Manual SC30T
Manual SC30T
Manual SC30T
SC 30T
#SC 30T 15
Scanjet Marine AB
SALES OFFICE FACTORY
Sdra Lngebergsgatan 36 Trnedalsgatan 1
P.O. Box 9316 P.O. Box 2
SE-400 97 Gteborg, Sweden SE-275 21 Sjbo
Telephone +46 313 387 530 Telephone +46 416 513 100
Telefax +46 313 387 540 Telefax +46 416 511 656
E-mail [email protected] E-mail [email protected]
Web www.scanjet.se VAT SE556291242701
This Manual Applies for the Following Products:
Type Date
Scanjet Marine AB
Trnedalsgatan 1
P.O. Box 2
SE-275 21 Sjbo, Sweden
Telephone +46416 513 100
Telefax +46416 511 656
E-mail [email protected]
Up Disengage
Down Engage
5.1. Specications
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A1
B1
C1
Deck ange
Flange type Deck ange no. A1 B1 C1 Dim. xxx
Scanjet Standard. 30118-01 245 215 18x8 151
PN16 DN150 30118-02 285 240 23x8 151
PN6 DN200 30118-03 320 280 18x8 156
JIS 5K 200A 30118-13 320 280 23x8 156
PN6 DN150 30118-14 265 225 18x8 151
ANSI 6 150lb 30118-15 279 241 23x8 151
A2
B2
C2
Inlet ange
Flange type Inlet housing no. A2 B2 C2
2 Valve ange 30111-00
PN16 DN40 30111-01 150 110 18x4
PN16 DN50 30111-02 165 125 18x4
PN16 DN65 30111-03 185 145 18x4
JIS 10/16K 40A 30111-05 140 105 19x4
JIS 10K 50A 30111-06 155 120 19x4
JIS 16K 50A 30111-07 155 120 19x8
JIS 10K 65A 30111-08 175 140 19x4
JIS 16K 65A 30111-09 175 140 19x8
ANSI 2 150lb 30111-21 152.4 120.6 19x4
The table below shows the ow and effective jet length (radius) for each
combination of inlet pressure and nozzle diameter, according to DNV. Other
nozzles and maximum jet length available upon request.
Inlet pressure has been measured at machine inlet. In order to achieve the
performance indicated in the curves the pressure drop in supply lines must be
taken into consideration.
m/h USgpm
70 308
26 mm
65 286
60 264 24 mm
55 242 22 mm
50 220
20 mm
45 198
40 176 18 mm
35 154 17 mm
30 132 16 mm
15 mm
25 110 14 mm
13 mm
20 88 12 mm
11 mm
15 66 10 mm
9 mm
10 44 8 mm
5 22
0 0
90 100 110 120 130 140 150 160 170 psi
6 7 8 9 10 11 12 bar
m ft
35
22 mm
20 mm
24 mm
30 99 26 mm
18 mm
17 mm
16 mm
25 82.5 15 mm
14 mm
13 mm
12 mm
11 mm
20 66
10 mm
9 mm
8 mm
15 49.5
10 33
90 100 110 120 130 140 150 160 170 psi
6 7 8 9 10 11 12 bar
7.1. Starting Up
1. Remove protective cover. Remove the drainage plug under the drive unit
and drain it.
2. Pull up all program knobs, check that the machine could be handcranked
one full cycle. Set nozzles to desired starting point by using the hand-
manoeuvring device and remove the inspection plug (A) at the cofferdam.
4. Set desired program by pulling or pressing down the program knob, see next
page for further information.
Up disengage
Down engage
5. Check through the inspection hole and look at the top nut to make sure that
the machine is rotating as it should and remount the inspection plug (A).
The standard drive unit is delivered with four preset programs giving the following
degrees of vertical elevation per revolution of main pipe (pitch) and as an option
the Prewash program can be included in your delivery.
NOTE! Preset programs may vary from below spec. Please check your White
board for tank cleaning for programs installed on your vessel.
Standard Optional
Action
Elevation Elevation
All program knobs in upper position 0 0
One program knob pushed down 1,5/rev 2,5/rev
Two program knobs pushed down 3,0/rev 5,0/rev
Three program knobs pushed down 4,5/rev 7,5/rev
(Optional)
60/rev 60/rev
Prewash knob pushed fully down
Engage prewash
The Prewash knob (marked with P) has three
possible positions. The rst is fully up, this means
no program engaged for this knob. Halfway down
means an elevation of 1,5/rev (or 2,5/rev). The
third is pushed fully down and this is the Prewash
position.
To engage the prewash, push down
the prewash knob while the machine NOTE! Do not handcrank machine
is running until the knob enters the with prewash program knob in
prewash position, fully down. (May down position.
take 4-8 seconds)
Disengage prewash
When the machine is running in
prewash it might be difcult to pull
up the prewash knob, in this case use
the handcranking tool carefully to
unload the pressure on the prewash
knob. Push the handcranking tool
gently ahead the rotation, be very
careful.
3. Open the inspection plug A, it is red and marked with Open after cleaning.
Check for leakage inside. If any water comes out the seals have to be
changed. If this happens it is also very important to check the drive unit for
water. If water is left in the drive unit it could damage the gears inside.
In many cases it is convenient to use the Scanjet tank cleaning machines for
surface treatment of tanks. The uids used for this kind of procedure are mostly
Nitric and Hydrouoric acid in different proportions. These chemicals are highly
aggressive to most materials including the standard Viton seals inside the tank
cleaning machine. Scanjet recommends a change of seals to Kalrez which is a
peruorelastomer and chemically stable with these acids.
This guide is valid for the following Scanjet machines: SC 30T, SC 30TH, SC 30TL,
SC 40RT
Working procedure:
Before operation:
Use the handcranking device and
handcrank one full cycle to make sure
that nothing is blocking the nozzle
movement
Open the red cofferdam plug (A)
During operation:
Continuously check the cofferdam for
leakage
If leakage occurs, stop the operation, ush the machine with freshwater and
change seals
After operation:
Directly ush the machine with freshwater to make sure no residues are left
in the machine
Drain the drive unit, if uid comes out open the drive unit and inspect
Once again check the cofferdam and put back the red plug
Example 3:
- Prewash rules gives that 3 m of cleaning media should be used.
- We have a gun with a 18 mm nozzle and will operate the tankcleaning machine
at 10 bar pressure.
- How long time should we operate the machine?
Solution
Table at page 11 shows that at 10 bar and 18 mm nozzle will give a ow of 40
m/h per nozzle.
Needed time T = 3x60 = 4,5 min
40
125
100
Cycle time [min]
75
P1 = 1,5/rev
50
P2 = 3,0/rev
25
P3 = 4,5/rev
P4 = Prewash
0
125
100
Cycle time [min]
75
50
P1 = 2,5/rev
25
P2 = 5,0/rev
P3 = 7,5/rev
P4 = Prewash
0
Changing the rotating speed for the turbine sets the rotating speed of the main
pipe. This is done by changing position of the conical turbine in its sleeve. The
speed can be adjusted while operating the machine by doing the following:
Note that the machine might rotate slower in cold climate.
1. Look at the top nut (pos. 103) through the cofferdam hole (E). The time it
takes for one turn can be measured with a wristwatch.
2. The speed should be 0.5-1.5 rpm if not, adjust as follows
3. Remove protective cup (A) (Key no. 25)
4. Loosen contra nut (B) (Key no. 30)
Stop the machine while adjusting the screw, and start again when
the contra nut are tightened. Check the speed, if not ok adjust again.
5. Set the adjusting screw (D) to get the desired speed by using a special short
Allen key no. 6 (tool 12061). By lifting the adjusting screw (D) the speed will
reduce and vice verse. The fastest speed that is possible to get is when the
turbine is running with a minimal gap between the turbine and the sleeve.
This is achieved by lowering the turbine until it stops and then raise it approx.
a turn. Be careful not to lift the turbine too high, this would make the
machine stop.
6. After the speed has been set, tighten contra nut (B)
7. Recheck the speed of the machine step 1-2 and if OK check for leakages at
the adjusting screw. If leakages occur change O-ring (C, pos. 148).
8. Replace the protective cap (A)
In order to keep your Scanjet tank cleaning machine servicing you as an efcient
tool in your tank cleaning operations, it is essential to care for maintenance.
Following a simple maintenance program will keep your tank cleaning machine
in good condition and the machine will maintain its high performance.
Tank cleaning machines are installed and operated in extremely harsh conditions.
In order to ensure continued safe operation of the Scanjet tank cleaning machines
it is advised to follow given service instructions.
Scanjet has identied components which should been checked at regular
intervals and replaced if necessary, because of wear or damage. This is important
in order to avoid unplanned stops or breakdowns and to assure safe, smooth
and trouble free operation of the tank cleaning machines. The components that
may be subject to wear and need replacement have been included in service kit,
naturally optimized for each specic model and type of Scanjet tank cleaning
machine.
Service intervals are described on the following page.
Service kit are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually.
The service kit are specied at page 53 and forward.
KIT 30T ODU Complete O-ring kit for SC280 Drive Unit
KIT 30T OGU Complete O-ring kit for SC 30T Gun Unit
KIT 30T OGU K Complete O-ring kit for SC 30T Gun Unit,
Kalrez
KIT 30T WGU Complete Wear kit for SC 30T Gun Unit
T 30 Scanjet basic tool kit including all necessary
tools to service tha machine
A service card is included with this manual; see page 58. This should be
completed each time service is performed on your tank cleaning machine to
maintain a proper record/history.
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To remove the drive unit from the gun unit at time of service etc. the following
procedure should be followed:
1. Remove the protective cover (A)
To remove the inlet housing or the location sleeve the following procedure
should be followed:
1. Lift up the machine from the tank.
2. Remove retaining ring (A).
3. Undo the locking screw (B).
4. Undo the top nut (C) by using tool
30080.
5. Remove the location sleeve (D) by using
the other end of tool 30080.
6. Change the seals and replace the
location sleeve.
7. NOTE! Prior to remounting the inlet
housing, the thread of the turning shaft
must be protected by tape in order not
to damage the sealing.
8. Look through the cofferdam hole and
turn on the top nut until you have a full
view of the groove in the turning shaft
through the hole in the top nut. The
groove in the turning shaft has to be
completely concentric with the hole
in the top nut, to prevent leakage. Use
Loctite on the locking screw (B).
E
E
PP
D
PP
153
154
156
151
152
157
152
151
142
158
159
160
162
161
158b
159b
160b
162b
161
200
D
D
This list is a guide for ordering spare parts depending on the size of the nozzles.
This list may be changed without prior notice.
Service kit are rapidly available and easy to order, as well as being more
economical compared to ordering of parts individually. This list is a guide when
ordering service kit, containing the spare parts included in each kit. This list may
be changed without prior notice.
For normal maintenance and operation the following tools are included in
Scanjet tool kit:
This tool kit can also be ordered as Scanjet part no. T 30T
Pos. Part No. Qty. Description
11 30072 2 Handcrank
14 30083 1 Shaft
No. of
Date working Maintenance Actions/Exchanged Parts Sign
hours
0 Machine put into operation