Oil storage

Production, refining, and distribution of petroleum products require many different types and sizes of storage
tanks. Small bolted or welded tanks might be ideal for production fields while larger, welded storage tanks are
used in distribution terminals and refineries throughout the world. Product operating conditions, storage
capacities, and specific design issues can affect the tank selection process.

Contents
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1 Storage tanks

o 1.1 Types of storage tanks

1.1.1 Production tanks construction practices

1.1.2 Riveted, bolted, and shop welded tanks

1.1.3 Field welded storage tanks

o 1.2 Current storage options

1.2.1 Open top tanks

1.2.2 Fixed roof tanks

1.2.3 Floating roof tanks

o 1.3 Pressure vacuum valves

o 1.4 Tank appurtenances

2 References

3 Noteworthy papers in OnePetro

4 External links

5 See also

Storage tanks

Types of storage tanks

Storage tanks come in all sizes and shapes. Special applications might require tanks to be rectangular, in the
form of horizontal cylinders, or even spherical in shape. Horizontal cylinders and spheres are generally used for
full pressure storage of hydrocarbon or chemical products. For the purpose of this page, we focus on the
atmospheric or low-pressure storage tank widely used from the production fields to the refinery. The most
common shape used is the vertical, cylindrical storage tank. Gross capacities can range from 100 bbl to over
1.5 MMbbl in a single storage tank. Corresponding tank sizes range from approximately 10 ft in diameter to
over 412 ft in diameter for some of the largest floating-roof tanks ever constructed.
Fig. 1 shows a 312-ft diameter floating-roof storage tank for crude oil storage at a large refinery. The
photograph was taken during construction and shows the single deck, pontoon-style external floating roof.

Fig. 1312-ft diameter floating-roof tank.

Production tanks construction practices

The type of construction selected for a storage tank depends on the size of tank required and might be
dependent on the type of product being stored, the location and space available for storage, prevailing weather
or site-specific conditions, and local safety or environmental considerations.

Riveted, bolted, and shop welded tanks

Although the earliest storage tanks used by the petroleum industry were constructed from various types of
wood, we will concern ourselves with tanks fabricated from steel or optional nonmetallic materials. Before the
development and perfection of welding processes, petroleum storage tanks used either bolted or riveted
construction techniques. The tanks would be designed and supplied as segmental elements for final assembly
on site.

Riveted tanks dating back to the early 1900s can still be found around the worldmany still in service. It is safe
to say, however, that recurring maintenance costs and increased environmental and safety concerns dictate
that older riveted tanks be replaced with new, state-of-the-art storage tanks.

However, bolted tanks are still used, especially in the smaller sizes typical of produced liquid storage. The
fourteenth edition of American Petroleum Institute (API) Spec. 12B, Bolted Tanks for Storage of Production
Liquids provides standard designs for capacities from 100 bbl to 10,000 bbl. Current suppliers of bolted tanks
can provide capacities up to 40,000 bbl or more depending on the storage application.

Generally, bolted tanks are fabricated either from 12- or 10-gauge steel or several nonmetallic materials. If not
galvanized or furnished with a protective coating for corrosion protection, bolted steel construction might not
have the expected service life provided by welded-steel tanks. Welded-steel tanks are constructed of thicker
plate materials that can be designed to provide some corrosion allowance.

One alternative to bolted construction is the shop welded storage tank. The size and capacities of this type of
tank are limited primarily by the method of transportation used to transfer the shop built tank to the final
production site. The eleventh edition of API Spec. 12F, Shop Welded Tanks for Storage of Production
Liquids provides standard designs for capacities of 90 to 500 bbl. Table 1 presents a partial listing of the
standard sizes specified in API Spec. 12F. In this table, "working capacity" refers to the maximum amount of oil
that can be stored between the oil outlet and the overflow connection.


Table 1

Shop-welded storage tanks provide the production industry with tanks of adequate safety and reasonable
economy for use in the storage of crude petroleum and other liquids commonly handled by the production
segment of the industry. A shop-fabricated tank is tested for leaks in the shop, so it is ready for use once it
arrives on site. Tanks are transferred from the truck to the final location on site; completed piping connections
and the tank is then ready to be brought on line.

A second alternative for bolted construction is the shop fabricated or field assembled nonmetallic storage tank.
Nonmetallic tanks customarily are constructed from plastic materials. These have the advantage of being
noncorroding, durable, low-cost, and lightweight. Probably the most common type used is the fiberglass
reinforced plastic (FRP) tank. FRP tanks are suitable for outdoor as well as indoor applications. Refer to
API Spec. 12P, Fiberglass Reinforced Plastic Tanks for minimum requirements for the design, fabrication, and
testing of fiberglass reinforced plastic tanks.

The temperature limits of plastic tanks are approximately 40 to 150F. Because plastic tanks are considered to
degrade more quickly than metal tanks when exposed to fire, some operators prohibit the use of plastic tanks in
hydrocarbon service.

Color must be added to the outer liner for protection against ultraviolet radiation. The inner liner must be
selected for compatibility with the product stored. Protection from mechanical abuse such as impact loads is
necessary. Good planning dictates that plastic storage should not be located next to flammable storage tanks.
Special attention should be given to local codes, ordinances, and provisions for insurance relative to storing a
flammable product in a flammable container.

Field welded storage tanks

Field-welded storage tanks easily meet industry needs for increased storage capacity whether at a remote
production site, at the refinery, or at the marketing terminal. As noted, earlier single-tank capacities have
exceeded 1.5 MMbbl of storage with tank diameters of 412 ft and shell heights exceeding 72 ft.

As with the smaller bolted storage tanks, API standards have been developed and improved over the years to
ensure the tanks meet the safety and operating needs of the petroleum industry. The tenth edition of API Spec.
12D, Field Welded Tanks for Storage of Production Liquids provides standard sizes with nominal capacities
from 500 to 10,000 bbl for the production sector.

When larger tanks are required, the industry can refer to the tenth edition of API Standard 650, Welded Steel
Tanks for Oil Storage for material, design, fabrication, erection, and testing requirements. The standard covers
open-top or fixed-roof storage tanks that generally operate at atmospheric pressures. Design pressures above
atmospheric and design temperatures exceeding 200F may be permitted when additional requirements are
met. Table 2 shows the capacity of welded storage tanks as a function of diameter and height.


Table 2

Current storage options

The petroleum industry has experienced significant changes in the types of products used to feed the refineries
around the world. The increased use of petroleum products has prompted the industry to turn to other sources
for supply. Changes in product, physical, and chemical properties impose new challenges to the storage tank
industry. Environmental and safety requirements continue to be a significant factor in the selection and design
of the storage tanks used by the petroleum industry.

The general types of atmospheric storage tanks (AST) in use may be open top tanks (OTT), fixed-roof tanks
(FRT), external floating-roof tanks (EFRT), or internal floating-roof tanks (IFRT). Depending on the product, a
closed floating-roof tank (CFRT) may even be selected.

The above ground storage tank has evolved with time. Fig. 2 illustrates this trend, which has emphasized
improved safety and improved product loss control. Production facilities generally rely on either open-top tanks
or fixed-roof tanks operating at or slightly above atmospheric pressure.

Fig. 2Atmospheric storage tank improvements.

Open top tanks

The OTT was one of the first tanks used to store petroleum products. While it provides liquid containment,
direct exposure of the liquid surface to the atmosphere assures high evaporative losses, product odors, and
increased potential for fires. The OTT has only limited use, primarily for collection of contaminated run-off or
wash water and wastewater processes.

Fixed roof tanks

The FRT provides improved containment of product vapors and reduces the potential for fires. The FRT still
exposes the liquid surface to the tank vapor space, producing significant product evaporative losses. This
increases the possibility of forming a combustible gas mixture in the vapor space for certain more volatile
petroleum products. For this reason fixed roof tanks in refineries are generally used for products with vapor
pressures less than 1.5 psia.
Floating roof tanks
Although not normally used in production operations, floating roof tanks are often used in pump stations or
terminals where the crude oil has been stabilized to a vapor pressure of less than 11.1 psia.

Pressure vacuum valves

The evolution of hydrocarbon vapors is dependent on the products physical characteristics, the operating
pressure of upstream equipment, tank storage conditions, and tank operations. In production operations, the
fluid entering a tank often comes from a higher-pressure source (separator, treater, or other production vessel).
As the fluid enters the tank, a portion of the fluid will "flash" to vapor. Depending on tank design, vapors may be
directed through pressure vent valves directly to a vent or lighted flare. Alternatively, a vapor recovery
compressor (or blower) may be installed to direct vapors vented from storage to downstream compressors for
sales or injection. Vacuum relief valves are needed to keep a vacuum from occurring because of tank
breathing and pumping operations. If a vacuum develops, the tank roof will collapse. Typically, both pressure
and vacuum relief are combined in a single pressure-vacuum relief valve such as that shown in Fig. 3.

Fig. 3Pressure vacuum valve operator.

Tank appurtenances
Tanks may include a variety of appurtenances depending on the storage application, owner requirements, and
applicable design codes. In addition to normal product fill and withdrawal connections, access man-ways and
various instrument or gauging connections, a tank can include shell-mounted mixers, internal heaters,
platforms, ladders, and pressure/vacuum relief vents.

Floating-roof tanks require special attention to details because many can affect safe operation of the floating
roof. In external floating-roof tanks, be sure that the rim seals, rolling ladder, and roof drain(s) are designed to
minimize any unbalanced loads in the floating roof structure. Each floating roof should include a single
antirotation device designed to limit the rotation of the floating roof while it is free to move up or down within the
tank shell.

Some features are required for safe operation of the floating roof while others may be optional based on
specific storage requirements. Many of these features affect the low operating levels of the floating roof.
Optional details are available to address many of these interference issues, enabling a qualified designer to
minimize the product heel while maximizing the working capacity of a floating-roof tank. Figs. 4 and 5 identify
several features that must be considered when designing the floating-roof tank.


Fig. 4Floating-roof tank appurtenances, Example A.

Fig. 5Floating-roof tank appurtenances, Example B.

References

Noteworthy papers in OnePetro

Use this section to list papers in OnePetro that a reader who wants to learn more should definitely read

External links
Use this section to provide links to relevant material on websites other than PetroWiki and OnePetro

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