Dodge Nitro KA - 2007 - Transfer Case Mp143

2007 Dodge Nitro R/T
2007 TRANSFER CASE MP143 - Service Information - Nitro
2007 TRANSFER CASE
MP143 - Service Information - Nitro
MP143 - SERVICE INFORMATION

DESCRIPTION
DESCRIPTION-TRANSFER CASE MP143
Fig. 1: Exploded View Of MP143

Courtesy of CHRYSLER LLC
1 - INPUT SHAFT SEAL 16 - SHIFT MOTOR

2 - FRONT CASE 17 - DRAIN/FILL PLUGS
3 - MAINSHAFT 18- DRIVE CHAIN
4 - MODE SLEEVE 19 - SHIFT LEVER PAD
5 - MODE HUB 20 - MODE FORK ASSEMBLY
6 - DRIVE SPROCKET 21- RETAINING CLIP
7 - RETAINING RING 22 - RETAINING RING
8 - THRUST WASHER 23 - DRIVE GEAR
9 - RETAINING RING 24 - SHIFT LEVER RETURN SPRING
10 - REAR CASE 25 - RETAINING RING
11 - OUTPUT SHAFT SEAL 26 - POCKET MAGNET
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2:46:31 PM Page 1 2005 Mitchell Repair Information Company, LLC.
12 - DAMPENER 27 - DOWEL PIN

13 - OUTPUT FLANGE 28 - CHAIN GUIDE RAILS
14 - OUTPUT FLANGE NUT 29 - FRONT OUTPUT SHAFT SEAL
15 - ID TAG 30 - FRONT OUTPUT SHAFT FLANGE
Available with both manual and automatic transmissions, the MP143 single-speed, part-time transfer case is
used in Nitro's new Part-Time Four-Wheel Drive System. Two-wheel drive and four-wheel drive modes are
electronically controlled via a switch in the center console. Either mode can be selected at any time. The MP143
transfer case works with standard-equipment Traction Control and ESP (Electronic Stability Program) features
to provide enhanced traction and stability on low-traction surfaces.
Two operating positions: 2WD and 4Lock controlled via a switch in the center console.
For temporary conditions that require extra traction such as snow or mud, the part-time 4Lock mode locks
the main shaft and drive sprocket hub, making the front and rear wheels rotate in unison and offering
maximum traction.
Enhanced traction and stability provided by Traction Control and ESP working in tandem with part-time
four-wheel-drive. Traction Control and ESP provide resistance to any wheel that is slipping to allow
additional torque transfer to wheels with traction.
Robust design and sealing for reliability.
Maintenance free.
OPERATION
OPERATION-TRANSFER CASE MP143
Fig. 2: Transfer Case MP143 Component Locations

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Saturday, August 22, 2009 2:46:31 PM Page 2 2005 Mitchell Repair Information Company, LLC.
1 - FILL PLUG 4 - SHIFT MOTOR

2 - DRAIN PLUG 5 - DAMPENER
3 - ID TAG 6 - REAR OUTPUT SHAFT FLANGE
In 2WD mode, the front axle and driveshaft turn freely while power is sent to the rear axle and wheels. In
4Lock mode, the front and rear wheels rotate in unison, resulting in remarkable traction. Because this is a part-
time system, it locks the front and rear drive shafts together. Therefore, it can only be used on slippery or loose
surfaces like ice, gravel, or rugged terrain. The standard-equipment ESP, which combines ABS, Traction
Control, and Electronic Roll Mitigation, enhances traction by modulating torque among all wheels as necessary
- providing resistance to any wheel that is slipping while allowing torque to flow to the wheels with traction.
The MP143 transfer case also has an analog shift actuator mounted on the rear of the transfer case that
communicates with the switch through the CAN-bus network.
REMOVAL
REMOVAL-TRANSFER CASE MP143
Fig. 3: Identifying Transfer Case, Nuts, Transmission & Transfer Case Vent Tube
1 - TRANSFER CASE
2 - NUTS
3 - TRANSMISSION
4 - TRANSFER CASE VENT TUBE
1. Raise vehicle.
CAUTION: Do not allow propshafts to hang at attached end. Damage to joint can
result.
2. Remove the front and rear propeller shafts. Refer to REMOVAL .

3. Support transmission with jack stand.
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4. Remove rear crossmember and skid plate, if equipped.

5. Disconnect transfer case vent hose (4).
6. Disconnect the transfer case shift motor electrical connector and position the harness aside.
7. Disconnect the wiring connector from the shift motor, if necessary.
8. Support transfer case with transmission jack and secure with chains.
9. Remove nuts (2) attaching transfer case (1) to transmission (3).
10. Pull transfer case and jack rearward to disengage transfer case form the transmission case.
11. Remove transfer case from under vehicle.
DISASSEMBLY
DISASSEMBLY-TRANSFER CASE -MP143


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1. Position transfer case on shallow drain pan. Remove drain plug (2) and drain lubricant.
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Fig. 6: Using Holder C-3281 To Remove/Install Rear Output Flange Nut

1 - HOLDER C-3281
2 - REAR OUTPUT SHAFT FLANGE
2. Using Holder C-3281 (1), remove the rear output flange (2) nut.
Fig. 7: Removing/Installing Rear Output Flange

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2 - MAINSHAFT
3. Remove the rear output shaft flange (1) from the main shaft. If flange is difficult to remove by hand,
remove it with bearing splitter, or with standard two jaw puller. Be sure puller tool is positioned securely
on flange.
Fig. 8: Removing/Installing Dampener Bolts

4. Remove the dampener bolts from the transfer case.
Fig. 9: Removing/Installing Dampener

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5. Remove the dampener from the transfer case.
Fig. 10: Removing/Installing Shift Motor Bolts

6. Remove the shift motor bolts from the transfer case.
Fig. 11: Removing/Installing Shift Motor

1 - SHIFT MOTOR
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7. Remove the shift motor (1) from the transfer case.
Fig. 12: Removing/Installing Transfer Case Bolts

8. Support transfer case so rear case is facing upward and the input gear is not contacting the work surface.
9. Remove bolts holding front case to rear case.
Fig. 13: Removing/Installing Rear Case From Front Case

1 - REAR HOUSING
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2 - FRONT HOUSING
NOTE: Be careful not to damage the front and rear case sealing surfaces.
10. Loosen rear case with a case splitter or suitable tool to break sealer bead. Insert case splitter or suitable
tool only into notches provided at each end of case.
11. Remove rear case (1) from front case (2).
Fig. 14: Remove Front Drive Sprocket Retaining Ring

1 - FRONT OUTPUT SHAFT

2 - RETAINING RING
12. Remove front output shaft drive sprocket retaining ring (2) from the front output shaft (1).
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Fig. 15: Removing/Installing Retaining Ring

1 - RETAINING RING
13. Remove mainshaft drive sprocket retaining ring (1).
Fig. 16: Removing Drive Sprockets And Drive Chain

1 - FRONT DRIVE SPROCKET

2 - MAINSHAFT DRIVE SPROCKET
3 - DRIVE CHAIN
14. Remove the drive sprockets (1, 2) and the drive chain (3) as one.
Fig. 17: Removing Mainshaft And Mode Fork Assembly From Front Case
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1 - MAINSHAFT
2 - MODE FORK ASSEMBLY
15. Remove the mainshaft (1) and mode fork assembly (2) from the front case.
Fig. 18: Removing/Installing Mode Fork Assembly Onto Mainshaft


2 - MAINSHAFT
16. Remove the mode fork assembly (1) from the mainshaft (2).
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Fig. 19: Removing/Installing Mode Fork Spring

1 - MODE FORK
2 - MODE FORK RETURN SPRING
17. Remove the mode fork spring (2) from the mode fork rod (1).
Fig. 20: Removing/Installing Mode Sleeve

1 - MAINSHAFT
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2 - MODE SLEEVE
18. Remove the mode sleeve (2) from the mainshaft (1).
Fig. 21: Removing/Installing Mode Hub Snap Ring

1 - MODE HUB SNAP RING

2 - MODE HUB
3 - MAINSHAFT
19. Remove the mode hub snap ring (1) from the mainshaft (3).
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Fig. 22: Removing/Installing Mode Hub

1 - MODE HUB
2 - MAINSHAFT
20. Remove the mode hub (1) from the mainshaft (2).
Fig. 23: Removing Screws Holding Both Chain Guide Rails To Front Case
1 - SCREWS
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2 - FRONT CASE
21. Remove the screws (1) holding both chain guide rails to the front case (2).
Fig. 24: Removing Both Chain Guide Rails From Transfer Case
1 - DRIVE CHAIN GUIDE
22. Remove both chain guide rails (1) from the transfer case.
23. Remove the magnet from the magnet pocket.
Fig. 25: Removing Front Output Shaft Assembly From Front Case And Front Output Shaft Front
Bearing
1 - FRONT HOUSING
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24. Remove the front output shaft assembly (2) from the front case (1) and the front output shaft front
bearing.
25. Remove the front output shaft seal with a suitable pry tool or a screw mounted in a slide hammer.
26. Remove the input shaft seal with a suitable pry tool or a screw mounted in a slide hammer.
CLEANING
CLEANING-TRANSFER CASE MP143
The use of crocus cloth is permissible where necessary, providing it is used carefully. When used on shafts, or
valves, use extreme care to avoid rounding off sharp edges. Sharp edges are vital as they prevent foreign matter
from getting between the valve and valve bore.
Do not reuse oil seals, gaskets, seal rings, or O-rings during overhaul. Replace these parts as a matter of course.
Also do not reuse snap rings or E-clips that are bent or distorted. Replace these parts as well.
Lubricate transfer case parts with Mopar ATF+4 ATF, Automatic Transmission Fluid, during overhaul and
assembly. Use petroleum jelly to prelubricate seals, O-rings, and thrust washers. Petroleum jelly can also be
used to hold parts in place during reassembly.
Clean the case in a solvent tank. Flush the case bores and fluid passages thoroughly with solvent. Dry the case
and all fluid passages with compressed air. Be sure all solvent is removed from the case and that all fluid
passages are clear.
NOTE: Do not use shop towels or rags to dry the case (or any other transmission
component) unless they are made from lint-free materials. Lint will stick to case
surfaces and transmission components and circulate throughout the
transmission after assembly. A sufficient quantity of lint can block fluid
passages and interfere with valve body operation.
INSPECTION
INSPECTION-TRANSFER CASE MP143
Inspect the case for cracks, porous spots, worn bores, or damaged threads. Damaged threads can be repaired
with Helicoil thread inserts. However, the case will have to be replaced if it exhibits any type of damage or
wear.
ASSEMBLY
TRANSFER CASE - MP143
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Fig. 27: Removing Input Shaft Bearing From Front Case With Handle C-4171 And Installer 8693A
1 - HANDLE C-4171
2 - INSTALLER 8693A
3 - FRONT HOUSING
1. Remove the input shaft bearing from the front case (3) with Handle C-4171 (1) and Installer 8693A (2).
Fig. 28: Installing New Input Gear Bearing Into Front Case Using Installer 8152, Inverted, And
Handle C-4171
1 - INPUT GEAR BEARING

2 - FRONT CASE
2. Install the new input gear bearing into the front case (3) using Installer 8152(2), inverted, and Handle C-
4171 (1).
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Fig. 29: Using Installer 7829A And Handle C-4171 To Remove Front Output Shaft Bearing From
Front Case
1 - HANDLE C-4171
2 - INSTALLER 7829A
3 - FRONT HOUSING
3. Using Installer 7829A (2) and Handle C-4171 (1), remove front output shaft bearing from the front case
(3).
Fig. 30: Using Installer 8152, Inverted, And Handle C-4171 To Seat Bearing In Front Case
1 - HANDLE C-4171
2 - INSTALLER 8152
3 - FRONT HOUSING
4. Start front output shaft bearing in the front case. Using Installer 8152 (2), inverted, and Handle C-4171
(1), seat the bearing in the front case (3).
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Fig. 31: Installing New Main Shaft Rear Bearing Into Rear Case Using Installer 8245, And Handle
C-4171
1 - HANDLE C-4171
2 - INSTALLER 8152
3 - REAR HOUSING
5. Remove the main shaft rear bearing from the rear case using Installer 5066 and Handle C-4171.
6. Install the new main shaft rear bearing into the rear case (3) using Installer 8245 (2), and Handle C-4171
(1).
Fig. 32: Installing Front Output Shaft Assembly Into Front Case And Front Output Shaft Front
Bearing
1 - FRONT HOUSING
7. Install a new front output shaft seal with Installer 6560.

8. Install the front output shaft assembly (2) into the front case (1) and the front output shaft front bearing.
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Fig. 33: Installing Retaining Ring Onto Front Output Shaft


2 - RETAINING RING
9. Install the retaining ring (2) onto the front output shaft (1).
10. Install the new input shaft seal with Installer 9672 and Handle C-4171.
Fig. 34: Installing Both Drive Chain Guide Rails Onto Transfer Case
1 - DRIVE CHAIN GUIDE
11. Install the both drive chain guide rails (1) onto the transfer case.
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Fig. 35: Installing Screws To Hold Both Chain Guide Rails To Front Case
1 - SCREWS
2 - FRONT CASE
12. Install the screws (1) to hold the both chain guide rails to the front case (2). Tighten the screws to 5-8
N.m (44-71 in.lbs.).
Fig. 36: Removing/Installing Mode Hub

1 - MODE HUB
2 - MAINSHAFT
13. Install the mode hub (1) onto the mainshaft (2).
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Fig. 37: Removing/Installing Mode Hub Snap Ring

1 - MODE HUB SNAP RING

2 - MODE HUB
3 - MAINSHAFT
14. Install the mode hub snap ring (1) onto the mainshaft (3).
Fig. 38: Removing/Installing Mode Sleeve

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1 - MAINSHAFT
2 - MODE SLEEVE
15. Install the mode sleeve (2) onto the mainshaft (1).
Fig. 39: Removing/Installing Mode Fork Spring

1 - MODE FORK
2 - MODE FORK RETURN SPRING
16. Install the mode fork return spring (2) onto the mode fork (1).
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Fig. 40: Removing/Installing Mode Fork Assembly Onto Mainshaft


2 - MAINSHAFT
17. Install the mode fork assembly (1) onto the mainshaft (2).
Fig. 41: Installing Drive Sprockets And Drive Chain And Shift Lever
1 - FRONT DRIVE SPROCKET

2 - MAINSHAFT DRIVE SPROCKET
3 - DRIVE CHAIN
18. Install the drive sprockets (1, 2) and drive chain (3) and shift lever as one.
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Fig. 42: Installing Front Output Shaft Drive Sprocket Retaining Ring

2 - RETAINING RING
19. Install the front output shaft (1) drive sprocket retaining ring (2).
Fig. 43: Removing/Installing Retaining Ring

1 - RETAINING RING
20. Install the mainshaft retaining ring (1).
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Fig. 44: Removing/Installing Rear Case From Front Case

1 - REAR HOUSING
2 - FRONT HOUSING
21. Install the transfer case magnet into the magnet pocket.
22. Apply bead of Mopar Gasket Maker, or equivalent, to mating surface of front case. Keep sealer bead
width to maximum of 3 mm (0.125 inch). Do not use excessive amount of sealer as excess will be
displaced into case interior.
23. Install the rear case (1) onto the front case (2).
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Fig. 45: Removing/Installing Transfer Case Bolts

NOTE: Tighten the bolts at the alignment dowel locations first.
24. Apply MOPAR lock and seal onto the transfer case bolts and install the transfer case bolts. Tighten the
bolts to 27 N.m (20 ft.lbs.).
Fig. 46: Removing/Installing Shift Motor O-Ring

1 - SHIFT MOTOR O-RING

2 - SHIFT MOTOR
NOTE: If reusing the original shift motor be certain to replace the O-ring.
25. Lubricate the shift motor O-ring with trans jell or petroleum jelly.
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1 - SHIFT MOTOR
26. Install the shift motor (1) into the transfer case.

27. Apply MOPAR lock and seal onto the shift motor bolts and install the shift motor bolts into the transfer
case. Tighten the shift motor bolts to 12 N.m (9 ft.lbs.).
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Fig. 49: Removing/Installing Dampener

28. Install a new rear output seal into the rear case with Installer C-3972A.
29. Install the dampener onto the transfer case.
Fig. 50: Removing/Installing Dampener Bolts

30. Apply MOPAR lock and seal onto the dampener bolts and install the dampener bolts into the transfer
case. Tighten the transfer case dampener bolts to 27 N.m (20 ft.lbs.).
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Fig. 51: Removing/Installing Rear Output Flange


2 - MAINSHAFT
31. Install the rear output flange (1) onto the output shaft (2).
Fig. 52: Using Holder C-3281 To Remove/Install Rear Output Flange Nut
1 - HOLDER C-3281
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32. Using Holder C-3281 (1), install the rear output shaft flange (2) nut. Tighten the nut to 122-176 N.m (90-
130 ft.lbs.).


33. Install and tighten drain plug (2) to 12-15 N.m (9-11 ft. lbs.).
INSTALLATION
INSTALLATION-TRANSFER CASE MP143
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Fig. 54: Identifying Transfer Case, Nuts, Transmission & Transfer Case Vent Tube
1 - TRANSFER CASE
2 - NUTS
3 - TRANSMISSION
4 - TRANSFER CASE VENT TUBE
1. Mount transfer case on a transmission jack.

2. Secure transfer case to jack with chains.
3. Position transfer case under vehicle.
4. Align transfer case (1) and transmission (3) shafts and install transfer case onto the transmission.
5. Install and tighten transfer case attaching nuts (2) to 35 N.m (26 ft. lbs.) torque.
6. Connect the transfer case shift motor electrical connector.
7. Connect the transfer case vent hose (4).
8. Connect front propeller shaft and install rear propeller shaft. Refer to INSTALLATION .
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9. Fill transfer case to bottom edge of fill plug (1) opening with MOPAR ATF+4 ATF.
10. Install the transfer case fill plug (1). Tighten the plug to 12-15N.m (9-11 ft.lbs.).
11. Install rear crossmember and skid plate, if equipped. Tighten crossmember bolts to 41 N.m (30 ft. lbs.)
torque.
12. Remove transmission jack and support stand.
13. Lower vehicle and verify transfer case shift operation.
SPECIFICATIONS
SPECIFICATIONS-TRANS CASE MP143
SPECIFICATIONS
DESCRIPTION SPECIFICATION
FLUID TYPE MOPAR AFT+4
Capacity .85L (180 pints)
TORQUE SPECIFICATIONS
DESCRIPTION N.m Ft. Lbs. In. Lbs.
Bolt, crossmember 41 30 -
Plugs, drain/fill 12-15 9-11 -
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Bolts, case half 27 20 -

Nut, companion flange 122-176 90-130 -
Screws, Chain Guide Rail 5-8 - 44-71
Bolts, Shift Motor 12 9 -
Nuts, Transfer Case to
35 26 -
Transmission
Bolt, Damper to Transfer
27 20 -
Case
SPECIAL TOOLS
SPECIAL TOOLS-MP143
Fig. 56: Holder, Yoke - C-3281

Fig. 57: Installer C-3972-A

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Fig. 58: Universal Handle C-4171

Fig. 59: Installer, Bushing - 5066

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Fig. 60: Installer 6560

Fig. 61: Installer - 7829A

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Fig. 62: Installer - 8152

Fig. 63: Installer 8245

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Fig. 64: Installer - 8693A

Fig. 65: Installer, Seal - 9672

FLUID
STANDARD PROCEDURE
FLUID DRAIN/REFILL
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1. Raise vehicle.
NOTE: The fill (2) and drain (3) plugs are both in the rear case.
2. Position drain pan under transfer case.

3. Remove drain and fill plugs and drain lubricant completely.
4. Install drain plug. Tighten plug to 12-15 N.m (9-11 ft. lbs.).
5. Remove drain pan.
6. Fill transfer case to bottom edge of fill plug opening with MOPAR ATF+4 ATF.
7. Install and tighten fill plug to 12-15 N.m (9-11 ft. lbs.).
8. Lower vehicle.
SEAL-FRONT OUTPUT SHAFT
REMOVAL
FRONT OUTPUT SHAFT SEAL
The front output shaft seal and wear sleeve cannot be serviced in the vehicle. The transfer case must be
disassembled to remove the front output shaft assembly and seal.
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SHIFT MOTOR
DESCRIPTION
DESCRIPTION-SHIFT MOTOR


A rotary switch on the instrument panel controls the Electric Shift on-the-fly transfer case mode selection.
Switch positions are labeled 2WD and 4 LOCK, shown by an indicator in the instrument cluster. The switch
uses resistive multiplexing to signal the Front Control Module (FCM) which mode to select.
OPERATION
OPERATION-SHIFT MOTOR
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The FCM, which receives its operating signal from the switch via the Cab Compartment Node and the CAN
intra-vehicle communications network, operates an electric motor that shifts the transfer case. The FCM obtains
additional data necessary for operation and provides diagnostic outputs via the CAN network. Diagnostic
outputs include fault codes and the ability to "read" switch position and position sensor output. For test
purposes, a diagnostic tester such as the MDT II or the MOPAR Diagnostic System can operate the motor. A
warning lamp in the instrument cluster illuminates if a malfunction in the electric-shift system occurs.
A motor and encoder (position sensor) replace a lever on the shaft that shifts the transfer case. When a shift is
requested, the motor turns the shaft until the sensor indicates that the correct angular position has been reached.
To prevent the transfer case from making unintended shifts, the switch must be in position for 0.25 seconds
before a shift will take place. A shift can take up to 1.25 seconds from the time that the switch is moved for full
travel. If the shift is not completed in the appropriate time, the module will repeat the action up to five times.
Misalignment of the gears in the transfer case may block a shift, which will be detected by a sensor; the motor
will then reverse and try again to complete the shift. Blockage can occur if the vehicle is stationary when the
shift is initiated, but if the vehicle is moving as recommended when the shift is initiated, then blockage is
unlikely. If the shift is not completed after five attempts, the cluster indicator will flash and the driver will have
to return the switch to its former position and repeat the operation.
REMOVAL
REMOVAL-SHIFT MOTOR
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1. Disconnect the electrical connector from the shift motor.

2. Remove the shift motor mounting bolts.

1 - SHIFT MOTOR
3. Remove the shift motor (1) from the transfer case.
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INSTALLATION
INSTALLATION-SHIFT MOTOR
Fig. 71: Removing/Installing Shift Motor O-Ring

1 - SHIFT MOTOR O-RING

2 - SHIFT MOTOR
NOTE: If re-using the original shift motor be certain to replace the shift motor O-ring.
1. Lubricate the shift motor O-ring (1) with trans jell or petroleum jelly.
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1 - SHIFT MOTOR
2. Install the shift motor into the transfer case.

3. Apply MOPAR lock and seal onto the shift motor bolts and install the bolts into the transfer case.
4. Tighten the shift motor bolts to 12 N.m (9 ft.lbs.).
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5. Install the electrical harness connector into the shift motor.

6. Check and fill transfer case fluid as necessary. See STANDARD PROCEDURE.
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2007 Dodge Nitro R/T

2007 TRANSFER CASE MP143 - Service Information - Nitro

2007 TRANSFER CASE

MP143 - Service Information - Nitro

MP143 - SERVICE INFORMATION

DESCRIPTION-TRANSFER CASE MP143

Fig. 1: Exploded View Of MP143

1 - INPUT SHAFT SEAL 16 - SHIFT MOTOR

12 - DAMPENER 27 - DOWEL PIN

OPERATION-TRANSFER CASE MP143

Fig. 2: Transfer Case MP143 Component Locations

1 - FILL PLUG 4 - SHIFT MOTOR

REMOVAL-TRANSFER CASE MP143

2. Remove the front and rear propeller shafts. Refer to REMOVAL .

4. Remove rear crossmember and skid plate, if equipped.

DISASSEMBLY-TRANSFER CASE -MP143

Fig. 4: Exploded View Of MP143

1 - INPUT SHAFT SEAL 16 - SHIFT MOTOR

7 - RETAINING RING 22 - RETAINING RING

Fig. 5: Transfer Case MP143 Component Locations

1 - FILL PLUG 4 - SHIFT MOTOR

Fig. 6: Using Holder C-3281 To Remove/Install Rear Output Flange Nut

Fig. 7: Removing/Installing Rear Output Flange

1 - REAR OUTPUT SHAFT FLANGE

Fig. 8: Removing/Installing Dampener Bolts

4. Remove the dampener bolts from the transfer case.

Fig. 9: Removing/Installing Dampener

5. Remove the dampener from the transfer case.

Fig. 10: Removing/Installing Shift Motor Bolts

6. Remove the shift motor bolts from the transfer case.

Fig. 11: Removing/Installing Shift Motor

7. Remove the shift motor (1) from the transfer case.

Fig. 12: Removing/Installing Transfer Case Bolts

Fig. 13: Removing/Installing Rear Case From Front Case

Fig. 14: Remove Front Drive Sprocket Retaining Ring

1 - FRONT OUTPUT SHAFT

Fig. 15: Removing/Installing Retaining Ring

13. Remove mainshaft drive sprocket retaining ring (1).

Fig. 16: Removing Drive Sprockets And Drive Chain

1 - FRONT DRIVE SPROCKET

Courtesy of CHRYSLER LLC

Fig. 18: Removing/Installing Mode Fork Assembly Onto Mainshaft

1 - MODE FORK ASSEMBLY

Fig. 19: Removing/Installing Mode Fork Spring

Fig. 20: Removing/Installing Mode Sleeve

Fig. 21: Removing/Installing Mode Hub Snap Ring

1 - MODE HUB SNAP RING

Fig. 22: Removing/Installing Mode Hub

1 - DRIVE CHAIN GUIDE

2 - FRONT OUTPUT SHAFT

CLEANING-TRANSFER CASE MP143

INSPECTION-TRANSFER CASE MP143

TRANSFER CASE - MP143

Fig. 26: Exploded View Of MP143

1 - INPUT SHAFT SEAL 16 - SHIFT MOTOR

1 - INPUT GEAR BEARING

7. Install a new front output shaft seal with Installer 6560.

Fig. 33: Installing Retaining Ring Onto Front Output Shaft

1 - FRONT OUTPUT SHAFT

1 - DRIVE CHAIN GUIDE