Date 6.06.

2017 1
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

General Material
Belt Width mm 1200 Description Coal Antracite sized
Belt Speed m/sec 3,50 Density kg/m 1450
Load mtph 1600 Surcharge Angle deg 14,0
Ambient Temp C -18 Actual Area m 0,088
Total Mass kg 298294 Percent Loaded % 60
Total HS Inertia kg-m 148 Edge Distance mm 185
Calculation Method CEMA Universal (7th) Bed Depth mm 152
Friction Force kN 54,7 Lump Size mm 400
Lift Force kN 25,9 Chute Drop Height m 4,00
Misc Drag kN 8,0 Impact Energy N-m 4550,4
Friction Factors
Equivalent DIN f 0.0225

Idlers Carry Return

Specification ISO-LD ISO-LD
Description 6205-168-3-L 6205-133-1-L
Estimated No of Idlers 774 383
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 35,0 0,0
Roll Diameter mm 168 133 Profile
Type Fixed Fixed Horizontal Length m 1167
Rotating Weight kg 32,6 16,6 Vertical Lift m 21
Bearing Type Ball Ball
Rating N 4089 1533
Max Actual Load N 2313 831
Max Calc Load N 3578 1007
RPM 397 503
Min L10 Life hr 56361 105224
Ave L10 Life hr 57771 106625
Vert. Misalign mm 3,175 3,175 Belt
Angular Install Tolerance mm 12,700 12,700 Type
Forward Tilt deg 0,0 0,0 Description 4/EP630
Mfg. Tolerance mm 2,540 2,540 Cover Gauge mm 8,0 x 4,0
Idler/Belt Friction 0,50 0,50 Rating kN /(N/mm) 300 / 250
Seal Drag -Kis Nm 0,13 0,13 Safety/DesignFactor 10,00
Speed Factor -Kiv N-m/rpm 0,0000 0,0000 Elastic Modulus N/mm 20775
Load Factor -Ciw mm-N/N 0,00460 0,00630 Weight kg/m 27,8
Drag Multiplier 1,00 1,00 Apparent Length m 2.377
Kt Multiplier 2,00 2,00 Max Run Ten kN / N/mm / % 212,5 / 177 / 71
Max Accel Ten kN / N/mm / % 236,5 / 197 / 79
Takeup Max Decel Ten kN / N/mm / % 181,9 / 151 / 61
Type Auto
Tension kN 60,4
No of Pulleys 1
Weight kg 12317
Selected Due To Accel Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 9,30
Total m 12,73

Comments:
 Date 6.06.2017 2
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Drives
1
Location 5
Number of Motors 1
Total Nameplate Power (kW) 400
Power Ratio 1,00
Efficiency 0,95
Wrap Angle (Deg) 192
Synchronous RPM 1500
HS Inertia (kg-m) 23
Running
Running Power (kW) 326
Percent Nameplate (%) 81,6
Running Te (kN) 88,6
Friction Factor 0,35
Wrap Factor 0,45
Slip Ratio 3,23
Actual T1/T2 Ratio 2,46
Breakaway
Breakaway Friction Multiplier 1,50
Req Breakaway Torque (% Nmpl) 110
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 146
Starting Te (kN) 147,2
Friction Factor 0,40
Wrap Factor 0,35
Slip Ratio 3,82
Actual T1/T2 Ratio 3,47
Stopping
Est. Drift Time(sec) 11,8
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Friction Factor 0,40
Wrap Factor 0,35
Slip Ratio 3,82
Actual T1/T2 Ratio 1,18

Comments:
 Date 6.06.2017 3
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 299,28 77,40 14,50 Carry 1,52 100 3,00 1600
2 Carry 40,82 10,56 14,50 Carry 1,52 100
3 Carry 42,02 -3,41 -4,64 Carry 1,52 100
4 Carry 785,06 -63,78 -4,64 Carry 1,52 100
5 Dr/Head 2
6 Return -1,78 0,53 16,57 Return 3,05 X
7 Bend 1
8 Return -27,42 2,24 4,67 Return 3,05 X
9 Bend
10 Return 0,00 -3,69 -89,98 Return X X
11 Takeup
12 Return 0,00 3,80 89,98 Return X X
13 Bend
14 Return -754,29 61,28 4,64 Return 3,05 X
15 Return -42,02 3,41 4,64 Return 3,05 X
16 Return -40,82 -10,56 -14,50 Return 3,05 X
17 Return -297,31 -76,89 -14,50 Return 3,05 X
18 Bend
19 Return -1,82 -0,68 -20,41 Return 3,05 X
20 Tail

Comments:
 Date 6.06.2017 4
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 205,39 -1052,36 63,2 72,8 50,9 14,0 6,19 8,10 25,65 1,22 1817 54419
2 Carry 504,68 -974,96 194,8 217,1 166,4 14,0 6,19 8,10 25,65 0,86 7422
3 Carry 545,49 -964,40 212,5 236,5 181,9 14,4 6,19 8,10 25,65 0,84 7422
4 Carry 587,52 -967,82 209,0 234,8 176,2 14,4 6,19 8,10 25,65 0,96 138658
5 Dr/Head 1372,58 -1031,60 144,3 202,4 70,3 3044 47051
6 Return 1372,40 -1032,58 58,7 58,3 59,4 5,0 1,26 1,21 3,41 52
7 Bend 1370,62 -1032,05 58,9 58,4 59,5 1309 491
8 Return 1370,68 -1032,06 60,2 59,9 60,7 5,2 1,26 1,21 3,41 914
9 Bend 1343,26 -1029,82 61,0 60,8 61,2 412 502
10 Return 1342,94 -1030,12 61,4 61,4 61,4 0,0 102
11 Takeup 1342,94 -1033,81 60,4 60,4 60,4 377 982
12 Return 1342,14 -1033,81 60,8 61,0 60,5 0,0 106
13 Bend 1342,14 -1030,01 61,8 62,1 61,5 404 502
14 Return 1341,86 -1029,71 62,2 62,6 61,7 5,2 1,26 1,21 3,41 25140
15 Return 587,57 -968,42 83,4 89,6 75,4 5,2 1,26 1,21 3,41 1401
16 Return 545,55 -965,01 84,5 91,1 76,2 5,0 1,26 1,21 3,41 1401
17 Return 504,73 -975,57 81,9 88,8 73,1 5,0 1,26 1,21 3,41 10202
18 Bend 207,42 -1052,45 62,7 72,0 50,9 262 491
19 Return 207,45 -1052,45 62,9 72,3 51,0 4,9 1,26 1,21 3,41 54
20 Tail 205,63 -1053,12 62,8 72,2 50,8 401 982

Comments:
 Date 6.06.2017 5
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Pulley
Pulley No. 1 2 3 4 5 1) Dr/Head@5
Flight Description Dr/Head Bend Bend Takeup Bend
Label
Location 5 7 9 11 13
Same As (Pulley No.)
Tension (T1) (kN) 144,3 58,9 61,0 60,4 61,8
Tension (T2) (kN) 58,7 60,2 61,4 60,8 62,2
T1 Incoming Angle (degrees) 4,6 196,6 4,7 90,0 90,0 2) Bend@7
Wrap Direction Clockwise Clockwise Counterclockwise Clockwise Counterclockwise
Wrap Angle (degrees) 191,9 348,1 94,7 180,0 85,4
T2 Outgoing Angle (degrees) 196,6 184,7 270,0 270,0 4,6
Pulley Weight (kg) 1533,60 491,60 502,85 982,84 502,85
Resultant Force (kN) 202,1 12,4 90,0 121,2 84,1
Resultant Force Angle (degrees) 278,09 196,64 137,50 360,00 227,53

Pulley Diameter (mm) 1000 600 600 800 600 3) Bend@9

Lagging Gauge (mm) 10,0 0,0 0,0 0,0 0,0
Lagging Type Herringbone
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 65,53 111,41 111,41 83,56 111,41

Bearing Centers B (mm) 1632 1479 1581 1632 1581

Overhung Load (N) 0,0

4) Takeup@11
Backstop Required? Yes
Min Backstop Rating 75741
Backstop Torque 0

5) Bend@13

Comments:
 Date 6.06.2017 6
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Pulley
Pulley No. 6 7 6) Bend@18
Flight Description Bend Tail
Label
Location 18 20
Same As (Pulley No.)
Tension (T1) (kN) 62,7 62,8
Tension (T2) (kN) 62,9 63,2
T1 Incoming Angle (degrees) 165,5 159,6 7) Tail@20
Wrap Direction Clockwise Clockwise
Wrap Angle (degrees) 354,1 185,9
T2 Outgoing Angle (degrees) 159,6 345,5
Pulley Weight (kg) 491,60 982,84
Resultant Force (kN) 6,5 125,8
Resultant Force Angle (degrees) 164,86 72,56

Pulley Diameter (mm) 600 800

Lagging Gauge (mm) 0,0 0,0
Lagging Type
Face Width (mm) 1276 1276
Pulley RPM (RPM) 111,41 83,56

Bearing Centers B (mm) 1479 1632

Overhung Load (N)

Backstop Required?
Min Backstop Rating
Backstop Torque

Comments:
 Date 6.06.2017 7
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification ISO-LD ISO-LD
Idler Selection Database Database
Description 6205-168-3-L 6205-133-1-L
Type Fixed Fixed
Estimated No of Idlers 774 383

For Belt Width (mm) 1200 1200

No of Rolls 3 1
Angle (degrees) 35 0

Bearing Type Ball Ball

Roll Diameter (mm) 168 133
Roll Material Steel Steel
Rotating Weight (kg) 32,6 16,6

Load Rating (N) 4089 1533

Max Actual Load (N) 2313 831
Max Calc. Idler Load - CIL (N) 3578 1007
RPM 397 503
Min L10 Life (hr) 56361 105224
L10 Average (hr) 57771 106625
% Reliability for 50000 Hrs 91,92 96,72

Vertical Misalignment (mm) 3,175 3,175

Angular Install Tolerance (mm) 12,700 12,700
Angular Install Tolerance (deg) 0,51 0,51
Forward Tilt (degrees) 0,0 0,0
Manufacturing Tolerance (mm) 2,540 2,540
Idler to Belt Friction Factor 0,50 0,50

Seal Drag - Kis (Nm) 0,13 0,13

Speed Factor - Kiv (Nm/RPM) 0,0000 0,0000
Load Factor - Ciw (mm-N/N) 0,00460 0,00630

Drag Multiplier 1,00 1,00

Temperature Multiplier - Kt 2,00 2,00
Regen Multiplier

Comments:
 Date 6.06.2017 8
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)

Vertical Curve 3
2 Convex 250 Run 194,8 24 9 3905 1,52
Carry Side Accel 217,1 12 8 4087 1,52
Drift 166,4 10 10 3673 1,52
3 Convex 250 Run 212,5 27 8 3609 1,52
Carry Side Accel 236,5 13 7 3755 1,52
Drift 181,9 11 9 3422 1,52
4 Convex 250 Run 209,0 27 8 3892 1,52
Carry Side Accel 234,8 13 7 4087 1,52
Drift 176,2 11 9 3644 1,52

Vertical Curve 16
15 Convex 250 Run 83,4 0 0 1484 3,05
Return Side Accel 89,6 0 0 1533 3,05
Drift 75,4 0 0 1422 3,05
16 Convex 250 Run 84,5 0 0 1862 2,51
Return Side Accel 91,1 0 0 1942 2,41
Drift 76,2 0 0 1760 2,65
17 Convex 250 Run 81,9 0 0 1478 3,05
Return Side Accel 88,8 0 0 1532 3,05
Drift 73,1 0 0 1409 3,05

Comments:
 Date 6.06.2017 9
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 37 Pulley Center To Top Of Material
X Dimension mm -1872
2 610 149
Y Dimension mm 0
3 914 335 Pulley Center To Bottom Of Material
4 1219 595 X Dimension mm -1872
Y Dimension mm 0
5 1524 930
Horizontal Bankboard
6 1829 1339 Pulley Center To Top Of Material
7 2134 1822 X Dimension mm 0
Y Dimension mm 1872
8 2438 2380
Pulley Center To Bottom Of Material
9 2743 3012 X Dimension mm 0
10 3048 3718 Y Dimension mm 1872
11 3353 4499
12 3658 5354
13 3962 6284
14 4267 7288
15 4572 8366

Comments:
 Date 6.06.2017 10
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Belt
Specification
Carcass 4/EP630
Rating N/mm 250
Top Cover Gauge mm 8,0
Bottom Cover Gauge mm 4,0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 2200
Min Belt Width mm 1200
Weight kg/m 27,8
Modulus N/mm 20775
Accel/Decel Limit % 150

Run Accel Decel

Min Safety Factor 10,00 6,67 6,67
Actual Safety Factor 14,13 12,69 16,51
Local Tension Limits % 115
Min Local Safety Factor 8,70 5,80 5,80
Actual Local Safety Factor 13,22 11,20 14,44
Highest Local Tension Location Vertical Curve Edge 3 Head Transition Tail Transition
Lowest Tension Allowable N/mm 0,00 0,00 0,00
Lowest Local Tension N/mm 12,21 20,23 2,01
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition
Dynamic Splice Efficiency 0,30
Min Splice Dynamic Safety Factor 2,61 1,74 1,74
Actual Splice Safety Factor 3,97 3,36 4,33

Comments:
 Date 6.06.2017 11
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 5
Length (mm) 1200
Trough Depth (%) 50
Pulley Height (mm) 102
Tension At Head (kN) 144,3 202,4 70,3
Highest Local Stress (N/mm) 174,8 223,2 113,2
Local (S.F.) 14,30 11,20 22,09
Splice (S.F.) 4,29 3,36 6,63
Low Tension (N/mm) 78,0 126,4 16,4

Tail Transition Point 1

Length (mm) 1657
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 63,2 72,8 50,9
Highest Local Stress (N/mm) 183,4 191,4 173,2
Local (S.F.) 13,63 13,06 14,44
Splice (S.F.) 4,09 3,92 4,33
Low Tension (N/mm) 12,2 20,2 2,0
Head Transition

Tail Transition

Comments:
 Date 6.06.2017 12
Version 16.1.8.0 File KRWB.an2x
Project Engineer HASAN ARF KISAALOLU
Location Company xxxx
Description Case Name

Pulley Resultant Forces

Case Name Base
Forces (kN)
1 - Dr/Head 202.1
2 - Bend 12.4
3 - Bend 90.0
4 - Takeup 121.2
5 - Bend 84.1
6 - Bend 6.5
7 - Tail 125.8

Comments: