ARMY TM 1-2840-248-23

AIR FORCE T.O. 2J-T700-6

ENGINE GENERAL 1-1
TECHNICAL MANUAL
COMPRESSOR SECTION 2-1

AVIATION UNIT AND INTERMEDIATE COMBUSTION SECTION 3-1

MAINTENANCE MANUAL
POWER TURBINE 4-1

ENGINE, AIRCRAFT ACCESSORY GEARBOX 5-1

TURBOSHAFT FUEL SYSTEM 6-1

ELECTRICAL SYSTEM 7-1

MODELS T700-GE-700 OIL SYSTEM 8-1

T700-GE-701
DRIVE SYSTEM (NA) 9-1
T700-GE-701C
MISCELLANEOUS EQUIPMENT
AIR SYSTEM 10-1

REFERENCES A-1

MAINTENANCE ALLOCATION
CHART B-1

REPAIR PARTS AND

SPECIAL TOOLS LIST C-1

EXPENDABLE SUPPLIES AND

MATERIALS LIST D-1

SCHEMATIC DIAGRAMS E-1

DISTRIBUTION STATEMENT A: Approved for public release; ILLUSTRATED LIST OF

distribution is unlimited. MANUFACTURED ITEMS F-1

This publication supersedes TM 55-2840-248-23/T.O. 2J-T700-6,

dated 28 April 1982, including all changes. TORQUE LIMITS G-1

1 JUNE 1999 GENERAL MAINTENANCE

PRACTICES H-1
 TM 1-2840-248-23
T.O. 2J-T700-6

TECHNICAL MANUAL HEADQUARTERS

NO. 1-2840-248-23 DEPARTMENT OF THE
ARMY AND THE AIR FORCE
WASHINGTON, D.C., 1 June 1999

AVIATION UNIT AND INTERMEDIATE

MAINTENANCE MANUAL

ENGINE, AIRCRAFT, TURBOSHAFT

MODELS T700-GE-700, T700-GE-701 AND T700-GE-701C

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to
improve these procedures, please let us know. Mail your letter, DA Form 2028
(Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 located
in the back of this manual, directly to: Commander, U.S. Army Aviation and Missile
Command, ATTN: AMSAM-MMC-MA-NP, Redstone Arsenal, AL 35898-5000. A reply will
be furnished to you. You may also provide DA Form 2028 information to AMCOM via
e-mail, fax, or the World Wide Web. Our fax number is: DSN 788-6546 or Commercial
256-842-6546. Our e-mail address is: [email protected]. Instructions for sending
an electronic 2028 may be found at the back of this manual immediately preceding the
hard copy 2028. For the World Wide Web use: https://amcom2028.redstone.army.mil.

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

TABLE OF CONTENTS

Page

CHAPTER 1 ENGINE GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section I General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section II Equipment Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Section III Repair Parts; Special Tools; Test, Measurement, and
Diagnostic Equipment (TMDE); and Support Equipment . . . . . . . . . . . . . . . 1-57
Section IV Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Section V Preventive Maintenance Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77
Section VI Troubleshooting (Engine Installed in Aircraft). . . . . . . . . . . . . . . . . . . . . . . . . . 1-99
Section VII General Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-296
Section VIII Engine Test in Mobile or Fixed Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-460

CHAPTER 2 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Cold Section Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

CHAPTER 3 COMBUSTION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hot Section Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Change 5 i
TM 1-2840-248-23
T.O. 2J-T700-6

Page
CHAPTER 4 POWER TURBINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Power Turbine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CHAPTER 5 ACCESSORY GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Accessory Section Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

CHAPTER 6 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

CHAPTER 7 ELECTRICAL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Electrical and Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

CHAPTER 8 OIL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

CHAPTER 9 DRIVE SYSTEM (Not Applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

CHAPTER 10 MISCELLANEOUS EQUIPMENT/AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 10-1

APPENDIX A REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

APPENDIX B MAINTENANCE ALLOCATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Section I Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Section II Maintenance Allocation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Section III Tool and Test Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-47
Section IV Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49

APPENDIX C REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) (Not Applicable) . . . . C-1

APPENDIX D EXPENDABLE SUPPLIES AND MATERIALS LIST . . . . . . . . . . . . . . . . . . . . . D-1

Section I Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Section II Tabular List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

APPENDIX E SCHEMATIC DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS . . . . . . . . . . . . . . . . . . . . F-1

APPENDIX G TORQUE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1

APPENDIX H GENERAL MAINTENANCE PRACTICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. GLOSSARY 1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. INDEX 1

ii Change 5
 TM 1-2840-248-23
T.O. 2J-T700-6

CHAPTER 1

ENGINE GENERAL

1-1. CHAPTER OVERVIEW. 1-2. CHAPTER INDEX.

This chapter contains general information, equipment This chapter is divided into the following eight sections:
descriptions and instructions regarding support equipment,
servicing of engine upon receipt, preventive maintenance Para-
checks, troubleshooting, general maintenance, and engine Section Title graph
testing. I General Information . . . . . . . . . . . . 1-3
II Equipment Capabilities and
Data peculiar to engine models T700-GE-700,
Features . . . . . . . . . . . . . . . . . . . . . . 1-21
T700-GE-701, and T700-GE-701C is identified throughout
III Repair Parts; Special Tools; Test,
the manual as follows:
Measurement, and Diagnostic
Equipment (TMDE); and Support
NOTE Equipment . . . . . . . . . . . . . . . . . . . . 1-43
Data common to all engine models is not IV Service Upon Receipt . . . . . . . . . . 1-46
identified. V Preventative Maintenance Checks
and Services . . . . . . . . . . . . . . . . . . 1-61
VII Troubleshooting (Engine Installed
Engine Model Identification
in Aircraft) . . . . . . . . . . . . . . . . . . . . 1-71
T700-GE-700 (T700) VIII General Maintenance Procedures . 1-100
T700-GE-701 (T701)
IX Engine Test in Mobile or Fixed
T700-GE-701C (T701C) Facilities . . . . . . . . . . . . . . . . . . . . . . 1-211
T700-GE-700 and T700-GE-701 (T700, T701)
T700-GE-700 and T700-GE-701C (T700, T701C)
T700-GE-701 and T700-GE-701C (T701, T701C)

Section I. GENERAL INFORMATION

1-3. SCOPE. 1-8. MAINTENANCE CONCEPT.

1-4. Maintenance of Army aviation equipment is 1-9. (T700) Under the modular maintenance concept, the
performed at three levels: Aviation Unit Maintenance T700-GE-700 turboshaft engine (fig. 1-1) is divided into
(AVUM), Aviation Intermediate Maintenance (AVIM), and four modules (fig. 1-2):
Depot Maintenance.
Accessory Section Module (Accessory
1-5. (T700) Repair parts, special tools, and support Gearbox)
equipment are listed in Repair Parts and Special Tools List Cold Section Module (Compressor
(RPSTL) TM 55-2840-248-23P. Section)
Hot Section Module (Combustion Section)
1-6. (T701) Repair parts, special tools, and support
equipment are listed in Repair Parts and Special Tools List
Power Turbine Module (Power Turbine)
(RPSTL) TM 55-2840-238-23P.

1-7. (T701C) Repair parts, special tools, and support

equipment are listed in Repair Parts and Special Tool List
(RPSTL) TM 55-2840-258-23P.

1-1
TM 1-2840-248-23
T.O. 2J-T700-6

Figure 1-1. T700-GE-700 and T700-GE-701C Turboshaft Engine (Typical)

1-10. (T701, T701C) Under the modular maintenance

1-14. MAINTENANCE FORMS, RECORDS, AND
concept, the T700-GE-701 and T700-GE-701C turboshaft
REPORTS.
engines (fig. 1-3) or (fig. 1-1) are divided into four modules
(T701) (fig. 1-4) or (T701C) (fig. 1-2): Department of the Army forms and procedures used for
equipment maintenance will be those prescribed by
Accessory Section Module (Accessory DAPAM 738-751. The Army Maintenance Management
Gearbox) System (TAMMS).
Cold Section Module (Compressor
Section)
1-15. DESTRUCTION OF ARMY MATERIEL TO
Hot Section Module (Combustion Section) PREVENT ENEMY USE.
Power Turbine Module (Power Turbine)
Procedures for destroying Army materiel to prevent enemy
1-11. The engine can be disassembled into the four use are listed in TM 750-244-1-5.
modules. There are no special tools required to disassemble
and assemble the engine at AVUM and at AVIM levels of
1-16. ADMINISTRATIVE STORAGE.
maintenance.
Instructions are provided in Section VII of this chapter.
1-12. The engine has several line replaceable units
(LRU's). An LRU is a part which can be removed and
replaced at AVUM level, with another like-part. See 1-17. QUALITY ASSURANCE/QUALITY
paragraph 1-27 for a list of LRU's. CONTROL (QA/QC).

1-13. The maintenance tasks, assigned to each level of Refer to FM 1-411 for information about quality assurance
maintenance, are listed in the Maintenance Allocation Chart and quality control.
(MAC) in Appendix B.

1-2
 TM 1-2840-248-23
T.O. 2J-T700-6

Figure 1-2. (T700, T701C) Engine Modules (Typical)

1-3