PEMEX Exploración y Producción Paraiso - Tabasco Tg-2 Unit: Battery Charger Data Sheet

PEMEX Exploracin y Produccin
Paraiso - Tabasco
TG-2 UNIT
Electronically approved draw. GE NuovoPignone DT-'N'

BATTERY CHARGER DATA SHEET
Supplier:
CEG S.p.A. Italy
TITLE: DOCUMENT CODE REVISION

RC-
RC-09306 2
REVISION DESCRIPTION: APPROVED Lastrucci T.
REVISED PAGES 1, 5, 13 DATE SECURITY CODE
CHECKED Bianchi S.
21-
21-Sep-
Sep-12 N
EXECUTED SIME
SCALE REPLACES/DERIVED FROM 1st ISSUE ORIGINAL JOB SIZE LANGUAGE
N/A N/A 16-
16-Jan-
Jan-12 284.6862 4 A
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF Nuovo Pignone S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE SHEET
WRITTEN PERMISSION OF Nuovo Pignone
Pignone S.r.l. . UNPUBLISHED WORK 2012
2012 Nuovo Pignone S.r.l..
S.r.l.. ALL RIGHTS RESERVED. 1 of 13
1. GENERAL DATA
Item designation ....................................................... DCP

Quantity .................................................................... 1
Language ................................................................. English / Spanish
Reference Codes ..................................................... IEC, NEMA, NEC (NFPA 70)
General specifications .............................................. ITN62000.01/A
ITN62000.04/A
Requirements for vendor/Supplier technical documentation ......... ITK28300.00, ITK28300.07
Manuals .................................................................... ITN01301
Spare parts ............................................................... ITN01303
Certification requirements ........................................ ITN01305
Project specifications ............................................... Refer to para. 6
Tests ......................................................................... Refer to general specification
Certification .............................................................. CE Marking Not required
Additional certification (third party) ........................... UL / CSA approved
Certificate of conformity to Mexican Std (NOM) ....... Required (to be quoted separately)
1.1 Reference Drawing
Electric load list ............................................. SOM6631219

General single line diagram .......................... SOK7350070
Electric Interfaces Signal List ........................ SOK2307267
Painting Specification .................................... SOM6629128
Site Data for TDCSS ..................................... SOM6629118
Power cable list ............................................. SMO0387509
2. SITE DATA
The plant is designed to operate with the following environmental condition:

Environment .................................................. industrial/marine /tropical
temperature min/max .................................... 10 / 42C
design temperature ....................................... 42C
relative humidity ............................................ up to 90% non-condensing
altitude ........................................................... 20 m a.s.l.
area classification .......................................... Safe
Seismic zone ................................................. zone 4 according to UBC97

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REVISION DESCRIPTION: PAGE MARKER SECURITY CODE
NO REVISION IS INTRODUCED IN THIS PAGE N/A N
ORIGINAL JOB SIZE LANGUAGE
284.6862 4 A
WRITTEN PERMISSION OF Nuovo Pignone S.r.l. . UNPUBLISHED WORK 2012
3. TECHNICAL DATA
3.1 Panel characteristics
Mfr & Type ........................................................ CEG Elettronica Industriale S.p.A.

Battery charger type ......................................... Single (see also ANNEX 1)
Double-branch with Bus-Tie
Redundant type (dual each 100% rated)
DC distribution & motor section ....................... Included Not included
Single phase Inverter type ............................... Single type
Redundant type
Not Required
DC/DC converter .............................................. Not included Included: (refer to para
3.9)
Output rated voltage D.C. ................................ 110 125 Vdc
Rated current battery rectifier (BR) ...................... 230 A (to be checked according to the final size
of the battery of accumulators)
Rated current service rectifier (SR) ..................... 50 A ___ A
Not Applicable
Digital operator interface unit ........................... Required Not required
3.2 Mechanical
Arrangement .................................................... Single front Double front

Installation ........................................................ Indoor, free standing
Protection degree ............................................. IP31 IP41 NEMA Type 1
Treatment ......................................................... Normal Mfr. Standard
Final colour (external) ...................................... RAL7035 Light gray ANSI 61
Paint thickness ................................................. Mfr std suitable for environmental condition with
a minimum of 75 microns
Overall dimensions (LxDxH) ............................ 600x480x2200 mm (Note 1)
Total weight ...................................................... 600 Kg
Max lifting weight.............................................. 600 Kg
Panel total heat rejection (boost charge condition) 1,8 kW
Note 1: Max allowable dimensions will be 600x490x2000mm

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3.3 Connections
Incoming cables from ....................................... Top Bottom

Outgoing cables from ....................................... Top Bottom
Auxiliaries cables from ..................................... Top Bottom
Incoming cable data:
type .................................................................. Three-pole ______
n & cross section ................................ ............ (later)
overall diameter................................................ (later)
3.4 Power supply
Rated voltage ..................................................................480 Vac (-12% +6%), 3 ph, 3 wire

Rated frequency .............................................................. 50 Hz 60 Hz (+/-5%)
Short time current symmetrical 1sec...............................50 kA
Short time current peak ...................................................65 kA
3.5 Battery characteristics
Type .............................................................................. NiCd Lead-acid VRLA

Rated capacity .............................................................. 610 Ah/5h
Rated voltage ................................................................ 110Vdc 125Vdc
Boost charge voltage .................................................... 1,6 2,6 1,431,7V/cell.
Float charge voltage...................................................... 1,43 2,4 2,27
Boost charge current ..................................................... 61 A (expected)
Automatic boost:
Constant voltage time .....................................................30 h @1.65V/el
End charge current threshold ..........................................______A (later)
Manual boost charge max. admissible time 16 hours (Constant Current Charge 61A)
Float charge current ........................................................______mA (later)
Max. short circuit current @ battery terminals ................______A (later)
N of cells ....................................... .................................96
Tapping on cell n................................ ........................... 73 (NiCd 110Vdc)
83 (NiCd 125V)
46 (Pb 110Vdc)
52 (Pb 125Vdc)
N.A.

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3.6 Battery charger characteristic data
Rectifier bridge
Continuous rated current ........................................................... 50 A
Max. repetitive reverse peak voltage......................................... 800 V
Max. junction temperature ......................................................... 130 C
Average forward current (180 conduction) ......... ..................... 50 A
SCR Manufacturer and type ...................................................... SKKT 63
Block diodes
max repetitive reverse voltage (VRRM) .................................... 800 V
average forward current (180 conduction) ......... ...................... 500
Transformer
ratio ............................................................................................ 400/110 V
rated power ................................................................................ 11 kVA
inrush current ............................................................................. 12 In A
AC side equipment 52-1
Circuit breaker rated current ...................................................... 100 A <2>
contactor rated current .............................................................. N/A
DC side equipment (downstream rectifier) 72-1 <2>
Circuit breaker rated current ...................................................... 70A <2>
bus-tie contactor rated current .................................................. N/A
DC side equipment (outcoming to distribution board) 72-3 <2>
Circuit breaker rated current ...................................................... 250A
3.6.1 Battery Disconnecting Device 72-2 <2>
Type .................................................................... Circuit breaker <2>

On-Load switch <2>
Installation .......................................................... Inside panel
In a separate wall mounting Ex-d IIC box
Mfr./model .................................................................................. T5N400 UL 3P <2>
rated current .............................................................................. 400 A (280400A) <2>
magnetic threshold .................................................................... 20004000A <2>

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3.7 DC panel Interface signal list
Not Applicable (reference Electric Interface Signal List specified in para 1.1)
Applicable
Signal Logic Signal

FROM TO TAG DESCRIPTION Function NOTE
type status level

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4. ACCESSORIES
Base irons with bolts

Lifting eyebolts
Space heaters with thermostat (according to DCP-SH-IL diagram SOK4402785/3 Rev.4)
Key set
Internal lighting (according to DCP-SH-IL diagram SOK4402785/3 Rev.4)
N 1 set of spare lamps & fuses
N 1 finish/touch-up paint tin
5. ADDITIONAL REQUIREMENTS
5.1 The DC/UPS Panel base-frame shall be suitable for rolling to insert the panel inside the Local
Control Room / Control Cabin (in case that it is not possible to lift the board using the lifting
eyebolts)
5.2 All doors bottom part shall be at least 60mm above the panel Base in order to avoid
interference with floating floor tile thickness (if any).
5.3 Nameplates & labels language English Spanish
5.4 The panel will acquire the signals from Hydrogen sensor H2Scan Mod. HYALERTA2600
(supplied by others) and installed inside battery compt; in particular:
N 1 Analog input 420mA
N2 Digital inputs (H2 gas High concentration)
Hydrogen sensor power supply (120Vac 60Hz - 15W) from UPS
The panel will realize the following H2 Gas Sensor Logic:

- H2 high concentration detected: Battery boost charge inhibition and air extractor fan motor
starting.
When the H2 gas concentration falls below the calibration threshold, the boost charge
inhibition and the extractor fan will continue to be active for a time adjustable between 5min
and 10min.
5.5 The panel will fed the motor battery compartment air extractor fan (supplied by GENP) 88BAT
(125Vdc 0,7Hp). The feeder will be equipped with circuit breaker, contactor and thermal
relay adjustable type (suitable for the motor rated power above indicated).

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6. CUSTOMER/PROJECT SPECIFICATIONS
Not applicable
Applicable
Specification N. Revision Title Description
6.1 Documentation / Specification order of priority
Following order of precedence shall be considered:

1) Applicable Safety Regulation & Local Legislation;
2) This specification;
3) Customer / Project Specifications (and Codes & Standards references);
4) GE Oil & Gas standards.
Supplier shall clearly notify, in the BQF, any discrepancy found between above listed
Documents / Specification.
However the most restrictive requirements shall be followed.

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6.2 BID QUALIFICATION FORM
QUALIFICATIONS FORM
Ref. to Tech.
Spec./Document/ Exception to Supplier's NP
NP Comment to
International NP Techn. Alternative Accept/Reject NP Remarks
Qualification
Code and Requirement Proposal Qualification (6)
(4)
Paragraph (2) (3) (5)
(1)
Par. 7.2. Outline
drawing, one line
diagram : 3
weeks AOD (*).
The penalties will

be counted from
the most recent
RC 09306/4 date between : To be agreed
- the receipt of
your P.O.;
- and the receipt
of the documents
"electrical load
list" and "data
sheet" issued for
order.
ITN62000.01/A NONE Accepted
ITN62000.04/A NONE Accepted
ITK28300.00 NONE Accepted
ITK28300.07 NONE Accepted
ITN01301 NONE Accepted

This document is not strictly
necessary, since the
Electrical load distribution 125Vdc is
SOM6631219 list: NOT realized directly on the Accepted
RECEIVED MCC panel. In any case we
send you this document.
<CEG> We take note
Wrong document number:
Painting
SOM6631104 Rev the correct GENP number
specification: Accepted
0 is SOM6629128
NOT RECEIVED
<CEG> We take note
Site Data for
SOM6629118 TDCSS: NOT Accepted
RECEIVED
General single
SOK7350070 line diagram: Accepted
NOT RECEIVED
Electric interfaces
SOK2307267 signal list : NOT Accepted
RECEIVED
We ask CEG if is possible
to reduce the panel heigh
CEG Offer No. (below 2000mm)
Accepted
17845/12 Rev. 0 <CEG> Please note that
this point will be evaluated
in phase of engineering.

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We ask CEG to send the
Data Sheet RC-09306 filled
in according to para. 7.2
CEG Offer No. <CEG> Please note that we
Accepted
17845/12 Rev. 0 confirm 3 weeks AOD for
for the issuance of
documentation, see our
point above.
With reference to par. 3,5 of RC-
09306 we inform CEG that the
We ask CEG if is possible battery rated capacity has been
to adjust the boost charge increased from 400Ah to 610Ah:
voltage: the required range however, the boost charge
is 1,431,6 V/el. current indicated in the Data
CEG Offer No.
considering n 96 elements Accepted Sheet (80A) decreases to 61A
17845/12 Rev. 0
instead of 104 according to batteries
<CEG> Please note that manufacturer instructions. After
the our maximum range is the P.O. GENP will provide to
1,431,7 V/el CEG all information concerning
the batteries in order to properly
size the Battery Charger.
Instruction to fill BQF columns

(1) By supplier Supplier shall make reference to the number of technical specification, drawings,
International Codes and to the paragraph he intends to present a deviation.
(2) By supplier Supplier shall indicate, in brief, the content or the requirement he intends to present
a deviation.
(3) By Supplier Supplier shall indicate the alternative he intends to propose in lieu of the technical
Requirements of GE Oil&Gas. Supplier shall provide his comments and proposal with sufficient
detail, providing duly referenced attachments, brochures, articles, etc.., . taking into account that
the acceptance or rejection by GE Oil&Gas of the alternative proposed by supplier shall be based
on such details.
(4) By GE Oil&Gas Engineer in charge to evaluate the Technical Proposal made by Supplier shall
fill any technical comment to the point raised by Supplier.
(5) By GE Oil&Gas Engineer in charge to evaluate the Technical Proposal shall state the
acceptability (Accepted) or the rejection (Rejected) of the qualification of the Supplier.
(6) By GE Oil&Gas Engineer in charge to evaluate the Technical Proposal can use the column to
fill other notes and consideration if required.
Other Notes:
After the evaluation of the proposal, the Supplier shall be returned with the Qualification Form
completed by GE Oil&Gas.
Supplier, if required, shall resubmit the proposal taking into account to rejected points which shall be them
amended until they become acceptable by GE Oil&Gas

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7. DOCUMENTATION DELIVERY SCHEDULE
7.1 Documents to be attached to the offer:
DESCRIPTION
DC Data sheet filled in
Preliminary Layout/ Outline drawing with overall dimensions
DC Panel preliminary Painting specification
DC Panel preliminary Single Line Diagram
BQF filled in with all deviations to applicable specifications
Detailed list of proposed equipment complete of technical data
Coordination table
The quotation, including all the related documentation, shall be submitted by Supplier/Manufacturer in
English language. Quotations not complete with above-mentioned documentation and not in English will
be considered NOT VALID and consequently rejected.
7.2 Engineering documents Delivery schedule:
PERT DOCUMENTS TO BE SUPPLIED DURING GE DWG

ITEM CODE ENGINEERING NUMBER DELIVERY NOTES
ITK28300.07
DS01U08 DC Panel Data sheet (customer format) N/A 12/06/2012
item 1
ITK28300.07
OE00U03 DC Panel Outline Drawing SOM6634409 29/05/2012 $
item 2
ITK28300.07
SL00U01 DC Panel Single Line Diagram SOM6634410 29/05/2012 $
item 3
ITK28300.07
CE00U02 DC Panel Wiring Diagram and Equipment List SOM6634411 05/06/2012 $
item 4
ITK28300.07
DS70U49 DC Panel Painting Specification N.A. 12/06/2012
item 5
ITK28300.07
QP00U53 DC Panel Quality Control Plan N.A. 29/05/2012
item 6
ITK28300.07
NO DC Panel Instruction manual N.A. 4 weeks BTD
item 7
ITK28300.07
TP00U15 DC Panel Test Procedure N.A. 1 week ATD
item 8
ITK28300.07
NO DC Panel final inspection report N.A. 2 weeks ATD
item 9
ITK28300.07
SP00U48 DC Panel Storage and Preservation Procedure 26/06/2012
item 10
Legend:
AOD ............................................................... - After Order Date
BTD ............................................................... - Before Test Date
ATD ............................................................... - After Test Date
$..................................................................... - Subject to penalty for late delivery

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7.3 Documentation submission requirements:
All drawings shall be submitted in CAD and PDF file formats, for each issue.
All manuals shall be submitted in n2 prints + ele ctronic format on CD/DVD.
Documentation language.. English ___
Note: in case CE marking is applicable, Installation and Maintenance manuals and labels shall
be mandatory also translated in final user official language)
7.4 Documentation content:
All documents shall comply with ITK28300.07 minimum documentation content for Battery
Charger, DC distribution & inverter panel. Documents not according to above mentioned
requirement will be rejected.
7.5 Documentation approval:
The minimum time for comments/approval of documentation for this project will be at least 6
weeks from receipt of acceptable drawing complete of all project labels and compliant with
ITK28300.07.
Critical drawings approval (if not commented/approved after 6 weeks) shall not stop
production.
If the 6 weeks are elapsed and one drawing is becoming critical for production, supplier shall
inform GE at least 1 week before.
GE will never accept any production delay for late document approval if not timely advised.
7.6 Documentation re-submission after comments:

st
- Resubmission after GE comments to 1 issue in order to made document compliant with
customer requirements and ITK28300.00 and ITK28300.07 requirements: No more than 3
working days
- For documents resubmission after official CUSTOMER/GE comments, the following two
steps maximum time shall be considered:
1) Comments analysis with reply/clarifications (if any): No more than 3 working days
2) Doc Resubmission after clarification closing: No more than 5 working days

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ANNEX 1 BATTERY CHARGER SINGLE LINE DIAGRAM
<2>
<2>
<2>
<2>

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REVISED WHERE INDICATED <2> N/A N
284.6862 4 A

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PEMEX Exploracin y Produccin

Electronically approved draw. GE NuovoPignone DT-'N'

TITLE: DOCUMENT CODE REVISION

Item designation ....................................................... DCP

1.1 Reference Drawing

Electric load list ............................................. SOM6631219

Power cable list ............................................. SMO0387509

The plant is designed to operate with the following environmental condition:

TITLE: DOCUMENT CODE REVISION

3.1 Panel characteristics

Mfr & Type ........................................................ CEG Elettronica Industriale S.p.A.

Digital operator interface unit ........................... Required Not required

Arrangement .................................................... Single front Double front

Note 1: Max allowable dimensions will be 600x490x2000mm

TITLE: DOCUMENT CODE REVISION

Incoming cables from ....................................... Top Bottom

3.4 Power supply

Rated voltage ..................................................................480 Vac (-12% +6%), 3 ph, 3 wire

3.5 Battery characteristics

Type .............................................................................. NiCd Lead-acid VRLA

TITLE: DOCUMENT CODE REVISION

3.6.1 Battery Disconnecting Device 72-2 <2>

Type .................................................................... Circuit breaker <2>

TITLE: DOCUMENT CODE REVISION

Signal Logic Signal

TITLE: DOCUMENT CODE REVISION

Base irons with bolts

5.3 Nameplates & labels language English Spanish

N 1 Analog input 420mA

N2 Digital inputs (H2 gas High concentration)

Hydrogen sensor power supply (120Vac 60Hz - 15W) from UPS

The panel will realize the following H2 Gas Sensor Logic:

TITLE: DOCUMENT CODE REVISION

Specification N. Revision Title Description

6.1 Documentation / Specification order of priority

Following order of precedence shall be considered:

TITLE: DOCUMENT CODE REVISION

The penalties will

ITN62000.04/A NONE Accepted

ITK28300.00 NONE Accepted

ITK28300.07 NONE Accepted

ITN01301 NONE Accepted

ITN01303 NONE Accepted

ITN01305 NONE Accepted

TITLE: DOCUMENT CODE REVISION

Instruction to fill BQF columns

TITLE: DOCUMENT CODE REVISION

7.1 Documents to be attached to the offer:

7.2 Engineering documents Delivery schedule:

PERT DOCUMENTS TO BE SUPPLIED DURING GE DWG

TITLE: DOCUMENT CODE REVISION

7.4 Documentation content:

7.5 Documentation approval:

7.6 Documentation re-submission after comments:

TITLE: DOCUMENT CODE REVISION