Nitobond SBR constructive solutions

Polymer bonding aid and mortar additive

Uses Design criteria

For improving and bonding concrete repair mortars, floor The application parameters for mortars modified by the use
toppings and screeds, waterproof renders and cementitious of Nitobond SBR will differ depending on the actual mix
slurries. Cementitious mortars are alkaline in nature and will design used. Generally, however, Nitobond SBR mortars
protect embedded steel reinforcement. Mortars produced can be applied in sections up to 40 mm thickness in
with Nitobond SBR may be used for horizontal, vertical and horizontal locations and up to 15 mm in vertical locations.
overhead repair work. Nitobond SBR may be used to form a The thickness achievable in over-head locations without the
bonding agent for slip bricks, ceramic tiles, etc. use of formwork is largely dependent on the profile of the
substrate. Vertical and overhead sections greater than
Advantages those stated above may be built up in layers but may
sometimes be possible in a single application dependent on
the actual size and configuration of the repair area, and the
Single component liquid can be easily gauged as
volume of any exposed reinforcing steel. Nitobond SBR
required.
mortars should not be applied at less than 6 mm thickness.
Thicknesses up to 40 mm in a single application can be
Improves cohesion and workability. achieved by the use of formwork. Consult the local Fosroc
office for further information.
Improves mortars to provide waterproof repairs, renders
and toppings which are highly resistant to freeze/thaw
Properties
cycling.
The results listed below were achieved by assessing the
Improved tensile and flexural properties allow thin mechanical properties of a 3:1 sand:cement mortar
applications. containing Nitobond SBR in the proportions 10 litres per 50
kg cement against a 3:1 sand:cement control mortar. The
Excellent bond to concrete, masonry, stonework, plaster test methods used were in full accordance with BS 6319 at
and block-board. 28 days air cured.

Contains no chloride admixtures. Test method Typical result Control

Compressive strength
(BS 6319, Part 2:1983): 35.0 N/mm2 28.0 N/mm2
Standards compliance
Tensile strength
(ASTM C-190:85): 3.3 N/mm2 2.7 N/mm2
Nitobond SBR complies with the requirements of the United
Flexural strength
Kingdom Water Fittings Byelaws Scheme Tests of Effect on 2
(BS 6319, Part 3:1983) 9.0 N/mm 7.9 N/mm2
Water Quality.
Slant shear bond
(BS 6319, Part 4:1984) 20.0 N/mm2 2.6 N/mm2
Description Chemical resistance: Cementitious materials have
limited chemical resistance.
Nitobond SBR is a modified styrene butadiene rubber The addition of Nitobond SBR
emulsion which is supplied as a ready to use white liquid. It to cement mortars reduces
is designed to improve the quality of site-batched permeability and therefore
cementitious mortars and slurries. Being resistant to helps reduce the rate of attack
hydrolysis, it is ideal for internal and external applications in by aggressive chemicals, acid
conjunction with cement. gases and water.

Technical support Specification clauses

Fosroc offers a comprehensive range of high performance, Polymer bonding aid and mortar additive
high quality repair, maintenance and construction products.
In addition, Fosroc offers a technical support package to The polymer bonding aid and site-batched mortar shall be
specifiers, end-users and contractors as well as on-site modified by the use of Nitobond SBR, a single component
technical assistance in locations all over the world. styrene butadiene rubber emulsion.

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Nitobond SBR
Application instructions Mixing

Care should be taken to ensure that Nitobond SBR mortars

Preparation
are thoroughly mixed. A forced-action mixer is essential.
Mixing in a suitably sized drum using an approved spiral
Saw cut the extremities of the repair locations to a depth of at
paddle in a slow speed (400/500 rpm) heavy-duty drill is
least 10 mm to avoid feather edging and to provide a square
acceptable for occasional use.
edge. Break out the complete repair area to a minimum
depth of 6 mm up to the sawn edge.
A wide range of mix designs is achievable using Nitobond
SBR. Typical designs are detailed below:
Clean the surface and remove any dust, unsound or
contaminated material, plaster, oil, paint, grease, corrosion
1. Patching and repair mortar
deposits or algae. Where breaking out is not required,
roughen the surface and remove any laitance by light 50 kgs Ordinary Portland Cement
scabbling or grit blasting. 150 kgs grade C/M sharp sand
10 litres Nitobond SBR
Oil and grease deposits should be removed by steam 8 litres (approximately) clean water
cleaning, detergent scrubbing or the use of a proprietary Recommenced thickness 6 mm to 40 mm
degreaser. The effectiveness of decontamination should
then be assessed by a pull-off test. 2. Heavy-duty floor screed
50 kgs Ordinary Portland Cement
Expose fully any corroded steel in the repair area and
75 kgs 3 mm to 6 mm granite chips
remove all loose scale and corrosion deposits. Steel should
75 kgs grade C/M sharp sand
be cleaned to a bright condition paying particular attention to
10 litres Nitobond SBR
the back of exposed steel bars. Grit blasting is
6 litres (approximately) clean water
recommended for this process.
The screed should be of a semi-dry cohesive
consistency. Recommended thickness 10 mm to 40
Where corrosion has occurred due to the presence of
mm.
chlorides, the steel should be high-pressure washed with
clean water immediately after grit blasting to remove
3. Render
corrosion products from pits and imperfections within its
surface. 50 kgs Ordinary Portland Cement
150 kgs grade C/M sharp sand
Reinforcing steel priming 10 litres Nitobond SBR
6 litres (approximately) clean water
Apply one full coat of Nitoprime Zincrich to any exposed steel The render should be of a semi-dry cohesive
reinforcement and allow to dry before continuing. If any consistency. Recommended thickness 6 mm to 9 mm.
doubt exists about having achieved an unbroken coating, a
second application should be made and, again, allowed to 4. Bonding mortar for slip bricks, tiles, etc:
dry before continuing.
50 kgs Ordinary Portland Cement
Substrate priming 125 kgs grade C/M sharp sand
10 litres Nitobond SBR
The substrate should be thoroughly soaked with clean water 7 litres (approximately) clean water
and any excess removed prior to commencement. A slurry Water is adjusted to give a firm mortar. For fine joints,
primer should be prepared consisting of 1 volume Nitobond use grade M/F sand. Support where necessary until the
SBR to 1 volume clean water to 3 volume fresh cement. To mortar is set. Recommended thickness 6 mm to 40
obtain a smooth consistency, the cement should be blended mm.
slowly into the premixed liquids. The slurry primer should be
stirred frequently during use to offset settlement. Note: The mix designs are based on the use of dry sand
and aggregate. Adjustments must be made to the
The slurry primer should be scrubbed well into the surface of water demand relative to the moisture content of the
the concrete. Avoid applying too thickly and avoid 'puddling'. sand and aggregate used. It should also be noted
The repair mortar, topping or render must be applied on to that, due to the frequent inconsistencies of site-
the wet slurry primer. If the slurry primer dries before stored materials and variable conditions, actual
application of the mortar, it must be removed and the area re- results may differ from those published above.
primed before continuing.
Weigh the cement, sand and, where required, aggregate
In exceptional circumstances, e.g. where a substrate/repair into the mixer and dry blend together for one minutes. With
barrier is required or where the substrate is likely to remain the machine in operation, add the pre-mixed Nitobond SBR
permanently damp, Nitobond EP bonding aid should be used. and clean water. Continue mixing for 3 minutes to ensure
Contract the local Fosroc office for further information. complete dispersal into the sand and cement. Make any
small adjustment to the quantity of clean water but do not

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Nitobond SBR
significantly exceed the literage shown above. Additional Clear, sprayed on to the surface of the finished mortar in a
water should be kept to a minimum. Continue mixing up to a continuous film, is recommended. In harsh drying
maximum of 5 minutes until a smooth and fully homogeneous conditions, supplementary curing with polythene sheeting
consistency is achieved with the required workability and must be used.
application properties. It is critical that allowance is made for
the moisture content of the sand and aggregate, particularly Over-coating with protective decorative finishes
where they are stored on site.
Nitobond SBR mortar repairs are extremely durable and will
Application provide excellent protection to the embedded steel
reinforcement within the repaired locations. The surrounding
For application to all surfaces, Nitobond SBR mortars, parts of the structure will generally benefit from the
toppings and renders must be well compacted on to the application of a barrier/decorative coating to limit the
primed substrate by trowel. It is frequently beneficial to work advance of chlorides and carbon dioxide, thus bringing
a thin layer of the mortar into the slurry primer and then build them up to the same protective standard as the repair itself.
the mortar on to this layer. Exposed steel reinforcement Fosroc recommend the use of the Dekguard range of
should be completely encapsulated by the mortar. protective, anti-carbonation coatings. These products
provide a decorative and uniform appearance as well as
Nitobond SBR mortars can be applied at a minimum protecting areas of the structure which might otherwise be
thickness of 6 mm and up to 40 mm thickness, dependent on at risk from the environment. Dekguard products may be
the location and configuration of the repair zone. The applied over the repair area without prior removal of the
thickness achievable in overhead locations without the use of Nitobond AR curing membrane. Concure 90 Clear curing
formwork is largely dependent on the profile of the substrate. membrane must be removed prior to the application of
Refer to the recommended thicknesses shown in the 'Mix Dekguard products. This is best achieved by light grit or
design' section above. If the recommended thickness is sandblasting.
exceeded and sagging occurs, the affected section must be
completely removed and reapplied in accordance with the Cleaning
procedure described above. The use of formwork may
facilitate achieving the required build. If formwork is used, it Nitobond SBR and Nitobond AR should be removed from
should have properly sealed faces to ensure that no water is tools, equipment and mixers with clean water immediately
absorbed form the repair material. after use. Cured material can only be removed
mechanically.
Where thicker sections up to a total thickness of 40 mm are
to be built up by hand or trowel application, the surface of the Equipment used with Nitoprime Zincrich and Nitobond EP
intermediate layers should be scratch-keyed and cured with should be cleaned with Fosroc Solvent 102. Equipment
Nitobond AR. Application of the slurry primer and a further used with Concure 90 Clear should be cleaned with Fosroc
application of Nitobond SBR mortar may proceed as soon as Solvent 103.
this layer has set.
Limitations
Finishing
Nitobond SBR mortars, toppings and renders should not be
Nitobond SBR mortars can be finished with a steel, plastic or applied when the temperature is below 5oC and falling.
wood float, or by a damp sponge technique, to achieve the Neither should they be exposed to moving water curing
desired surface texture. The completed surface should not application. Exposure to heavy rainfall prior to the final set
be overworked. may result in surface scour. If any doubts arise concerning
temperature or substrate conditions, consult the local
Low temperature working Fosroc office.
In cold conditions down to 5oC, the use of warm water (up to
30oC) is advisable to accelerate strength development. Additional information
Normal precautions for winter working with cementitious
materials should then be adopted. Fosroc manufactures a wide range of products specifically
designed for the repair and refurbishment of damaged
High temperature working reinforced concrete. This includes hand-placed and spray
grade repair mortars, fluid micro-concrete, chemical
At ambient temperatures above 35oC, the material should be resistant epoxy mortars and a comprehensive package of
stored in the shade and cool water used for mixing. protective coatings. In addition, a wide range of
complementary products is available.
Curing

Nitobond SBR mortar, toppings and renders are cement

based. In common with all cementitious materials, they must
be cured immediately after finishing in accordance with good
concrete practice. The use of Nitobond AR or Concure 90

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Nitobond SBR
Estimating
Precautions
Supply
Health and safety
Nitobond SBR: 5, 25 and 200 litre drums. Other
Cementitious mortars and slurries modified with Nitobond
pack sizes on request
SBR contain cement powders which, when mixed or
Nitoprime Zincrich: 1 litre cams
become damp, release alkalis which can be harmful to skin.
Nitobond EP: 4.5 kg packs During use, avoid inhalation of dust and contact with skin
Nitobond AR: 4 litre drums and eyes. Wear suitable protective clothing, gloves, eye
Concure 90 Clear: 25 and 200 litre drums protection and respiratory protective equipment. The use of
Fosroc Solvent 102: 4 litre cans barrier creams provide additional skin protection. In case of
Fosroc Solvent 103: 25 litre drums contact with skin, rinse with plenty of clean water, then
Coverage and yield cleanse with soap and water. In case of contact with eye,
rinse immediately with plenty of clean water and seek
Nitobond SBR: Refer to mix designs medical advice. If swallowed, seek medical attention
3
Nitobond SBR Approximately 2 to 3 m per litre immediately do not induce vomiting.
(as slurry primer): Nitoprime Zincrich, Nitobond products, Concure 90 Clear
2
Nitoprime Zincrich: 7.4 m per litre and Fosroc Solvent 102 and 103 should not come in contact
2
Nitobond EP: 10 to 11.5 m per pack with the skin and eyes, or be swallowed. Ensure adequate
2
Nitobond AR: 6 to 8 m per litre ventilation and avoid inhalation of vapours. Some people
2
Concure 90 Clear: 4 to 5 m per litre are sensitive to resins, hardeners and solvents. Wear
Note: The actual usage per drum of Nitobond SBR will suitable protective clothing, gloves and eye protection. If
depend on the mix design used. The coverage figures for working in confined areas, suitable respiratory protective
liquid products including the Nitobond SBR Slurry primer are equipment must be used. The use of barrier creams
theoretical due to wastage factors and the variety and provide additional skin protection. In case of contact with
nature of possible substrates, practical coverage figures will skin, rinse with plenty of clean water, then cleanse with
be reduced. soap and water. In case of skin contact with Nitoprime
Zincrihc, Nitobond EP and Concure 90 Clear, remove
UN packaging regulations: To comply with current immediately with resin removing cream followed by washing
regulations, all products of a hazardous nature which are with soap and water. Do not use Solvent. In case of
subjected to a sea crossing as part of their delivery contact with eyes, rinse immediately with plenty of clean
requirements, must be packed in UN approved receptacles. water and seek medical advice. If swallowed, seek medical
When a known sea crossing is involved, whether locally or advice. If swallowed, seek medical attention immediately
for export, Fosroc will supply in the correct UN packaging. do not induce vomiting.
Where Fosroc are requested to deliver within a mainland
boundary but the Purchaser intends to onward ship, it is Fire
incumbent upon the Purchaser to specify that UN packaging Nitobond SBR and Nitobond AR non-flammable. Nitoprime
is required at the time of placing the order. Otherwise, once Zincrich, Concure 90 Clear and Fosroc Solvent 102 are
received, responsibility rests with the Purchaser. The use of flammable. Keep away from sources of ignition. No
UN packaging may affect the selling price of products. smoking. In the event of fire, extinguish with CO2 or foam.
Please consult the local Fosroc Area Manager or office. Do not use a water jet.
Storage Flash points
o
Shelf life Nitoprime Zincrich: 16 C
o
All products have a shelf life of 12 months if kept in a dry Concure 90 Clear: 40 C
o
store in the original unopened bags or packs. Fosroc Solvent 102: 33 C
o
Fosroc Solvent 103: 40 C
Storage conditions
Store in dry conditions in the original packs. If stored at For further information, refer to the Product Material Safety
high temperature and/or high humidity conditions the shelf Data Sheet.
life may be reduced. Nitobond SBR and Nitobond AR
should be protected from frost.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited

Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: [email protected]
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah 21453
Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 NJS Tel: (02) 691 7532 Fax: (02) 682 3625

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
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