Stone Masonry PDF
Stone Masonry PDF
Stone Masonry PDF
* I
d :I *.
-. - ..
1
:. I . , ., :
.;
a. ,. . .= 0.
P -. = , -
.
.o
5 -i s, > - ,
s-
F ie .*. ,
.,
91._ 8 5.
*; . -; , :
\
i - \, - Y,,
/&j? ,( ,i ; F&,,,& ,r,, jhs.4.
. il:.
, e .) . .. __ 1
AL ./. .,-, _,, : -:- -;..;i
. :_ ~ I
I I.
\ \_\
;;ii
\ I
!i * : *
9
.-_ .1
r I s : 2
I
1 /
. i _ : ~ r i
1 the-availability of useable building stone. ably will fmance the ten-year p,roJect at ah j
_!)& /.: Next to earth there is no tire universal nor undisclosed cost. -
lessappreciated building resource than stone. -For curio&y; one of.the auihors. burned .;
this news itern, -uncover&the foll&&g i _
, facts! Merced is a r,e$ativelypoor a&&@&ra~-,, =:
county. At thc#time?the Bee article appeared _
6,900 people in &&%ea were unemployed:.*^ .
* The housing allocationindex &robed f&l24 * -.
houses- were classified as primary ?biight?T ;I- I I .i .
requiring immediate replacement& reh&& :
tatjon.?& additional 4,558 houses &er&&$&~ ~
sified assecotjdary bcght and about t;iDoo
houses wereaunsalvageable~and d&red for .
immediate demolition. What kind of-imagi- -. be
nation or mentality is-necessaryto bring 6,900
people needing ivtirk together-with millions of 1 :
tons of neatly piled stone, ultimately arriving
thesemi$!ions of tons of stone nowi piled on.,: at-the equitable use of taxpayer funds for. the i
13,000 adres..The plan is to invest% million $ solution to an urgent need for 14,&K) houses?
i -1 (more $han theamount of the gold ,originally Our thirdim$etus for writing khis book is ,~p. * :
I t mined ..here) in- a dozen giant dredges, each to exdress the aesthetic satisfaction we three
/ \,
\designed to reclad oneacre a day by scoop: , ,,,_authors have experienc-ed,bui;lding with stone. -
iing up soil from a depth of twenty-five feet, I It is not only possible for thousands o
-burying the stone in the excavations and .to build thousands of urgently nee
I
~ .- .1 ,_-- _,
,\ , ,a _ I ..- . Ia . / ,
.1-i..; h. ;
;28 _\ 5
.$ ? 47 -, :+ a .: .i 1 ..-
f. \ I: __t, - I -T zt
,, , & __,.I r -.-
\ i.,>,:. *
r: I;.:\i I. i .: \ .,
,.- _-
*I *r
<$/;,, :;, \. r .* I , ,.
-- \.. -7, ~. , -.: ~ : .. \ _
iis :; .,;_,;. .-I _,_,. i
, l,l.--
-.o . -. @ 8.
R .-
- ..I*
1
8
I
,./
I 0
Y
i,
!j
.,
), but th$d:can have a baI1 doing soi In this _ The authors concur with these sentiments.
_. .i _ regarp; one is Temindkd of the stonemason Eachid his own way has experiknced similar
who was/ interviewed by Studs Terkel in his feelingsifor work with stone. Whenbuilding .-
~ __book, Working., In ov$r~one hundred inter- with/thrs intriguing material one com.munes Q
,vizws with workersin &nerica today, the ~ with antiquity at the same time that one
$onemason stands forth as &e o&j person _-builds with stability, permanencee and, feasi- . i
: ; ~_ not dissatisfied w&his work. , bility. The primary cost of stonew0r.k is the r -
.~
7 In discussion with\Terkel, this mason satisfying labor that accomp,anies it. . /.
begins /by tell&g some of the history of stone- : , / We also know that these feering; need not I 8x
work. How, many workers today know : or give ._. be the, exclusive province of the professional
a damn T,,abotitthe history, the traditions, or ,&rned+nmason. Every person workingwith - ,I
Jdesciplines of their craft? As he talks, the / stone can Iacquire a, high regard for building -A,.,
/ with this resource, but we do not wish to imply ,I
mason described his thoughts and feelings for
work with stone. /i that other construction media fail to offer the (
4 ,i !Stdne.s my life, -he-says. Idaydream, ; owner-builder equal portunity for joy in.d \
-. . . -all the time? most times its on stone. Oh, Im ! creativity - ,merely tha other means of con-.
-&. gonna build me a stone cabin down on the / struction are not,asun sed, as unappreciated \
, , Green River; Im gonna build stone cabinets as stone masonry. Int ircumstance, we f-L. 1..
/j _ ,*mthe kitchen. That stone doorS gonna be seek to ,im&-ess readers~_with-the-v%lue of
.) __. j ,awful heavy.and I dont know how to attach stonework andto~urge upon them a *willing- *
b
- the hinges. Ive got to figure out how to make nessfo attempt some building witti this, neg-
a stone roof: Thatsthe kind of thing, All my lected materiil. We hope to guide the inexpe- d 1
, dreams, it seemshke its got to have a piece of rienced builder?n construction with stone.
i rock mixed init.*
2, t
North Fork CA 5.
I August 1976 / ; .
_ * -.- Bm
._ /- s * ...
I .;;,\ r
1, z : \, .*
8 !i
,: i L
. ,l . ; -.
I,(. r . ,. ii a 1;
,:~ i .-
--.- ---e-,.-.
# rii---
. .
.
.
4---
\.-
. 8 .
. L ., -,:
.
. - . .
-_
.
:
-I-
i .
.
c pm.
,
n L
_ i
d-
,* . .
d
.
._
.
*
< 4 c R .
i ,- J
ii. ,I
,
/,/
I
/
,
12 4
_ $ z
I e
L 1
Thi,s chimney was built over a.hwdred
;, year& ago on-me end of a woo& Fa+hous&.
Stone was used for construction becauseit C
was available. At that time brick had limited
use because it was expensive and difficult to
obtain. The wood-framed house is gone noti
.
_
: -..
a
I
Q -I The .proc&ss.of building with stone begins the distance moved, t e fewer,the: hassels.
: with the &ledt?on-and gathering of the materi-. *Every extra mile travel,it d to obtain supplies
4..p
..i. i al. By studying various walls, foundations and means more truck wear, additional gas con- j
.. ~sumed and extra time spent. :
chimneys you will s&hat stone can be found,
- in an endless v&iet$ of shape,?$.textures and :- Fortunate house builders find enough
---.~sizesAm Since-the typd~of stone selected partially . stone on their land but%his is frequently not
.,-r determines not only the way a structure will the case. T&e are ,anumber ofreasons why it .
\
. lookbut~even _theday it will be built, it is v&k : may be-impxactical or even,lmpossible to,, ,,s
r
to scout around:t~discove$ as many~ources as -; build with stonefrom ones y5operty. For .;:.
you choose the type instance: wooded land crow$led wifh,!under- .
-.,.-- gro2h,m.&es gathering tedious :~It is $Gffrcuit 3
any owner-b-uilders prefer td use mate- to walk let alone maneuve,d-- a wheelbarrow or .
\ r:* .rial, from the@ own land: There *are several;., motor vehicle thro.ugh ensewoods. If the - -
* reasons for this choice,; Fthetically, rf the- stone is sparce then it m be hardly worth the
I go& is to build a hquse.!&at fits its surround- effort to collect. Some
. ings, evene fgrows from its surroundings,
( . t; then it merits the use of -stone from the land.
-For purely practical reasons, collecting mate-
rial from oneIs lind is often theeasiest and
( /. -cheapest method. -Stone is hea~&Alx&&-ter-,
,-a r .. . I
ygwx, ..
\,.. ~ . 0
b,
. ,. i iJ .- 3
-- ,
>_ ..
-,.- _/ I 1 ._- . :. -.
< - *-,
!.- - ._ ;: ..,. #,- 3, .Y
-a / --*. , . . > ,
i
a,
.
5 -
c
- 3s
- If there is lit&stone on ones land or ifit is monolithic formation of rock, freshly expos- 0 .
unsurtable for-use, there are often other ,, ing each piece. Neither sunlight, rain nor air
sources which may be explored. For instance,. have dulled the colors or smoothed the rough
a nearby quarry may be aconvenient source of edges. Each piece of quarried stone isbeing
cut stone. Although quarries generally sell exposed for thefirst time since it became rock
their-stone its price need not be prohibitive. A millions ofyears ago. This material cannot be
large part of the cost is inhauling it. If one surpassed for its brilliance or its exquisite pat-
. goes d.irectly to the quarry with a truck, not terns and textures. Also, quarried stone is
. only does the price per ton decrease sharply usually excellent for building purposes. A I.
but the stone may be selected personally. typical piece ,breaks cleanly and forms flat
Even when one is not gathering stone from surfaces with square or angular corners.
*a quarry it is a fascinating place to visit. Its , Such material can be laid /with ease and
scale is overpowering. Quarries often remove speed, offsetting its additionaL cost.
material from cliffs hundreds of feet high or Stone is quarried for a number of pur-
they excavate far into .the earth. These mines poses. Some quarries-.~ _.extract stone not for
-- tire testimony-to-peoples abihty to manipu- . bui1din.g but for crushmg into various sizes -
late while they often destroy the environment ranging from half-inch gravel to pieces, called,
for their own purposes. rip-rap, weighing from twenty-five to two
One advantage of cut stone is its beauty. hundred pounds. Gravel is used for road cov- ,
Quarried stone is usually cut or blasted from a ering or
_ .> for making concrete while rip-rap is
:8..)
j r
generally t?sed to stabilize embankments.
Although it.is not quarried for use in building, ~
_ //
^ rip-rap can sometimes serve this purpose.
If a structure is to be faced with.,stone
there are specific quarries which produce ve-
+.+eer material. Veneer stone is mined in large .
sheets not more than four inches. thick. Later +jg
in this book it will be explained how these
shapes are laid on edge. This method, of stone- -.- I
t -_._work must not be used structurahy for it is too
-~-
-thin, but it is effctive as a decorative surface.
If one plans to build a monolithic stone wall
veneer material should not be purchased. To
build a monolithic stone wall you will ,want
stone from a quarry that extracts pieces which
are eight to twelve inchesl,hick, Often the
same quarry will produce both veneer and
-x _ _ structural stone. jL
,
* $ 4zLLx?Bl- ,$2-j-o~c/.
,
encourageiou to haul stone from their fields
and pastures - an excellent source of this ma-
terial. To them ,stones are merely objects 7
which have been breaking their plows and
straining their. backs for generations. Often
Jhe landowners and their ancestors<havealready
: done most of the work by piling stone along
* the borders of plowed fields or around trees in
pastures. One has only to carry it from these 2-
* time-worn and venerable. Fieldstone has an piles to a truck. .*
aspect of integrity and naturalness which con-. As stone is removed-from these piles Fe-
I t&is that of cut stone. ?member that -people are not t&e only inhabi-
%eldstone is found in many shapes and tams of Stone sh&ers. Stone piles, often house
,,sjz,es,colors and textures. Often covered -with/---/I creatu&s ranging from mice and
, dirt the characte: is indeterminate until the blackwidow spiders and poisonous
c ,/ / stone is washed off. Notice how it is embedded Whenever you are colJ@ing stone it is
/ , in the ground, how firmly it rests-there; and wear gloves and watch where you step.
imagine how long it had been in that place. Another source of fieldstone is ,foy.d
4 Rocks are passive and if their beds are stable along roadsides. The shoulders of,old dirt
they remain in place. Remember this as you roads are often lined with stones graded to the
il lay stoneeur own wall. side during years of maintenance. Two, peo-
Farm<$$ew fieldstone in a different light ple, one walking alongside and one driving,
from that~se&by .-> builders. Most farmers will can-quickly load a truck.. But do not overioad
L&a ,
/
-
. .
.q/ ) i I
,;
, -6
. .
1s. * ._.--
4
j: 7 .
_Y ? .
.
n
L
Sometimes one*happens to find an old
foundation or a chimney of stone. What a
prize! Not only is the material stacked in one
place but each stone has already proven use-
ful. Most old fo.undations or chimneys are
built dry (without mortar) or merely with
mud, so dissembling them is not difficult.
They have only to be taken down, courseby
course.
Getting permission to remove these old
structures is likely to be the hardest part of the
whole process. Often an old chimney will be
all that remains of an ancestria4 home and the
present owner may be quite attached to this
monument from the past. More than once a
prospective stone collector has found that a
coveted old drywall marks the bound.aries of a
Ttill. consecrated family cemetery.
If permission to dissemble one of these
structures is obtained, much can be learned
about.masonry while you take it down. .$s
each stone is removed, pay close attention to
how it was bedded in relation to other stones
, &.\,jt. The mere fact that this structure is
aroun
stilltstan&,ng shows it was well built. Or if it is
in partEal r&n perhaps the reason will be indi-
za:through your observation. In any event,
t:h,e$e+structuresshould be taken down with
-revere ce for a bit of history is being erased. . _I
- 7 r ,
: -
,i /
; /
1~ .
\
3 .
.
,
21
. .
. .I
z
.
I .
-
Besides quarried, mined ahd ,.fiel&tone, terns and colors within. Sizes-and shapes tend
thereis another type ofstone available in most to be as varied as fieldstone. One may find
areas. River and creek beds, flowing or dry, both large, square shapesand rounded cob- r.
t :
. ,
I . .
I -
1.
\:
. /
24 j\
.
1
,
, j,, .
\
- i
I
@.
.~ ,LOo.king 4.,at3 ,
-Stone
k. f?
I
*To build with stone you must learn to look three jobs. Itsitssolidly on siones placed be-
, at each piece in a new way. It is important to low it. It provides a firm bed of support for
become thoroughly acquainted with every those above it. and itpresents an outer face
stone you intend to use. Pick up one and turn which gives thewall an attractive appearance.
; itover in your hands to see-and feel itsentire- - A mason must evaluate three aspects of
surf&e., One of the qualities you will observe ~_ every stone to determine how it willbe used; A
is.its color. Some stones have a variety of col- pne must be judged for its base, top and
ors. They will often form a regular pattern. face Illustrated herek.are some examples .of .
indicating veins &quartz or mica. Such veins these essential features o.fb.uildinggtone.
could reveal faults along which the stone may _ Every stone must have a solid ba$e which rests
break. Some colors are. merely stains on the firmly on the bed provided by stones below it. -
surface while others reveal the stones com- Each must also have a flat tofi surface; pro- b,- ,
\ . viding firm bedding for stone rest&g upon. it.
c ,$&ion. For instance, reddish stone often
c.ontains iron while that with a greenish hue The base and top are called its building stir: *
could bear-copper. .% faces. At right angles to both building surfa-. ; s - z
: .The texture, weight and shape of a stone . ces is the face. It is ,the only surface ?i$ble
.are aIso,impot%ant. In some there is a grain, +, once the stone has been laid. When selection .. \( t-Zr
much like that in wood,- but others have a is made it is tempting tdchoose the attractive .
1 sandy texture,whiCh crum:bles easily when _ face but remember that, structurally, the
handled. It might have a smooth polished sur- building sdrfacesof the stone are more im-
,* face $.. it could. be rough portant and therefore!of fir$ priority. Dont
qualities will contribute to let your head be turned by a prettyface with i ,;
the finished,wall: All sto;e i nothing behind it.
is more dense than others. Its weight may hint i $orie may be used for building in many : d.
r a . of its- overall usefulness as $oes its size and ir-~ ways. A11those show,n.above could be turned ~
I shape. Large or small, round or hat, angular + around. so that?a different surface might be _
,d
or worn, a mason pays close attention to these assigned to func&i as base, top and face. An
~ .,.
I Jeatuces when choosingstone. j ij - example of this would be a stone which, when.
.., In addition, stone is viewed in terms ofits laid.flat,.could be used in a solid construction.
:function.. Each piece must .relate Lto &hers but; when placed on edge, becomes excellent
1
!- around it.- Any one set in a wall is doing at least as veneer. . 5.
> .<
~ . 0
-. ,. b c
;=
I, A_
. ^ _
I *, ,*
_ 07
One should/not get the impression from
theqrevious examples that the baseand top of
the building stone must be parallel. Building
surfaces need not even be linear. ~What is im-
portant is that these surfaces areflat enough
to sit firmly in place while providing solid bed-
i, >ding for stone laid above. .-/ - ,
1 Here are additional examples of building -
stones whose bases and tops are not as well
defined in terms of squareness as are previous
examples. Stone A has a linear base and top _
although the planes of these two surfaces are
not parallel. B has a linear base and its top,
though curved, is still reasonably flat.- When
\, this piece is placed in a construction and Sur-
rounded by other stone there.will b&no prob-
lem to build on it. Stone C has a flat, linear
top buta curvedb-ase. This piece can be laid
securely if it has a correspondingly concave
bedding from which it may never move.
Stone D has a--flat base, little toQ surface
and its face is triangular. Thisdoes not mean
it is poor building material. The sides of this,
-triangular-shaped piece are flat enough to :.
support any stone leaning against it:: This
same piece could be flipped 180 degrees to use
* its flat top and yedge-shaied,base.
Being circulak, there is no distinct place *
on stone E where th$ base stops and the top ~
begins&Still :it is excellent building stone. If
properly &i?anged it will seat securely and
support other stone. This illustrates the point
... that. it is not angularity but the quality of
/ ,
I
.; ._.-
-. i
i
. I .-
L.-.
i.
,
...
x
building sdrfac that makes good building anticipate how a stone can ,be used for build-
rc stone. If its top nd base are .&asonably flat. ing. : . _
.
d
j and at right anglIi to its face then tl(e stone Can you see the base, top and face of each
will function effect:vely in a wall. .- of the stones pictured above? To develop a
.. A * masons eye requi .res.viewing cqmplex shaIjes
as basic, geometric forms: Squinting will help
stones functional those we have.ex- a you to see the stone&n tFms of their.defini-
- tive parts. An experienced mason might see -,
:---am~inedthus-far. .__ _. _
.defined surfaces. It often takes imagination to them as illustrated below.
i i*
; r, .-_ .
1.._I \ i, .,.
\ i
,
/
29,
- -- 4 ~__ -- - f -~~ .=-=-L
-, __,,_ ~____ .-~- __
__ -- --~ ~-~ \
~ -- i .- 1. *
i
,
~ __.__~~ ~~ _ ~- ~~ ~~~~
.
_ -.
L .
I -.
2. .
. 7
..
3
*
. - . - -q.
I . 0 ;,- .b
. -- % I.. _ f
-5. ,.
<
I 1. . \ .I.
. . ,., 4 ,., II y :.,-
* . .. ;- . ..-
. !. < _A -
, li
, + $ V -1: . p -- - --
.,<. t.,...,, :,_,:,.P Z -*&i:,;,;,. (
-$;. . . z.:.;,. L
-..-..i_~ __3b_ I[,:. 1. -~
?__ - ; , ,- I
: ., . i .
_ i /
I,::. ,, ./y.
--1, ,* @.. .-<;.~,,.I y- . :,I , ,.: -y: \
.. _ ../ j .
..:..;- ...... +
. . ..
: 5~
S.(_
, ..Z
- , , 7,:.
_ ._ .z* ..
c < i :
. -...
..I .< /j
I
0 / -.
.,
c
,
.I 3P!
,
.- L
. ,\ P
:., :il 7 .
ture will have squared corners. The skill an
,
At this poi&t the reader may be wondering
if the back and sides of a stone are-important.
Generally, when stone is laid in a wall, the
sides,and back do not support weight and are
not seen. To; this extent they are uriimpor-
tant. But there are ~specific -cases when the
sides of a stone must be sekkted as carefully as ,
its face, top and base. One example of this
occurs,when buildi?g an arch. Here sides do
support weight and must therefore b
and perpendicular to the face as th
base surfaces are. Stone which mee
auirements is hard to find in its natural state.
&e usually has. to shape it with a hammer
and chisel to suit the need.
The art of seeing stone is by far. the most
elementary yet the most difficult part of learn- Y
. ing stone masonry. It is developed only with
time and experience. As you learn toqroperly j-!.
select thismaterial working with it follows na-
turally. ,;
.-
Each-of the stone walls pictured o&these
qages was built in adifferent manner. T&dry
wall is composed only of stone - no mortar -
and there is an example -of mortared stone
packed in a form, One of the walls is a four-
inch veneer covering cement block and another.
was laid with a s&d twelve in&es of stone
and mortar. Whichever method of construc-
tion is used there are two basic structural rules
which must be followed :These will be discus-
sed in this chapter. The best way to learn them -
is to first understand the- nature of their ori-
gins.,
i
36
The most impor&t factor determining
whether a wall will .ultimately stay in place or
fall is not- the quality of the mortar or the
hardness of the stone; not the tightness of the?
joints or the firmness of the footing. These
z variables are all of consequence,, but the prin-
ciple force which determines whether a wall
stands or falls is gr~lcit~~It is a simple fact that
if you defy gravity you will event&ally lose the
contest.
Discussion about gravity seems funda-
mental and, in fact, it is. But, neverthxess,
the beginning mason will often try to stack
stone in a manner opposing this all-pervasive
force. Stone is heavy and falls earthward due
i to the pull of gravity. The objective of wall
building is to set stones in such a way that
gravity will hold them in place; to arrange
them so tl Jar they a , in effect, falling on
another. \
c
,
t?
illustrate this
<TO
- point
- we willjzxamine kind of organization, the weight of the build- .
some simple piers, se supp&ing th&--- insures that none .of these stones will ever
corner of a house. B e p&rs shown here rpo e.
are now standing but one will endure while the t The right-hand pier, to the contrary,
other will eventually fall. . works against gravity on every course. Ob- ,
. Gravity exerts a constant force on the serve the arrows illustrating the direction in
stone in these piers. The structure on the left which ,gravity pulls at each stone. Each, tends
i uses gravity to its advantage. Each stone falls to slide off the one below it:! As additional
straight down, weighting the one below it and stone is stacked the tendency to slide becomes
& stabilizing the entire structure by holding greater. Friction is all that holds this pier to-
each piece stoutly in place. It hhs been care- gether. In time, as more weight is added the
fully chosen ,for its flat, firm building surfa- force of friction may be overcome. The weight
ces. When a house is built on piers having this of a house could cause the pier to slide apart.
n
>
,
2
d
38
,
P
._, -
i
1
..,.. -
.
7
t P
ij
, -42
a
$ i
;lj
' .
., ,
. .' , *
,.
A
i
P
'. , '
..
Now examine two more piers. $o$h aphear T,hesetwo piers illustrate the second rule of
----.-..._ tobe skiilfully stacked conforming to the first stone masonry which requires that stone be
. .
rule of masonry. Yet the pier to the right is placed so they distribute then- \?reight over at 1
least twtiothers below,. This is the principle of .
crossingjoints to insure that the strength of a 2
masonry structure is maximized.!/Each stone I :e
is secured to all others. This prinoiple is ap: 9
two others below it. Each supports he weight parent in the construction of a simple struo-
of at least t@ others abo&. Th i left-hand ture like a pier, but one must,be more
,- pier is actually two separate piers nudged vant when building a w.all - esfiecially
closely against oneanother. They are two in- stone is-not square. /I
tc
dependent systems, both tall a$ spindly. The
left-hand pier would have beenmuch stronger
if its two elements had been unified.
/./ _A
A
,/y p
/
,_.,,I 42
,
6 / ,n--- /
.._
_ _-.
. .- .:__ 6
- ,
. _
.-Notice how the mason who laid,this wall tions and, as a result, is considerably weak-
inadvertamly built three separate walls. At ened. If this were a retaining wall the arrows
first glance it seemsto be a unified structure, would indicate the points at which the wall
but arrows at the bottom and the top of the would first give way to outward pressure,.from
? I
wall. reveal lines of uncrossed vertical joints. behind. 0 _-
- _ Tlye wall in effect is constructed. in three sec-
.,..
* .
j:
7 d
._
A
\ .;
. *
: .,
. .
. .
..
.. _ J _. / . ,,
. . .1 : , I _ ._ . ..-
-Examination of this wall reveals that not where stones are marked x, strength is lost -
all stones distribute their weight over two oth- through failure to cross a joint-. Here, larger
ers. In cases such as those stones marked o, _ pieces could have been chosen so that their
no substantial strength-is lost. Thes,me not weight would have been more equitably distri- _/
errors in workmanship but conscious excep- buted. I.
_,
tions in observance of style. In other instances m _/,
_a
_A,_
.* A
~I I
. 43
,
, ,R
/
i ./
-
These are the two basic rules for creati Stone will ever be st asionally a stone
stone masonry. To understand them is is not quite long en adequately cross
know what makes a viable stone con the joint below it, but one is tempted to use it
If they seem elementary, they are. The. anyway. Do not.
is simple but application is anothe The consequences of ignoring these rules
If you look around you will see are often not immediately apparent. Unstable
rules are ignored time-and-again, a walls may stand for years before gravity top-
putting up a masonry structure you* ples them. The introduction of portland ce-
ize why these rules are so often dis ment for use in masonry consiruction has
For instance, when building a wall you may made it possible to defygravity longer than
find a stone which neatly fits the space to be previously. However, if one looks around with I
filled, although it has a flaw. Its top surface a critical eye, numerous efamples of crumb-
slopes downward, toward the outside of the ling walls will be found, testimony to the fact
L, wall. It is tempting to use it nonetheless since, that basic rules were not folIowed. For a last-
SC1 for some time, you have been trying to fill the i ing, maintenance-free structure - as stone
ispace. But beware, more time ill be taken work should be - it is best not to try to thwart *
yv
trying to solve the new problem it creates for gravity-but to work with it. ,
you. And..,noaZsolution using this particular
..
,
\
4s
, .
,
J.,
.i - .
:
.,.. J%ttiiq.
L Stone.
. .
. 49
-
i
:
face,exposed to rain, ice, windand the scru- .
tiny of those who observe your work. How the
wall looks is mainly determined by the way in
which the stone faces tit.against one another.
In essencefit,ing stone means arranging their
faces to ones liking with the limitations of the
structural rules.
Building a stone structure is by necessity a
sequential process starting with the\ footing
upon which the first course is laid. On this
course other pieces are placed, one at a time.
This process of laying stone upon stone is con-
tinued until the desired height is reached. On :
the last course one usually finishes or caps the t
wall by selecting flat, level pieces.
When watching a mason at work it may
seemas if one stone at a time is being laid. How- r
ever, the mason is always thinking about more
than the stone being handled at the moment. I
Structurally and aesthetically, a w,all is a unit Q
resulting from individual pieces working to-
gether. When you lay a particular&tone, you
must ask yourself a number of question con-
cerning the entire structure. These are:
l. Does this stone sit securely on its bed
and does it unify the stones below it?
2, Does the top of the stone line up with
its neighbors tops s,othat all pieces work to- ,
gether to form a sound bed for stones that will
s be placed on them?
,
3. Does the stone fit well.in the space to be
filled?
4. Is the size, shape and color suitable to
.t
./
the effect one is trying to compose?
,- All this may seem like a lot to keep in mind
-
but, as one gets into the rhythm of stonework, _,./
.
. . these questions are asked and.answered more
When fitting a stone one looks principally or less automatically. For now we will ex@ore
at the shape of its face. This does not mean. th,em, one by one.
that its base and top may be ignored. Tolbe The first question should be familiar. It
sur$, even before consjdering the face it must , basically asks whether one has adhered to the
be determined that the piece has both a solid two structural rules of the previous chapter:
ba@ and a reasonably-flat top. This is always does the stone sit solidly on its bed and is it
th$ primary concern but, once this is conclu- distributing its weight over two stones below?
, _ded, one turns to the stones face. This is the! To consider,.this question, lay the selected
visible surface of building stone, the only sur- piece in thespot to be filled. Does it sit firmly
in place or does it want to roll off? &haps it
sits relatively well but tends to rock unstead-
ily. In that case, one must decide whether or
not it can be stabilized with a shim or With
mortar. The face of the stone does not directly
affect hpw it will seat, but the shape ofthe face
will give an indication of its iotential fit. For
instance, if the bed is concave, look for a stone
with a convex base and a face that is curved on
i the bottom.
cThe second p r-t of this question m$y*be
answered at a glanb e?If the base of theselec-
ted stone spans a fair portion of the two below
it, then it will tie them tdgkther. If>jt does hot,
unite the two below it, the stone may be detri:*
mental to the strength of the wall. Clearly, thee
answers to this$rst question;are not a quali-
tive yes or no.,The process of fittingLstone is
one of comproinise. Rarely do stones occur in
just,the right shape. Ones search fo@he best
possible choice must be within the hmitations
of the supEjly, the available time and ones
personaltolerances. No matter which stone is
selecied there will always be another that
,fluld fit as well-or a bit better..
y
r
_.3 51
._
The second question of the series asks
%ðer one has planned ahead for the next
course to be laid. This is important. If a ma-
son anticipates in thismanner a situation will
never occur where aspace, impossible to fill,
results from prior thoughtless work. Bui1din.g
flat beds savesmuch time for the mason does
not have to search for odd-shaped stone to-fit
irregular beds. To clarify this point, suppose
you are working on a .section of wall resem-
F
bling this illustration. -
*
You are searching for a stone to fiI1 space
A. The bed for this space is well prepared.
i. Any number of stones exist that have a curved
0 t
base $hich will sit well on this concave .bed. .-.-
-- .,.*: -- . . ...
.
. .? 1(
-t .
, ,
52 . -
* 'I,
-. I
i J
I i/ j
_ s
have -concave surfaces. It is _wise to check, shapes, avoiding building spaces which
fIhr0ugh.a pile before starting to Guild, noting demand hard to find shapes. Building will
the predominant shhpes. After tha?,,ofie can thereby be fasterand easjer.
arrange to build spaces which . use. these
.
* . * I .
.r
5 -.
. ,.
--.) _
? .:
I
ii 4 ,
--
1
.T
* h
,/ $ ^>, ,
;f
. ii/
, . I
I
/J
T>.. P
)
-_ -, _~
*.I _______, ;y:. : I I
,
I
f -/ ,
~ rs
*
,_...*.-
*; I /
.
The third question is an aesthetic exten *
1
. sion of question two. It asks whether the face
. *of the stone to be laid looks ,good tihere it is
. a.- placed. The answer is entirely personaidut~we
can discuss the process by which your answer .
c may be reached.
1 Take another specific situation in which a
. section of a wall under construction resembles
this drawing. A stone to-fill space A must be
/ Q found. How do you look for this-particular n
0 1
*. _ shape? Fix i;l your mind a geometric figure
* -1 approximating its form. For space A one
might picture a piece having a face with a
V-shaped or rounded base and sides that ang-
le out. The top edge of the face must. line up
with one of its neigh-boring stones but its -
shape need not be clearly defined. In other .
words, &vision a stone with a semi-circular
L .face. ,
T_ Next, go to the pile to look for stones with
fac$s having the simple shape you envision.
.Yo!tr first option may resemble stone B. It
-seats firmly and its top lines up well with its
neighbors to the left, but there are large spa-
ces on either side between it and its neighbors.
To be structurally sound thesa shakes would
-have to be f$led 63th small, thin stones: !I$e ,
decision @&e B will be an aesthetiF.one.
i
:, -Suppose 3is dejected and st6ne C is located. It
\ _*_
fits snuggly against its neighbors but leave&a.
gap beneath. This gap could be filled with a: s
triangular thinker, and the wall would re*main
strong. fretter choice might be t&use stone Pj
D in com*bination with a filler piece or stone i.,*
E. Some masons may find both these solu-
,tioni unaccept-able. Stone D would be rejec-
\
\.,> tedbecause it calls for a filler stone, and E
\\ would be refused because it is .lb~asic&l$round
i . :~a& leaves large, triangular gaps.at the joints.
The choice is the individual masons.
i Perhaps you are feeling at this point that
@ere ought to be a surer way to select indivi- -
%G
idual stones rather than by stumbling around,
a pile, randomly searching. There isnt. All
one can do to make the job easier is to sort
stone-for its general size and shape. Then at
least it will not be necessary to scrutinize each
stone every time. Take comfort in the fact that
as your stonemaSons eye gets keener, the time
spent searching for a particular shape%&e&$
shorter.
When first starting to build with stone it
will probably tax your patience to find one
stone to fit a particular space.-But as e_xperi-
ence is gained you will wa&wc 5-i piece you lay
to titthe overall pattern of the work. At this
point the final questionis asked and answered
and-your style develops. f.
SITo clarify the question we will probe an-
other example. Here is a partially built wall in
which the mason has set I$ a regular pattern
using a distinctive,style. Whether the reader
prefers this style or not isirrelevant. The next
moveis to fill space,A and there are-a number
of ways to do it. A few alternatives are shown.
Which of these four do youthink best fits the
style so far determined? Which alternative
would you selecaif you were,building this
waB??here will, of course, beno precise ans-
wer to this question: The purpose of asking it
is only to show that there is more to laying
stone than merely finding a piece whish fits
I
55
Stone masonry can be as sophisticated or natural pattern to-emerge. Others get satis- -,.
as simple as one cares.to make it. Some mas- faction from creating well thought-out de-
ons choose not to plan ahead at all. They just signs in which the shape of every stone laid is a
let the stones fall where they may, allowing a . conscious decision.
r
0
r 2
--u., ., _,
. 5
56
,
There is one aspect of stone ,masonry re-
quiring particularly careful forethought: the
finishing or capping of the top of a wall. Gen-
erally, the goal is to make the top of a wall
level or reasonably flat. There are, however, .
numerous exceptions to-this goal. As the top :
. of a wall is approached, the mason should
think about capstones and prepare for their
positioning ahead of time. Too often the style
of an otherwise well built, handsome wall is --
disrupted because arrival at the top seems to
have taken the mason by surprise. The main
body of the work may be made of fairly large,
angular stone butthen, abruptly, at the top of.
a wall one-finds a row of thin, flat pieces ob- The art of fitting stone is the great intan-
viously placed there only&asan afterthought to gible of stone masonry. It is that aspect which
level the walE #owmuch better it would hsve differentiates one mason from another. The
... suggestions given above will hopefully make it
been ifthe mason had thought ahead and--,-.-,-.....
taken the time to use the same sizes, shapes easier to get started in this work. But words
and style throughout the work, A wall should and even pictures do not substitute for experi-
end effortlessly. Masons generally agree that ence. The only way to learn to tit stone is to do
stonework can be judged by how it is capped. it.
*il. f
c
--
t
Until now discussion has b . for the m%asonto knock off rough edges from
-. --....$ its -lnaturai form- the way nearly every stone handled before putting it in
wW*from a field or qu <place. In fact, shaping is often more efficient,
vioUs?hap *r about fitting ston than wanderingabout a pile in search of suit-
-. sumption that
\where
SC in able pieces which may not be there. Shaping
j.,-, would be a suitable piece to fill .any-spa&. stone also gives t e masona new element of
,.,Suppose, however, that when building you - *
1cannot find a stone to fit a particular space. If necessary-to
. you-are attempting aspecific design it is likely J&come acquainted with it in L
adi rent way
. - that this will occurLThe.choice then is be- s , / than previously experienced. Of course, you
--y
-- ----rtween .-_ huntiiig.more
.__ s=e orshaping that on.A,/ still pay close attention to shape but now the
-hand! - , -.. factors of texture, grain and hardness become
Many owner-builders- reluctant to try major considerations.
, I
e- Pick up a stone and take another look, at
$..Is it solid or does it have a crack ru ng
N
through it? Does it feel hard and dense.or is it
~ L_
_. i
.
experience. When you chip stone, the souhd As it is held in the hand.and struck with the
of the hammer striking itchanges fropl a hammer one Gay often determine by touch
sharp ring to a dull thud-as the crack forms. the way a stone, iii1 break.
7-s
.
63
9
.
4
>
65
\ r
Ir
1 . I .-----.- -
:..l
^
I .--
i7
.
:,
. /
\ I
... .
.,
6;
./;. __--
:.
Since stone construction was first used gaps bet.ween stones and dries semi-hard. It is
there has been one major problem, to fit not perman$nt, however. Iteventually washes
stones sufficiently tight that wind, water or away or flak+;s from between st,ones. Struc-
smoke may not pass through them. Without tures built wifh clay, mortar need constar re-
solving this problem the use of stone as a chinking.
buil,dingmaterial would be severely limited. Eventually, m&tar made of lime and sand @
What value is a shelter that does not Grevent was discovered and ti,sed. This mortar was a
the entry of wind and rain or a chimney that great improvement for it better withstood the
will not contain smoke? action of wat& and wind. There are stone -\
To solve this problem masons began using structures standing today with their original
various plastic substances to fill the gaps be- lime, mortar still intact. This mortar is, how-
tween stones. Clay was a popular choice be- ever, not entirely resistant to water. It even-
cause it could be easily obtained. It was <.mixed tually washes away or creates dust because of
with water to achieve a plastic state and its tendency to crumble.
smeared between stones. Clay will conform to
69
_ . L- ,.-_ ,,
-
P 1
1.
;
F
71
The strength of Portland cement mortar .
can save a personmuchtime and effort when
bu-il.ding. Here are cross sections oi $,two foun-
dation &alls. One was built dry and\he other
iyith portland cement mortar. From t e front,
these walls look identical although th were
built diffe&ntly..Jhe wall above was b ilt by.
the dry kall method. Each stonevvas,car ully
selected, placed and shimmed. ,Ii This wa l is .
strong, stable and durable. \
.Th.ebottom wallwas built against tempo-,,
rary backing. Identical stone was laid without,
mortar in the face of this wall to achieve a dry
wall effect. The r st of ths wall, however, was
built with mortare% rubble packed behind the
face stone. This wall is as strong as the dry
wall, thinner, used less material and was
quicker to build. It does not, however, have
the same integrity or craftsmanship of a dry
wall. 1
Built with th2 aid of mortar, all the stone .-
in the above example is laid in accordance
with the two rules of stone masonry. As long L
as the principal structural material is stone
these rules must be followed. Although port-
land cement mortar is strong it cannot accom-
plish what gravity does not allow. _
1 -,
_J I. :
% .
72 :, ; , a
- - - -._ . .
-.
__-__~- - - -\.
-~ -Tc- \.-
.-__
\
, *
d
a:
L. . 73
_/
* _/ .
t-7 ,A I
is. when the chemical process is completed
and the cementlwater mix has properly com-
ment is a powdery mixture of bined it becomes solid. This process takes
and clay tha&haslreefffti. place more rapidly when weather is warm but
more efficiently when .it is cooler. Water is I
often sprayed over tihe work for concr&e must
not be allowed to dry before the re-
coats the particles of sand complete. This is why cu@geeme5 must be -v---
kept damp for se@61 days>- -~IIL--l.~--~:=~z~Y
Freezing teemperatureshalt this chemical
. ~-reaXioGb~%irning the water in mortar to ice.
gravel mixture may in turncoat-larger stone Cement should not be used when there is dan-
. added for fill. The Portland cement is the ger of freezing: Also too much water dilutes
binding agent while the aggregate adds mortar and again prevents proper setting.
strength. The wetter your mix, the weaker the concrete.
Portland cement does not dry; it.sets. That Rain will wash wet cement out of sand. Once
--L. .-_
__-- ...
L_C
_ .
i I
e
/ /
t ,
c
, 4
I
1 .t
;..
/,
1 \ 79
L.
5 I
, ,..-.
.,
I . i i!
i
/ ,.i
it - 4 P I
I
..!
0 p,
80
c
. V, >c 8.
i
.t !
!,. .
*
.-..-, _,
=* --- .._,,__,, I
_
-.
I
lli \
) $
6
,.I.,.,
\
:* :,., .\
/
\ q
\ ,,
asonry
\
._
.
i
;
84 i .
,- \ ri 1.
F ! \,, , ---.
j - /
,
.J I - . ---x \ I i
Until recently all stone masonry was laid The skill and c&-e required by this method
masonry. The pyramids. the cathedrals of should not discourage the owner-builder from
Europe and the stone barns of America were using it. The very simplicity of laid stone ma-
all built this way -$he most obvious, direct sonry makes it a natural process for a person
and simplest method of construction. Using oFlimited experience. The primary resources
this, approach, the builder needs only the aid required are,time and patience.
of afew basic leveling tools when placing Laid stone construction can be used for
stone upon stone to create a solid wall. Yet the many- f.$pes of structures: fireplaces, chim-
very simplicity of this method also means that ?eys and foundation walls. to mention a few.
it requires much patience, care and skill. Un- This chapter $11 focus on building walls for a
like other methods of laying stone, the mason stone house to illustrate the basic elements of
does not have the aid of an existing wallz- this,method. Constructing house walls poses a
gainst which to build nor does a form hold the nimber of considerations. Before startin,g to
stone, in place until the,mortar sets up:kThe build, much planning needs to be done, Ques-
owner-builder who selects this ,approacv must tions about the walls size, thickness, insula-
rely completely on the way he places stone for tion and the placement of windows and doors
thestrength and form of the wall. ,d must be answered.
D
. ,
Dimensions .
. .
\
,s
, c
I >::
7 _..x
i,
I T.\ ;. .t
Se
I ,
37
I* ( _. .
.
\
:
\
lnsulcltion ,
- /
d 88 , . ,,
Y, 1
,
,_--
_*.j
,,, ; ..
/
1$
R c i
/ A
-\ will impede the movement of tion may be installed between the stone and
4 ~ through it. Another method% to use poly- paneling. This method, is effeativ,e but has its
ethylene film (plastic. sheeting) in this wall disadvantages. It covers the interior stone sur-
_ space. It excludes all mositure but still allows faces with other ma$Brial ,,and ,creates addi- 1.
thermal conductivity. A more effective meth-, : .*. tiqrral work. It,would be,j&t as easy, or easier,
od, offering protection against moistpre andd tobuild a stud wall first and face it with stone . -
4; thermal effects, includes the use of a sheet -of later. Extta care must be take<nthat the interi-
-;%. .@@&.j& ane-foa.mbetwee& the two faces, A , .-or wall is built flat and straight, that furring
,two-inch sheet .of this material will insulaire strips are placed on a plane with one another
---:.. -almost as well as three-and-a-half inches of and that they are well anchored by nail heads
:Ip fiberglass batting. protruding into the mortar. . /
% .% I
3
I I: \
>\ ,* 89 .
-v
4 -.--
1 \
I 1 7
The builder may also want to include elec- ed by electrical corduit as mortar deteriorates
li
tricity and plumbing in stone walls:~@i?sis not 4 other types of insulative covering. The ,.::
easy and can often be avoided-by using interi- conduit and outlet boxes can be built into. the
or wood-framed walls to &omodatk these wall and wires may be laced in afterwards.
needs. Outlets can alsqbe installed in floors This should be planned ahead of time.
rather thanin walls. If it is necessary to have , Water pipes, both copper and plastic, can
D
outlets, switches or plumbing fixtures ,install- be mortared into a wall. When assembling
ed in a stone wall, it looks better to have them these pipes it is prudent to test their couplings
built into the wall rather than attached to it I beforehand since, once they are embedded in
afterward. wall, a leak will be virtually impossible to
All wiring in a stone wall must be protect- repair.
ed to masonry by nailing them to similarly
set-in blocks. .,/
Wood in contact with .mastnry should be
:treated with preservative. Masonry attracts 7.
Several other details of a stonewall must moisture and tends to rot the wood it sur-
be planned ahead of time. The size and shape j rounds. Wooden blocks may be attached to, I,
of doors and windows should be decided and the wall withnails which qnbed themselves in
I their place in the wall determined. prior to the mortar. Without this,%surance the wood
construction. Although-changes can be made . . may shrink and pullout of the masonry..
later it helps to have some idea of their -. A more effective way of attaching wood to, ,
-placement. , masonry is to sinkbolts in wetmortar. Wood
Be sure to plan how floor joists a,nd rafters is then drilled and fastened in place after
will be attached. to the wall. If a stone wall * mortar is set. Thisis only necessary,.however,
meets a framed wall, how will they be joined? where the joint is likely to undergo stress. An
Such problems can often.be<solved by setting example of where bolts may be used is when a I
.:
wooden nailing blocks into the mortar at pre- wooden plate is attached to the top of a ma-
determined places. Sometimes studs are set in sonry wall to accommodate the nailing of _
mortar where the stone wall joins the wooden rafters-
wall. Cabinets and shelves can also beattach-
I I
._
* Oncethe wall is well planned the next step
\ is to prepare the site for building. In this set-
.I
tion there is no mention of laying out the
house because it is adequately covered by
. j most house building manuals. \4
, *
\
* Before the stone wall can ,be built an
I-
L
. 1 i
. I
92 .,. >,-.
i r
a _
. SC
,
.f
_.
-iL-
. . --+--l\,..
..___ ,1 93 *
P ---___
8 -- --.~~..-- - -
2
_ _
I
excellent time to enlist the help oftany neigh-
bors who owe you work. Several manned
wheelbarrows make the job much easier. A
wheelbarrow full of concrete is heavy and
unwieldy. Prepare a clear path and avoid the
situation where you will have. to push a full
wheelbarrow uphill. Even attempting to. hold
a wheelbarrow back while going downhill is
difficult. .
If ready-mix service proves impractical,
you will have to mix concrete by hand. For a
job this size you will need a mixer. There is an
active market for used cement mixers. You
may find one and resell it when the job is over., y ..
An electric-powered one is preferable; it runs ,.
more quietly and dependably.
For most footings, concrete can be mixed
at a ratio of one-part portland cement to
three-parts san$ and four-parts gravel. Add
enough water to,moisten the mixture. A
sandy-textured mix is stronger than a soupy w
one. As you pour each batch into the trench, .
much time and money can be savjed by throw-
ing in unsuitable building stone for fill.
d
-
,
C .
,
0
I
.
I. . :
;y. . .-
,6e pulled tight without breaking, This is*
. importafit to p.rsvent the line from saggi;lg.
Since iiis.elastic,.nylon twine will not quickljr
I
! lose its tensi& as cotton twine does. Even so,
$:
+: , , I it is w.isf to check ones line.oc.casionaliy .for .: F
,:a.- . siackenjng. ,..
u--
. A guide line aids in keeping a ~311straight -
and plumb between ,two p,reviouslyc&&rhc-
ted corners. The line is attache&at e&h end .to .
a cornir blsck hooked to a cornerstone. The
-hl&k isheld in&&&y the tinsion df the line; ~~~-c._ ~
Once theSine is secure, it will itidicate whether
,=
I lq-k-pid ; ~ the stone being positioned follows a straight
I, I .,i course between bath ends.
e All the toqls iu &I:t mentioned aid the bfild- Corn_e_tblocks can often be/fou& free of
er to determine w ether,a?.walP is going tip cost at niazsonry supply stores.. They are. de-
plumb and level. t is, h&$ever, both/ time ,* signed for use with brick apd block so -they
q ,. Co&b-miq-g-and ted to conszlt onceod thesk may-not ivork well if your stone does ilot havk
tools every time yod lay a stone in place: This iharp corners. In that case you m,ay v$sh: to
$411 not be.n&essary si&eother aids have fashion ybur o;h. ~
- been developed wh&h allow the builder & teli ,. / C,orher blpcks are df little usi for interior
ai ,a g&ice if the $11 is true. .
walls where .ihere a& generalIy no scorner: to
: s require the,&e bf guide hook onto. For the inside of a ivall a,[ine@in. is
ng guid_elines bq sure to y needed. Aline pin is a small metal weds The
- . 3.iT ~.* o . I :
r , $ , _ - l:,
=1
,, 1 I\ : :L;- , . :.
-
Q
I .
c
I ,\ .
- .D
h .
_.- ~ .
.+
iermine the T,
. .. , i
. /
,
i bL
to-back with narrower sto-ne7Dn the next
Laying a. wall .a ..course the arrangement is re&rsed. In this
mannermjoints are crossed within the wall as,
well as on the facee_pfthewall. Use bond stones
Stone laying-may be started After these often;. t&.ey-span. the entire thickness of the
Important pteparatiotis. The basics of wall and p&sent a face to both sides: Al-
masonry were presented in the first section of 7
, L though bond stones are difficult tofind and
, the book; ihere ark only a few bits of inform#f take forethought to position, they are neces-
: tiog to add which ,applqito the laid metlld. sary for unifying the wall.
rAlthough the wall will ha e tko facess it b When bui1ding.a wall with a-dead. air:\
importa,nt to think of it as,/ya single unit and to space or ins~ulation it is even m.ore crucial to
build it that way. ,The two sidles should be join t)he two sides at regular intervals. Bond
built simultaneously. Where$:kr posiible, 1stone can beused but a better alternative is to
ones on one sideof the wall should djstribute unite the sides with metal ties embedded in
weight $3 the-other side. Such an ar- mortar. If insulatiqn material like plastic or
ment places stone with a wide bed back- . foam is used, the ties must $ass thrqggh it. - ..
. * .
?
h
100
r_ - I
.c ;
* * 2 .
.
I .
. 1
,jl_ 1 . k
.
c
4
a +
%/
s
, Reinforcing -, ;-
2
i_,
. .
I
i
Some masons prefer to strengthen walls 1 -3 *
with vertical and horiiontalfebar (reinforcing
rod) to insure that the. wall is tied together,
from bottom.to topand. side tosid_e. It is a -
J matter of personal judgement whether ornot 8
..6
- !
,
*. \, .
,
. $
i, \
. . . . ,
-.
, .-
. B
- -
\
\.
?
1. r
r
1 104 b .
All the basic information has now been , Oneof thi authors built his studio in the
given? but the best way to learn to lay a stone woods using thk laid method. Qe follotiing is
wall is to follow a project from start to finish. an account of this project. -A
I
. / 105
2
P
.
.
\.
1 v
/- d
\- b
Frank Lloyd Wright and na?i&e were my outbroppings jutted furthg than others,
teachers for building with stone. I would often treat-ing interwoven shadows. The visual.
hike -along rivers and creeks during summer, feelingwas fantastic! However, in building it
months when the water was low, looking for was not a case of imitating an effect of nature
rock outcroppings: Iwould climb close to but of being inspired by the bold patterns that
study the individual character of stones and had,been created. Inno way do the final st,one
thenwould walk aw%y to observe the total walls of the studio resemble the original strata7 1
effect from a distance. Some of the rock inthe although they suggest a similar feeling.
-?
_
.I
. I
.I ,. . 9 ,
I _
.
.
9 3 lg9 j
J
-. _:
.-
3 I
. . ,r:.
+c& c .k.L
. . \
. . A
,- ,:.*-.
1 .J*%
0 . i
__*
-
;.1
,.i ,L
Wh.en I first thought about building a study the river to determine where the best
studio I was determined to use as many natu- stone could be found: At the end of summer
ral materials as possible. I looked for stone when I had removed all the good building
mqch as an old prospector would search for stone from a spot, I knew the spring floods
gold, wandering up and down rivers, and would wash down new ones.
r
creeks. After a period of time I was able to
\
*111 :-
,
- L
b
7 .
---J
I I((
3 Y
_ ! . /
I
When I hauled stone to the site and un-
loaded it, I attempted to make separate piles
of cornerstones, large flat stones and small
0 stones. A single stack makes if difficult to pull -4
any from the lower portion of the pile.
My function as an artist determined the
basic plan of the studio. The site was located
under the shade of-a large, wi1.d cherry tree
whkre cool breezes pass during hot summer -
months. Thislocation made an ideal place for
6
working outside on August mornings ar?d for
relaxing ins.ide during humid afternoonsJ I
never. sketched plans, at least not at first. I felt
itwas necessary towalk around the site many
times to contemplate all aspects from all ,*
angles. Finally, I placed tzmporary stakes in
the ground to indicate<$aces for painting, *
sculpture and ceramics, each separate from
the other. Lighfing sources were approached
in much the same way by plating markers to
indicate where light might enter. To this day I .
do not know the measurements of any rooms
within thk studio. They were never thoaght of
as numerical entities but as working spar&.
Id never heard of anyone building a roof
before w.alls, strange as it may seem, that is
what I wanted to do. I wanted to work while it
was raining without getting wet. It seemed
plausible to put up some poles and build the
roof even before starting the footing.
r Holes were dug and partially filled with
concrete. Posts were sunkin .these ,hdles and
braced with long woode,n members to makk
the posts stand straight while the concrete set
ss than a week the roof was up and
with permanent roofing. Thus, no,
timewas lost during the spring, summer an&-
autumn months due to inclement weather. i
Winter in a cold climate is a difficult time, to
build and although I enclosed the.studiowith:
plastic I did not aZtkmpt to lay stone when the
temperature wentbelow freezing. It is not
necessary tobuild a roof first, as I did. With a
bit of imagination a temporary covering can
be constructed to waterproof the site.,
I
.%
\ I
. /
1
112 $Je _ , i a.- -r -,
., I.,, _
_ \ .\
I\
I
. ! ;-. *,* .? * ,,
i
I
-
c ,
,, . /
41__ I
/ \
, Next batter boards were placed around 1, the edgB of the board to see if the cornerstones
the outer por.tion of the building site, and were plumb. AleQel can be?; d.Jd keep car- ..
/exact right angles wereestablished for all n& plum j . However, in mbT t %f the walls I
t
/. corners. Now I could begin digging the foot- built, som stones were all&ed__to project
,
ing. I found myself using mostly the mattox beyond the :,f ,e o,f the wall.
a&the pickaxe to loosen earth which\,was .: To keep thewallsleva and p&&b I drov.e
then shoveled put: This procedurs allowed me -nals ,into the corner guides at sixteen-inch -
s. ., torefrain from bending over with the shovel, %ntervals, allowing at least aninch to $ro-
>/ ._ l!&event$ng_a sore back. t&e. I then ran twine from each, nail to its
, ,,l,y i To fill the trench I made toncrete from a counterpart on .the .opposite corner guide.
< mixture of water, cement, sand and gravel l . With these lines I was,able to see at a glance if
I. /, taken from the riverbank. As the mixture was my work. was true.
poured into the trench I also threw in small 1. I found it neces;gq to-use -two lines as ,
( stone and/culls Y To get below the frost line my . guides for the width of?thewall. Using the laid _,
I footing. needed tdbe about forty-inches deep. . technique, both the inside and outside of the
n/ I-cut my r inforcing rod with a-hack saw to fit walls were stone. This waqeven more of a
..: the footin trenc&es, -wiring it to the desired Ghallenge be-cause thewhole construction was * ,
il, : .. height. B using plenty of fill I was able .to to regain hollow to create an insulating
pour it al i i one day. space., -
.\ -+-L
- With the\,foo g poured I prepared to lay With three or more.strings mounted tothe
\ i 4s.,one. .F st, I constructed. wood and string v&tical boards, one.directly above the other, I 2
tr. 8 uides t help me keepthe stone plumb and had an automatic guide to true alignment. a
mJ Boards were dr@en in front of each
evel. When sighting down these strings they were
corner as a true vertical guide for corner-~ seer& one-line ins&d of t~hree. I made sure
--ri -stones, These boards were not placed directly outer edgeklined up with them, except for the .
v c :/ on the/w)mer but several inches back, leaving ston+es I pulled out to suggest projecting
*
. i / work4pg room and enabling me to sight along strata. .a/.
il k e
>
2_(, :: .r :-
I _ - _. *
- / . ,
-. 113
r - . *
P
...F
.-
1,
.* During the beginning&stages of work I order, I removed the stones and placed them
checked to see if-the stone lay horizontal by at the base of the wall in exactly the same
. kneeling down in front of the wall. If it did sequence. Then I mortared each one in place.
not, I tapped it down or lifted it up until it was After %n entire course of stone was laid
level. This insured an ,effect of unity in the ,and partially set I raked mortar from the /
completed wall. After laying a few courses I joints with a small trowel. This technique .
would use the following approach for starting emphasizes each individual stone by creating
the days work. First, -Iselected some stone I strong shadows. When the mortar had-set up
thought would fit together and then placed for a period of time I brushed off the excess. I I
them on the wall without mortar. Starting this then put on rubber gloves and washed the
way I was able togo-through the process of stonework with a sponge and water to remov,e
selecting,. placing and changing%ones stains from the surface. When each wall set-
around until .the-arraii~ement-was pleasing. tion was completed, a mixture of water and
Th& /as one of the most satisfying parts of the muriatic acid was brushed on, scrubbed and ,rl
w ,l% process. Once I decided on the final rinsed.
P-
1
./
.
115
If you choose, you may begin work on your
home immediately without initial experimen-
tation or practice. However, I would suggest
first trying to develop;fhe feel of composing
with stone. One8 my original attempts was a
cook-out area. I did not use a guide line but
tried to combine unqen stones which were
laid flat with some that were placed upright.
The stone of theseeorners look jumbled and
not, carefully selected) I completed several
walls and, although I*$oyed d@g them, it
took time to develo$amethod of iayini that
finally satisfied me. 5
5
. G
.;F,
.
Fciced Masonry
D r
.
Thus far we have shown stone masonry to
bebeautiful. durable, low-cost. maintenance-
free and well suited to self-built construction.
CzDespiteall these advantages it is also labor
intensive. A stick-built house may be erected ,
in perhaps one-third the time and with one-.
third the energy. Eortunately. owner-builders
,gene;ally have time and energy exceeding,r 5
A\
other resources.
Today it is customary in springtime for
novice builders to move onto their l.and, living
in a tent while theybuild. They expect to com-
-.,;Ya&C plete permanent shelter by winter. A solid
.I ei stone structure, however. could scarcely be
. f$
^_laid ip,.ane frost-free season. Due to this time
; pressure it has become popular to-face ex-
terior walls with stone. The skeleton of ones
I house can be erected using materiawith
which it is faster and easier to build. Once the
functional part of the house is completed an
owner-builder can move in, leisurely facing
outside walls with stone at another time -
much as one might apply siding to exterior
framed walls. ,
Facing a wall is faster and uses less mate-
rial than solid masonry because only one side .
of the construction requires stonework, Stone
facing is also easier to apply since there is
backing against which to work. Besides these
s conveniences, insulation as well as plumbing
&-rd wiring is more easily installed in a faced
wall than in solid masonry.
With this method one may build for the
sheer love of working with stoneisince there is
a reduction of the tedious work of building a
monolithic wall. Faced masonry is generally-
_,, more decorative-than structural, so the
owner-builder can give more attention to the
design of the wall and can be more playful
with stone forms. The pace for this part of the
project may be more leisurely too, since prog-
* ress on the rest of the house is not dependent
on this aspect of the work. Still, when the job
_* is done a permanent, strong, tittractive and
* L maintenance-free wall covering is the result.
3
?
/ 119
I : I
n e 9,
*. *
, I
.
,., Footings A
Although any wall may be faced with stone
it must have a firm footing. Unlike. wood
siding, Stone facing does not bend; it cracks. .
If a wall faced with stone begins to settle the
facing will react in one of, three- ways.. The .
facing will hold up the wall if it is well built 1 .
with a-solid footing; it may pull away from the
settling wall and stand-on its own; or it may
itself be pull&d down.! In this case It will crack I
or crumble and fall. Often owner-builders en-
counter a situation like this because they de-
tide to facewalls with stone after their house
has been completed. They must, therefore,
dig a separate footing for the added facing.
The walls and the facing, in this instance, are
from bottom to top totally separate from each
other and &Id together only by metal wall
V ties. Although&his arrangement is often
sufficient for their mutual support, the above
menrioned problems may occur.
A surej; way to build requires that-one glan
a project~aheah of time and then pour a foot- .
ing wide enough fdr b9th wall-land facing. If ~:
they rise on the same footing they will more
likely remain bonded together. IG settling
occurs at least they will go down together.
F
. .
.:Bqtikhg c .. 1
_
,,+,Whenfacing, there must be some kind: of , -
firm, straight and plymb support (backing) I,,-
,against which to place stone and mortar., How I
thick the facing must be depends on the stur- .
diness of the backing. Stone facing o:F@iy .
-~thidkness can be applied-to any vertical sur- -. 4
face. Some walls, have a veneer of.stbne which .
3s only an!-rich thick, while* 0ther.s have a,
facing that measures a foot in thickness.
When applying stone to a wall of .poured
concrete or cement block the facing is merely
dkcorative:,$uch backing does not need addi-
tional support for its rigidity or strength.
Aside from the?decorative value, several other
purposes are served by facing these self-sup- %,
porting walls. Spade may be provided between
the wall and the facing for in-sulation or&a
vapor barrier; In the case @stud walls, stone
facing .may add-rigidity and strength not at-
tained, by busing wood-alone. , _ , ~
.:It is possible to build a faced wall with
minimal backing. A facing six.to eight inches
thick will need sup$or@nly strong enough to
hold itself up while the stone is being laid.
Backing for such a wall may be made of two-
by-twos braced in place andcovered with
builders felt. Metal ties bipd the two sur-
faces. The result is a finished wall with,Strut- ~
c .
turil integrity. i :
- \ . //
9 _, 9 1I - 121
I 1 1
- ?
1 . -?,1. .._, (-.t J , . * j _ ; ,,.lJ .
&
_ . I
the W/al 1 :
,;I ( : ; ;j, . 1 I-
,I
c.
,
,,.
Before a .wall cansbe faced you must make. bettc;een facing and backing it must be done ..
sure it~is secure and well braced. In the pro- before any stone is laid-. Popular materials
cess4tone is often laid so that it leans against used for this are sheets of polyurethane, styro-
t,his backing. FuRher.pressure is exerted foam or insulating sheathing. Whichever is
when wet. mortar is filled bepeen the stone* used, it must beattached firmly to the wall I
and the bqcking which must support the fa- ahead of. time. It is&$racting to try to lay .
1 cing until the mortar is set. If this wall is not stone while simult,aneously positioiling sheets
properly braced it can bend, crack or fall due of insulation in or behind mortar and stone.
to the e&a, strain imposed upon it. Laying stqne is a job in itself. Better keep it as .
Before 3tarting stonework you must simple as possible. /
choose insulation and decide how it will, be in-, If the surface material co&ing the walls is ,,
stalled. In the case of a-frame wall it may be not strong it can break, allowing mortar and ,,
,I ,, installed between- the studs from the inside. even stone to fall through. Although one may
* However, if you pIin to place insulation face against plastic sheeting or builders felt, -
. .~ ._ . ,.
0:
4. ,*
I
- g ..
li . c1
122+ i., 4
v A
1
_
..
&,
1
extreme care must be taken to-fasten it to the stbds. In all-three instances the other end o$
1 ,&new&k so that it will withstand the-pres. the tie is embedded in
,s&dof tie;t mortar and stone. facing. The two membra$es
, _ &n&r. i
. . Provision must be made for binding the
stone fae-to the wall. To accomplish this, other integrating
metalties are plated either into or onto Vie .. bolts, nails, barbed wire loops or reinforcing
wallat *about two-foot intervals each way. To steel projecpions. When building against : .__
- place ties into a block, or concrete wall, they block or co rete, bonding of the two surfaces I
must, be embedded when the: cement is just is negligib ie. If insulating material is _used
v
J
laid or poured. If facing is to be added to between surfaces, it is especially important to
*previously laid mvnry, it will be necessary to ^ have good .bindir+g devices that projqet
hammer ties onto the hardened wall with through insulation to unite facing and wall.
.specially tempere&na-& To Tastenties to a ,, - .
,frame:wall you simply nail-one end to the
I , .
I.
..
II
\% ; I .- --
id .. .. .& a. 123 * . .
3 -_ . .& . 0 : . $j <. i.
, , a .
2 .I . ,P _ _ 2 f
- * -
c
Before you choose stone decide how thick Stone facing has to meet the same struc-
you want the facing. Another term for this is tural requirements as laid stonework. Al-
* bed width. If six-inchfacing is planned it is though the faced wall may not be supportive
pointless to collect thicker pieces unless some as other members, it has to support itself.
of them are to be allowed to protrude beyond Pieces at the bottom of- the wall must sustain
the face of the wall. The size of the available the weight of several to& of stone and mortar
stone may, infact, de ermine the thickness of above them. Therefore, make sure th~at all
the facing. If most % pie smre six to eight- stones selected have a flat base and to@ - as
2 inches wide then it must be concluded that the well as a suitable face-This is essential &herr
bed w.idth will have to be eight inch$, whe- setting relatively thin veneer on edge. Quite% _.
ther or .not a facing this thick is structurally often stone thoughtto,be excellent veneer i*
required. If most available pieces are thin and material breaks easily, creating thin, sharp
flat you may have a choice. They could be edges. They are impossible to stack securely.
stacked flatways for a wide facing or laid on Their blade-like base or to.p can sometimes be
edge to take advantage. of the larger, more flattened,tiith a stone hammer but make sure
i
attractive faces. this is possible before gathering ~them.
~_ ..-
- *
..,., 7 /
..;
:.i : -I
%r
5 ;
: 1.
.
: c .; 124 :
;,,I- :. / .-_ 1 .*- 4 .* ;d
.\. .
,
,
r. .
L
*I
3,
i
, s
;
11
I:
d ,
F
*
b a
125
..
.
. , .
4 . 1
,
I 1.
k'
A2;6 I
, i'
f-
- \
,* - \
e ..
,
\ b
,
I !,
4
I.
+
1
~...--.-
--a.
-- I -- _ _ _ .- _ ---
&.- ,-. - --- -.--
_*-----
-
;. -1
I- .I a_ 1 F , .. I
1 0.0: ;y
9
&pa
.
.- . , .
The facing method is a relatively recent another resource which is becoming more
scarce - time. The convenience and relative _
innovation. Purists may not, for this reason,
wish to use it. To be sure, the method lacks. ease of erecting stone facing allows for the
the old-timey appeal of a substantial, laid optimal use of thisresource.
stone wall. There is for..many of us, however, j
-.----____
4..
P
.
. 133
,~ :
I
A
:i L :
~_ . . ,
> ..
.- , s
\
, . -_
. .
.
,
- r
, - . -I
.-
-The method of iacking stone rubble and , ,%e an acceptable solution to peoples housing
,cement i$to%movablewooden troti:gh to form - I needs. * n I: .
,JAIS p&ably o&mated in this country over Fowlers unbounded enthusias.m for
a ceatuiy ago;-In the 1840;a mannaine.d formed masonry wall construction failed :to ,*
: Goodrich invented a .movable wooden form survive his lifetime. Fifty years. passed after
* for$Zasting stone- walls. Orsc@ Fow%x men- his death before a revival- of interest in formed I
tioned Goodrichs -@stem in. his book, The masonry construction :occtirred. Eventually,
&$agon Ho&e, ~gublishedin~l#48, and he the eminent New Yorkwchitect; Ernest
. ;yent on to perfect Goodrichls method. Fowler Flagg; perfected the design and construction
considered his octagon-shapehstone*house TV of smaIl,,lo~cost housin :cast in stone. .1
.- , .. d p .
. -a,
1 - .
.- *. , : I /.
.@/ _
1_ !I ,i I
.. i 135 .
, . . . , J,
-ci, se
4 :fi : _ II
. -
- a ,. - .. -
I,9q ai. . .
.ky \
?.
h, L.-;-L -
\ .
_ , ,
.
> F
1 ,
P
.
,
136
/
,p
E
, - I
7,
Y 0 . P . -A
,
- . I 1
I;,.,,~i -c,.
9
;, i 5;*
3
i--
,...$
.,.:,1: B,
:
I r-
) *
,_ -- - B _: .!
/.I*- *.a%: 1. ,. ---___ i i I :
*- - : ,-.- , f---L
its central axis, a projecting pin (E) was .like pieces in a. mosaic and co te was
located at one end of the upright and a cor- shoveled behind them .
responding hole (Fl was found at the other Fiaggs fifteen-in& thick walls consisted of
end of the upright. The top of the upright was a facing of stone ands backing of-rubble and .-;,-I
held against an alignment truss (G) by wires concrete - nothing.&Dore. He would cast his *
(H) lo.oped around each pair of uprights. wall two-feet high in one day. The following
These wires were twisted to make them taut. morning, the pins were released and the \
Planks of two-by-tens (I) did not come ,.into planks were removed andraised to the next
direct contact with the upright but were* 1 height. Few planks were needed because, as
separated from them by short pieces (0, cement set, lower ones could be removed and
L called release sticks. They were prevented used at a higher level.
from falling inward by other sho To.finish his mosaic rubble walls, Flagg in-
P. called spreaders. Flagg found that sisted on pointing them. This he did by
three planks could be used in o placing cement on a mortar board, holding it
._, sequence until the mortar was set. No mortar against the wall an&shoving the mortar intu
; was used between stories at the face of the joints with a ppinting trowel until they were
wall. Pieces were placed against the planks cppletely filled. <.
2 Q .
%
i -4
i P
139
i
,
c
---1
1
140 . I
r
._
1. _
4
-. __
. ,
,
.. : .
: \
L i
.!
.A
Flagg devised an ingenious method for 4 ized*the Flagg building system with its HOG
. doubling the use of the uprights as support for -to Economize publications. A number of
scaffolding and runways. Wherever possible, - Flagg-built homes were erected at the original
_, Flaggused ramps so that cement and stone site of the School pf Living in Rockland I
could be wheeled, not hoisted, to the height of County, New York. One of the models, the.
the form. More will be said later in this section _;- 2200-square-foot house pictured below, cost
about flaggs design criterria for building low $4,000 to build in 1938.
walls. As more and more builders were attracted
Thousands of houses were formed of stone tomFlaggs ideas variations and niodi@ations
.,b
following the publication of Flaggs SIIK~// of his forming methods appeared. @I some
Ho~les book, which fortunately appeared cases, his original systems were no longer
prior to the beginning of the Great Depres- recognizable &s people built stone houses and
sion. The School of Living nationally popular- wrote about their experiences.
--
~*
b
/-
. _, . /
I. ;
, ,
.
. _
.
,
I
I
Peters
6&ike Flagg, FrazierPeters was an architect- Each of the builders described in this chap-
turn-&-builder who w&%enthused about ter approached wall furring differently and
prospects for building stone-formed low-cost each achieved varying degrees of success and
In h.is two books Houses of Stane , economy. Some builders nailed or glued fur-
and Pour ,Yourself a House (1949), ring strips onto the finished masonry. Other
P&ers developed forming techniques where builders set furring strips into the masonry to
Flagg left tiff. He recognized one major draw- serve as lightweight naileis far a~second ro& of.
back involved with stone cast walls - the ad- strips applied after the forms were removed.
ditional expense of erecting a separate, In both cases the main detriment of using fur-
wooden frame wall against the masonry in the ring strips is that, En time, they gradually
house interior. Essentially: this procedure, loosen and tend to show .dry rot. And invari-
called furring is necessary to insulate and ably the stone wall is irregularly aligned,.
moisture-proof . a wall. making it difficult to set nailing strips either
>
142 = I
: .> -q
i 1:
against or into the masonry. Stud framing was board is in the middleof the wall, not against
nailed to* the furring strips to finish inside the inside face. .I
wallsiWe authors feel that this practice Peters refined some noteworthy procedures
constjtutes a waste of material and labor. and for forming stone walls. He, first, amassed
a misuse of stone and concrete. enough material in the center of the project to
Peters had. the foresight to use ineul,ating complete it. Then a trench was dug and a
sheathing for weather proofing on the inside perimeter foundation was poured. Uprights
of the form*. Bolts through this sheathing held of two-by-fours were built completely around
it permanently to the finished wall after forms inside and outside walls on two-foot centers. -+
were removed. This result is close to the solu- Slatted sheathing form boagds of one-by-sixs - -:
tion ie recommend. Peters used celotex were nailed to the outside uprights. Along - c
board, but, no doubt would have used with the-inside uprights.before any stone was 1
urethane insulation, board for its superior in- laid, the entire outside form for the house was
sulative value had it been availabje. Lifestyles erected. As w,all pouring commenced addi-
* have also changed since-the 30s and people tional sheets of twenty-four:inch insulation
today are more accepting and even *prefer a board were placed against inside uprights. It
wall finish that has the rough hewn quality of was convenient to build interior walls with
stone. Logically, the place for insulation stone from the centrally-placed stockpile.
J.3 k
f>
, dL
-14.3
_ ;
The uniqtie. .
feature of the?Nearings method, was their i
-4 . system of hand-ov&hand
. forming. After one
i 0 . set of forms was pogred, an upperset of forms
Possibly the most far-reaching influence for -;:<jwas tacked to the lower ones andtQoured. The
building with for*ms, comesbfrom Helen and 2 lower set w+s.removed only after the upper set
Scott Nearings book &ing i?h Good Life, wasfirm. _ L_ 3 ,%:,.
LP,.
(Sq.cial S,cience Institufe-, Harbor-side ME The drawback of fhis system isthe expense
04642). Since the e&y 3$ the Nearings have of investing in a double set :of forms extending
built more than a doben,stone structures hn around the entire perimeter of the building.
their successive homesteads in- Vermont and One buildercaJcuiated tat t&e cost for the
Maine. : , . material to build a doubie s.@ of forms for.
The type of form;&ork employed by the 1500 square feet of housing came to $400. I
Nearings was, ab%n ,,aii adaptation pf the , Only if the cost,qf e.ach set of forms could be
Flagg method. built forms using three spread over a n$&nber of constructions would
pieces of one- boards ancho,red
D to a the*costbe reasonable. %:, :
/ ., .. I
: *
, ;* :.:1
c i_, L .:
144 ,
1
c2,. I r
!.
. r Q
/
. I
! : ,.
&.,+?-q
-xf-.--. . -.. _ ..:. \>_
j.
- %
---.& ,
,
., c
r
,.
*
- h, , .-/ * . _
siding was nailed against the insjde uprights. c the first two boards need to be natied to the ,
Onthe outside&e spaced? two-by-four up- uprights. Addi&nal ,boards can be set in on y
.\ :
1 I \ rights& match. Near the bottomof. the, up- top of the tower boards +,nd propped until the
:, bight he d-riileda five-eights-inch d ole through ,rock and dement ho$$them in place. -i,
\ $o&,ffames and secured eight&-inch long No reinforcing&eel .was used in Coreys .L
first project - nor did he allow for an insu-
lated air space: The ,inside of the foot-thick
stone wall was merely;,painted. The%orey.. l .
family lived in this Put&m Count , NY house
for ten years and never. regrette dy not having
air space insdlatibn. Furring strips, however,
addhidnal boards were added. The wall pro- could have been easily anchored @the mason- I-
1~ ,I ry wall using bTuff-Bond construction:a&e-
--gressed one board height at a time.
M--As- soon as tlxcement in the final course sive and Gemco anchor nails. Perforated
p- J was set, Corey ,loosened the boards tying the plates with sharp pins extending from centers _:,
uprights together and pried the form off the are stuck tothe walls3with adhesive, furring
bolts. The unveilmg of the walr presented a strips are driven onto -the pins and the pro- 1
straight line of stone on the outside and a truding ends are bent over. Gypsum board or
smooth cement surface inside. When this wood paneling can then be hung on the __.
3 method of stone w-all construction is used only furring strips. \
,-,, -
147
-7
\
148
%.
,&> .. . 2 y
,; !
t
i
_.
,
I
/I
9
;
\
!i
1;; -
i..
i
Q
/i
I!
xy 1
1% . . I:
- ,:
,/ 149
i, I
i,
,; - I
?
%I
\
, .; . ,
t
.
The larger aggregate of this .mix did not seem portant than mix proportion. A sticky?
to affect the strength of the wall and ivas con- cement mix, consisting of not over five gallons
siderably cheaper when compared in cost with of water for each sack of cement, should be
a m.ix of one:to:five cement and sand. used. Concrete should be packed, not poured,
Everyone who haswritten,about building a into the form. About two-thirds of the space
.. stone-formed house appears to have selected in the form should.be filled with stone - the
their own particular technique. For instance, rest is concrete. A stone .wall cast in forms cam
Flagg suggested a ratio/of 1:S:lO mortar mix be built twice as fast as a laid masonry wall.
(concrete) of portland cementand sand and Corey claimed that a builder working aEone,
-- ,pea gravel. Peters prefers 3 mix of 1:3:4 and mixing cement, carrying stone and mortar .
Nearings use a mix of 1:3:6. For general form and laying up wall could average forty square-
work we feel that the Peters proportion is pre- feet a day. n
. ferable. Actually, water content.is more im-i
$3
i
*
I 1 .
, _-
p
Wcrtstin
Lewis and Sharon Watson built their stone
house using only one set of forms, merely
anchoring the forms to vertical two-by-two
uprights. Tie wires were looped over each pair
of uprights and were tied through the form to
a. support it prior to pouring. The Watsons con-
structed sufficient forms to build from one
doorway or window opening to the next. This
sequence,,involved one-half of the actual
perimeter of the building. An entire floor-to-
ceiling panel was poured before moving on to
the next segment. A delightful book descri-
bsing their homebuilding experience has been
/ written by the Watsons. Hoc to Build a Lot
Cost House of Stone is available from them for
$3 at Sweet, ID 83670.
.I
. .
y: Y -_
-.
.I
_ ,
.
, .
,Y 7 2. r .
: . , -.
,I.
. ,_
L ., \\\
- . i
x , , .
d
.
,.
* e.
-1.
.
152 /
\_
?
-. I
. L .A
3 . .*
.
.
1
153
-. _ ,I f-.
@,:
,,i
.
'c&b .
J
f-J
@kidI::
\
L--. .....__...
%;
:
.r :,
l
-.
. . .,1
I(
( .; i
,
- - I-
The Magdiel Form is simply a thirteen-inch - lease, move and clamp it into a new position.
high by four-feet long metal container into When the. Magdiel brothers died in the
which any masonry material can be dry early 6Os, their Wall Building Machine, the
packed. This same form has been, used exten- Magdiel Form, passed into disuse. No one felt .$
sively for building rammed earth walls, for. % inclined to exercise public domain to the .*
example. DanMagdiel evenbuilt a house . patent rights in order to re-manufacture.the
using a mixture of cow dung and bitumel form. It is a device that sold more re.adily in , B
(emul$Ked asphalt.). For our purposes, -the. fthe destitute-days ofthe 30sthan it-would have ~~~ -
form works exceedingly well for building during the affluence of the 60s and 70s.
stone-cem%nt walls. Building stone is placed l$rthermore, the Magdiel Form is-more com-
against the forms metal sides and a fairly dry, ,, ,plicated to build than even the experienced do- I
gravellypmortar mix is backed between the . -it-yourself metal worker would care to tackle..
stones. Immediately after packing, an in- I, The release mechanism, especially, requires ,
genious release lever is pulled and the sidesof , machine shop precision fabrication.
the form separate, allowing its horizontal .. Accordingly, we-have preserved the b,asic
movement to the next four-foot long section to 1 principle of the Magdiel I?orm but-have
be worked. It is again clamped into position, simplified it to the point where others can .
and stone packirrg and mortar pouring is re- build their own form at minimal cost. We :i
sumed .The cdmpleie form weights less. than have also found -that a horizontal building
thirty , pounds and one person can easily re- sequence which leap frogs from one section to
I
I Yz
YI . I.
.
I
~I. f
the next is more adaptable for amateur con-
struction Taco forms that interlock are re-
quired in this actio!. As stone and mortar are
packed into the second part of the form, suf-
ficient time allows for the curing of the mass
,
in the first form. When the second form is
fully packed, enough time has elapsed for the
first form to-be removed and placed ahead of
the second. In actual,practice,. one twelve-
inch-high layer of wall is formed completely
arodnd the perimeter of the house before a
second layer is begun. As many as three
layers, amounting to three feet in height, can
be formed in this manner in one day - de-
pending on the length o,f&e perimeter and
attendant weather conditions. This dual
forining methdd ,permits the use of a wetter *
dmortar mix. The Magdiels &ed a fairly -dry ,
mix which they tnnzperl around the packed
stone. A Getter mix, however, pozrrs easily
and more readily around stone. If wall build- * :.
ing is d?ne during the cool of the year, it may h :.>.
*be necessary to use a water-reducing set l -
accelerator in your mortar mix. This is an
5
amazing liquid which, when added to mortar,.
,
reduces the requirement for water by fifteen .
I
percent. It increases the compressive strength
b of niortar by three hundred percent -in twenty-
four hours. In effect, curing time is substan-
tially reduc+ so that the forms can be re-
moved sooner. Protex (1331 West,
Avenue, Denver CO 80223) is one, company
making an accel&rating?admixture called
PDA High Early. Only fourteen ounces of this
mixture is needed for, each bag of cement.
Once you start laying stone in this form the
relative simplicity and speed of this method
compared to the laid and faced met.hods w,ill
become apparent.. The first course of stone is
begun directly on th6 footing. Lay a bed of
mortar and then pack stone against both faces
ofthe stone. Spaces between tliese face stones
can be filled with rubble and mortar. One
disadva.ntage of this methbd, however, is that
as you lay the stones you cannot see how their
faces fit against each other. Their fit can only
.Y ,- .
B, .:/ ,
,,
P
t i
*158 ,
. e
* -+* \r y i.
r.
---_ _ -. __ d .* c. . * .. _. - -.--
,
- C~
159. _
.*
.I
. , _--
. I .
3 - *
I I
,.
* :
.
-
.$
s_:
,_ &
I..:
33
: .
-.
?
.
..
I/
,/
/ I.
/
4
.,
? - / ,,l
162 ,P o
,I . ~, -: J!1
/
.;
-,
/ :
z 1_ * 0
t
-
_
P
, :
. .
i
..
:.,
R
i
; s
_,
Although stone steps appear simple,to building in this manner and,if you planned
build it is necessary to use care in tbheir plan- .well, the last fread will *be in position at the
ning and construction. When you b&d steps correct height. All steps should rise at the I
.. is @tally important to lay them out sor-
it same rate. Even a small difference could ,
rectly.-kfou must have a clear picture of how cause an accident.
many steps are needed, the width of their To build steps you will need a quantity of
tread and the height of their rise. It helps to square-edged stone. The treads must have
make a detailed drawing ofthe proposed sharp, clean edges-for good .footing.%ome
flight. Also test some steps with the rise and masons use slategr similar smooth stone for
run you have selected, making sure they are treads, which must.be flat and slightly for-
not too steep or too shallow. ward sloping so that water and icel- will not
Steps are built sequentially, one upon the collect ,on them. Stone steps can be attractive
other. When the first step is being built, make and functional .when built correctly but haz-
the tread wide enough to accomodate the ardous if built without care. .
width of the riser of the next step. Continue
1.
2
,
/ .
1 1
_,
.
\\ 1 _*. &.S
;
\
,;
165
hi -c
-. :
i .- ;
F. :
.
s
;
.i
e
,. ._
Q
c, .,
166 r
::
(
/
+ . ,. .(I. .;-:
I-
,
_
..._. 7: c
.3,s;: 4,-
/
J -- - -------- - _-
- 168
,A _ _- :
\- t .
. _I
* : ,
L---- - ,
. -/
l
*
. -
i. L
P* * _
1,
.,
I
,
I 5
+h
r
.,
/ . -- - v---./ .?-_._..I . .
r I-~,;~~;~~,-- fk& L I..
bi335ifm
. ! ,* : .. :. /. , .1 * ,. ...,.. .-...) .. ..-
, . -. .
<
c&y=sF, lz.EhJ3 -?3&xs J/ ( .I*
.. _
/LX
_i
d _./
,.
i
.
Wh.enone lays [email protected] a hearth, the i noting thjeir ariangement. Trowel dotin
resulting surface should be flat an&-smooth. several inches of m&tar. It should begstiff for
, Stone is selected for its thinness and the flat- it will have-to support the weight of stone
. ness of its face. When laying a floor it is usual-
l above it! Donot, smooth the mogtar; let the
ly inconvenient to use pieceslover three-inches stone mash it down.After you plare the stone,
thick. Slate, the traditional floor covering, - tapi& the.desirkd. level with the handle of
has a hard surface and ca: be obtained in thin your hammer or a rubber mallet. .Check this
sheets; However, stone with similarly accept-
able qualities-cansometimFes be found in
fields-and creek beds. It is also possible to find
good flooringmaterial tmong discards at the
quarries ,Chich cut gr$nite and marble for
gravestones...*:- 1 __
.
is best to lay stone flooring on a solid area you are covering. Ii it is large you may XL
--~~
..,. _ surface, either dir-e& on the ground or a con- .. want toOset guide lines to indicatelevel.
.
*. Crete pad. Floors supported with wooden , I . You can fill between stones with mortar, as
,_
joists are not recommended even ifthese each is laid or after allarel~aid. It isbest to fll - .I
members are given extra support. It is impos- joints level with the face of the stone so that no, . ,
sible to keep a wood floor from flexhg and . * one will ever trip on an exposed edge, I$$- , .
3* L cracking mortar.
J
FWhen layinga stone-floor the best place to
ding stone floors (on the horizontal plane), a ,:,
and hearths is much like building ve,rt/cal. .,
_ stati is at corners and around the. edges., Po- walls. T. . ; ... *.: ..
2 ,: t r.
sition L?
.numberlbf pieces; then take them up, ,: (r _ *
_--
_,; C I I F = i
*
r 2. rdo * 169 ..
-. , $ 1 (
_ .
/US _-_. l
i
;I : d m m
_ .i-.
,
. _I -...;-- .,
i .I .
h .
.
Retaining walls must withstand forces that requires weep holes allowinge the passage of
free-standing walls do not have to contend water. A gravel drain field between the wall
with. The purpose of a retaining wall is to and the bank will allow water to flow freely
stabilize a bank of earth. Dirt embankments around the ends of the wall,
tend to slide forward and level out. The reason WalIs that curve inward offer less resis-
for this is that surface water runs over the& tance to water than straight walls. A curving
banks and, through the process of erosion, configuration is also stronger than a straighi
carries earth with it. Water and earth exert line. Build your retaining wall sloping inward - I
I
tremendous horizontal pressure on retaining rather tharplunib~ an, earth bank tends to . 4
walls. Although it helps to build a w.all thick assume this shape naturally. . r
,and-strdng,that alone will not withstand these There are som.e retaining walls through c
forces. which you do not want any water tp flow. In
Tobuild a lasting retaining wall you must this case, coat the,surface interior of the wall
outwit nature. Pressure is relieved by con- with a waterproof material, such as asphalt or
structing the wall to permit water to pass plastic - possibly both. Extra measures must
through. For this reason, the most effective be taken to let water pass around the ends or
r&$ning walls are built dry; they offer less beneath this type of wall.
resistance to flowing water. A mortared wall
h
:..
*
?$, ,
0
.,
..-\. .,I
.. .
. 5
:*;
0
u
.!
,
. . .I_.
3
.-.-
-
172 p
F
i li i
.!.
..
_. ,
,.
1
/. 173 1
An arch is a collection of stones working style to a straight line. The flatter the arch the
together to span an opening that is wider than more outward pressure it will e,xert on the sup-
any one of them. A finished arch needs the porting walls.
support of neither wood or metal. Like any Each stone in an arch must be shaped so
otherstone construction the force that makes that it fits snugly against its neighbor on
an arch work is gravity. Gravity: wedges each either side. Although the keystone is tradi-
stone so tightly that it cannot move. More tionally the symbol of the strength of an arch,
than any other stone structure, an arch-must . it is no more important than any other stone
be built carefully of-closely fitted pieces. therein. Appropriately shaped stone for
To-build an arch you must first assemble a arches is difficult to find. In most cases the
formto support the stones until they are able mason must shape them to fit. Each piece
to support themselves as a unit. Select all should be wider at its top than at its base. Its
stones for the arch and place them, dry, on the sides must radiate symetrically outward from
form. After they have proven to fit well , - a point at the center <the foca?pointJ. These
together they can!be mortared into place.. shapes can be defined with the useofa radius
Once the mortar is set, t-he form can be taken string attached to*fhis central point. You
down and the a$ will be self-supporting. must build your ar:h with judgement and
Arches exert outward. pres>ure on walls confidence so that--when the form is finally
supporting them. These walls must be strong removed you will not be afraid to pass beneath
I - ..
enough to withstand this pressure. Arches can it. ..,.,
be any number of shapes, from the tall gothic
?M= ; I
m
; ./
/ :
. ..
3
-z ;, .
t .rm I
174 >- \ i
I
p . -. - ./
< ( . . \ *
-1 i 2 . a,
.., ! ..r is --%A-+
I.
* . _
,
* I
t ,
2
*_
175 *
..__
- <
f L 5 : ..
.I * , .
:
.. . .*
-
I c
.
.
I
1 176
I
.,
-,, _ r.:
iv
.
i
5 177
5
, iii /
ii
1 0
A.fireplace is the ztimate symbol of support and an attractive facade for these i-n- c
warmth, comfort and security. Indeed, there ner workings.
is something mystical about the human re- Building a fireplace and chimney is a com-
sponse to the combination of: stone and tire. plex process. There are a wide variety of basic .-
In the past fireplaces were built entirely of this designs from which to choose and hundreds of
material. Intense heat, however, is probably variables to be considered for each design. It i
the most destructive force to which the stone would be impossible to adequately include all
in fireplaces maybe subjected. Look into the of the details of fireplace design and construe- .,>(
heat chamber of mostold fireplaces and you tion in this book.
will likely find that the stone therein is The diagrams provided here are meant only
cracked and crumbling. to give the reader a general picture of how a
Contemporary stone fireplaces are built fireplace and,.chimney are put together..; They
with this fact in mind. Their construction in- illustrate some of the construction details :I
. eludes a variety of heat-resistant materials to needed for laying stone in a fireplace, but
insure a sound and safe fireplace and chim- much additional information will be required
ney. The he& chamber is lined with 3irebrick if you want to build your own.*
or metal, a damper is installed to regulate air
flow and the chimney is line$ with ceramic In preparation> T/lc Owner-Builders Guick to Firepkm
Constmctiorl. \Vrite the puldi$ers~to Ix> plncckl oh the
flue tile. Stone and mortar provide structural mailing list. .r
_-
iv.
.. _ 5 3..
I.
1 i. * ,*-. ..,.I
) 179
I . . f ,
1 *
w z #2 :
\. ,, . ,..;-.: I- :-: .&.
...:i
p\>
._i
I
I!
i
r
I
\
,
\,
~ P
.\, 181.
,-c \.\\_
/
I
7
I ;-
P l.i ,
.I , 4
I
* 1 :,I 1.: I
9 ,,-:I p d
> 4 ,c. :
, -.
1.
.
I
If the,plans for your house include stone ,
walls or a chimney you will need to use scaf-
folding. Its quality will make a big difference
in the ease with which your work progresses.
Take time to construct adequate; well-braced
scaffolding.. Workingh.eight should be bei- J
ween knee andshest.level. When you have to i
ce-e--rw
lay stone higher than that, it is time.to raise p,cc-e Ccc _
the scaffold boards,., Good scaffoldingMgro=-~~
vides plenty of room to stand a~cw&& ade-
quate space to stockpile s$on& There should
also be a board at+<wa&height on which to ~ !.I (
place tools a2d&mortar tub .-Put a safety rail, .
a stron g@e, along the .outside- edge of. the
deckpg. The necessity for careful scaffold
- buiiding cannot be overemphasized. Every
/day you will have as much as two tons of rock
and cement besides yourself on this staging. If
it shwld give way you might find yourself on
* your slab-in a, lot of trouble. . *
,/-
,_/- . Scaffolding can be provided in several
5
..I.-. :ways.*,ihe builder can construct hisown using
I srrrpfrrsframinghimbe*i~ex-
I pensivebutnot necessarily the easiest method.
* Tubular metal scaffolding can.be rented in
most areas at very reasonable rates. Thi$ scaf--
folding is designed to meet the specifications *,
mentioned above. For masonry, specify the s
:4
3 type with ladders on the side so that the scaf-
fold boards can be raised at. two-foot incre-
ments. Thatxay your work will always be at a
comfortable height. Jacks,are useful for
leveling the scaffold on sloping or irregular
I ground.. a !
r;
If you-are doinga lot of workrequiring scaf- -
folding,you mightdecide to purchase some.
- *One simple and convenient variety &the
.
;pymp jack. The Hoitsma Adjustable Scaffold
: - Bracket Company (Box 452, River Street
_
Station, Paterson NJ 07525) manufacture a
.masons pump jack that is well-suited for
b Z stone facing work. -Afoot-operate,d 1eve.r
, i raises or lowers the scaffold to,any convenient \$
4.
working height. Whichever method of
scaffolding you use, be sure-tiis built strong
. enough to hold the weight of mason, stone
Vl - and mortar.
a\ , *
I,^ . .~ : 1 ; ,
BackfiW- l$arth or stone used to fill behinc&a
foundation or retaining wall. Backfill takes .
time to compaft and should not be relied on to 1
bear weight.
P
B dking - 1. The surface against, which
Accelerator -
A substance added in small fact
8, g-stone is laid. 2: Concrete or stone used ~
quantities to concrete or mortar to hasten its to fill behind the face in a wall:
hardening rate. Caldium Chloride is often
used for this purpose. Accelerators are useful Basalt - A dense textured, .igneous rock rel-
wher?,{working in cold weather to make the atively high in iron I and magnesia minerals
cement set before it freezes. but relatively low in silica. Basalt is generally
-*- dark gray.to black and feldspathic. ,-
Admcxture A substance added in small
-
amounts to concrete or mortar to alter its Batch 1 One mixing.of concrete or mortar. .
properties. Admixtures are used as accelera- Batterhoard - Fixed horizontal boards lo-
tors, plasticizers and air-entraining agents, cated at the outside of foundation corners.
i
Aggregate 4 Stone, gravel, sand or&any Nailsare set in the. top edge of these boards ,
similar inert mat,erial whichis bound together and connected with lines to indicate excava-
with cement to make molar or concrete. The tion ,ufootings and floe; level.
aggregatecomposesthe bulk and compressive : ed -
1. A prepared surfa e _n which stone I
.strength .of\tQe mix. P ~
is laid. 2. The surface of a stone parallel to its
Anchor L A>$qy&ns USed to mechanicaliy . Stratification. , -.j 1 :.
-bind a masonry%m&s to a foundation or wall. Be& width -The,thickness of a faced wall. !;
* ~
Generally made ~ofmetal, anchors come in a
variety of styles from flat corrugated wall ties Bedding Lwayer of ;?ldrtar upon which.
->q +
to Z bars made of round stock. stone .rests.q p*g; .- $4 .*I. I
_ -*
Arch - A- curved masonry structure which Binder T:Any $@tle<y substance mixed with. ,
aggregateP;to 1?f&@
..Y *mortar/or ,concre&
spans an opening without other support:
Stone arches are composed of unjts all smaller BoI;d - 1. A regular pattern* according to
than the opening itself but wedged together to which stone is laid in a wall. 2.. The adhering ~,
form a continuous bridge. 1 1 \ I
I
Arch stone - (Voussior) Any one of the (B.oncler) Inlaid masonry, a
weclge-shaped pieces in the arch. larg$flat stone used to unify the two sides of a .
Ashlar -.l. A stone with a sqzare or rectan- wall. :!When veneering it is a stone laid flat-
gular face. 2. The style in which this stone is \ ways which anchors thhkz allt+ the backing. It
laid. , .,.# .d. is .not needed when met\ 4tiesare
1.., I, \\ used. I
1 1 _i /
.
* Bridge &one i A flat stone s$anning an
[email protected] cr gap._ _ i
L- Asandstone opb,rown or
color.. This ,I.#~ecomes .from a
pr\ minant amount of-;iron~~&ide.
.
3
!.
_
$tate or county
is to enfo;\ce the.,.
prescribes where and /j,
\
i,. I
184 ;. ,
/ 1
---
\c. ^,.S.
I :I I I. -- _.~. _ ._
\
--__.-
: .\\\_
hoti one may build his own house as inter- Gas; stone - Imitation stone.
preted by the inspector who often knows Cavity wall - Any. hollow wall. The two sides
nothing about how the owner-builder can best are seIsarated by a con&uous air space and
solve his housing needs. connected by wall ties. %
Building Any surface on a .stone
surface - Cement - A binder (such as ,portlard
used to support weight in a wall. cement) which is mixed with aggregate to
. Bush hammer A hammer whose face is
- -form concrete or mortar.
composed of a number of points, often used to Cleavage ---The ability of a rock to bre.ak
smooth faces on soft stone like limestone, along a natural surface; the surface of this
marble -and sandstone. natural break.
Cap stones, - The uppermost, and often 1
Chinker - A small stone used to fill gaps
decorative stones used to finish a ,wall.
between lager ones in a wall.
f:.
Clay mortak - Amixture of clay and water
used to fill gaps between stone in a wall.
Cobbles&e - A naturally rounded stone
large enough for paving. This term is now also
used to describe any paging block.
Condrete - A mixture of;water, sand, gravel
and a binder (Portland cement) which ,hard-
ens into a strone-like mass.
Corbel - To lay stone so that it projects from
the surface of awall. Co.rbelled stones are
often used to support beams.
Course A horizontal
- layefiof stone ex-
tending the length of a wall. :
5 \
(
i 185
. L. a
,_ I
_ ..I
<. *
.-
* ;:. -) 1
ing on stone surfaces that is caused by soluble Green mortar - Portland.cement mortar
salts carried out of the stone by moisture. It after its initial set but before it has begun to
i usually comes from mortar or concrete back- harden:properly. Mortar is greed in color. for
ing. Its harmless. about a week in cold weather.
Eyeball -A check for plumb by lining up the Grout - Mortar of pouring consistancy.
wall and the string on a plumb bob held~ at Hearth - In a fireplace the area directly in
arms length I front of the fire chamber. A masonry hearth is
b
Face - The exposed portion of a stone in a important to prevent fires caused by flying
wall. sparks. . -.
Fat mortar - ( Rich,mortar 1 A mix with more Igneous i One of the three great classes of
than the usual amount of cement, lime or rock. Igneous rock is solidified from a molten
other binder. It is used when a stickier consis- state as, for .example, granite or lava.
tancy is desired. Fat mortar is not necessarily Insulation - Any material used to prevent
, stronger than a regular mix and, in fact, is Sheat or cold from passing through a wall.
often brittle.
Jack prch - One having horizontal ,or nearly
Fieldstone -Loose pieces separated from horizontal upper and lower surfaces, also
ledges by natural processes and scattered on called a flat or straight arch. The less curve in
the ground. an arch, the more outytrd pressure it puts on
Flreclay - A-binder capable of withstanding its supports.
extreme heat without disintegrating. It is also
added to mortar to make it more- plastic.
Flagstone -- Thin slabs of stone used for
paving (flagging) walks and patios.
^ Footing- The suppoi-tupon which the foun-
dation Wall sits.
Foundation - The whole masonry support
for a building. -
Freemason - A.term from the Middle Ages
referring to a skilled mason who is capable of
;
cutting freestone.
Joi@ - The space between two btones in a +
Freestone - A stone That maybe cut freely in wall. _-
any direction without fracture or splitting.
Keystone - The last wedge-shaped stone
Fuxfring - A cavity within an exterior vail
placed in the crown of an arch. Although it,
provid ln!g space for insulation and a vapor symbolizes c mpletion, this stone is no more
barrier. 1 -_ .. 1 other arch. stones.
. : important than
Gaup 2 The proportion of different materi- Lean mor&r & A mix using less binder than
als in mor-tar or concrete., customary. It is usually dificult tospread.
Graini The plane along which astone splits. Level - (spirit leveljL A straight-edged tool *
Granite - A fine to coarse-grained igneous used to determine true horizontal and vertical
rock formed by volcanic action. Granite is a planes by means of curved glass vials. contain- I
hard stone and difficult to shape. ping &quid and air. <
,_ __*___,_ -T-ma
.
z ._
\
1 /,
i.>_
.x, : A
hne - Chalk and other forms of calcium Marble - A metamorphic rock composed
j carbonate burnt in a kiln to powdery consis- essentialiy of calcite and. dolomite,*generally a
4
tancy:;It$ called quick lime until it is soaked recrystalization of limestone.
in water when it then becomes hydrated or Mash hammer - A Scottish term for a small
I
slaked.-.lime. j,\. double-faced club hammer or sledge hammer
Lime niortar L&e and sand mixed with
L weighing two to fourl$ounds,
water. Lime mortar has a piastic consistancy, Masonry Stacked construction often set in
- 1 j,
making it easy to spread, but is soluble in mgrtar. ,
*
water: Lime is also added to portlandcement
mortar to make it more plastic. % orta<
* - Sand and water mixed with a
binder and used to fill gaps between masonry !
Limestone - A sedimentary rock composed units. 1 Yi1
largely of calcium carbonate. This is a soft
and workable stone, often used for carving. , Metamorphic A class of rock which
-
.* been changed or altered by external agents,
Line- A string, usually made of nylon, used such as deep-seated heat or pressure.
* -.
for setting up building work.
Mosaic T A style of stone laying which is
Line level - A small spirit level which is generally irreg lar with no definite pattern.
suspended; in the center of a taut lineto com- Generally, th l stone used is of no specific
pare points over a distance. It is not as accu- geometric shape.,
rate as a water level or transit.
Mud - Masons term for mortar.
Line pins - Metal pins about three inches in
length. They ape inserted in the space Natural bed - The surface of a stone parallel
between stone in a wall and used to hold i\ to plane at which it formed in the ground.
guidelines. ?Wural-._ Cleft - This generally refers to stones
Lintel - A single piece of metal, wood. or . which were formed in layers. When these
stone used to span an opening. ston$ are cleaved or separated along a natu-
i=
ral seam, the resulting surface is called the
natural cleft surface. -
Non-staining -<Mortar composed of
mortar ( I
materials which will not stain the surface of
stone. It usually has a very low alkali content.
Parapet wall 2The pati1 of any wall which%
entirely above the roof Iine. 0
*
Parging- Coating a masonry wall wtith a
layer of mortar. ?This is done,either to fill aps,
smooth surfaces or damp proof.
f
Pit-rkn&avel - Natusally oecuring aggr$gate
excavatep from a pit.
\ i *
Plastic - A term describing sticky, w&&able
mortar. (.
Plug Y A small, pointed wooden peg pus$ed
into a hole in a wall where a screw, na41 or
other fastening device can later be secured.
.t P
*
J .
j I 187
,
.
., ,-- .
::
: .
I
../ ;,
1 -,
+ ~_.
L :
:,.a. %I 1
.. !
-.1 1ix .
2: I
. .Plumb ti,be LL A string on which a weight creating a strong shadow effect. With this -
(bob) is*hung stretching it in-a vertical direc- style there
- is less banger of the/mortar crack- .
tion. If,t/he string is braided, like fishing line, , ing out than with flush joints, -
. 7
the weight will not spin.
4 Reinforcing rod - (rebar) l%&&l%el rods
hOhltl& 7 The final filling and finishing of available in twenty-foot lengths and three- .
mortar joints. b eights to-one-inch ,diameters, used for in- .
s.*
Polyuretha& fdam - A plastic foam avail- - creasing the tensile strength of concrete.
able inPsheets wiih the following p*roperties: Ready mix 1 Concrete mixed at a central
high ratio of strength to weight, low thermal batch plant and delivered to t,he site in m r-
and acoustical conductivity, low transmission equipped trucks. <
of water vapor and highd,imensional
0. stability. .- Return bead
- A cornerstone having a right
Portland!cement 7 A binder u2ed in mortar angle and two sides suitable as faces.
an-d-con retewhich sets.with stone-like
cjualie&. f _ . 7 y _ - - . ReT&l -The distancg from the face of a wall ~
.
. . . n L I
I 9
5 -. ,, . . .
>I
this structure schists split,read$ly along these blocks or fragments takenfrom the%other
I . planes. The most common schists are corn- _ mass. Stone is the building material
, . obt?ained
fromrock.
posed of micas and generally. contain
. .
subordinate q.uartz and feldspar of fine- Stone hoat,f A wooden or steel t.ray mounted . .
grained texture.. All graduations of t$ture on sledge runners for hauling stone short dis-
1* I exist betv?een schist and gneiss, a rnone
\ tances over a rough road or trail;: -1
coarsly, foliated rock. 0 ,
I StratifiCatiOd T A formation produced by.de:: . *
Q-: Scorih - Irregular masses of lava resembling position of sediments inbebs or layers *
/ clinkers or slag. It may be.cellular, dark *
(strata). , * ,
1 colored and-heavy. II 0 0
$tiip rtbble y G.enera+ly.speaking strip- - .!
Se+u~ntarf - ABlass of rock formed of rubble comes from a,.ledge quarry, The beds ..
. sand, mud or c deposited in layersin the of stoneaie un$rmly straight just~as.theya-re .
Y. 4 I <
I ocean. / rem%yed fr@!he ledge.- *
sdti(.-nn;
- A hydrous magnesium s;icate Failings+- Stone or earth refuse from.a /- . .
material of igneous origin, generally a very>, * mining operatioh. , L , .
dark green color with markingsof white,. light i ..
T&up -To* comiact mortar,earth or g&e1 : 1. , *
L4 green orblack. One of the hardest varieties of
natural building stone I * * by repeated-pounding wi?h a heavy weight.
. -
!Jhuugb s&e - A bond stone which is seen
9 . ; C sit - The initial hardening of concrete or,
mdrtar , a, chemical 4/*on, both,faces of a wall;, Q t * ,I r
m process.
-.. y c*
j. , ,- \, Fr
,190 , - I
I < .
Y
. <
.r
-.
* I . .I
/
4 II
1
7. . ,. .. credits i y;
._
,-* I
. (- 3,.
,i --q 9 L.
-
I
i.
4
/-
L
4?d
<;
.r
-7 , ..i
.
\ j
2 .e
. .
I
,!Q . ;,
(il. .
. .
c.
. A
. yh
.
,,
2 ,rr.
3
,.
L ,: ..,, ; y;: * l. - ,
v
.- I * .P a -c I
Y, l *
.
Photos ! ;:a .* . * l,.
1 25 tjj; 32, i6Ap Ifi;. 46 bot,a47 bot it; 48 tp..lft, *
,; 51&A, 53tp; 57 t&@-58,.69, 72, JO5 tp rt, 175, . .
4 - -% -: -_ i ,.~.l,- 0 I 4. m
.
I
s.
.,
/
_ i I,,
,
;
--
9 Owner-Builder: Pbblicatidns is prepa&Yg a . *
.-.,
five-volumeseries of instructive guides for the . 5 1 ., * -\
*I
..
1beginning builde#r. Next to be Ieleaskd,@ =. . t ..:- .
..
<A
T;llood Frn~ne Constrttctioq tq be followed by ,. 1
.,
*
Composites: Habitizble _ Scdpture,
~~- .Emh. ~~
Walls, and F&xi-Condrete S&u&tires. Write c --.-.
_
f _ . .: *
n ,, - .--.-*__- ---._,___
-, . appears. Q ? .
rL I Own&-Builder Pubiidations I ,, . P
Box.550 * *
.-.-1.2: .
.ii
-,
c*.
i*. <,. :
>- *
.<:. : **
k
r , .,I._