
5 BLOWER BODY
Running sound
Feel/ hear

6 Discharge pressure Visual

Air leak Feel

7 SAFETY RELIEF VALVE Working condition By operate manualy

8 Area 5 S Visual

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-142

E:\Agra\common\ISO 9000\ISO 9000 DOCUMENT 2006 Rev

SRF-TTBT

CHILLER - DAILY CHECK CARD

CHILLER NO :- MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 COUPLING GUARD In place Visual

2 REFRIGERANT Level / Leak Visual Feel

3 OIL / WATER Leak / level Visual / Feel

4 CHILLER ASSEMBLY Running sound Hear

5 CHILLER ASSEMBLY Nut bolt tightness Visual

6 TEMPERATURE SENSORS In place Visual

CHILLED WATER &

7 COOLING WATER WITHI LIMIT Visual
PRESSURE
Evaporator aproach
8 <1 Deg C Visual
temperature

Condenser aproach
9 <1 Deg C Visual
temperature

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-17-2

E:\Agra\common\ISO 9000\ISO 9000 DOCUMENT 2006 Rev

 SRF-TTBT

COMPRESSOR - DAILY CHECK CARD

COMPRESSOR No : MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 Belt - Guard In place Visual

2 V -Belts Tension & Condition Visual

3 Crank case oil Level & Leak Visual / Feel

4 Air line Leak Feel

5 All Moisture trap Working condition Visual

6 Compressor assembly Running sound Hear

Compressor assembly
7 Nut tightness. Visual
Foundation bolt &Other nuts
8 Check gaskets / O' rings leakage Visual

9 Cooling water pressure Check Visual

10 Suction Filter Vacum indicator Visual

Drain the moisture from

11 instrument air filter unit
valve opening Manul

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-16-1

D/My doc/iso/9000/Daily check card Rev-2006

 SRF LIMITED, GUMMIDIPUNDI

CENTRIFUGAL COMPRESSOR DAILY CHECK CARD

COMPRESSOR :- MONTH AND YEAR :- ________________

S.NO M/C PART CHECKING POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 Coupling Guard IN PLACE
2 Check the oil sump level OK / NOT OK
3 Check for oil leakage OK / NOT OK
4 Inspect tubings and fittings for leakage OK / NOT OK
5 Check and blow down the condensate traps OK / NOT OK
6 Check for gaskets / O' rings leakage ABNORMAL LEAK
7 Check for water leakage ABNORMAL LEAK
8 Check the condition oil pump coupling OK / NOT OK
9 Drain the moisture from instrument air filter unit OK / NOT OK

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MM-UTY-131
 SRF LIMITED, GUMMIDIPUNDI

DIESEL ENGINE DAILY CHECK CARD

DIESEL ENGINE :- MONTH AND YEAR :- ________________

S.NO M/C PART CHECKING POINT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 COUPLING GUARD IN PLACE
2 BEARING CONDITION HEAT / SOUND
3 RADIATOR WATER LEVEL
4 SUMP OIL LEVEL OK / NOT OK
5 DIESEL TANK LEVEL OK / NOT OK
6 ENGINE ASSEMBLY ABNORMAL SOUND
7 OIL CASING ABNORMAL LEAK
8 PUMP BODY VIBRATION / SOUND
9 HOUSE KEEPING OK / NOT OK

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MM-UTY-34
SRF-TTBT

AHU - WEEKLY CHECK CARD

Name of the AHU :- MONTH AND YEAR :- ________________

NO:

Remarks
S.NO M/C PART CHECK POINT CHECK METHOD
Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4
1 PIPE LINES Vibiration / Leak Hear/ Visual
2 FANS Running Sound Hear
3 BLOWER Running Sound Hear
4 V BELT Condition Visual
5 V BELT GUARDS In place Visual
6 PREFILTER P < 150 PA Visual
7 CHILLED WATER P
Set point Visual
8 Area 5 S Visual
9 ANY OTHER

CHECKED TIME

CHECKED BY

CHECKED DATE

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-31-1

E:\Agra\common\ISO 9000\ISO 9000 DOCUMENT 2006 Rev

 SRF-TTBT

BLOWER - WEEKLY CHECK CARD

EQUIPMENT AREA & NO:- MONTH AND YEAR :- ________________

Remarks
S.NO M/C PART CHECK POINT CHECK METHOD
Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4

1 BELT - GUARD In place Visual

2 V-BELT Tension & Condition Visual

3 BEARING CONDITION Heat & Running sound Hear

5 OIL CASING Level / Leak Visual

6 BLOWER BODY Vibiration / Heat / Running sound Feel/ hear

7 Discharge pressure Visual

8 Air leak Feel

9 SAFETY RELIEF VALVE Working condition By operate manualy

10 Area 5 S Visual

CHECKED TIME

CHECKED BY

CHECKED DATE

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-32-1

Uty/D/mydoc /common/iso9000/Daily check card rev-2006

 SRF LIMITED, GUMMIDIPUNDI

FIRE FIGHTING/EXTINGUISHER CHECK CARD

MONTH AND YEAR :- ________________

Remarks
S.NO CHECK POINT
Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4 Week-1 Week-2 Week-3 Week-4
Fire fighting system
1 All pumps suction and discharge valves in correct position
Main pumps ran under light load for a minimum of 2 minutes
2 ( Auto / Manual )
3 Packing gland tightness for all pumps

4 Pump discharge pressure gauges

5 All control valves ( Alarm Valves ) of sprinkler are in open position

6 Pressure in upper and lower pressure gauges of sprinkler control valve

Extinguisher
7 Check the seal intact & access to approach

8 Check the discharge nozzle condition & for any obstruction inside

9 Check operating instructions facing outward

10 Check for any physical damage

CHECK DATE

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD
 NITROGEN PLANT - DAILY CHECK CARD
MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 Moisture trap auto operation Visual

2 Air filter Pressure drop Visual

3 PSA tower Pressure drop Visual

4 Surge vessel drain line No CMS leak Visual

5 Copper De-Oxo Pressure drop Visual

6 Ammonia cracker No Ammonia leak Odour

7 Ammonia cylinder No leak Odour

8 Ammonia bath Water level Visual

9 N2 Storage tank No leak Sound

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-134
 SRF-TTBT

AIR DRYER - DAILY CHECK CARD

Air Dyer No : MONTH AND YEAR :- ________________

S.NO M/C PART CHECK POINT CHECK METHOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

1 Water leakages No leak Visual

2 Air leakages No leak Visual

3 Auto trap condition operation interval Visual

4 Air filter condition Pressure drop (<0.5 Kg/Cm2) Visual

5 Instr Air filter Cleanliness Visual

CW pressure switch LPS in water line lamp should glow
6 Visual
functioning when CW valve is closed
Instr air line Pressure LPS in air line lamp should glow
7 Visual
switch functioning when instr air valve is closed
DPS Lamp should glow when
8 Air flow switch functioing Visual
airvalve is closed

CHECK TIME

CHECKED BY

Check each Point for OK & Not OK

If it OK tick :- a & If it is Not OK Put tick :- x

NOTE: IN CASE OF MARKING 'X' WRITE DETAIL ON BACK SIDE OF THE CARD

FT-MT-UTY-133-1

D/My doc/iso/9000/Daily check card Rev-2006