Form No.

50960088

TD 3.6 L4
Revision A
September
2014

Deutz Engine
Telescopic Handlers
Gehl RS6-34 (Tier IV)
Manitou MT6034 T (Tier IV)

Parts Manual
Introduction Deutz TD 3.6 L4

The Table of Contents pages list the page loca- The following icons shown on various pages provide
tions of the various component groups on the important information or identify where additional informa-
engine. tion can be found.

Manitou Americas, Inc. reserves the right to

make changes or improvements in the design
or construction of any part of the unit without
incurring the obligation to install such changes
Refer to page
on any unit previously delivered. Valve cover is NOTE:
10 for the
shown on Fastens to
valve cover. installation
page 18.
When ordering service parts, specify the part sequence.

number, full description, quantity required, and

Identifies where Identifies missing, Alerts and directs
the engine model and serial number. additional hidden parts, or user to investigate
information can adds informational more information.
Model and serial number for this engine are be found. comments.

stamped on the engine identification plate

located on the top of the valve cover.
NOTE: Quantities are for one piston; the
engine uses four pistons.

NOTE: The engine manufacturer occasionally Informs user of specific

parts details for ordering.
makes changes to engine components; therefore,
it is important to always provide the factory parts
department with the model and serial number of Identifies the correct torque of the bolt,
the engine when ordering parts. This is especially 110 Nm nut, fitting, or other hardware. When a
value is not present, refer to the engine
important when the part number in this parts man- Torque shop manual for correct torque values
ual is listed as CFPD (Call Factory Parts and procedures.
Department) or TBD (To Be Determined).

Model Serial Number

00011527853

Engine Identification Plate

(Located on top of the valve cover)
Deutz TD 3.6 L4 Table of Contents

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Engine Block, Oil Pan, Plugs, and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . .4
Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .14
Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .28
Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

PRINTED IN U.S.A. 1 50960088/AP0914

Component Locations Deutz TD 3.6 L4

Coolant
Fuel Rail Temperature
Pressure Sensor
Sensor Page 40; item 7
Page 22; item 7
EGR
Control
Valve
Page 36; item 2

Intake Manifold
Pressure
Sensor
Page 33; item 5

Alternator
Page 42; item 1

Air
Temperature
Sensor
Page 33; item 1

Camshaft
Speed Sensor
Page 11; item 10
Starter
Page 14; item 8

Crankshaft
Speed Sensor
Page 10; item 12

Fuel Injector
Pressure
Pump
Page 20; item 1

Starter Relay
(hidden from view)
Volume Control Page 15; item 12
Page 20; item 2

50960088/AP0914 2 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Component Locations

Fuel Rail
Pressure
Sensor
Page 22; item 7
Coolant
Temperature
EGR
Sensor
Page 40; item 7
Control
Valve
Page 36; item 2

Volume Control
Page 20; item 2

Turbocharger
Page 26; item 1

Alternator
Page 42; item 1

Oil Filter
Page 7; item 4
Oil Pressure
Sensor
Crankshaft Page 7; item 9
Speed Sensor
Page 10; item 12
Camshaft
Speed Sensor
Page 11; item 10

PRINTED IN U.S.A. 3 50960088/AP0914

Engine Deutz TD 3.6 L4
Engine Block, Oil Pan, Plugs, and Gasket Set

51 20 Nm 80 Nm
Torque 3 Torque 80 Nm
52
Torque
12 15 14
54
25 13
21
9
53 110 Nm
Torque
6
60

55
12 19

16 18
17
12

12 Nm
Torque
56 26

2 1
7
57 28

95 Nm
60 5
43 10 20 Torque

24
11 22
42
24 110 Nm
4 Torque 20 Nm
27 Torque

44

41
29
23
Refer to
20 Nm Shop Manual

Torque Torque

33 95 Nm
Torque
30
32
31

50960088/AP0914 4 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Engine Block, Oil Pan, Plugs, and Gasket Set
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220780 ENGINE BLOCK ASSEMBLY . . . . . 1 23 50220332 BOLT, MAIN BEARING CAP . . . . . 10

(includes items 6-27) 24 50220333 ALIGNMENT BUSHING . . . . . . . . 10
02 133417 PISTON COOLING NOZZLE . . . . . 8 25 50220562 BY-PASS . . . . . . . . . . . . . . . . . . . . . 1
03 50220323 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 26 TBD CAM BEARING/BUSHING . . . . . . . 4
04 BEARING, THRUST . . . . . . . . . . . . 1 27 NSS MAIN BEARING CAP . . . . . . . . . . . 5
50220324 Standard (included with item 1)
50220334 Oversize 2,53 mm 28 133537 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
05 BEARING, MAIN . . . . . . . . . . . . . . . 5 29 187234 BOLT, TORX HEAD . . . . . . . . . . . . 24
50220325 Standard 30 133149 PLUG, OIL PAN DRAIN . . . . . . . . . . 1
50220335 Undersize 84,75 mm 31 105407 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
50220336 Undersize 84,50 mm 32 50220340 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1
06 187262 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 33 50220560 SEALANT . . . . . . . . . . . . . . . . . . . . 1
07 50220326 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 41 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
08 50220327 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 42 133387 REAR MAIN SEAL . . . . . . . . . . . . . 1
09 133539 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 43 50220315 REAR MAIN SEAL HOUSING. . . . . 1
10 133414 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 (includes item 42)
11 133139 SEALING RING . . . . . . . . . . . . . . . . 1 44 133103 SEALANT . . . . . . . . . . . . . . . . . . . . 1
12 133537 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 51 133444 FILLER CAP . . . . . . . . . . . . . . . . . . 1
13 50220328 HOSE CONNECTOR . . . . . . . . . . . 1 52 50220776 OIL FILLER TUBE . . . . . . . . . . . . . . 1
14 50220329 SEALING RING . . . . . . . . . . . . . . . . 2 53 105289 BOLT (torque 30Nm) . . . . . . . . . . . . 2
15 187276 PLUG (M22-1.5 mm) . . . . . . . . . . . . 1 54 50220777 GASKET . . . . . . . . . . . . . . . . . . . . . 1
16 133147 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 55 50220774 DIPSTICK, ENGINE OIL LEVEL . . . 1
17 133132 SEALING RING . . . . . . . . . . . . . . . . 2 (includes item #56)
18 187115 STUD . . . . . . . . . . . . . . . . . . . . . . . . 3 56 50220775 O-RING (included w/#57) . . . . . . . . 2
19 133536 PLUG (M14-1.5 mm) . . . . . . . . . . . . 6 57 50220773 GUIDE TUBE, DIPSTICK . . . . . . . . 1
20 50220330 COMPRESSION SPRING. . . . . . . . 1 60 50220561 SAFETY LOCK AGENT. . . . . . . . . . 1
21 133405 BUSHING . . . . . . . . . . . . . . . . . . . . 1 70 50220559 GASKET SET, TD3.6 L4 ENGINE. . 1
22 50220331 ADAPTER . . . . . . . . . . . . . . . . . . . . 1

NOTE: At the time of publication of this parts

manual, the engine OEM was unable to provide
availability or pricing for the cam bushings/bear-
ings (item 26). Please contact the Factory Parts
Department for more information.

70

PRINTED IN U.S.A. 5 50960088/AP0914

Engine Deutz TD 3.6 L4
Oil Pickup Lines

20 Nm
Torque

35 Nm
6 2
Torque

6 5
3
1

20 Nm
4 Torque
2

20 Nm
Torque

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220406 TRANSFER PIPE, OIL . . . . . . . . . . 1 04 50220407 OIL SUCTION PIPE . . . . . . . . . . . . 1

02 187233 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 05 50220270 BOLT, TORX-HEAD. . . . . . . . . . . . . 2
03 133538 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 06 50220561 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914 6 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Oil Cooler, Oil Filter, and Oil Pressure Sensor

10

12 Nm 2
Torque

3
4

40 Nm
Torque
3

30 Nm
Torque
8

6
7

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220401 OIL COOLER. . . . . . . . . . . . . . . . . . 1 07 50220405 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

02 50220402 GASKET, OIL COOLER . . . . . . . . . 1 08 105905 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
03 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 09 50220553 SENSOR, OIL PRESSURE . . . . . . . 1
04 132023 FILTER, ENGINE OIL . . . . . . . . . . . 1 (includes item 10)
05 133326 THREADED ADAPTER . . . . . . . . . . 1 10 50220554 O-RING SEAL . . . . . . . . . . . . . . . . . 1
06 50220404 PLATE/COVER . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 7 50960088/AP0914

Engine Deutz TD 3.6 L4
Connecting Rod

2 1

Refer to
Shop Manual

Torque
3

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220351 CONNECTING ROD ASSEMBLY . . 1 05 ROD BEARING . . . . . . . . . . . . . . . . 1

(includes items 2-4) 50220354 Standard 68,0 mm
02 50220352 BUSHING, WRIST PIN . . . . . . . . . . 1 50220355 1st undersize 67,75 mm
03 50220353 BOLT, CONNECTING ROD. . . . . . . 2 50220356 2nd undersize 67,50 mm
04 NSS CONNECTING ROD CAP . . . . . . . . 1
(included with item 1)

NOTE: Quantities are for one connecting

rod; the engine uses four connecting rods.

50960088/AP0914 8 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Piston

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220357 PISTON ASSEMBLY . . . . . . . . . . . . 1 03 50220359 WRIST PIN . . . . . . . . . . . . . . . . . . . 1

(includes items 2-4 04 50220360 PISTON RING SET (one piston) . . . 1
02 50220358 SNAP RING, WRIST PIN. . . . . . . . . 2

NOTE: Quantities are for one piston; the

engine uses four pistons.

PRINTED IN U.S.A. 9 50960088/AP0914

Engine Deutz TD 3.6 L4
Crankshaft, Pulley, and Sensor

8.5 Nm
13 Torque

12

5 Nm
14
15 Torque

11
4 7

1 6
5
13 Nm
Torque
2

3
Refer to
Shop Manual
8 Torque

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220344 GEAR, ENGINE SPEED . . . . . . . . . 1 08 50220343 CRANKSHAFT . . . . . . . . . . . . . . . . 1

02 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 11 50220376 BRACKET, ENGINE SPEED . . . . . . 1
03 50220346 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 12 50220552 SENSOR, ENGINE SPEED . . . . . . 1
04 50220347 PULLEY, CRANKSHAFT . . . . . . . . . 1 13 50220378 BOLT (Torque 8,5 Nm) . . . . . . . . . . 1
05 50220348 BOLT, CRANKSHAFT PULLEY. . . . 1 14 50220379 BOLT (Torque 5 Nm) . . . . . . . . . . . . 1
06 50220349 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 15 50220563 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
07 50220350 WASHER, FLAT . . . . . . . . . . . . . . . 1

50960088/AP0914 10 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Camshaft, Lifters, Rocker Arms, and Sensor

30 Nm
Torque
5

10

11
12

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 105325 VALVE LIFTER, HYDRAULIC . . . . . 8 10 50220552 SENSOR, ENGINE SPEED . . . . . . 1

02 50220392 PUSHROD, VALVE LIFTER . . . . . . 8 (includes item 3)
03 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 11 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
04 50220393 ROCKER ARM . . . . . . . . . . . . . . . . 8 12 50220563 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
05 50220394 ROCKER ARM BEARING . . . . . . . . 8
06 50220778 CAMSHAFT . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 11 50960088/AP0914

Engine Deutz TD 3.6 L4
Cylinder Head and Valve Cover
34

8,5 Nm
31 Torque

The breather
tube is shown
on page 26.
33

32 80 Nm
Torque

Refer to
Shop Manual
4
Torque
5

12
35
6 23 11

1 10
50
9

50
3
50 2

14
22
13
21

50960088/AP0914 12 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Cylinder Head and Valve Cover
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220779 CYLINDER HEAD . . . . . . . . . . . . . . 1 12 50220367 VALVE SPRING. . . . . . . . . . . . . . . . 8

(includes items 2-14) 13 50220368 INTAKE VALVE . . . . . . . . . . . . . . . . 4
02 50220364 VALVE SEAT, INTAKE . . . . . . . . . . . 4 14 50220369 EXHAUST VALVE . . . . . . . . . . . . . . 4
03 50220365 VALVE SEAT, EXHAUST. . . . . . . . . 4 21 50220361 GASKET, CYLINDER HEAD . . . . . . 1
04 133322 VALVE KEEPER . . . . . . . . . . . . . . 16 22 50220333 BUSHING, ALIGNMENT . . . . . . . . . 2
05 187148 VALVE SPRING CAP . . . . . . . . . . . 8 23 50220362 CYLINDER HEAD BOLT . . . . . . . . 18
06 133352 VALVE SEAL . . . . . . . . . . . . . . . . . . 8 31 50220370 VALVE COVER . . . . . . . . . . . . . . . . 1
07 133166 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 (includes items 32-34)
08 50220366 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 8 32 50220371 GASKET, VALVE COVER . . . . . . . . 1
09 187262 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 33 50220372 BOLT . . . . . . . . . . . . . . . . . . . . . . . 10
10 133138 SEALING RING (22x27 mm). . . . . . 1 34 133444 CAP, OIL FILL . . . . . . . . . . . . . . . . . 1
11 187276 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1 35 50220373 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
50 105307 SAFETY LOCK AGENT . . . . . . . . AR

PRINTED IN U.S.A. 13 50960088/AP0914

Engine Deutz TD 3.6 L4
Flywheel Housing, Starter, and Starter Relay
16
12

11
15
13
14
10

42 Nm
Torque

60 Nm
Torque

5
8
7

2
6
5

170 Nm
Torque
4

50960088/AP0914 14 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Flywheel Housing, Starter, and Starter Relay
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220781 FLYWHEEL HOUSING . . . . . . . . . . 1 09 105910 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

02 50220556 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 10 105298 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
03 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 11 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
04 50220872 COVER PLATE . . . . . . . . . . . . . . . . 1 12 50220639 RELAY, STARTER . . . . . . . . . . . . . . 1
05 133329 BUSHING, ALIGNMENT . . . . . . . . . 2 13 50220638 BRACKET, STARTER RELAY . . . . . 1
06 133138 SEALING RING . . . . . . . . . . . . . . . . 1 14 50220642 PROTECTING CAP. . . . . . . . . . . . . 1
07 187276 SCREW PLUG . . . . . . . . . . . . . . . . 1 15 50220641 PROTECTING CAP. . . . . . . . . . . . . 2
08 TBD STARTER . . . . . . . . . . . . . . . . . . . . 1 16 50220640 HARNESS, STARTER RELAY . . . . 1

NOTE: At the time of publication of this parts

manual, the OEM for the starter was unable to
provide availability or pricing. Please contact the
Factory Parts Department for more information.

PRINTED IN U.S.A. 15 50960088/AP0914

Engine Deutz TD 3.6 L4
Flywheel and Starter Ring

Refer to
Shop Manual

Torque

50960088/AP0914 16 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Flywheel and Starter Ring
Item Part Description Qty.
No. No. Req.

01 50220783 FLYWHEEL . . . . . . . . . . . . . . . . . . . 1
(includes item 2)
02 50220784 STARTER RING . . . . . . . . . . . . . . . 1
(included with item 1)
03 133335 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

PRINTED IN U.S.A. 17 50960088/AP0914

Engine Deutz TD 3.6 L4
Oil Pump and Timing Gear Cover

46
1
43

45
50

44
6 47

7
49

48

41
The idler gear fastens to the
front of the engine block. 33

27 42

32
28
2

3
31
22
5
21

4
24
23
24

50960088/AP0914 18 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Oil Pump and Timing Gear Cover
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220785 COVER, TIMING GEAR . . . . . . . . . 1 31 50220374 GEAR, IDLER . . . . . . . . . . . . . . . . . 1

02 50220385 VALVE PLUNGER . . . . . . . . . . . . . . 1 32 50220375 SHAFT . . . . . . . . . . . . . . . . . . . . . . . 1
03 50220386 VALVE SPRING. . . . . . . . . . . . . . . . 1 33 105896 BOLT (Torque 30 Nm) . . . . . . . . . . 3
04 50220387 SPRING CAP (Torque 60 Nm) . . . . 1 41 50220380 BOLT (Torque 30 Nm) . . . . . . . . . 10
05 50220388 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 42 105292 BOLT (Torque 30 Nm) . . . . . . . . . . 7
06 50220389 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 43 50220381 BOLT (Torque 30 Nm) . . . . . . . . . . 5
07 50220390 THREADED INSERT. . . . . . . . . . . . 3 44 133151 PLUG (Torque 55 Nm) . . . . . . . . . . 1
21 50220395 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1 45 50220382 CONNECTOR, COOLANT PORT . . 1
(includes items 22-24) 46 50220383 RETAINER, COOLANT CONN.. . . . 1
22 50220396 GEAR, OIL PUMP . . . . . . . . . . . . . . 1 47 133136 SEALING RING (18x20 mm). . . . . . 1
23 50220397 ADAPTER TUBE . . . . . . . . . . . . . . . 2 48 133388 SEAL, CRANKSHAFT . . . . . . . . . . . 1
24 50220398 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 49 50220786 PROFILE WASHER. . . . . . . . . . . . . 1
27 50220399 DOWEL BUSHING . . . . . . . . . . . . . 2 50 133103 SEALANT . . . . . . . . . . . . . . . . . . . . 1
28 50220400 BOLT (Torque 8,5 Nm) . . . . . . . . . . 5

30 Nm
Torque

55 Nm
Torque

30 Nm
Torque 30 Nm
Torque

30 Nm
Torque

8,5 Nm
Torque
60 Nm
Torque

PRINTED IN U.S.A. 19 50960088/AP0914

Engine Deutz TD 3.6 L4
Fuel Injector Pressure Pump

2
1

80 Nm
Torque

13
12

20 Nm 11
Torque

10
9

50960088/AP0914 20 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Fuel Injector Pressure Pump
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50288228 HIGH PRESSURE PUMP . . . . . . . . 1 07 50220788 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

(includes items 2-7) 08 50220419 O-RING SEAL . . . . . . . . . . . . . . . . . 1
02 50220790 VOLUME CONTROL VALVE. . . . . . 1 09 50220415 SPACER/ADAPTER . . . . . . . . . . . . 1
(includes items 3-4) 10 50220417 O-RING SEAL . . . . . . . . . . . . . . . . . 1
03 50220792 GASKET . . . . . . . . . . . . . . . . . . . . . 1 11 50220420 GEAR, FUEL INJ. PUMP DRIVE . . 1
04 50220791 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 12 50220416 WASHER . . . . . . . . . . . . . . . . . . . . . 1
05 50220787 OVER-FLOW VALVE. . . . . . . . . . . . 1 13 50220418 NUT, INJECTION PUMP . . . . . . . . . 1
(includes items 6-7)
06 50220789 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 21 50960088/AP0914

Engine Deutz TD 3.6 L4
Fuel Rail and High-Pressure Fuel Lines

30 Nm 7
Torque 5 4

3 8
Fuel Injector 10 12

6
11

6
7
2

30 Nm NOTE: All fuel line nuts

Torque are torqued at 30 Nm.

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220426 FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1 07 50220565 RAIL PRESSURE SENSOR KIT . . . 1

(includes item 7 and 8) (includes item 8)
02 50220427 FUEL LINE ASSEMBLY. . . . . . . . . . 1 08 50220793 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
(includes items 9-11) 09 NSS BOLT (included with item 2) . . . . . . 1
03 50220428 FUEL LINE ASSEMBLY. . . . . . . . . . 1 10 NSS PIPE CLAMP (included with item 2) 1
(used with cylinders 3 and 4) 11 NSS NUT(included with item 2) . . . . . . . . 1
04 50220429 FUEL LINE, HIGH-PRESSURE . . . 1 12 50220569 MULTI-PURPOSE GREASE . . . . AR
(used with cylinders 1 and 2)
05 50220430 BOLT, TORX-HEAD. . . . . . . . . . . . . 2
06 50220431 SPACER, FUEL RAIL . . . . . . . . . . . 2

50960088/AP0914 22 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Fuel Return Lines

7
Fuel
Injector 8

10

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01a 50220432 FUEL LINE ASSEMBLY. . . . . . . . . . 1 06 50220436 HOSE ASSEMBLY . . . . . . . . . . . . . 1

(includes items 5-7) 07 50220437 PIPE CLAMP . . . . . . . . . . . . . . . . . . 3
02 50220794 FUEL RETURN LINE . . . . . . . . . . . 1 08 50220795 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
03 50220434 HOSE RETAINER . . . . . . . . . . . . . . 2 09 105646 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2
05 50220435 CLAMP, SPRING BAND . . . . . . . . . 2 10 50220796 STUD . . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED IN U.S.A. 23 50960088/AP0914

Engine Deutz TD 3.6 L4
Fuel Injector

30 Nm
Torque

6
3

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220421 FUEL INJECTOR. . . . . . . . . . . . . . . 4 04 50220424 BOLT, FUEL INJECTOR . . . . . . . . . 4

(includes items 2 and 5) 05 50220425 RETAINING CLIP . . . . . . . . . . . . . . 4
02 50220422 SEAL, FUEL INJECTOR . . . . . . . . . 4 06 50220564 O-RING . . . . . . . . . . . . . . . . . . . . . . 4
03 50220423 CLAMP, FUEL INJECTOR. . . . . . . . 4

NOTE: The engine uses four injectors; the

quantities shown are for all four injectors.

50960088/AP0914 24 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Glow Plug

2
13,5 Nm
Torque

Item Part Description Qty.

No. No. Req.

01 50220557 GLOW PLUG. . . . . . . . . . . . . . . . . . 4

02 50220558 CONNECTING RAIL . . . . . . . . . . . . 1

NOTE: The engine uses four glow plugs;

the quantities shown are for all four.

PRINTED IN U.S.A. 25 50960088/AP0914

Engine Deutz TD 3.6 L4
Turbocharger

1 2

30 Nm
3
Torque

Turbocharger
rubber hose
adapter is on
page 26.

Item Part Description Qty.

No. No. Req.

01 50220797 TURBOCHARGER . . . . . . . . . . . . . 1
02 50220503 GASKET, TURBOCHARAGER . . . . 1
03 50220487 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

50960088/AP0914 26 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Turbocharger Oil Lines
2

3
Turbocharger

17

16
3
12

8,5 Nm
Torque

13

8,5 Nm
Torque
15 14

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220798 OIL LINE, PRESSURE . . . . . . . . . . 1 13 50220806 OIL LINE, RETURN . . . . . . . . . . . . . 1

(includes items 2-3) (includes items 14)
02 50220409 BOLT, HOLLOW . . . . . . . . . . . . . . . 2 14 187222 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
03 105483 SEALING RING . . . . . . . . . . . . . . . . 4 15 133232 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
11 50220410 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 16 133162 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
12 50220411 O-RING SEAL . . . . . . . . . . . . . . . . . 1 17 50220413 GASKET, FLANGE . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 27 50960088/AP0914

Engine Deutz TD 3.6 L4
Turbocharger Hose and Crankcase Breather Tube
2
8,5 Nm
Torque
1

3
4

Turbocharger

Valve Cover
is shown on
page 12.

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220767 INTAKE ELBOW . . . . . . . . . . . . . . . 1 05 50220771 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

02 50220769 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 06 50220318 SPRING CLAMP . . . . . . . . . . . . . . . 2
03 50220770 HOSE NIPPLE. . . . . . . . . . . . . . . . . 1 07 50220768 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
04 133214 SPRING CLAMP . . . . . . . . . . . . . . . 2

50960088/AP0914 28 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Turbocharger Exhaust

Turbocharger

1
2

30 Nm
Torque

Item Part Description Qty.

No. No. Req.

01 50220500 CLAMP, T-BOLT . . . . . . . . . . . . . . . 1

02 50220501 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 29 50960088/AP0914

Engine Deutz TD 3.6 L4
Exhaust Manifold Group
3
20 Nm
Torque
1

2
30 Nm
Torque

4
3
2
5

Turbocharger

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220801 COMPENSATOR TUBE . . . . . . . . . 1 04 50220800 EXHAUST MANIFOLD . . . . . . . . . . 1

02 50220486 GASKET, COMPENSATOR TUBE . 2 05 50220483 GASKET, EXHAUST MANIFOLD . . 1
03 50220487 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 06 50220484 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

50960088/AP0914 30 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Diesel Oxidation Catalyst (DOC) Group

4
1
2 3

8
7

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220574 CLAMP, EXHAUST . . . . . . . . . . . . . 2 06 50220573 LOCK, CAP . . . . . . . . . . . . . . . . . . . 2

02 50220575 GASKET, EXHAUST . . . . . . . . . . . . 2 07 50220572 GASKET . . . . . . . . . . . . . . . . . . . . . 1
03 50220799 OUTLET, DOC. . . . . . . . . . . . . . . . . 1 08 50220571 CLAMP, DOC. . . . . . . . . . . . . . . . . . 1
04 50302200 BRACKET, DOC . . . . . . . . . . . . . . . 2
05 50302554 INLET, DOC. . . . . . . . . . . . . . . . . . . 1
(includes items 6-8)

PRINTED IN U.S.A. 31 50960088/AP0914

Engine Deutz TD 3.6 L4
Air Intake Manifold

Cylinder Head

30 Nm
1
Torque

4
3

Item Part Description Qty.

No. No. Req.

01 50220438 AIR INTAKE MANIFOLD . . . . . . . . . 1

02 50220439 GASKET, AIR INTAKE MANIFOLD . 1
03 50220440 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
04 50220802 RETAINING PLATE . . . . . . . . . . . . . 1

50960088/AP0914 32 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Air Intake Sensors

11 Nm
50 Torque

2
1
5 Nm
Torque
4

5
10

18 Nm 9
Torque 8

3
Air Intake
Manifold
Fastens to
engine intake
30 Nm air pressure
tube; item 11
Torque on page 34.

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

01 50220441 SENSOR, TEMPERATURE. . . . . . . 1 07 187282 SEALING RING . . . . . . . . . . . . . . . . 2

02 50220345 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 08 50220445 BOLT, HOLLOW . . . . . . . . . . . . . . . 1
03 105289 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 09 50220446 HOSE FITTING . . . . . . . . . . . . . . . . 1
04 50220442 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 10 50220803 O-RING (included w/ item 1) . . . . . . 1
05 50220443 SENSOR, PRESSURE . . . . . . . . . . 1 50 194281 SEALANT, SENSOR . . . . . . . . . . . . 1
06 50220444 PRESSURE SENSOR ASSEMBLY. 1
(includes items 7-9)

PRINTED IN U.S.A. 33 50960088/AP0914

Engine Deutz TD 3.6 L4
Air Intake Tube Group

2 4 13 Nm
Torque

10 30 Nm
Torque

7 8
30 Nm
Torque

Fastens to 11
engine air
intake pressure 12
sensor; item 9
on page 33.
5
13

6
5

Air Intake
Manifold

50960088/AP0914 34 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Air Intake Tube Group
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220804 AIR INTAKE TUBE . . . . . . . . . . . . . 1 08 50220453 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

02 50220448 HOSE, RUBBER 90 . . . . . . . . . . . . 1 09 50220447 HOSE, RUBBER . . . . . . . . . . . . . . . 1
03 105437 CLAMP, SPRING . . . . . . . . . . . . . . . 1 10 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
04 50220449 CLAMP, SPRING . . . . . . . . . . . . . . . 1 11 50220455 AIR PRESSURE TUBE ASSY, . . . . 1
05 50220450 CLAMP, SPRING . . . . . . . . . . . . . . . 2 (includes items 12 and 13)
06 50220451 GASKET, AIR INTAKE TUBE . . . . . 1 12 133141 BOLT, HOLLOW . . . . . . . . . . . . . . . 1
07 50220452 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 13 133133 SEALING RING . . . . . . . . . . . . . . . . 2

PRINTED IN U.S.A. 35 50960088/AP0914

Engine Deutz TD 3.6 L4
EGR Valve and EGR Cooler Group

80 Nm
8 Nm Torque
10 Nm
25 Torque
Torque

2 1 9
3

8
20
21 4
22

19
7

23 6
24
11
12
10 7

26 20 Nm
13
Torque

20 Nm
Torque
18

14

20 Nm
Torque

27
16

15

50960088/AP0914 36 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
EGR Valve and EGR Cooler Group
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220494 COOLANT TUBE, EGR . . . . . . . . . . 1 16 50220479 HOSE CONNECTOR . . . . . . . . . . . 1

02 50220495 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 18 50220498 HOSE, EGR COOLER . . . . . . . . . . 1
03 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 19 50220477 EGR COOLER. . . . . . . . . . . . . . . . . 1
04 50220473 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 (includes items 20-25)
05 50220496 GASKET, EGR COOLANT TUBE . . 1 20 50220403 EGR CONTROL VALVE . . . . . . . . . 1
06 50220497 HOSE, RUBBER . . . . . . . . . . . . . . . 1 (includes items 21 and 22)
07 50220318 CLAMP, SPRING . . . . . . . . . . . . . . . 2 21 NSS O-RING . . . . . . . . . . . . . . . . . . . . . . 1
08 133138 SEALING RING 22x27mm . . . . . . . 1 22 NSS O-RING . . . . . . . . . . . . . . . . . . . . . . 1
09 187276 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1 23 50220742 SHUTTLE VALVE . . . . . . . . . . . . . . 1
10 50220488 EGR BRACKET ASSEMBLY . . . . . . 1 24 NSS END CAP (included with item 19) . . 1
11 50220478 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 25 NSS BRACKET (included with item 19) . 1
12 50220493 EGR BRACKET. . . . . . . . . . . . . . . . 1 26 50220744 HOSE CLAMP . . . . . . . . . . . . . . . . . 1
13 50220478 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 27 50220743 SPRING CLAMP . . . . . . . . . . . . . . . 1
14 50220481 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
15 50220480 O-RING SEAL . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 37 50960088/AP0914

Engine Deutz TD 3.6 L4
Water Pump Group

35 Nm 30 Nm
3 Torque Torque

8
10

15
20 Nm
4 9
14 6 Torque

35 Nm
Torque
2
7
5
12

11 14 Nm 60 Nm
Torque Torque

12 14 Nm
Torque

13
Bolts to the
front of the
engine.

50960088/AP0914 38 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Water Pump Group
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220458 WATER PUMP. . . . . . . . . . . . . . . . . 1 09 50220463 PULLEY, FAN . . . . . . . . . . . . . . . . . 1

02 50220459 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 10 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
03 50220460 HOSE CONNECTOR . . . . . . . . . . . 1 11 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
04 50220461 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 12 50220475 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
05 133168 PUG . . . . . . . . . . . . . . . . . . . . . . . . . 2 13 50220476 SHIM/WASHER . . . . . . . . . . . . . . . . 2
06 133135 O-RING SEAL . . . . . . . . . . . . . . . . . 1 14 50220474 MANIFOLD, COOLANT. . . . . . . . . . 1
07 50220462 O-RING SEAL . . . . . . . . . . . . . . . . . 1 15 NSS SILICON O-RING SEAL . . . . . . . . . 1
08 105303 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 (included with item 1)

PRINTED IN U.S.A. 39 50960088/AP0914

Engine Deutz TD 3.6 L4
Thermostat Housing Group

Cylinder Head

30 Nm
5
Torque
7

30 Nm
2 1 Torque

2 6

10

65 Nm
3
Torque

4 9

30 Nm
Torque
12
13
11

15
14
9 9
8
13 Nm
Torque

Fastens to
engine; refer
to page 4,
item 13

50960088/AP0914 40 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Thermostat Housing Group
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220464 THERMOSTAT HOUSING ASY. . . . 1 08 50220468 TUBE, COOLANT . . . . . . . . . . . . . . 1

(includes items 2-4) 09 50220318 CLAMP, SPRING . . . . . . . . . . . . . . . 4
02 243440 THERMOSTAT . . . . . . . . . . . . . . . . 1 10 50220469 MANIFOLD, COOLANT. . . . . . . . . . 1
03 50220462 O-RING SEAL . . . . . . . . . . . . . . . . . 1 11 50220470 HOSE, COOLANT . . . . . . . . . . . . . . 1
04 50220465 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 12 50220471 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
05 50220466 GASKET, THERMOSTAT . . . . . . . . 1 13 50220472 BRACKET, SUPPORT. . . . . . . . . . . 1
06 105896 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 14 50220473 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1
07 50220467 TEMPERATURE SENDER . . . . . . . 1 15 187227 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 41 50960088/AP0914

Engine Deutz TD 3.6 L4
Alternator Group
5

90 Nm
1
Torque

42 Nm
6 Torque

42 Nm
Torque
7
8

9
Fastens to
10 timing gear
cover; refer
to page16.

30 Nm
Torque

11

50
12

50960088/AP0914 42 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Alternator Group
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220515 ALTERNATOR . . . . . . . . . . . . . . . . . 1 07 50220504 MOUNT, ALTERNATOR . . . . . . . . . 1

(includes items 1-5) 08 50220507 BUSHING . . . . . . . . . . . . . . . . . . . . 1
02 50220516 REGULATOR, ALTERNATOR . . . . . 1 09 50220513 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
03 133184 FAN, ALTERNATOR . . . . . . . . . . . . 1 10 50220508 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
04 50220577 NUT AND WASHERS . . . . . . . . . . . 1 11 50220506 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5
05 50220519 PULLEY, ALTERNATOR . . . . . . . . . 1 12 50220505 PIN, ALIGNMENT . . . . . . . . . . . . . . 2
06 50220805 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 50 133104 SEALANT . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 43 50960088/AP0914

Engine Deutz TD 3.6 L4
Fan Belt and Tensioner

4
Refer to
Shop Manual

Torque

50960088/AP0914 44 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Fan Belt and Tensioner
Item Part Description Qty.
No. No. Req.

01 50220511 V-RIBBED BELT . . . . . . . . . . . . . . . 1

02 50220510 IDLER, BELT . . . . . . . . . . . . . . . . . . 1
03 50220512 BOLT, SOCKET-HEAD . . . . . . . . . . 1
04 50220509 BELT TENSIONER . . . . . . . . . . . . . 1

PRINTED IN U.S.A. 45 50960088/AP0914

Engine Deutz TD 3.6 L4
Engine Wire Harnesses

7
1

11

12
10
4

4 5
6
9

13

15 2
8

14

NOTE: Wire harness shown is for illustrative

purposes only; the wire harness and connectors
may be different from those on the machine.

50960088/AP0914 46 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
Engine Wire Harnesses
Item Part Description Qty. Item Part Description Qty.
No. No. Req. No. No. Req.

01 50220545 ENGINE WIRE HARNESS . . . . . . . 1 09 50220535 CLAMPING BAND. . . . . . . . . . . . . . 2

02 50220527 CONNECTOR, INTERFACE . . . . . . 1 10 50220550 CLAMPING BAND. . . . . . . . . . . . . 13
03 50220546 CONNECTOR, COOLANT TEMP.. . 4 11 50220551 CLAMPING BAND. . . . . . . . . . . . . . 1
04 50220543 CONNECTOR, INJECTORS . . . . . . 5 12 187173 CLAMPING BAND. . . . . . . . . . . . . . 1
05 50220547 CONNECTOR, RAIL PRES. . . . . . . 1 13 50220534 CLAMPING BAND. . . . . . . . . . . . . . 1
06 50220548 CONNECTOR, BOOST PRES. . . . . 1 14 105289 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
07 50220549 CONNECTOR, EGR VALVE . . . . . . 1 15 50220536 SPACER . . . . . . . . . . . . . . . . . . . . . 1
08 50220530 CONNECTOR, OIL PRES. . . . . . . . 2

PRINTED IN U.S.A. 47 50960088/AP0914

Engine Deutz TD 3.6 L4
Harness Connectors

9
8 6

Item Part Description Qty. Item Part Description Qty.

No. No. Req. No. No. Req.

02 50220537 PLUG-IN CONNECTOR . . . . . . . . . 1 07 50220543 PLUG-IN CONNECTOR . . . . . . . . . 1

(12 pins) 08 50220544 PLUG-IN CONNECTOR . . . . . . . . . 1
05 50220540 ADAPTER . . . . . . . . . . . . . . . . . . . . 1 09 50220542 PLUG-IN CONNECTOR . . . . . . . . . 1
06 50220541 PLUG-IN CONNECTOR . . . . . . . . . 1

50960088/AP0914 48 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Engine
ECU (Engine Control Unit)

Item Part Description Qty.

No. No. Req.

01 50220456 ENGINE CONTROL UNIT (ECU) . . 1

NOTE: This is a special order item that

requires programming. Please provide the
engine model and serial number when placing
the order for this part. Be aware that because
of the programming requirements there will be
a delay in obtaining this part.

PRINTED IN U.S.A. 49 50960088/AP0914

Numerical Index Deutz TD 3.6 L4
Part Page Item Part Page Item Part Page Item Part Page Item
No. No. No. No. No. No. No. No. No. No. No. No.

105289 05 41 133352 13 06 50220331 05 22 50220380 19 41

105289 05 53 133387 05 42 50220332 05 23 50220381 19 43
105289 07 03 133388 19 48 50220333 05 24 50220382 19 45
105289 33 03 133405 05 21 50220333 13 22 50220383 19 46
105289 39 10 133414 05 10 50220334 05 04 50220385 19 02
105289 47 14 133417 05 02 50220335 05 05 50220386 19 03
105292 19 42 133444 05 51 50220336 05 05 50220387 19 04
105298 15 10 133444 13 34 50220340 05 32 50220388 19 05
105303 11 03 133536 05 19 50220343 10 08 50220389 19 06
105303 39 08 133537 05 12 50220344 10 01 50220390 19 07
105303 39 11 133537 05 28 50220345 10 02 50220392 11 02
105307 13 50 133538 06 03 50220345 15 03 50220393 11 04
105325 11 01 133539 05 09 50220345 15 11 50220394 11 05
105407 05 31 187115 05 18 50220345 33 02 50220395 19 21
105437 35 03 187148 13 05 50220346 10 03 50220396 19 22
105483 27 03 187173 47 12 50220347 10 04 50220397 19 23
105646 23 09 187222 27 14 50220348 10 05 50220398 19 24
105896 19 33 187227 11 11 50220349 10 06 50220399 19 27
105896 41 06 187227 35 10 50220350 10 07 50220400 19 28
105905 07 08 187227 37 03 50220351 08 01 50220401 07 01
105910 15 09 187227 41 15 50220352 08 02 50220402 07 02
132023 07 04 187233 06 02 50220353 08 03 50220403 37 20
133103 05 44 187234 05 29 50220354 08 05 50220404 07 06
133103 19 50 187262 05 06 50220355 08 05 50220405 07 07
133104 43 50 187262 13 09 50220356 08 05 50220406 06 01
133132 05 17 187276 05 15 50220357 09 01 50220407 06 04
133133 35 13 187276 13 11 50220358 09 02 50220409 27 02
133135 39 06 187276 15 07 50220359 09 03 50220410 27 11
133136 19 47 187276 37 09 50220360 09 04 50220411 27 12
133138 13 10 187276 39 05 50220361 13 21 50220413 27 17
133138 15 06 187282 33 07 50220362 13 23 50220415 21 09
133138 37 08 194281 33 50 50220364 13 02 50220416 21 12
133139 05 11 243440 41 02 50220365 13 03 50220417 21 10
133141 35 12 50220270 06 05 50220366 13 08 50220418 21 13
133147 05 16 50220315 05 43 50220367 13 12 50220419 21 08
133149 05 30 50220318 28 06 50220368 13 13 50220420 21 11
133151 19 44 50220318 37 07 50220369 13 14 50220421 24 01
133162 27 16 50220318 41 09 50220370 13 31 50220422 24 02
133166 13 07 50220323 05 03 50220371 13 32 50220423 24 03
133184 43 03 50220324 05 04 50220372 13 33 50220424 24 04
133214 28 04 50220325 05 05 50220373 13 35 50220425 24 05
133232 27 15 50220326 05 07 50220374 19 31 50220426 22 01
133322 13 04 50220327 05 08 50220375 19 32 50220427 22 02
133326 07 05 50220328 05 13 50220376 10 11 50220428 22 03
133329 15 05 50220329 05 14 50220378 10 13 50220429 22 04
133335 17 03 50220330 05 20 50220379 10 14 50220430 22 05

50960088/AP0914 50 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Numerical Index

Part Page Item Part Page Item Part Page Item Part Page Item
No. No. No. No. No. No. No. No. No. No. No. No.

50220431 22 06 50220478 37 11 50220546 47 03 50220777 05 54

50220432 23 01 50220478 37 13 50220547 47 05 50220778 11 06
50220434 23 03 50220479 37 16 50220548 47 06 50220779 13 01
50220435 23 05 50220480 37 15 50220549 47 07 50220780 05 01
50220436 23 06 50220481 37 14 50220550 47 10 50220781 15 01
50220437 23 07 50220483 30 05 50220551 47 11 50220783 17 01
50220438 32 01 50220484 30 06 50220552 10 12 50220784 17 02
50220439 32 02 50220486 30 02 50220552 11 10 50220785 19 01
50220440 32 03 50220487 26 03 50220553 07 09 50220786 19 49
50220441 33 01 50220487 30 03 50220554 07 10 50220787 21 05
50220442 33 04 50220488 37 10 50220556 15 02 50220788 21 07
50220443 33 05 50220493 37 12 50220557 25 01 50220789 21 06
50220444 33 06 50220494 37 01 50220558 25 02 50220790 21 02
50220445 33 08 50220495 37 02 50220559 05 70 50220791 21 04
50220446 33 09 50220496 37 05 50220560 05 33 50220792 21 03
50220447 35 09 50220497 37 06 50220561 05 60 50220793 22 08
50220448 35 02 50220498 37 18 50220561 06 06 50220794 23 02
50220449 35 04 50220500 29 01 50220562 05 25 50220795 23 08
50220450 35 05 50220501 29 02 50220563 10 15 50220796 23 10
50220451 35 06 50220503 26 02 50220563 11 12 50220797 26 01
50220452 35 07 50220504 43 07 50220564 24 06 50220798 27 01
50220453 35 08 50220505 43 12 50220565 22 07 50220799 31 03
50220455 35 11 50220506 43 11 50220569 22 12 50220800 30 04
50220456 49 01 50220507 43 08 50220571 31 08 50220801 30 01
50220458 39 01 50220508 43 10 50220572 31 07 50220802 32 04
50220459 39 02 50220509 45 04 50220573 31 06 50220803 33 10
50220460 39 03 50220510 45 02 50220574 31 01 50220804 35 01
50220461 39 04 50220511 45 01 50220575 31 02 50220805 43 06
50220462 39 07 50220512 45 03 50220577 43 04 50220806 27 13
50220462 41 03 50220513 43 09 50220638 15 13 50220872 15 04
50220463 39 09 50220515 43 01 50220639 15 12 50288228 21 01
50220464 41 01 50220516 43 02 50220640 15 16 50302200 31 04
50220465 41 04 50220519 43 05 50220641 15 15 50302554 31 05
50220466 41 05 50220527 47 02 50220642 15 14
50220467 41 07 50220530 47 08 50220742 37 23
50220468 41 08 50220534 47 13 50220743 37 27
50220469 41 10 50220535 47 09 50220744 37 26
50220470 41 11 50220536 47 15 50220767 28 01
50220471 41 12 50220537 48 02 50220768 28 07
50220472 41 13 50220540 48 05 50220769 28 02
50220473 37 04 50220541 48 06 50220770 28 03
50220473 41 14 50220542 48 09 50220771 28 05
50220474 39 14 50220543 47 04 50220773 05 57
50220475 39 12 50220543 48 07 50220774 05 55
50220476 39 13 50220544 48 08 50220775 05 56
50220477 37 19 50220545 47 01 50220776 05 52

PRINTED IN U.S.A. 51 50960088/AP0914

Subject Index Deutz TD 3.6 L4

A
Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Air Pressure Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

B
Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Belt, Serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Bracket, DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Bracket, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Bracket, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
By-Pass Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

C
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cap, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Clamp, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Clamp, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Clamp, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Connecting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 47
Coolant Tube, EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Cover Plate, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cover, Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D
Dipstick, Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

E
EGR Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
EGR Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Engine Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Engine Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

50960088/AP0914 52 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Subject Index

F
Fan, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Filler Cap, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Fuel Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23
Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fuel Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

G
Gasket Set, Td3.6 L4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Gasket, Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Gasket, Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Gasket, Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Gasket, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Gasket, EGR Coolant Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Gasket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Gasket, Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Gasket, Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Gasket, Turbocharager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gasket, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Gear, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gear, Fuel Injection Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gear, Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Gear, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Guide Tube, Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

H
High Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Hose, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Hose, EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Hose, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 37

I
Idler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Inlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Intake Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Intake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

PRINTED IN U.S.A. 53 50960088/AP0914

Subject Index Deutz TD 3.6 L4

M
Manifold, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41
Mount, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

O
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Oil Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Oil Line, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Oil Line, Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Oil Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06
Outlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Over-Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

P
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09
Piston Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Pressure Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Pulley, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Pulley, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Pulley, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Pushrod, Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

R
Rail Pressure Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Rear Main Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Regulator, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

S
Seal, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Seal, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Sensor, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11
Sensor, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Sensor, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

50960088/AP0914 54 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Subject Index

T
Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Transfer Pipe, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06
Tube, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

V
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Valve Lifter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Volume Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

W
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Wire Harness, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Wrist Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

PRINTED IN U.S.A. 55 50960088/AP0914

Torque Specifications Deutz TD 3.6 L4

Use these torque values when tightening hardwareexcluding: lock nuts, thread-forming, self-tap-
ping, and metal screwsunless otherwise specified.

Grade 8.8 Grade 10.9 Grade 12.9

Metric All torque values are in Foot-Pounds and Newton Meters (Nm).
Coarse-Pitch DIN 912, DIN 931, DIN 933, etc... DIN 7984
Thread
8.8 10.9 12.9 8.8 10.9
M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)
M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)
M8 18 ( 25) 26 (35) 31 (42) 15 (20) 22 (30)
M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)
M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)
M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)
M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)
M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)
M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)
M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)
M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)
M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)
M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

Metric All torque values are in Foot-Pounds and Newton Meters (Nm).
Fine-Pitch DIN 912, DIN 931, DIN 933, etc... DIN 7984
Thread
8.8 10.9 12.9 8.8 10.9
M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)
M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)
M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)
M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)
M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)
M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)
M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)
M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)
M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)
M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)
M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)
M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)
M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

50960088/AP0914 56 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Torque Specifications

Use these torque values when tightening hardwareexcluding: lock nuts, thread-forming, self-tap-
ping, and metal screwsunless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which
are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)metrictorque values, multi-
ply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified Grade 2 Grade 5 Grade 8

National
Thread Dry Oiled Dry Oiled Dry Oiled

8-32 19* 14* 30* 22* 41* 31*

8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16/24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 35 35 75 55 110 80
1/2-20 40 40 90 65 120 90
9/16-12 55 55 110 80 150 110
9/16-18 60 60 120 90 170 130
5/8-11 75 75 150 110 220 170
5/8-18 85 85 180 130 240 180
3/4-10 130 130 260 200 380 280
3/4-16 150 150 300 220 420 320
7/8-9 125 125 430 320 600 460
7/8-14 140 140 470 630 660 500
1-8 190 190 640 480 900 680
1-14 210 210 710 530 1000 740

* Value shown is in pound-force inch (lb.-in.)inch pounds.

PRINTED IN U.S.A. 57 50960088/AP0914

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50960088/AP0914 2014 Manitou Americas, Inc. All rights reserved. PRINTED IN U.S.A.