mp610-sm Manuel Reparateur PDF
mp610-sm Manuel Reparateur PDF
mp610-sm Manuel Reparateur PDF
Service Manual
Revision 0
QY8-13BJ-000
COPYRIGHTc2007 CANON INC. CANON MP610 072007 XX 0.00-0
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information
necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual
covers information applicable in all regions where the product is sold. For this reason, it may contain information that is
not applicable to your region.
This manual does not provide sufficient information for disassembly and reassembly procedures.
Refer to the graphics in the separate Parts Catalog.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the
product. When changes are made to the contents of the manual, Canon will release technical information when necessary.
When substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is
used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another
language without the written permission of Canon Inc., except in the case of internal business use.
TABLE OF CONTENTS
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer
1-2. Customer Maintenance
1-3. Special Tools
1-4. Serial Number Location
3. REPAIR
3-1. Notes on Service Part Replacement
3-2. Special Notes on Repair Servicing
(1) External housing, scanner unit, and document cover removal
(2) Operation panel removal
(3) Cable wiring and connection
(4) Emblem removal
(5) Printer unit separation from the bottom case (how to remove the screw under the purge unit)
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Document pressure plate sheet (sponge sheet) replacement
(3) Grease application
(4) Ink absorber counter setting
(5) User mode
(6) Service mode
A: Service mode operation
B: Destination settings
C: Ink absorber resetting
D: Ink absorber setting
E: LF / Eject correction
F: Left margin correction
G: Button and LCD test
3-4. Verification Items
(1) Service test print
(2) Ink absorber counter value print
4. MACHINE TRANSPORTATION
MP610 TABLE OF CONTENTS
1. MAINTENANCE
Approx.
Adjustment Timing Purpose Tool
time
EEPROM - At logic board replacement To initialize settings None. 1 min.
initialization Perform in the service
mode.
Destination - At logic board replacement To set destination. None. 1 min.
settings (EEPROM Perform in the service
settings) mode.
Ink absorber - At logic board replacement To reset the ink absorber None. 1 min.
counter resetting - At ink absorber replacement counter. Perform in the service
(EEPROM mode.
settings)
Ink absorber - At logic board replacement To set the ink amount data in the None. 1 min.
counter value ink absorber to the ink absorber Perform in the service
setting counter. mode.
(EEPROM
settings)
Ink absorber - When the ink absorber To replace the ink absorber with Screwdriver, a pair of 15 min.
replacement becomes full a new one. tweezers, etc.
Paper feed motor - At paper feed motor To adjust the belt tension. None. 5 min.
position adjustment replacement (Position the paper feed motor
so that the belt is stretched
tight.)
CD / DVD - At carriage unit replacement To correct the light volume for None. 5 min.
detection sensor - At logic board replacement the CD / DVD detection sensor. Perform in the service
light volume mode.
correction*1
Automatic print - At print head replacement To secure the dot placement None. 10 min.
head alignment - At logic board replacement accuracy. Perform in the user (Use MP-
- When print quality is not mode. 101.)
satisfying
Manual print head - At print head replacement To secure the dot placement None. 13 min.
alignment - At logic board replacement accuracy. Perform in the user
- When print quality is not mode.
satisfying
Grease application - At carriage unit replacement To maintain sliding properties of FLOIL KG-107A 1 min.
- At lift cam replacement the following items:
- To gears - Carriage shaft
- At Easy-Scroll Wheel - Lift cam bushing
replacement - Machine sliding portions
(gears)
- Wheel base
Ink system - At logic board replacement To maintain detection None. 1 min.
function check - At spur base replacement functionality for presence of the Perform in the service
- At carriage unit replacement ink tanks and each ink tank mode.
position.
LCD language - At logic board replacement To set the language to be None. 1 min.
settings displayed on the LCD. Perform in the user
1 / 43
mode.
Platen glass - At protection sheet To maintain scanning accuracy, None. 1 min.
protection sheet replacement hold the sheet with the long side
(document pressure - At protection sheet frame down, then fit its lower right
plate sheet) replacement corner to the platen glass
position adjustment - At scanner unit replacement reference mark (front right).
LF / Eject - At logic board replacement To correct line feeding (LF None. 5 min.
correction - At feed roller ass'y roller diameter). Perform in the service (LF
replacement mode. correction
and Eject
correction
- At logic board replacement To correct line feeding (eject None. is
- At platen unit replacement roller diameter). Perform in the service performed
mode. at the same
time.)
- DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they are
not re-adjustable.
- The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor
unit.
- For the automatic print head alignment, use Matte Photo Paper (MP-101), which is packed with the machine
before shipment. If Matte Photo Paper (MP-101) is not available, perform manual print head alignment
using plain paper.
2 / 43
cleaning improved by print head cleaning. conditions. buttons
- Computer (MP
driver)
Ink tank When an ink tank becomes empty. ("No ink error" To replace the empty --- 1 min.
replacement displayed on the monitor or on the machine LCD, ink tank.
or short flashing of an ink tank LED)
Paper feed roller - When paper does not feed properly. To clean the paper - Machine 2 min.
cleaning - When the front side of the paper is smeared. feed rollers of the buttons
rear tray. - Computer (MP
driver)
Rear tray sub- When the paper fed from the rear tray is smeared To clean the rear tray - Machine 1 min.
roller cleaning due to ink mist attached to the rear tray sub-rollers. sub-rollers. buttons
Bottom plate When the back side of the paper is smeared. To clean the platen - Machine 1 min.
cleaning ribs. buttons
- Computer (MP
driver)
Scanning area When the platen glass or document pressure plate To clean the platen Soft, dry, and 1 min.
cleaning sheet is dirty. glass and plate sheet. clean lint-free
cloth.
Exterior cleaning When necessary To clean the machine Soft, dry, and 1 min.
exterior clean lint-free
cloth.
On the carriage flexible cable holder (visible on the right of the carriage after the machine is turned on, the scanning unit is opened, and
the carriage stops at the ink tank replacement position)
<1. MAINTENANCE>
3 / 43
MP610 TABLE OF CONTENTS
1. Operator call errors are indicated by the Alarm LED lit in orange, and the error and its solution are displayed on the LCD in
text and by icon.
2. Messages during printing from a computer are displayed on the MP driver Status Monitor.
3. Error codes are printed in the "operator call/service call error record" area in EEPROM information print
4 / 43
feeder, and press the OK button.
Multiple ink tanks of [1681] U071 More than one ink tank of the Replace the wrong ink tank(s) with the correct one
the same color installed. following color is installed. (s).
Ink tank in a wrong [1680] U072 Some ink tanks are not installed in Install the ink tank(s) in the correct position.
position. place.
Warning: The ink [1700, --- Contact the support center or Replace the ink absorber, and reset its counter.
absorber becomes 1701] service center for ink absorber [See 3-3. Adjustment / Settings, (6) Service
almost full. replacement. Press [OK] to mode.]
continue printing. Pressing the OK button will exit the error, and
enable printing without replacing the ink absorber.
However, when the ink absorber becomes full, no
further printing can be performed unless the
applicable ink absorber is replaced.
The connected digital [2001] --- The device may be incompatible. Remove the cable between the camera and the
camera or digital video Remove the device and check the machine.
camera does not support manual supplied with the connected
Camera Direct Printing. device.
Automatic duplex [1310] --- This paper is not compatible with The paper length is not supported for duplex
printing cannot be duplex printing. Remove the paper printing.
performed. and press [OK]. Press the OK button to eject the paper being used
at error occurrence.
Data which was to be printed on the back side of
paper at error occurrence is skipped (not printed).
Failed in automatic [2500] --- Auto head align has failed. Press Press the OK button to clear the error, then
print head alignment. [OK] and repeat perform the automatic print head again.
operation. <See manual> (In the MP610, use Matte Photo Paper MP-101.)
The remaining ink [1683] U130 (Applicable ink tank icon) An ink tank which has once been empty is
amount unknown. The remaining level of the installed. Replace the applicable ink tank with a
following ink cannot be correctly new one. Printing with a once-empty ink tank can
detected. Replace the ink tank. damage the machine.
To continue printing without replacing the ink
tank(s), press the Stop/Reset button for 5 sec. or
longer to disable the function to detect the
remaining ink amount. After the operation, it is
recorded in the machine EEPROM that the
function to detect the remaining ink amount was
disabled.
Ink tank not recognized. [1684] U140 The following ink tank cannot be A non-supported ink tank is installed (the ink tank
recognized. LED is turned off). Install the supported ink tanks.
(Applicable ink tank icon)
Ink tank not recognized. [1410 to U150 The following ink tank cannot be A hardware error occurred in an ink tank (the ink
1419] recognized. tank LED is turned off). Replace the ink tank(s).
(Applicable ink tank icon)
No ink (no raw ink). [1688] U163 The following ink has run out. Replace the empty ink tank(s), and close the
Replace the ink tank. scanning unit (printer cover).
(Applicable ink tank icon) Printing with an empty ink tank can damage the
machine.
To continue printing without replacing the ink
tank(s), press the Stop/Reset button for 5 sec. or
longer to disable the function to detect the
remaining ink amount. After the operation, it is
recorded in the machine that the function to detect
the remaining ink amount was disabled.
Non-supported hub [2002] --- An unsupported USB hub is Remove the applicable USB hub from the
connected. Remove the hub. PictBridge (USB) connector.
5 / 43
2-2. Service Call Errors (by Cyclic Blinking of Alarm and Power LEDs)
Service call errors are indicated by the number of cycles the Alarm and Power LEDs blink, and the corresponding error code with
the message,
"Printer error has occurred. Turn off power then back on again. If problem persists, see the manual." is displayed on the LCD.
Cycles of Solution
blinking of Error (Replacement of listed
Error Conditions
Alarm and code parts, which are likely to be
Power LEDs faulty)
2 times Carriage error [5100] An error occurred in the carriage encoder - Carriage unit
signal. - Timing slit film
- Logic board
- Carriage motor
3 times Line feed error [6000] An error occurred in the LF encoder - Timing sensor unit
signal. - Timing slit disk film
- Feed roller
- Logic board
- Paper feed motor
4 times Purge cam sensor error [5C00] An error occurred in the purge unit. - Purge unit
- Logic board
5 times ASF (cam) sensor error [5700] This error takes place when feeding - Sheet feed unit
paper from the rear tray after an error - ASF_PE sensor board
occurred in the ASF cam sensor. - Logic board
6 times Internal temperature error [5400] The internal temperature is not normal. - Logic board
7 times Ink absorber full [5B00, The ink absorber is supposed to be full. - Ink absorber kit
5B01] Message on the LCD:
Ink absorber full. Service required.
Error codes:
5B00: Main ink absorber is full
(overseas).
5B01: Main ink absorber is full
(Japan).
8 times Print head temperature [5200] The print head temperature exceeded the - Print head
rise error specified value. - Logic board
9 times EEPROM error [6800] A problem occurred in writing to the - Logic board
EEPROM.
10 times VH monitor error [B200] The internal temperature exceeded the - Print head
specified value. - Carriage unit
- Logic board
11 times Carriage lift mechanism [5110] The carriage did not move up or down - Sheet feed unit
error properly. - PR lift shaft ass'y
- Carriage lift sensor unit
- Logic board
12 times AP position error [6A00] An error occurred in the AP motor - Sheet feed unit
during purging operation. - Purge unit
- Logic board
13 times Paper feed position error [6B00] An error occurred in the paper feed - Sheet feed unit
motor during line feeding. - Logic board
14 times Paper feed cam sensor [6B10] An error occurred in the paper feed cam - Sheet feed unit
error sensor during paper feeding from the - Logic board
cassette.
15 times USB Host VBUS [9000] The USB Host VBUS is overloaded. - Logic board
overcurrent
16 times Pump roller sensor error [5C20] The pump roller position cannot be - Purge unit
detected. - Logic board
17 times Paper eject encoder error [6010] An error occurred in the paper eject - Platen unit
encoder signal. - Timing sensor unit
6 / 43
- Timing slit disk eject film
- Paper feed motor
- Logic board
19 times Ink tank position sensor [6502] None of the ink tank position is detected. - Platen unit
error - Logic board
22 times Scanner home position [5010] The scanner unit cannot detect the home - Scanner unit
error position, or the scanner unit warming-up
is not performed properly at power-on.
On the LCD, "Scanner is not operating
correctly." is displayed.
Power LED ROM / RAM error --- The check sum value is incorrect in the - Logic board
turned off, and ROM check or RAM check at hard-
Alarm LED lit power-on.
Before replacement of the logic board ass'y, check the ink absorber counter value (by service test print or
EEPROM information print). If the counter value is 7% or more, also replace the ink absorber kit when
replacing the logic board ass'y. If the counter value is less than 7%, register the current ink absorber counter
value to the replaced new logic board instead.
[See 3-3. Adjustment / Settings, (6) Service mode, for details.]
8 / 43
2-4. Warnings
Warning Message on the LCD Solution
Low ink "!" is indicated for an applicable ink tank icon in No special solution.
the Status Monitor.
Since the ink will be used up soon, prepare for a
new ink tank.
Print head temperature If the print head temperature does not fall, the print When the print head temperature falls, the error is
rise head error will occur. automatically cleared.
9 / 43
- Set the paper properly.
- Confirm the following:
- selected paper source
- attachment of the rear cover
- connection of each harness and the logic board
- sheet feeder unit operation
- Replace the
- sheet feeder unit,
- cassette unit, or
- logic board.
Carriage movement problems (contact - Confirm that the carriage timing slit strip film is free from
to other parts, strange noise). damage or grease.
- Clean the carriage timing slit strip film (with ethanol and
lint-free paper).
- Remove foreign material.
- Replace the
- carriage timing slit strip film, or
- carriage unit.
Faulty scanning (no scanning, strange - Confirm the connection between the scanning unit and the
noise). logic board.
- Replace the
- scanning unit, or
- logic board.
The CD / DVD tray is not pulled in the - Confirm that the reflector of the CD / DVD tray is clean
feeder. and is free from any damages.
- Replace the
- CD / DVD tray, or
- logic board.
Unsatisfactory print quality No printing, or no color ejected. - Confirm that the orange tape is properly removed from an
ink tank, and the ink tanks are installed properly.
- Perform print head maintenance.
- Replace the
- ink tank,
- print head*1.
- Remove foreign material from the purge unit caps, if any.
- Replace the
- purge unit, or
- logic board.
Printing is faint, or white lines appear on - Remove and re-install the print head.
printouts even after print head cleaning. - Confirm that the ink tanks are installed properly.
Line(s) not included in the print data - Perform print head maintenance.
appears on printouts. - Replace the
- ink tank, or
- print head*1.
- Perform the following:
- Automatic or manual print head alignment in the user
mode
- LF / Eject correction in the service mode
- Clean the paper feed rollers.
- Replace the
- purge unit, or
- logic board.
Paper gets smeared. - Feed several sheets of paper.
- Perform bottom plate cleaning.
- Clean the paper path with a cotton swab or cloth.
- Clean the paper feed rollers.
The back side of paper gets smeared. - Clean the platen rib (clean the paper path with a cotton
swab or cloth).
- Confirm that the platen ink absorber fits in place properly.
- Confirm that the paper eject rollers are free from ink
smear.
10 / 43
A part of a line is missing on printouts. - Perform nozzle check pattern printing, and confirm that
ink is properly ejected from all the nozzles.
- Replace the
- ink tank, or
- print head*1.
Color hue is incorrect. - Confirm that the ink tanks are installed properly.
- Perform print head maintenance.
- Replace the
- ink tank, or
- print head*1
- Perform print head alignment.
Printing is incorrect. Replace the logic board.
No ejection of black ink. - Confirm that the ink tanks are installed properly.
- Perform print head maintenance.
- Replace the
- ink tank, or
- print head*1.
- Remove foreign material from the purge unit caps, if any.
- Replace the purge unit.
Graphic or text is enlarged on printouts. When enlarged in the carriage movement direction:
- Clean grease or oil off the timing slit strip film.
- Replace the
- timing slit strip film,
- carriage unit,
- logic board, or
- scanning unit (when copying)
*1: Replace the print head only after the print head deep cleaning is performed 2 times, and when the problem persists.
11 / 43
MP610 TABLE OF CONTENTS
3. REPAIR
12 / 43
Easy-Scroll Wheel base [See 3-3. Adjustment / Settings,
(3) Grease application, for
details.]
Document pressure plate After replacement:
unit 1. Confirm the document
pressure plate sheet position.
[See 3-3. Adjustment /
Document pressure plate
Settings, (2) Document
sheet
pressure plate sheet
replacement, for details.]
Document pressure plate 2. Check the LCD and operation
sheet frame panel.
[See 3-3. Adjustment /
Settings, (6) Service mode,
Scanner unit
for details.]
Operation panel board - Be cautious not to scratch or At replacement:
ass'y damage the LCD hinge FFC. 1. Check the LCD and operation
panel.
[See 3-3. Adjustment /
LCD viewer unit Settings, (6) Service mode,
for details.]
Timing slit strip film - Upon contact with the film, After replacement: - Service test print
wipe the film with ethanol. 1. Perform print head alignment
- Confirm no grease is on the in the user mode.
Timing slit disk film film. (Wipe off any grease 2. Perform LF / Eject correction
thoroughly with ethanol.) in the service mode.
- Do not bend the film [See 3-3. Adjustment /
Timing slit disk eject film Settings, (6) Service mode,
for details.]
Print head After replacement: - Service test print
1. Perform print head alignment
in the user mode.
13 / 43
MP610 --- 3. REPAIR TABLE OF CONTENTS
3-2. Special Notes on Repair Servicing (Click on the image to enlarge it.)
Be sure to protect the machine from static electricity in repair servicing, especially the LCD, operation panel board, scanner unit, logic
board, card board, and IrDA board.
14 / 43
4) Remove the side cover L (3 screws).
<The side cover L holds the scanner unit hinge.>
<Since the pressure of the scanner lock arm spring is in the upward direction, hold the scanner unit while removing the side
cover.>
<In the left back of the scanner unit, the ground wire is fastened to the chassis. Be cautious of it.>
15 / 43
5) Remove the scanner unit.
<Disconnect the FFC and scanner motor cable connector from the logic board>
<Disengage the scanner lock arm from the scanner unit.>
<While rotating the scanner unit slightly toward the outside, release the scanner lock arm from the scanner unit.>
16 / 43
6) Remove the main case.
<Release the 4 claws, and pull up the main case (no screws).>
17 / 43
(2) Operation panel removal
1) Remove the screws from the bottom of the document cover (7 screws).
<Remove the top cover from the base, while exercising caution not to break the claws.>
18 / 43
3) Remove the LCD and panel board from the panel frame.
<Using longnose pliers, hold the LCD hinge through its two holes. While moving the hinge to compress the spring, remove
the LCD from the panel frame.>
<Remove the panel chassis, and panel board (6 screws).>
19 / 43
(3) Cable wiring and connection
2) Seen from the back side of the machine (Note the DC 3) Right side of the machine (AC adapter and bottom case
harness position.) removed)
20 / 43
(4) Emblem removal
Push the emblem bottom to remove from the double-sided adhesive tape.
(5) Printer unit separation from the bottom case (how to remove the screw under the purge unit)
1) Rotate the purge unit gear toward the rear side of the machine to unlock the carriage.
2) Slide the carriage to the opposite of the home position (to the left), and remove the screw.
21 / 43
MP610 --- 3. REPAIR TABLE OF CONTENTS
- The screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit.
DO NOT loosen them in other cases.
1) Peel off the cover sheet from the double-sided adhesive tape on the back of the document pressure plate sheet.
With the long-side down, position the lower-right corner of the document pressure plate sheet at the scanning reference point on the
platen glass (front right where the red lines cross in the photo above).
2) Slowly close the document pressure plate while maintaining the hinge position. The document pressure plate sheet will attach to the
plate.
3) Open the plate to confirm the following:
- No extension of the sponge edges over the mold part of the upper scanner cover.
- No gap between the platen glass reference edges and the corresponding sponge edges.
22 / 43
(3) Grease application
1) Printer unit
Grease /
Number
Drawing oil
No Part name Where to apply grease / oil Grease / oil of drops x
No. amount
locations
(mg)
Entire surface the carriage slider
1 Chassis ass'y (1) Floil KG107A 27 to 54 3x1
contacts
2 Adjust plate L Carriage shaft cam L sliding portion (2) Floil KG107A 18 to 36 2x1
Carriage shaft sliding portion on the
3 Chassis ass'y (3) Floil KG107A 9 to 18 1x1
left side of the chassis (1 location)
4 Adjust plate R Carriage shaft cam R sliding portion (4) Floil KG107A 18 to 36 2x1
Carriage shaft sliding portion on the
5 Chassis ass'y (5) Floil KG107A 9 to 18 1x1
right side of the chassis (1 location)
PR lift shaft cam contact portion (3
6 Chassis ass'y (6) Floil KG107A 18 to 27 1.5 x 3
locations)
The shaft surface which contacts the
7 Idler pulley (7) Floil KG107A 9 to 18 1x1
idler pulley hole
Entire surface of the carriage shaft
8 Carriage shaft (8) Floil KG107A 200 to 400
where the carriage unit slides
Carriage shaft spring Carriage shaft sliding portion (to the
9 (9) Floil KG107A 9 to 18 1x1
L end of the spring)
Carriage shaft surface where the
carriage unit slides (and where the
10 Carriage shaft (10) Floil KG107A 9 to 18 1x1
machine-application of the grease is
not feasible)
Outer surface of the CL idle gear R
11 CL gear base (11) Floil KG107A 9 to 18 1x1
cylinder
Outer surface of the CL output gear
12 CL gear base (12) Floil KG107A 9 to 18 1x1
cylinder
13 CL input gear Joint of the CL gear base (13) Floil KG107A 9 to 18 1x1
14 CL input gear CL input gear teeth (14) Floil KG107A 9 to 18 1x1
1 drop = 9 to 18 mg
23 / 43
24 / 43
2) Operation panel / Easy-Scroll Wheel
Grease /
Number of
Drawing oil
No Part name Where to apply grease / oil Grease / oil drops x
No. amount
locations
(mg)
Easy-Scroll Wheel
15 Easy-Scroll Wheel sliding portions (15) Floil KG107A 9 to 18 1x4
base
Joint of the ring keys (up / down /
16 Easy-Scroll Wheel (16) Floil KG107A 1 to 3 0.16 x 1
right / left cursor buttons)
1 drop = 9 to 18 mg
25 / 43
MP610 --- 3. REPAIR TABLE OF CONTENTS
26 / 43
(6) Service mode
<Service mode operation procedures>
1) With the machine power turned off, while pressing the Stop/Reset button, press and hold the ON/OFF button. (DO NOT release the
buttons). The Power LED lights in green to indicate that a function is selectable.
2) While holding the ON/OFF button, release the Stop/Reset button. (DO NOT release the ON/OFF button.)
3) While holding the ON/OFF button, press the Stop/Reset button 2 times, and then release both the ON/OFF and Stop/Reset buttons.
(Each time the Stop/Reset button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and Power in green,
starting with Alarm LED.)
4) When the Power LED lights in green (and "Service Mode CANON Idle" is displayed on the LCD), press the Stop/Reset button the
specified number of time(s) according to the function listed in the table below, then press the ON/OFF button. (Each time the
Stop/Reset button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and Power in green, starting with Alarm
LED.)
27 / 43
See "Ink absorber counter resetting" below and the print
sample in 3-4. Verification Items, (2) Ink absorber
counter value print.
5 times Orange (Alarm) Destination settings Press the Stop/Reset button the specified number of time
(s) according to the destination.
See "Destination settings" below.
6 times Green (Power) Print head deep cleaning Cleaning of both Black and Color
7 times Orange (Alarm) CD / DVD check pattern print Not used in servicing.
8 times Green (Power) CD / DVD print position Not used in servicing.
correction (horizontal: X
direction)
9 times Orange (Alarm) CD / DVD print position Not used in servicing.
correction (vertical: Y
direction)
10 times Green (Power) LF / Eject correction See "LF / Eject correction" below.
11 times Orange (Alarm) Left margin correction Not used in servicing.
12 times Green (Power) Button and LCD test See "Button and LCD test" below.
13 times Orange (Alarm) Ink absorber counter setting See "Ink absorber counter setting" below.
14 times Green (Power) Return to the menu selection
15 times Orange (Alarm) Return to the menu selection
16 times or Green (Power) Return to the menu selection
more
If the Stop/Reset button is pressed 14 or more times, the Alarm LED (orange) or Power LED (green) lights
steadily without any changes.
28 / 43
<Destination settings>
In the destination settings mode, press the Stop/Reset button the specified number of time(s) according to the destination listed in the
table below, and press the ON/OFF button.
LED
Time(s) Destination CD / DVD print
indication
No change of the
0 times Green (Power) ---
destination
1 time Orange (Alarm) Japan Supported
2 times Green (Power) Korea Not supported
3 times Orange (Alarm) US Not supported
4 times Green (Power) Europe Supported
5 times Orange (Alarm) Australia Supported
6 times Green (Power) Asia Supported
7 times Orange (Alarm) China Supported
8 times Green (Power) Taiwan Supported
No sales of the
9 times Orange (Alarm) Latin America
MP610
No sales of the
10 times Green (Power) Brazil
MP610
11 times Orange (Alarm) Canada Not supported
12 times or Return to the destination
Green (Power) ---
more selection
After setting the destination, confirm the model name and destination in service test print or EEPROM
information print.
1) In the service mode, press the Stop/Reset button 4 times, then press the ON/OFF button. The ink absorber counter value of the
EEPROM is reset to 0%.
2) The flag for resetting of the ink absorber counter is set to ON, and the ink absorber counter value is automatically printed from the
selected paper source.
("D=000.0" is printed at the top left of the paper.) See 3-4. Verification Items, (2) Ink absorber counter value print, "print sample."
1) Before replacement of the logic board, check the ink absorber counter value in EEPROM information print.
2) In the service mode, press the Stop/Reset button 13 times, then press the ON/OFF button to enter the ink absorber counter setting
mode.
3) In the ink absorber counter setting mode, press the ON/OFF button again to enter the main ink absorber counter setting mode.
(Since the procedure for setting the ink absorber counter is common among all the models, this step is necessary to set the counter
value for the main ink absorber.)
4) The ink absorber counter value can be set in 10% increments by pressing the Stop/Reset button. Press the Stop/Reset button the
appropriate number of time(s) to select the value which is closest to the actual ink absorber counter value.
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Time(s) Ink absorber counter value to be set (%)
0 times 0%
1 time 10%
2 times 20%
3 times 30%
4 times 40%
5 times 50%
6 times 60%
7 times 70%
8 times 80%
9 times 90%
Not valid.
10 times or more Press the ON/OFF button to return to the ink absorber counter
setting mode.
5) Press the ON/OFF button to set the selected value to the EEPROM. Print EEPROM information to confirm that the value is
properly set to the EEPROM.
Details: Print the LF / Eject correction pattern on a sheet of paper. Select the Pattern No. (0 to 2) in which streaks or lines
are the least noticeable, press the Stop/Reset button the same number of time(s) as the selected Pattern No., then
press the ON/OFF button. (See the flowchart below.)
Note: At the production site, the E-MIP correction, which is equivalent to the LF / Eject correction, is performed using the
special tool, and the E-MIP correction value is written to the EEPROM as the valid data.
When LF / Eject correction is performed, the LF / Eject correction values become valid instead of the E-MIP
correction value (thus, in the initial EEPROM information print, "LF = *" and "EJ = *" are printed).
1) In the LF / Eject correction mode, press the Stop/Reset button the specified number of time(s) according to the paper to be used in
LF / Eject correction listed in the table below, then press the ON/OFF button. (Set a sheet of selected paper in the rear tray.)
- Each time the Stop/Reset button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and
Power in green.
- If the Stop/Reset button is NOT pressed, and only the ON/OFF button is pressed, the machine remains in the
LF / Eject correction mode.
- If the Stop/Reset button is pressed 5 times or more, then the ON/OFF button is pressed, the machine returns to
the service mode menu selection.
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2) The LF / Eject correction pattern for the selected paper is printed. (LF correction values from 0 to 2 on the left, Eject correction
values from 0 to 2 on the right)
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3) In the printout, select the Pattern No. in which streaks or lines are the least noticeable.
Press the Stop/Reset button the same number of time(s) as the selected Pattern No., then press the ON/OFF button.
- Each time the Stop/Reset button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and
Power in green.
- If the Stop/Reset button is pressed 3 times or more, then the ON/OFF button is pressed, the machine returns to
the service mode menu selection.
Press the Stop/Reset button the same number of time(s) as the selected Pattern No., then press the ON/OFF button.
- Each time the Stop/Reset button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and
Power in green.
- If the Stop/Reset button is pressed 3 times or more, then the ON/OFF button is pressed, the machine returns to
the service mode menu selection.
4) The selected LF correction value or Eject correction value is written to the EEPROM, and the flag for the E-MIP correction value
becomes OFF, enabling the LF / Eject correction values written to the EEPROM. Then, the flag for the fixed value of the endurance
correction becomes ON, and the machine returns to the service mode menu selection.
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LF / Eject correction flowchart:
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<Left margin correction>
Adjust the left margin for duplex printing or printing from the cassette.
Number of times
the Stop/Reset
Operation
button is pressed
(L)
0 times No operation
1 time Duplex printing from the rear tray and cassette
Return to the service mode menu selection (no writing
2 times
to the EEPROM)
From each paper source (rear tray and cassette), 2 sheets of paper are ejected. The first sheet is blank, and the left margin correction
pattern is printed on the second sheet.
<Printing sequence>
For detail, see the flowcharts below.
i. A sheet of paper feeds from the rear tray, and ejected blank (single-sided printing).
ii. A sheet of paper feeds from the rear tray. Nothing is printed on the front side, and the pattern is printed on the back side (duplex
printing).
iii. A sheet of paper feeds from the cassette, and ejected blank (single-sided printing).
iv. A sheet of paper feeds from the cassette. The pattern is printed on both sides of paper (duplex printing).
Number of times
the Stop/Reset
Parameter mode
button is pressed
(M)
0 times Duplex printing from the rear tray and cassette
1 time Back side of paper fed from the rear tray
2 times Front side of paper fed from the cassette
3 times Back side of paper fed from the cassette
Return to the service mode menu selection (after
4 times or more
writing to the EEPROM)
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3) Setting of the left margin correction value ("+" means to increase the left margin)
Press the Stop/Reset button the specified number of time(s) according to the correction value listed in the table below, then press
the ON/OFF button.
Number of times
the Stop/Reset
Left margin correction value
button is pressed
(N)
Return to the parameter mode selection for left margin
0 times
correction
1 time +1 pitch
2 times +2 pitches
3 times +3 pitches
4 times -1 pitch
5 times -2 pitches
6 times -3 pitches
Return to the service mode menu selection (no writing
7 times or more
to the EEPROM)
After the value is set, the machine returns to the parameter mode selection. Repeat steps 2) and 3) to adjust the left margin in each
parameter mode: "back side of paper fed from the rear tray," "front side of paper fed from the cassette," and "back side of paper fed
from the cassette."
4) After the left margin correction in all the parameter modes is completed, press the Stop/Reset button 4 times or more in the
parameter mode selection, then press the ON/OFF button to return to the service mode menu selection.
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Left margin correction flowchart:
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<Button and LCD test>
Confirm the operation after replacement of the operation panel unit, board, or LCD unit.
1) In the button and LCD test mode, press the Stop/Reset button. The LCD turns blue, waiting for a button to be pressed.
2) Press each button of the operation panel.
3) Only one button should be pressed at one time. If 2 or more buttons are pressed at the same time, only one of them is considered to
be pressed, and the other buttons are ignored.
The LCD is divided into 25 segments, representing each button. The color of a segment corresponding to the pressed button changes to
red.
After all the 17 buttons are pressed, the remaining segments (from 18 to 25) turn red at the same time.
4) Rotate the Easy-Scroll Wheel clockwise and counterclockwise 1 round (24 steps) each, as follows:
4-1) Rotate the Easy-Scroll Wheel clockwise step by step. The LCD is divided into 24 segments, representing each step. The color
of a segment corresponding to the step changes from red to green.
If the wheel is rotated counterclockwise before clockwise round completes, the color of segment(s) corresponding to the
number of steps the wheel is rotated counterclockwise returns to red.
If the wheel keeps rotated clockwise over 1 round (24 steps), the color of segment(s) corresponding to the extra number of steps
returns to red, starting with the "Start" segment in the figure below.
4-2) When the Easy-Scroll Wheel is rotated clockwise 1 round (24 steps), press the OK button.
4-3) Rotate the Easy-Scroll Wheel counterclockwise step by step. The LCD is divided into 24 segments, representing each step. The
color of a segment corresponding to the step changes from green to blue.
If the wheel is rotated clockwise before counterclockwise round completes, the color of segment(s) corresponding to the
number of steps the wheel is rotated clockwise returns to green.
If the wheel keeps rotated counterclockwise over 1 round (24 steps), the color of segment(s) corresponding to the extra number
of steps returns to green, starting with the "Start" segment in the figure below.
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4-4) When the Easy-Scroll Wheel is rotated counterclockwise 1 round (24 steps, and all the segments are in blue), press the OK
button. The color pattern is displayed on the LCD.
If there is any segment that is not in blue when the OK button is pressed, the display remains unchanged.
5-2) Press the OK button. "OK2" in black is displayed on the white background.
If the result is not good, "NG2" in white is displayed on the black background (transparent color) immediately after "OK2."
5-3) Press the OK button. The machine enters the LCD flicker adjustment mode. (See the flowchart below.)
5-4) Press the ON/OFF button to return to the service mode menu selection.
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Flicker adjustment mode flowchart:
START
"WANG50.bmp" pattern,
with the VrefPWM value
(hexadecimal) at the
bottom of the LCD.
VrefPWM= 16
Y
Adjustment
end?
N Press [OK].
Increase N
VrefPWM?
Y
Press [->].
N
Decrease VrefPWM?
([<-] key?)
Y
Press [<-].
END
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MP610 --- 3. REPAIR TABLE OF CONTENTS
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(2) Ink absorber counter value print
<Print sample>
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MP610 TABLE OF CONTENTS
4. MACHINE TRANSPORTATION
This section describes the procedures for transporting the machine for returning after repair, etc.
1) In the service mode, press the ON/OFF button to finish the mode, and confirm that the paper lifting plate of the rear tray is raised.
2) Keep the print head and ink tanks installed in the carriage.
3) Turn off the machine to securely lock the carriage in the home position. (When the machine is turned off, the carriage is
automatically locked in place.)
(1) If the print head is removed from the machine and left alone by itself, ink (the pigment-based black ink in
particular) is likely to dry. For this reason, keep the print head installed in the machine even during
transportation.
(2) Securely lock the carriage in the home position, to prevent the carriage from moving and applying stress to
the carriage flexible cable, or causing ink leakage, during transportation.
If the print head must be removed from the machine and transported alone, attach the protective cap (used when the packing was
opened) to the print head (to protect the print head face from damage due to shocks).
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