ALSGS

AL-4108
AL-5108

.--

ALB-310SX
Welcome to use this power feed.lt will make your job convenient and make you happy.
Please read this manual carefully for your assembly and use of this machine.

SPECIFICATIONS

Model R.P.M. Max.R.P.M. Max. Torque Voltage

AL-510S(X,Y,Z) 0-180 180 650in-lb 11 OV50/60Hz

AL-41 OS(X, Y ,Z) 0-140 200 550in-lb 11 OV(220V-240V)50/60Hz
AL-31 OS(X, Y,Z) 0-140 200 450in-lb 11 OV(220V-240V)50/60Hz
ALB-310SX 0-140 200 450in-lb 11 OV(220V-240V)50/60Hz

SAFETY WARNING&CAUTIONS

1. Keep work area clean.Do not use this machine in damp,wet locations.Do not use

this machine in the presence of flammable gases or liquids.

2. The power source must coordinate with the power feed.

3. The SWITCH(034)should be in the "OFF"position when not in use or before

plugging.

4. Do not place any other thing on the machine.Avoid water or other liquids to splash

ori the machine.

5. Do not use inappropriate attachments in an attempt to exceed the tool's capacities.

6. Maintain tools with care.

UNPACKING

Ref. Item Description Qty

027 Adapter 1
005 Shim > 16x>22x0.2 4
004 Bevel Gear 1
003 Shim >35x>45x0.2 4
02 Dial Nut 1
095 Tiavel Stop Assembly 2
006 Locking Nut 1

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 ASSEMBLY j

DRIVE UNIT INSTALLATION

Step 1: Remove the HAND CRANK, DIAL and BEARING FLANGE from the right
, side of the table.

Step 2: Install the power feed with the ADAPTER(027)to the place of the BEARING
FLANGE. Assemble the ADAPTER onto the table end using four hex.
screws.This should be done together with step 3 in order for the correct
position of the lead screw.

004

007

(Figure) 1

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 ASSEMBLY J

Step 3: Slide the INNER RING(007)over the lead screw of the table and then into the
hole of the needle bearing of the power feed.At last the INNER RING should
touch the lead screw's shoulder.Piease reter to Figure 1(027,007)

Step 4: Insert the key in the keyway on the lead screw.

Step 5: Smear graphite base grease on the teeth of the BEVEL GEAR(004).Piace
small amount of grease onto the inner face of the BEVEL GEAR FLANGE.

Step 6: Install the BEVEL GEAR onto the lead screw with key and press it up against
the. DRIVE GEAR(061 ).
Notice: Generally, before installing BEVEL GEAR (004) , you should insert several
SHIMS. (005) between INNER RING (007)and BEVEL GEAR(004), so that
you can get the smallest possible gap between the gear assembly.The quantity
of the SHIMS (005) you will use is determined by your trial.
Please refer to Figure 1:005,004 etc.

tep 7: Install the appropriate DIAL on the BEVEL GEAR(CL004)referring Figure1 and
close to the Power feed flange(Do not touch each other!). Then you may need
several SHIMS (CL003) to meet the above requirement.

Step 8: Screw the NUT(002) into the BEVEL GEAR to avoid the DIAL loose.

Step 9: Reassemble the HAND CRANK removed in Step 1 onto the lead screw.And then
tighten BEVEL GEAR(004)or you can use the LOCKING NUT(006)to tighten it.

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 ASSEMBLY j
LIMIT ASSEMBLY INSTALLATION

The power feed is equipped with LIMIT SWITCH ASSEMBLY(051 )and TRAVLE STOP
ASSEMBLY(095).1ts assembly is as follows (Please refer to Figure2):

Step1 :Remove the original travel stop assembly on the table and assembly the TRAVLE
STOP ASSEMBLY(B18) supplied instead.

Step2:Remove the original limit block and assembly the LIMIT SWITCH ASSEMBLY
(B05)supplied instead.

NOTICE

1, Be sure the two touching tods of the LIMIT SWITCH ASSEMBLY(051 )and the rod
of the TRAVEL STOP ASSEMBLY(B18)should be on the same axis.

2, The TRAVLE STOP ASSEMBLY(095) should be installed several millimeters less

than the stroke because of the inertia.

3, Protect the cord of the LIMIT SWITCH. Do not let it be winded by the moving
pieces or the table.

~----------

1
I
I

body of the miller :

power feed

(Figure) 2

-4-
 OPERATION J

The operation of the power feed is as follws(Piease refer to Figure3):

Step 1: Make sure the ON-OFF SWITCH(034) is in the "OFF" position and the
CONTROL HANDLE ASSEMBLY(078) in the neutral (middle) position.

Step 2: Plug the power table feed cord into the stipulated outlet.

Step 3: Turn the ON-OFF SWITCH to the "ON" positon,then LIGHT

TRANSMITTER(011 )should light up.

Step 4: Turn the CONTRAL HANDLE(078) away from the middle position to one
direction,then the table will move to the same direction.Turn the SPEED
CONTROL KNOB ASSY(096)clockwise,then the moving speed of the table
will be higher gradually.

Step 5: If you want to change the moving direction of the table, Please turn the
CONTROL HANDLE to the middle position
until the power feed stops. And then you can
ture the CONTROL HANDLE to the direction
you want.

(Make sure the power feed stops before

you change the direction)

NOTICE
The speed is controlled by the SPEED --=.c~'""~~
CONTROL KNOB ASSY(B19).
Position "0" represents "stop" ang
"9" represents the highest speed.

2 RAPID SWITCH BUTTON (012)is for

fast moving of the table When it is pressed,
then the table will move in high speed.
0

( Figure)3

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 MAINTENANCE j

PERIODIC MAINTENANCE

1, Clean the machine every 250 hours such as the rotor direction change,carbon
inside the machine and other dirt so that the insulation can be ensured.

2, Lubrication.lnsert lubrication oil into the gears and smear graphite base
grease on the teeth of the gears

REPLACEMENT OF BRUSH

Step 1: Remove the BRUSH CAP(053) (Please refer to Figure4).Then the

BRUSH (050)may spring out. Do not loosen the BRUSH.If the BRUSH does
not spring out, gently remove the BRUSH using the tip of your screwdriver.
Step 2: Examine the concave surface of the BRUSH. The surface should be smooth
and clean. If you find large scratch
marks in the BRUSH or that parts of
the BRUSH have broken off or the
length left of the BRUSH is only 6mm,
replace the BRUSH immeniately with
an approved replacement BRUSH.
If the BRUSH is merely dirty,you can
clean the BRUSH with a pencil
eraser.Ciean off any bits of erser
remaining on the BRUSH.
Step 3: There is a SPRING and BRASS PLUG
sttached to the BRUSH.Turn the
BRASS PLUG until the prongs are
vertical and push the BRUSH into the
BRUSH HOLDER(052). Thread the
BRUSH CAP into the BRUSH HOLDER
and tighten.

( Figure)4 Removeal of the Brush cap

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 PARTS LIST
J
PARTS LIST
NO. Description Qty

001 TOP HOUSING 1

002 NUT 1
003 SHIM 35x45x0.2mm 4
004 BEVEL GEAR 1
005 SHIM <P 16x <P 22x0.2mm 4
006 LOCKING NUT 1
007 NEEDLE BEARING NK120/16 1
008 CIRCUIT BREAKER SUPPORT 1
009 CIRCUIT BREAKER COVER 1
010 BUSHING BEARING 1
011 LIGHT TRANSMITTER 1
012 HEX.SEAL BOOT 1
013 NUT 1
014 LIFT FORK SHAFT 1
015 CRESCENT RING 6 1
016 BUSHING BEARING 1
017 BOTTOM HOUSING 1
018 SCREW M5x35 4
019 POWER CORD 1
020 CONTROL CORD 1
021 CORD CLAMP 4
022 LOCKING NUT M8 1
023 BOTTOM COVER 1
024 SCREW M4x10 1
025 SPRING WASHER 4 1
026 SCREW M4x6 1
027 ADAPTOR 1
028 SPRING GOR TOP HOUSING 1
029 BEARING MOUNT 1
030 WASHER 1
031 SPRING PIN 5x14 1
032 SETSCREW 2
033 LABEL 1
034 ON-OFF SWITCH 1
035 NUT 1
036 CAP OF ON-OFF SWITCH 1
037 NUT 1
038 SCREW M5x75 2
039 MICRO SWITH HOLDER 1
040 SWITCH ACTURATOR 1
...

-7-
 PARTS LIST j

PARTS LIST
NO. Description Oty

041 PIN,ACTURATOR 2x25 1

042 MICRO SWITCH 2
043 SCREW M3x30 2
044 NUT M3 2
045 CAPACITOR 1
046 CAM 1
047 SPRING PIN 2x14 1
048 MOTOR FIELD ASSY. 1
,
...
049 ARMATURE ASSY 1
050 BRUSH 2
051 LIMIT SWITCH ASSY. 1
051-1 HOLD PLATE 1
051-2 LIMIT SWITCH HOLDER 1
051-3 LIMIT PLATE 2
051-4 ACTUATQR 2
051-5 SPRING 1
051-6 LIMIT SWITCH GASKET 1
051-7 ACTUATOR 1
051-8 CONNECTING PLATE 1
051-9 SCREW M3x6 1
051-10 NUTM3 1
051-11 SCREW M3x35 4
051-12 SCREW M3x 16 2
051-13 SCREW M3x 14 2
051-14 MICRO SWITCH 2
051-15 CRESCENT RING 6 2
052 BRUSH HOLDER 2
053 BRUSH CAP 2
054 MICRO SWITCH HOLDER 1
055 MICRO SWITCH 1
056 NUT M3 2
057 SCREW M3x14 2
058 DRIVE GEAR SHAFT 1
059 SPRING PIN 3x14 1
060 BEARING 6082NTN 1
061 DRIVE GEAR 1
062 SPACER 1
063 CRESCENT RING 22 1
064 DRIVING SHAFT 1
065 SHAFT MOUNT 1

-8-
 f

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097

086 084
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PARTS LIST
J
PARTS LIST
NO. Description Qty

067 SPRING 1
068 CLUTCH 1
069 WASHER 1
070 BEARING 1
071 SPRING COVER 1
072 PIN 2.5x15 1
073 PIN 3x18 1
074 SPRING PIN 3x15 1
075 LIFTFORK 1
076 LIFTFORK RING 1
077 PIN,LIFTFORK RING 3x12 1
078 CONTROL HANDLE ASSY. 1
078-1 CONTROL HANDLE DISC 1
078-2 CONTROL HANDLE 1
078-3 HANDLE KNOB 1
078-4 SETSCREW 1
079 ZVTEL GEAR WITH OUT HUB 1
080 WASHER 1
081 HUB OF ZVTEL GEAR 1
082 SPARING WASHER 1
083 CRESCENT RING 32 1
084 POTENTIOMETER ASSY. 1
085 RING OF POTENTIOMETER 1
086 SARAIN OF POTENTIOMETER 1
087 WASHER 4 2
088 SCREW M4x6 2
089 RAPID SWITCH PLUNGER 1
090 RAPID SWITCH HOUSING 1
091 SPRING FOR RAPID SWITCH 1
092 CRESCENT RING 4 1
093 CIRCUIT BOARD ASSY. 1
094 CIRCUIT BOARD INSULATOR 1
095 TRAVEL STOP ASSEMBLY 2
095-1 TRAVEL STOP 2
095-2 TRAVEL STOP BASE 2
095-3 TRAVEL STOP SHAFT 2
095-4 SPRING 2
095-5 BOLT 2
095-6 WASHER 2
095-7 CRESCENT RING 2
096 SPEED CONTROL KNOB 1
097 SETSCREW 1
098 SCREWM4x4 2
099 0-RING 1

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 TROUBLE SHOOTING j

TROUBLE REASONS AND SOLVEMENTS

The LIGHT TRANS 1.There is something wrong with the power

MITTER does not supply or the wire connecting.
glow. 2.The CIRCUIT BREAKER is damaged.
3.0N-OFF SWITCH (034) is not in "ON"position
or damaged.
4.1f the motor can move,then the LIGHT
TRANSMITTER is damaged.

The motor does not 1.When pressing RAPID SPEED BUTTON(012),

work when pushing the motor rotates:
CONTROL HANDLE G)SPEED CONTROL KNOB is not in the"O"position.
(078)either left or POTENTIONMETER (084)can not work properly
right. @CIRCUIT BOARD(003)is damaged.
2.When pressing RAPID SPEED BUTTON (012) ,the
motor dose not rotate:
CDThe BRUSH and the ROTOR are not touching
properly or the BRUSH is used up.
The circuit inside is broken.

Current leakage 1.There is short circuit across the BRUSH(050)and

the OUTER COVER(017) of the power feed.Or
there is short circuit in LIMIT SWITCH(051).
2.The carbon powder from the BRUSH results in
short circuit.

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TROUBLE SHOOTING J

TROUBLE REASONS AND SOLVEMENTS

High speed can not be

obtained when pressing The MICRO SWITCH (055)under the RAPID
RAPID SPEED SPEED BUTTON(012)is not connected.
BUTTON(012)

1.The RAPID SPEED BUTTON(012)can not work and

The machine is in the the MICRO SWITCH (055)is in the condition of
high speed when not connecting.
pressing PRAID SPEED 2.The RESISTANCE(MYG14K)or the SILICON
BUTTON(012). CONTROLLED RECTIFIER(BT141 )on the circuit
board is in the condition of short circuit.

The table moves in

The lead screw of the table is not good enough.
uneven speed.

CIRCUIT DIAGRAM

l 0:=----f
3A
E3 MYG14K
271
-o--.._----'
o--

J,_, J2-1

-110V

NE-2H J1-2

1N4007

~~~~------~~--------------------._--~.
J2-4

-13-
 APPENDIX J

INSTRUCTION OF INSTALL CROSS FEED

For ideal installation,should not modify the cross travel lead screw.

FIT POWER FEED BODY

CROSSTABLE
NEEDLE BEARING BUSHING FIT FLANGE OF TABLE

DRILL AND FIT ROLL PIN

STAND

i STAND

CROSS FEED BODY

INSTALL T -WAY TRACK FOR CROSS-FEED

T-WAYTRACK
-......._ _ STOP BLOCK

-14-
APPENDIX
J
HOW TO INSTALL KNEE LIFT FEED

STEP1.

Remove hand crank,dial,dial sccket.

bearing flange andEtc.

STEP2. Install extension shaft

Important: (1 )shaft end must be against inner ring of
bearing
(2) Inner shaft is 16 or 18 threaded unc.

Tighten stand to flange then tighten knee

STEP3.
feed on the flange.
Important. For angular positioning.

Install gear key not in.

STEP4.
Important Use hand to push & turn bevel gear to check backlash.
(1) If necessary add a few shims to obtain proper backlash.Or
(2) Modify leading edge of gear to obtain proper back lash.
Then repack gear with grease.
Replack gear then push and turn to check for backlash.

-15-
 APPENDIX j

HOW TO INSTALL KNEE LIFT FEED

STEP5.

Remove the bevel gear after Step(4)is O.K. then install key,
replace gear,install dial,and tighen dial nut(Add a few shims
if dial is grinding the gear)
Important. Pack with grease before installing the gear ( Do
not use silicon-type grease. )

STEP6.
Install Check Gluth Against Bevel Gear Then Drivl Through
One Hole Of 5mm Dia.Then Drive Spring Pin.
Important: Be sure you have followed each step carefully
and correclly before installing the spring pins.
Suggestions. Install hand crank rotate in clockwise direction
to check for proper shimming and that there is
no binding action.

STEP7.

lnatall spring handcrank(already installed),

then tighten washer and screw.
Important For operational safety,please
lubricate this part and install as per
instructions.

FIT FLANGE OF TABLE

FIT POWER FEED BODY

'----STAND

-"16-
APPENDIX J
INSTALL T -WAY TRACK FOR KNEE-LIFT FEED

ASSEMBLY LIMIT SWITCH

SCREW

CABLE CLAMP

TRAVEL STOP

VIEW OF LEFT SIDE OF KNEE AND COLUMN

ASSY-LIMIT ASSEMBLY INSTRUCTION

TRAVEL BLOCK TRAVEL STOP

SCREW M8x42

LIMIT SWITCH
ASSEMBLY.

t
I

' -17-
~SCREW M8x12
 APPENDIX j

LONGITUDINAL FEED-HORIZONTAL ARRANGEMENT

BIG ADAPTOR SCREW M8x25

RAPID SWITCH

SMALL ADAPTOR

ON-OFF DRIVE GEAR.. ..

SPEE:D CONTROL~ .
KNOB; .
~?t~( . SCREW M8x25

Assembly

1. Move the T-Table to the extreme left-hand position.

2. Remove the hand crank,dial and bearing flange from the T-Table.

3. If necessary,install an extension shaft appropriate for your T- Table,and

assemble the drive gear.

4. Remove the two screws(M8 x 25) from the small Adapter.

5. Assemble power teed-horizontal to Big Adapter.

6. Adjust she position and clearance of Gears

7. Tighten the screw on the Drive Gear.

8. Tighten the two screws(2-M8 x 25)of the Small Adapter.

9. Place some graphite grease onto the teeth of the Drive Gears.

MANVFACTVRE RS HAVE ALTER NO INFORM.

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'""::