Linerhangersystems
Linerhangersystems
Linerhangersystems
PRODUCT INDEX
Liner Hanger System:-
Tieback Receptacle.. 10
Liner Swivel Sub 10
Mechanical Release Running Tool 11
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WELLCARE OIL TOOLS PVT LTD
Lift Plug... 18
Elevator Lift Sub 18
Drive Sub 19
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Swivel Type Hydraulic Set Liner
Hanger:
The Swivel Receptacle Slip Liner Hanger gives
a matchless performance by joining the slip design of the
Receptacle Slip Hanger with an inner mandrel supported
by a high roller bearing.
The Swivel Receptacle Slip Liner Hanger Body
and slip have an efficient cone angle two times greater
than conventional hangers, reducing extra pressure
applied on casing wall.
It allows longer, heavier liners to be run on
multi-string or un-cemented casing.
The Swivel Receptacle Slip Liner Hanger is set
hydraulically.
Features:-
Right hand rotation of liner after hanging and
even during cementing process
Receptacle slip design eliminates cone collapse
while providing an effective cone angle twice
than the conventional liner hangers
Slips are manufactured to high hardness for
high-grade casing anchoring
High load roller bearing can be replaced with a
spacer ring when swivel action is not desired or
feasible
125,000 yield strength is standard achieved by
high strength alloys
Overall design reduces stress build-up in
support casing
SPECIFICATION GUIDE
Liner Size Casing
Max.
OD
Size Weight OD
In
In (lbs/ft) in
mm
mm
20-23 6.116
7
5 26-29 5.934
177.8
127 32-35 5.844
35-38 5.750
7 5/8 24-26.4 6.625
5 1/2
193.7 29.7-23.7 6.500
139.7
39 6.375
7 9 5/8 43.5-53.5 8.250
177.8 244.5 58.5 8.187
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Hydraulic Liner Hanger:
Hydraulic Liner Hanger is used to hang a liner
in well without rotating the work string to set the hanger.
The hydraulic liner hanger is recommended for
applications such as setting new liner through existing
liners or on floating rigs. The Hanger provides full
bypass in the set position during cementing operations.
This Hanger is meant for use with Compression
Packer, is provided with internal casing threads for Top
Packer.
The hydraulic cylinder is safety pinned to
actuate at a predetermined setting force.
SPECIFICATION GUIDE
Total
Casing Size Body
Liner Size Aprox
Max.
OD Weight Length
OD OD
(lbs) (in)
22-26 75.113 6
4 1/2" 7
26-29 78.360 5.875
5 7 26-29 79.370 5.875
5 1/2 7 5/8 33-39 77.362 6.375
7 9 5/8 43.5-47 89.300 8.250
7 5/8 9 5/8 53.5 85.960 8.250
9 5/8 13 3/8 61 90.000 11.875
16 20 133 82.250 18.000
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Mechanical Liner Hanger:-
Mechanical-Set Liner Hanger is one of the most
dependable and competent hanger, as it is comprised of
the hanger mandrel, more than one set of cone pad, slips
and a cage assembly to carry the slips.
The slip cage contains a J slot and high
strength drag springs to manage the movement of the
slips into contact with the cones.
SPECIFICATION GUIDE
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Covered Slip Liner Hanger:-
Covered Slip Hydraulic set Rotating Liner
Hangers use to rotate the liner string while running in
and during cementing operations insuring a more
complete cement bond.
Specially designed slips deliver excellent
hanging capacity and eliminate the risk of the premature
setting. The design is primarily based on the hydraulic
setting of slip segments (Four totals) which distribute the
liner weight evenly on the ribs provided on to the slips,
guided in the pocket of cone. The Hydraulic liner hanger
may be set before or after cementing by applying
pressure to running-in string.
The Hydraulic liner hanger may be reciprocated
and rotated during running in and cementing and set after
cementing by applying pressure against the liner wiper
plug after it is landed in Collar. To set the Hanger before
cementing Landing Collar with setting ball must be run.
It comes in two versions with bearing and
without. Bearings are of cylindrical imported quality
with power to resist high thrust and torque.
Features:-
Body is manufactured from mechanical tubing
to equivalent grade of liner 80,000 psi to
110,000 psi yield strengths are standard. Other
yield strengths and materials available on
request.
Hydraulic cylinder manufactured from material
matching yield strength of liner Hanger.
Slips are manufactured to Rockwell scale
hardness of 57-64 for use in the highest grade
casing strings.
Incorporated with high compressive
thrust bearing.
SPECIFICATION GUIDE
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Compression Set Liner Top
Packer:-
Compression Set Liner Top Packers provide
an excellent secondary seal that can be used to control
annular gas migration or protect sensitive zones from
well hydrostatics after cementing. These liner packers
can be run independently as set on bottom liner
packers, as the top pack off on a scab liner assembly
or with most liner hangers to assist in sealing the liner
to the casing. This packer is equipped with hold down
slips, which makes it suitable to use in horizontal
wells. The packer have integral setting collar to rotate
the Liner Hanger during running in and cementing.
Operation:-
The liner top packers are set from the top
after cementing using the WCA packer setting dogs
on the liner running tool. Weight is applied by the
work string to energize the element, which is then
locked in place with the internal ratchet assembly.
(without slip) (with single slip) (with double slip)
SPECIFICATION GUIDE
Packer Size Casing
Max.
OD
Size OD
In Weight
In in
Mm (lbs/ft)
mm
20-23 6.116
7 7
26-29 5.955
177.8 177.8
32-35 5.844
9 5/8 9 5/8 43.5-53.5 8.250
244.5 244.5 58.5 8.187
13 3/8 13 3/8 54.5 68 11.875
339.7 339.7 68 - 72 11.750
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Tieback Seal Nipple Packer:- SPECIFICATION GUIDE
Tieback seal nipple packer is used as a remedial Packer Size Casing
Max.
OD
tool to control a leaking liner top due to annular Size OD
In Weight
In in
Mm (lbs/ft)
gas migration or questionable cement mm
20-23 6.116
7 7
26-29 5.955
competency in the liner-lap seal. The assembly 177.8 177.8
32-35 5.844
9 5/8 9 5/8 43.5-53.5 8.250
provides the required annular flow control as 244.5 244.5 58.5 8.187
13 3/8 13 3/8 54.5 68 11.875
well as a tieback seal receptacle for future 339.7 339.7 68 - 72 11.750
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Tieback Seal Nipple:- SPECIFICATION GUIDE
Packer Size Casing
Max.
Tieback seal nipple allows for future OD
Size OD
In Weight
In in
Mm (lbs/ft)
extension of the liner casing string to surface for mm
20-23 6.116
7 7
production, testing or remedial operations 177.8 177.8
26-29 5.955
32-35 5.844
during the life of the well. Constructed of 9 5/8 9 5/8 43.5-53.5 8.250
244.5 244.5 58.5 8.187
material that matches the grade of the liner 13 3/8 13 3/8 54.5 68 11.875
339.7 339.7 68 - 72 11.750
casing, when it is landed provides a continuous
bore diameter to that of the liner. This provides
mono bore access to the reservoir.
It may be used temporarily or
permanently. To facilitate both ease of entry and
cementing operations. It is equipped with a
standard mule guide nose with circulations
ports. Standard seal configurations is four units
in fabric reinforced NBR with optional seals in
HNBR.
It is available in lengths form three to 30
feet depending on the application. On an
optional basis, the tieback seal nipple may be
provided with a latch assembly for production
applications where it is appropriate to land the
tieback casing in tension. Other configurations
allow for the top or bottom locate within the
assembly .Configured with a box top design, the
tieback seal nipple will directly connect to the
tieback casing string or to other components.
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Liner Tieback Accessories:-
Liner tieback top dress and polishing
mills are run prior to tying back into the tieback
seal receptacle with a seal nipple or seal nipple
packer assembly. The purpose of running the
mills is to ensure the liner top has not been
damaged since installation, and to remove any
scale or other foreign material from the polished
seal bore.
The top dress mill is designed to dress or
return the top edge of the receptacle to an
acceptable condition and configuration to allow
entry of the seal nipple without damaging the
seal units. The polishing mill is a soft-bodied
mill that vibrates inside the receptacle,
removing deposited material from its highly
polished surface to allow optimal contact with
the seal nipple.
For seal nipple packer applications, the
mills are run in with a casing scraper to ensure a
properly prepared area for the packer to set and
seal in.
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Top set Coupling:-
It is being used in conventional liner
hanger with the liner top packer and other end
threaded connection as per the liner running
tools.
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Mechanical Release Setting Tool:-
Mechanical release setting tool is a full
feature, mechanical release running tool and
packer setting assembly. With no rotational drive
capability, this simply conveys the liner
assembly and then is released with right-hand
rotation after the hanger has been set. Designed
to release in compression, this tool may be run in
vertical, high-angle or horizontal wells with a
high degree of confidence. The bearing system
facilitates both easy release of the liner, and also
aids in the setting of weight set, liner top packer
assemblies by allowing the weight to be applied
under a rotational load, more evenly distributing
weight and ensuring that maximum setting force
reaches the packer assembly.
As a service tool, the mechanical release
setting tool features heavy-duty design and
construction for a long, usable service life.
Standard configuration is with API drill pipe box
for direct connection to a retrievable seal joint,
drillable seal joint, solid bushing or inverted cup
tool.
It may be run liner top packers or tieback
seal nipple packers.
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Setting Tool:-
Setting tool is used to set the mechanical
liner hanger. The setting tool is provided with
top sub with tool joint connection, Rotating Dog
Sub, Kelly and Setting Nut.
This toll is compatible to be used in high
angle as well as in straight well with very easy
and comfortably could be used.
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Mechanical Release-Rotating:-
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Hydraulic Release Running Tool:-
Hydraulic Running Tool is used to run
and set the liner hanger with or without Liner
Top Packer. The Running Tool is made with
Setting Sleeve & assembly is run on drill string
to the bottom. The Hydraulic Release Drilldown
Liner Setting Tool connects to the Liner Setting
Sleeve profile provides a means to carry a liner
down hole, set a liner hanger and release from
the liner prior to or, if desired, after cementing.
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Setting Collar With Optional
TBR:-
Setting collar is a typically run above the
liner hanger for the purpose of carrying the liner
weight and engagement of the setting tool while
running in the hole. It also serves as a tool entry
guide after completion. The setting collar can be
provided with honed tie back receptacle
extension pup joint to accommodate Kelly stroke
of the running tool.
Setting Collar:-
Setting collar is a basic releasing collar
used to carry the liner into the well. The right-
hand releasing thread ensures easy release of the
setting tool.
The setting collar is made up on top of
the liner hanger and is recommended for use
when a liner extension is no planned.
Its fluted top guide assures centering of
the liner in the hole and its shape provides an
internal guide for smooth running of tools into
the liner.
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Cementing Bushing Retrievable
Locking Type:-
It provides a superior liner to work string seal
that retrieves with removal of the liner running/setting
tools, and eliminates any bushing drill-out.
It is pressure-balanced assembly that does not
exert any damaging loads onto the polished cementing
seal joint. All seals are provided in material. Locking-dog
assemblies are spring-loaded to insure positive
engagement, particularly in high-angle or horizontal
applications.
It is easily installed in the field and requires no
special handling or assembly tools.
It is of heavy-duty design and construction,
ensuring a long, usable service life. Standard
configurations allows for slip on installation over a
retrievable cementing seal joint. It may be run in
conjunction with any running tool sub, liner top packer, or
tieback seal nipple packer equipped with its profile.
Features:-
Positive locking dogs
HNBR internal & external seals
Pressure loading on support sleeve not
cementing seal joint
Easy field installation
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Debris Screen:-
Its locking style debris screen eliminates
associated problems of debris entering the tieback seal
receptacle during the running and releasing of the liner
assembly. Traditional style, insert type debris screens
are prone to moving during run-in, particularly during
verification of release form the liner or when setting a
liner top packer. When moved from the liner top,
debris is allowed to enter into an extremely close
tolerance annular space between the running/setting
tools and the tieback seal receptacle which may result
in the tools being permanently or temporarily stuck. In
a permanent situation, free point, back-off and milling
operations are required to remedy the situation. In a
temporary situation, potential loss of the liner during
retrieval and its unplanned return to the bottom of the
well usually result in a costly fishing operation as well
as damage to the liner casing.
It has a locking dog assembly that prevents
movement of the debris screen until the
running/setting tools physically release the assembly.
A machined profile is provided in the tieback seal
receptacle. A stainless steel well screen section
provides a barrier to smaller debris during the running
of the liner. As a secondary barrier.
Unlike fluid cushion junk system offered by
other companies, it is easily installed in the field and
requires no special handling or assembly tools.
It is of heavy duty design and construction,
ensuring a long, usable service life. Standard
configuration is for slip on installation over. API IF
tool joints provided on all drill pipe handling nipples
run with the liner running/setting tools assembly. It
may be run in conjunction with all tieback seal
receptacles, liner top packers and tieback seal nipple
packers.
Features:-
Positive locking dogs
Stainless steel screen
Wiper ring
Easy field installation
Junk Screen:-
The liner hanger junk screen should be run
as part of the setting tool assembly to prevent debris
from damaging the polished bore Tieback mandrel. It
will also prevent debris from.
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To disengage the safety joint while down-hole,
Drilling Safety Joint:- place pipe in tension and apply left-hand torque.
The Wellcare Safety Joint is manufactured Hold torque while slowly lowering pipe until
to provide safe and easy release and make-up safety joint breaks. Continue to unscrew safety
whenever disengagement becomes necessary. joint to the left. To re-engage the safety joint,
This dependable, field-tough tool is lower pipe until pin section of safety joint lands
designed to transmit torque in either direction when on box section. Apply one point of weight. Rotate
placed in the drill, fishing, or washover string. to the left one or two turns. Then rotate to the
right until torque builds up, indicating safety joint
Components:- is made up.
The safety joint consists of a pin section, a
box section, and a friction ring. The internal
connection of the safety joint is a coarse acme thread
used to facilitate easy pack-off and re-engagement.
A knurled release ring between the box and
pin sections maintain torsion integrity until back-off
procedure is initiated. An O-ring seal contains
pressure while the safety joint is made up.
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Lift Plugs:-
Wellcare Lift Plugs are designed to provide
an economical method of handling washover strings.
They are available in all thread types and sizes, have
sufficient shoulder diameter to support handling the
washover string, and can be ordered with or without
lifting bail.
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Drive Subs:-
Wellcare Drive Subs provide the crossover
connection between the drill pipe string and the
washover string. Each is machined from high-grade
alloy steel and heat treated to provide maximum
strength and durability.
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Cross-Over Sub (Rotary Sub):-
Wellcare manufactures a complete line of
rotary subs. Each sub provides a connection
between joints of different size or type of drilling,
washover, or tubing strings. Wellcare subs may be
used in applications when it is necessary to have
frequent disconnection points. All Wellcare subs
are manufactured from high-alloy, heat treated steel
and threaded to the customers specifications. Subs
can be ordered pin-to-pin, box-to-box, or box-to-pin
and are available in lengths up to 96 inches. Right
or left-hand threads can be provided.
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Drill Pipe Wiper Plug:-
It is designed to wipe clean the work string
after cementing operations, the drill pipe wiper plug is
designed to latch and seal into the liner wiper plug.
When latched together, the plugs provide isolation
between the liner cement and displacement fluid. When
landed and latched into the appropriate landing collar,
they provide a redundant back pressure valve to the
floats in the shoe, landing collar and float collar.
The cup style design of the wiper fins
provides a positive seal for activation of any hydraulic
components and does not rely on an interference type
seal like other plug systems. The wipers and molded
seals are standard HNBR material.
A robust anti rotation nose latch and clutch
profile prevents rotation of the plugs during drill out
operations.
Available in a tandem plug configuration, the
wiper system allows for wiping of the work string and
liner casing in advance of the cementing operation.
Features:-
Positive anti-rotation clutch profile
Robust anti-rotation latch assembly
Standard HNBR moulded seals and
wiper fins.
Available with multi plug configuration
to suit any tapered drill pipe/work
string.
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Liner Wiper Plug:-
Liner wiper plug is designed to wipe clean the
liner casing after cementing operations in conjunction
with the drill pipe wiper plug is designed to latch and
seal into the liner wiper plug. When latched together,
the plugs provide isolation between the liner cement
and displacement fluid. When landed and latched into
the appropriate landing collar, they provide a redundant
back pressure valve to the floats in the shoe, landing
collar and float collar.
The cup style design of the wiper fins
provides a positive seal for activation of any hydraulic
components and does not rely on an interference type
seal like other plug systems. The wipers and molded
seals are standard HNBR material.
A robust anti rotation nose latch and clutch
profile prevents rotation of the plugs during drill out
operations.
Available in a tandem plug configuration, the
wiper system allows for wiping of the work string and
liner casing in advance of the cementing operation.
Features:-
Positive anti-rotation clutch profile
Robust anti-rotation latch assembly
Standard HNBR moulded seals and
wiper fins.
Available with multi plug configuration
to suit any tapered drill pipe/work
string.
Seal Joint:-
Seal Joint provides the Mandrel with ground
O.D. to provide a sealing surface for the Pack-off
Bushing. Groove is provided at the bottom end to
attach the Liner Wiper Plug.
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Landing Collar With Ball Seat:-
Landing Collar is used when setting liner hanger
prior to cementing. A setting ball seat in the shear seat
allowing pressure to be applied to the hanger to set the
slips. Increasing the pressure after setting the hanger
shears the ball seat allowing full circulation for cementing
operations. The shear rating of the ball seat is adjustable
to meet the requirements of the hanger.
Features:-
Positive anti-rotation profile for liner wiper.
Robust latch assembly for liner wiper.
Standard HNBR molded seals.
Available with anti-wear coating.
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Landing Collar Latch Type:-
Latch type landing collar is used when
running mechanical set liner hangers. It is
designed to provide a latch-and-seal area for the
liner wiper plug.
A robust anti-rotation profile and latch
assembly is designed to receive the liner wiper
plug. When latched. These plugs provide a
redundant seal to those of the float equipment.
The body of the landing collar is
manufactured of material matching the grade of
the liner casing, which provides performance
equal to or greater than that of the liner casing.
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Double Valve Bottom Set Jet Swirl
Shoe:-
Double valve bottom set jet swirl shoe is
designed for running and cementing liner assemblies with
the contingent ability to be set on bottom in the event the
liner does not hang. Specifically, there are features not
present in more conventional primary cementing shoes.
These features include:
Spade nose with anti-rotation fins which allow
the liner to remain stationary while the work
string is rotated to release from the liner
assembly.
Since and down circulation ports. In many cases,
the liner is set close to the bottom of the hole and
may encounter cuttings and other well debris.
The side and down ports aid in the flow of
cement in these debris filled applications. This is
of particular importance when the liner is set on
bottom.
Internal components are constructed of cement,
thermo-plastic, and rubber, and are compatible for
drill out. The float assemblies are tested and rated to
API recommended practice 10F. The unique design
of the molded rubber seal prevents impingement and
erosion of the seals by the circulating fluids, ensuring
a positive seal at conclusion of the liner installation.
The body of the jet swirl is manufactured of
material matching the grade of the liner casing, which
provides performance equal to or greater than that of
the liner casing.
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Double Valve Jet Swirl Shoe:-
Double valve jet swirl is designed for running
and cementing liner assemblies with the contingent ability
to be set on bottom in the event the liner does not hang.
Specifically, there are features not present in more
conventional primary cementing shoes.
Internal components are constructed of cement,
thermo-plastic, and rubber, and are compatible for drill
out. The float assemblies are tested and rated to API
recommended practice 10F. The unique design of the
molded rubber seal prevents impingement and erosion of
the seals by the circulating fluids, ensuring a positive seal
at conclusion of the liner installation.
The body of the jet swirl is manufactured of
material matching the grade of the liner casing, which
provides performance equal to or greater than that of the
liner casing.
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Top Drive Cementing Head:-
Top Drive Cementing Head having 4-1/2
I.F. Box up and Pin down connections for 15,000 PSI
Cementing Line and Tensile Strength of 400 Ton. The
integral body of Cementing Head removed all internal
connection and easy to use. Top Drive Cementing Head
comprises with Flag sub and Ball dropping Sub.
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Cement Manifold:-
It is an industry-standard, dill pipe
style cementing manifold.
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HOOK UP:-
LINER HANGER SYSTEM LINER RUNNING TOOL ASSEMBLY
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TIEBACK SEAL NIPPLE PACKER RUNNING TOOL ASSEMBLY
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