Summary of Throughput Accounting
Summary of Throughput Accounting
ThetableshownherehighlightsthedifferencebetweenTAandtraditionalproduct
costing.
Differencebetweenthroughputaccountingandtraditionalproductcostsystems
Throughputaccounting Traditionalproductcosting
Valueisaddedwhenanitemissold Valueisaddedwhenanitemisproduced
Scheduleadherenceandmeeting Fullutilisationoflabourandmachine
deliverydatesarethekeytoworking timeisthekeytoworkingefficiently
effectively
Varianceanalysisonlyinvestigateswhy Varianceanalysisinvestigateswhether
thescheduledmixwasnotproduced standardswereachieved
Labourandtraditionallydefinedvariable Labourandtraditionallydefinedvariable
overheadsarenotnormallytreatedas overheadsaretreatedasvariablecosts
variablecosts
StockisvaluedintheP&Landbalance StockisvaluedintheP&Landbalance
sheetatmaterialcostonly(i.e.variable sheetattotalproductioncost
cost)
SofarTAhasonlybeenconsideredinrelationtomanufacturingorganisationsbutit
hasbeenusedverysuccessfullyinserviceindustriesaswell.Forexample,ithas
beenusedtospeedupandreducecostsincheckingcustomerscreditworthiness.
Inonecompanythisprocesstookalongtime,oftenlongerthanaweek,andheldup
furtheractivities.
BeforeTAwasused,overqualifiedpeoplewereusedtomakebasiccredit
decisionsandthiscausedthedelaysindecidingoncreditworthiness.
Afterwardsordinarymembersofstaffwereallowedtomakedecisionsinthe
majorityofcasesandonlydifficultoneswerereferredtoexperts.Thismeant
thatdecisionsweremademuchfaster,normallywithin24hours,andthecost
ofthefunctionwasreduced.
TAhasbeencriticisedforbeingundulyshorttermbecauseallcostsapartfrom
materialcoststendtobetreatedasfixed.Itcouldbearguedthattheuseof
traditionalmarginalcostingisnotalwayscorrectbecausethosethatuseittendto
treatdirectlabourasavariablecost,whichisnotrealistic.Itcouldbeargued,and
hasbeenbysome,thatlabourismorefixedthananitemofmachineryandits
associatedcosts,asthatcanberemovedandsoldwithinafewweeks.Staffcannot
bemaderedundantasquicklyandthecostmaybegreater.Havingsaidthat,inthe
longtermallcostsarevariableandalloptionspossiblebutTAonlyconsidersthe
currentsituationandwaysofimprovingit.
Marginalcostingandthroughputaccountingrelyonthecalculationofcontribution
(sales=variablecost)andassuchthereisnodifferencebetweenthem.Because
directlabourwaspaidonapiecerate,itwaslargelyatrulyvariablecostwhen
marginalcostingwasdevelopedearlythiscentury.Today,textbookstendtousethe
samedefinitionofvariablecostsformarginalcostingpurposeseventhoughitis
usuallynolongerrelevant.Oncethisproblemhasbeenovercomethetwosystems
areseentobethesameinprinciple,marginalcostingdealingwithshorttermone
offdecisionsandthroughputaccountingprovidingaplanningandcontrolsystem.
Makeorbuydecisionsshouldnearlyalwaysbemadefromastrategicviewpointand
notfromashorttermmarginalcostpointofview.Butassumeforamomentthata
shorttermdecisionisneededandmarginalcostingisused,andthatitsuggeststhat
theproductunderconsiderationshouldbemaderatherthanboughtin.Ifthis
productusesvaluablecapacityonthemachinebeforethebottleneckmachine,then
theholdingofbufferstockcouldbejeopardisedundercertaincircumstances.
ThiswasarealscenarioatAlliedSignalLtd.Becausethroughputaccountingwas
used,managementdeclinedtheopportunitytomaketheproductunder
consideration(Darlington,1995).Againconflictoccurredbetweenthetwosystems,
buttheconsequenceofusingsparecapacityshouldhavebeenconsideredinany
systemthroughputaccountingsimplydrewattentiontoit.
Itisalsoarguedthatbyconcentratingontherelationshipbetweensalesand
materialsTAneglectsothercosts.ThisisnotavalidcriticismastheTAratio
incorporatesconversioncostspertimeperiod.Howeverthepurposeofthroughput
accounting,andespeciallyTOC,isnotsomuchtocontrolcostsastodemonstrate
waysofimprovingprofitbyincreasingproductionflow.Itisanattentiondirecting
system.Thecriticismscanbecounteredbutneverthelessthroughputaccountingis
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