Sensors & Accessories User Manual

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Sensors & Accessories User Manual

Sensors & Accessories


for LMG Family

User Manual

Status: January 2, 2017


Copyright 2017

ZES ZIMMER Electronic Systems GmbH ZES ZIMMER Inc.


Tabaksmhlenweg 30
D-61440 Oberursel (Taunus), FRG
phone +49 (0)6171 628750 phone +1 760 550 9371
fax +49 (0)6171 52086
e-mail: [email protected] e-mail: [email protected]

Internet: http://www.zes.com

No part of this document may be reproduced, in any form or by any means, without the permission
in writing from ZES ZIMMER Electronic Systems GmbH.
Observe copyright notice according to DIN ISO 16016!
We reserve the right to implement technical changes at any time, particularly where these changes
will improve the performance of the product.

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Contents

1 Introduction 5
1.1 Used symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Safety recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 General environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Current Sensors 11
2.1 Precision current transducer 200 A (PCT200) . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Precision current transducer 600 A (PCT600) . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Precision current transducer 2000 A (PCT2000) . . . . . . . . . . . . . . . . . . . . . . 25
2.4 Precision current transformer 1500 A (LMG-Z502, -Z510) . . . . . . . . . . . . . . . . . 29
2.5 Precision current transformer 4000 A (LMG-Z542) . . . . . . . . . . . . . . . . . . . . . 33
2.6 Precision current transformer 10 kA (LMG-Z562) . . . . . . . . . . . . . . . . . . . . . 36
2.7 Precision current transformer 10 kA (LMG-Z582) . . . . . . . . . . . . . . . . . . . . . 39
2.8 Active error compensated AC current clamp 40 A (L60-Z406) . . . . . . . . . . . . . . . 42
2.9 Error compensated AC current clamp 1000 A (L60-Z60) . . . . . . . . . . . . . . . . . . 44
2.10 Error compensated AC current clamp 3000 A (L60-Z66) . . . . . . . . . . . . . . . . . . 47
2.11 AC/DC current clamp 1000 A (L60-Z68) . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.12 AC current clamp 1000 A/1 A (LMG-Z322) . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.13 AC current clamp 3000 A/1 A (LMG-Z329) . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.14 Precision wideband current transformer 100 A (WCT100) . . . . . . . . . . . . . . . . . 56
2.15 Precision wideband current transformer 1000 A (WCT1000) . . . . . . . . . . . . . . . 58
2.16 HF summing current transformer (L95-Z06, -Z06-HV) . . . . . . . . . . . . . . . . . . . 60
2.17 Hall effect current sensors (HALL100, -300, -500, -1000, -2000) . . . . . . . . . . . . . . 64
2.18 Low current shunt (LMG-SHxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2.19 Low current shunt with overload protection (LMG-SHxx-P) . . . . . . . . . . . . . . . 76

3 Accessories 81
3.1 PCT current sensor supply unit (PCTSIU4) . . . . . . . . . . . . . . . . . . . . . . . . 81
3.2 Shielded PCT connection cable (PCT-DSUB) . . . . . . . . . . . . . . . . . . . . . . . 84
3.3 LMG600 current sensor adapter (L60-X-ADSE) . . . . . . . . . . . . . . . . . . . . . . 85
3.4 Artificial mid point (LMG-Z-AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.5 Adaptor for measurement at Schuko devices (LMG-MAS) . . . . . . . . . . . . . . . . . 87
3.6 Adaptor for measurement at IEC connector devices (LMG-MAK1) . . . . . . . . . . . 88
3.7 Adaptor for measurement at 16A / 3-phase devices (LMG-MAK3) . . . . . . . . . . . . 89
3.8 Adaptor for measurement at 32A / 3-phase devices (BOB-CEE3-32) . . . . . . . . . . 90
3.9 Safety laboratory leads (LMG-Z307, -Z308, -Z309, -Z310, -Z311) . . . . . . . . . . . . . 91
3.10 Safety jaw clip for current and voltage connection (LMG-Z301) . . . . . . . . . . . . . 93
3.11 Shielded DSUB9 extension cable (LMG-Z-DV) . . . . . . . . . . . . . . . . . . . . . . . 94
3.12 Shielded Sensor extension cable with extended temperature range (LMG-Z-SVT) . . . 95
3.13 DSUB Adapter with screwed terminal connection (LMG-DSUBIO) . . . . . . . . . . . 96
3.14 IEEE488 bus cable (LMG-Z312, -Z313, -Z314) . . . . . . . . . . . . . . . . . . . . . . . 97
3.15 USB-RS232 Adapter (LMG-Z316) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.16 RS232 interface cable (LMG-Z317) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.17 LMG600 connection cable for current sensors PSU (PSU-K-L6) . . . . . . . . . . . . . 101
3.18 Insulated 4 mm connecting plug (LMG-SCP) . . . . . . . . . . . . . . . . . . . . . . . . 104
3.19 Strain-relief for current and voltage leads (LMG-STR) . . . . . . . . . . . . . . . . . . 105

4 FAQ - frequently asked questions / Knowledge base 107


4.1 Avoid distortion when using external sensors in noisy environment . . . . . . . . . . . . 107
4.2 How to connect and supply PCT with LMG600 . . . . . . . . . . . . . . . . . . . . . . 109
4.3 Avoid measuring errors due to shield currents . . . . . . . . . . . . . . . . . . . . . . . 110

3
Contents

4.4 Range extension by changing primary ratio at current sensors . . . . . . . . . . . . . . 111


4.5 Hints for wiring current transformers or HST to LMG . . . . . . . . . . . . . . . . . . . 112
4.6 The burden resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.7 Support request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

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1 Introduction

1.1 Used symbols

This manual describes and explains symbols which are found here and displayed on the equipment.
Observation of these warning signs is required for safe operation.
Electric shock
This symbol indicates danger of injury or death from electric shock due to dangerous voltages. Do not
touch. Use extreme caution.
AC voltages over 33 V RMS, 46.7 V peak and DC voltages over 70 V are deemed to be
hazardous live according to IEC 61010 resp. EN 61010. There is a danger of electric shock.
This can cause death or injury to body or health. Furthermore, there is a risk of material
damages.
High temperature
This symbol indicates a high temperature. There is a burn and fire hazard. There is a danger of fire or
injury to body or health due to hot surfaces or material. Furthermore, there can be material damages
to other objects due to contact or close proximity. If a burn or fire does occur, there can be further
damages which can cause death or injury to body or health.
Caution
This symbol indicates the risk of damages to persons or material. Also if material damages occur,
there can be further damages which can cause death or injury to body or health.
This symbol on the equipment indicates that this user manual is to be consulted for instruction or
further information provided in order for save operation.
Information
This symbol indicates facts or information regarding the equipment which should be observed for easy
and accurate operation.
Protective conductor terminal
This symbol indicates the terminal for the protective conductor. See also Connection to power
supply and protective conductor [1.2.17].
References/links
References to tables, figures, listings, etc. consist of their identifier followed by the book symbol and [5]
the page number.
References to chapters, sections, and subsections consist of the heading of the section and the sectional Used symbols
number followed by the book symbol and the page number. [1.15]
In the PDF version of this document, one can click on any of these reference elements to jump to the
reference.

1.2 Safety recommendations

This equipment was designed according to IEC 61010 and EN 61010 and has left the factory in
a mechanically and electrically safe condition. To maintain safe operation, the user must follow the
instructions and warnings contained in this manual. The equipment must only be used for the purposes
described in this manual.
If damage to the equipment is suspected, it must be removed from operation to prevent possible
further damages or injury. In addition the required repair work must be carried out by a trained
technician at a suitable repair facility.

5
1 Introduction

Until shown to be otherwise, the equipment must be considered unsafe to operate


if
there is visual evidence of physical damage,
it fails to operate correctly,
the equipment has been heavily overloaded due to to high currents (short circuit or something
similar),
the equipment has been heavily overloaded due to to high voltages,
the equipment has been operated with supply voltage outside specifications,
there are loose parts inside the equipment,
long term storage has taken place in conditions outside the stated specifications for safe storage,
condensation is present, or
rough transport has occurred.
The intended use of this equipment (within the limitations stated in the the technical data) is to
measure electrical current and/or voltage.
When handling electricity and/or an electrical apparatus, be sure to observe all safety rules. These
rules include, but are not limited to, the following:

Opening the equipment exposes components which are under high voltage.This is only permitted
to trained personnel. User risks injury by removing cover and may void any manufacturers
warranty. All voltage sources must be disconnected from the equipment before any equipment
covers are removed. Only suitably qualified personnel are permitted such access for the purpose
of calibration, service, repair or changing of components.
If the equipment has been opened, a high voltage test and a test of the protective conductor are
necessary according EN 61010 following the closing of the equipment for safety purposes prior
to use.
Fuses may only be replaced with the correctly rated and recommended types as written in this
manual. Reading the rated values from the fuse to be replaced is not permitted. The use of
repaired, short-circuited or insufficient fuses is not permitted.
The environmental conditions (see General environmental conditions [1.39]) must be
observed to ensure safe operation of the equipment.
Use in any type of wet or explosive environment or in presence of flammable gases or liquids is
especially prohibited.
The equipment and accessories (such as wires and clips) must be checked before each use.
Defective parts must be replaced.
Ventilation openings must be kept clear (see General environmental conditions [1.39])
to guarantee the required air flow and to prevent overheating of the equipment. In the same
way, the air filter at the air inlets must be clean to permit sufficient air flow. Do not operate the
equipment without air filter or the filter holder as injury may result.
Especially take care that the equipment is not placed above sheets of paper which could get
sucked into the ventilation openings at the bottom of the equipment!
When mounting the equipment into a rack, make sure that the slide rails do not cover any
ventilation openings.
The equipment must not be used in a medical environment nor in any other environment that
may have a potential effect on life or health.
Impacts or rough handling may damage the equipment. Do not place heavy objects on the
equipment.
If the weight of the equipment is too heavy to be carried by one person, carry the equipment
with two persons and/or use an appropriate tool. In all cases, use the handles and grips of the
equipment to lift and carry it safely.

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The equipment is not designed to detect hazards or similar! A wrong reading (e.g. by choosing
a wrong filter or range) could give you the wrong impression of a safe state. Use appropriate
tools (e.g. a voltage detector) instead of this equipment to detect dangerous situations.

Be careful when connecting external equipment like an external keyboard or mouse to an


instrument. They might not be designed to operate in the same EMC environment as the
instrument and therefore they could be disturbed. This could lead to unwanted operation of
the instrument like changing ranges or something similar.

When connecting the instrument watch the order of connections: First connect it to the protective
conductor and the power supply (see Connection to power supply and protective
conductor [1.2.17]), then connect it to the measurement circuit (see Connection to
measurement circuit [1.2.28]). Then switch on the instrument and the equipment, and
finally, after double checking the wiring, switch on the measurement circuit.

This equipment was designed according to IEC 61010 and EN 61010 which are general safety
standards for equipment for measurement, control and laboratory use. In a concrete application
or environment further safety standards might be applicable and have to be regarded in addition.

1.2.1 Connection to power supply and protective conductor

Before connecting the mains cable to the power supply, confirm that the mains supply voltage
corresponds to the voltage printed on the models identification plate. If a voltage selector
switch exists, it must be set appropriately. A suitable power source has to be used to operate
the equipment/instrument.

The mains plug may only be inserted into a mains power supply socket with protective earth
contact. This protection must not be disabled by the usage of plugs, cables or extension cords
without protective earth.
The mains plug must be inserted into the mains socket before any other connections are made to
the equipment/instrument. Any kind of interruption of the protective earth, inside or outside the
equipment/instrument, or disconnecting the protective earth connector can result in an unsafe
condition of the equipment/instrument and is not allowed. The usage of cables, plugs, sockets
or adapters with only two poles, prongs or connectors is not allowed.

The additional protective conductor terminal of the equipment/instrument chassis must be used
for the case where an earth current in excess of 10 A might result accidentally from the circuit
under test.

Such currents are too large for the earthing connection of the equipment/instruments
supply cord. In case of a single fault, the protective conductor might not be able to
carry this current. If it would be interrupted, the case would no longer be protected
against electric shock!

In this case, connect the additional protective conductor terminal with an adequately rated cable
to a suitable earthing point. The additional protective conductor terminal is limited to currents
up to 32 A.

If reliable earthing cannot be realized, the connections between the circuit under test and the
equipment/instrument must be fused appropriately.

The earth terminal on the equipment/instrument must not be used as the only earth
connection for the equipment/instrument nor must the circuit under test nor any other
equipment/instrument be earthed by this terminal. The additional protective conductor is
marked with following symbol:

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1 Introduction

1.2.2 Connection to measurement circuit

Remove all energy sources from the measurement circuit before making any connections between
this circuit and the analyzer. Do not connect or disconnect any cables while they are carrying
voltage relative to earth.

Use only measurement cables with safety connectors and sufficient cross section. Be sure that
the cables have a sufficient voltage and current rating and are usable for the desired overvoltage
and measurement category.

Cables not having safety but standard connectors might have insufficient clearance and
creepage distances, even if they are plugged into the socket. So there is always a risk
of an electric shock.

Use only colored cables which match to the color of the jack to help prevent a wrong connection.

When connecting the measurement circuit, take special care not to connect the voltage wires
to the current input of the equipment/instrument. When switching the measurement circuit on,
this would result in a short circuit which risks damage to the analyzer and to the user!

Such short circuits can be very dangerous, as currents of several thousand amperes
might flow during the short circuit!

For the connection of the voltage measurement circuit to the equipment/instrument use only
cables with suitable fuses, like those delivered together with the equipment/instrument.

The fuses in the voltage measurement cables will interrupt the current flow in case
that these cables are accidentally inserted into the low ohmic current measurement
jacks. Therefore short circuiting of a high power source (e.g. the output of an energy
distribution transformer) will not cause any hazard.

The yellow and black voltage cables have each an implemented fuse. Before and after each
measurement: Check the fuse! To replace this fuse, remove the cable on both sides from all
circuits to make it free of dangerous voltages. Unscrew the fuse holder. Replace the fuse only
with following type:

6.3x32 mm, FF 500 mA, 1000 V, AC+DC, 30 kA breaking capacity

Screw the fuse holder together again.

When connecting to high power measurement circuits (e.g. the output of an energy distribution
transformer), massive damage could occur when mismatching cables, short-circuiting the
measurement circuit, or using the current jacks of the equipment/instrument instead of the
voltage jacks and similar. So it is recommended to use appropriate fuses in all measurement
cables. When selecting a fuse, ensure that at least the following properties are met:

The usual measuring current must flow without interruption (rated current of the fuse)

The short circuit current of the measurement circuit must be interrupted safely (breaking
capacity of the fuse)

The maximum voltage of the measurement circuit must be interrupted safely (rated voltage
of the fuse)

The fuse must be suitable for the type of current: AC, DC or both (breaking capacity of
the fuse)

The fuse must be fast enough to protect the cables and the equipment/instrument

The maximum voltages between the voltage jacks may not exceed the technical specifications.

The maximum currents at the current jacks may not exceed the technical specifications.

The maximum voltages of the jacks against earth may not exceed the technical specifications.

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External current sensors or transformers must be connected to wires and jacks which have a
ten times higher overload capability, only. If the cables or jacks are not sufficient they could be
interrupted in case of overload! For the same reason it is not allowed to use fuses in this current
measurement wires.

Before using jacks, test if they have a low impedance current path to prevent high voltages at
the output of the external device.

In general, it is dangerous to interrupt the secondary side of a current transformer


as there might appear very high voltages which could lead to electric shock.

Cables from/to external sensors are usually designed to operate with low voltages (e.g <15 V).
When using these in an environment with a high voltage circuit, use caution as further isolation
might be necessary. For the operation itself the isolation is sufficient, but if these cables touch
a bare conductor with dangerous voltages this can cause an unsafe condition! In such cases,
further isolation might be necessary.

For example, the secondary cables of a current clamp have a very low voltage, but they could
touch the current bar which has a dangerous voltage against earth.

Especially when establishing external connections, special care must be taken to prevent
electrostatic discharge.

Different sensors might require different connection cables to the instrument. When changing a
sensor, please ensure that a correct cable is used. Usually the cable is dedicated to a sensor.

Keep away from energized measurement circuits to prevent electric shock. When performing
measurements on installations or circuits, please observe all safety regulations and guidelines.
In particular, only suitable measurement accessories should be used. Only suitably qualified
personnel are permitted to work with energized measurement circuits.

When you put the equipment/instrument out of operation, all external cables shall be removed.
Special care has to be taken when disconnecting current sensors. Before interrupting their
secondary current, the primary current has to be switched off. After disconnecting, the secondary
side of the current sensors has to be short-circuited to prevent dangerous voltages.

1.3 General environmental conditions

The general environmental conditions, except limited or extended by a specific sensor,


are:

Indoor use only

Altitude up to 2000 m

Temperature +5 +40

Maximum relative humidity 80 % for temperatures up to +31 decreasing linearly to 50 %


relative humidity at +40

Mains supply voltage fluctuations up to 10 % of the nominal voltage

Transient overvoltages up to the levels of overvoltage category II, i.e. to be supplied from a
power outlet of the building wiring

Temporary overvoltages occurring on the mains supply

Pollution degree 2, i.e. only non-conductive pollution occurs except that occasionally a
temporary conductivity caused by condensation is expected

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1 Introduction

1.4 Technical assistance

For technical assistance you can contact the supplier of the equipment/instrument or the
manufacturer:
ZES ZIMMER Electronic Systems GmbH
Tabaksmhlenweg 30
D-61440 Oberursel
Germany
Phone: +49 (0)6171/628750
Fax: +49 (0)6171/52086
Email: [email protected]
URL: http://www.zes.com

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2 Current Sensors

2.1 Precision current transducer 200 A (PCT200)

Figure 2.1: PCT200

Figure 2.2: PCT200 mechanical dimensions

11
2 Current Sensors

Figure 2.3: PCT200 mounting bushings on the back, maximum screw depth 6 mm

A contact free, closed loop, flux gate based current measurement sensor, developed to offer extreme
linearity and full industrial temperature range. The sensor has an aluminium body for shielding against
EMI.

2.1.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.
Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!
Please refer to chapter Safety recommendations [1.25]!

2.1.2 Specifications

Nominal input current rms 200 A


Maximum input current rms 300 A
Maximum input current peak 300 A
Transformation ratio 500:1
Maximum input overload 1500 A, 100 ms, normal operation after overload
1500 A, 10 s, Sensor shut down but not damaged
Bandwidth 1 MHz
Burden 0 3
Safety standard EN 61010-1
Rated isolation voltage rms, reinforced isolation 500 V CAT II, pollution degree 2
Rms voltage for AC isolation test, 50/60 Hz,
1 min
between primary and (secondary and shield) 3.6 kV
between secondary and shield 200 V
Impulse withstand voltage 9 kV
Creepage distance 10 mm
Comparative Tracking Index CTI 600
Operating temperature -40 +65
(-40 +85 @ input current rms 200 A
Storage temperature -40 +85
Weight 0.6 kg
Supply (15 V0.75 V)
700 mA
EMC EN 61326

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Figure 2.4: PCT200 temperature derating

Figure 2.5: PCT200 typical gain error / % vs. frequency / Hz

Figure 2.6: PCT200 typical phase error / degree vs. frequency / Hz

2.1.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the transducer.

Frequency Accuracy specification for amlitude Accuracy specification for phase


in % of nominal input current rms in
DC 5 kHz 0.01 % 0.1
5 kHz 100 kHz 1 % 0.5
100 kHz 1 MHz 20 % 5

Temperature coefficient 0.1 ppm/ of maximum input current peak in the temperature range of
-40 +85 .

See specification of the LMG connection cable for the LMG measuring ranges and to calculate the
accuracy of the complete system.

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2 Current Sensors

2.1.4 DSUB9 connector pin assignment of PCT200

DSUB9 pin
1 output current return
2 nc
3 status
4 GND
5 -supply
6 output current
7 nc
8 status
9 +supply

Status pin properties: Open collector output with forward direction pin 8 to pin 3.
Maximum forward current: 10 mA. Maximum forward voltage: 60 V. Maximum reverse voltage:
5 V.

2.1.5 Installation

Grounding the transducer head is strictly recommended! Even if there is no requirement for safety
ground on the product, for safety reasons the transducer head PCT200 is strictly recommended to
be connected to earth ground! If in case of damage in the installation a bare conductor connects
the aluminium housing this will prevent the transducer head and the LMG connection cable to be
energised. Connect the earth wire to the transducer head PCT200 using a ring terminal and a toothed
locked washer designed for the maximun short circuit current of the installation, fastened to one of
the 6.5 mm mounting holes. Grounding of the transducer head PCT200 is also recommended to lead
away capacitive coupled distortion.

For LMG600 use the connection cable PCT200-K-L6 and optionally the extension cable LMG-
Z-SVTxx or LMG-Z-DV. For other instruments use the supply unit PCTSIU4 together with the
connection cable PCT-DSUB between PCT200 and PCTSIU4.

Also if bare conductors can be used up to the above values, it is strictly recommended to use
isolated conductors only. By this is prevented, that the housing of a transducer might short circuit
two conductors. Further more there are no problems when the secondary cable touches a primary
conductor.

Use LMG connection cable and PCT with corresponding serial


numbers!

2.1.6 Sensor without supply or open secondary circuit

Both AC and DC primary current can be applied up to 100 % of nominal current under following
conditions:

Sensor is unpowered and secondary circuit is open

Sensor is unpowered and secondary circuit is closed

Sensor is powered and secondary circuit is open

Sensor is powered and secondary circuit is interrupted during measurement

Note that the sensor core will be magnetized in all four cases, leading to a small change in output
offset current (less than 10 ppm).

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2.1.7 Connection of the sensor PCT200 with LMG600

Use PCT200-K-L6 and L60-X-ADSE, supply via LMG600.

Figure 2.7: PCT200 and PCT200-K-L6 and L60-X-ADSE

This cable PCT200-K-L6 is used to connect the precision current transducer PCT200 to the power
meter LMG600. Internal electronic of the connector to the LMG600 contains the adjustment data of
the PCT200 head as well as measuring ranges, sensor name and serial number. This data is read out
of the sensor automatically.

Connection
switch all power off

plug the connector labeled PCT200 to the sensor

plug the connector labeled LMG600 to the adapter L60-X-ADSE mounted on the LMG600
current channel

now switch on the power and begin your measurements - the power of the equipment under test
should be switched on at least!

Measuring ranges LMG600 with PCT200

Nominal range / A 2.5 5 10 20 40 75 150 200


Max. TRMS value / A 2.75 5.5 11 22 44 82.5 165 300
Max. peak value / A 7 14 28 56 112 234.5 300 300
Range peak value for
accuracy calculation / A 7 14 28 56 112 234.5 469 937.5

Accuracy
Use PCT200 and LMG600 specifications to calculate the accuracy of the complete
system.

Since the max. peak value is limited by the LMG ranges as well as the current sensor, please use range
peak value for accuracy calculation to determine the LMG600 accuracy.

2.1.8 Connection of the sensor PCT200 with PCTSIU4

For the use of PCT200 with other instruments with current input and supply via PCTSIU4. Connect
PCT200 with PCT-DSUB to PCTSIU4. Secondary current output at PCTSIU4 via two 4mm
connectors.

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2 Current Sensors

2.1.9 Connection of the sensor PCT200 with SSU4

It is not recommended for new projects, but the sensor supply unit SSU4 can be used with modification
for PSU60/200/400/700 and PSU-K3/K5/K10 and SSU4-K-L31 and direct current inputs I* and
I.

2.1.10 Connection of the sensor PCT200 with LMG95

Use PSU/PCT-K-L95, supply via LMG95, no additional error terms.

2.1.11 Connection of the sensor PCT200 with LMG450

Use PCT200-K-L45 and SSU4 (standard version).

Figure 2.8: PCT200-K-L45

This cable PCT200-K-L45 is used to connect a precision current sensor PCT200 to the power meter
LMG450 and to supply it by a sensor supply unit SSU4. Internal electronic of the connector to
the LMG450 contains the adjustment data of the PCT200 head as well as the serial number. The
rangenames of LMG450, the sensor name and calibration data are read out of the sensor EEPROM
automatically.

Measuring ranges LMG450 with PCT200

Nominal range / A 6.25 12.5 25 50 100 200


Max. TRMS value / A 8.3125 16.625 33.25 66.5 133 266
Max. peak value / A 9.375 18.75 37.5 75 150 300

Accuracy
Use PCT200 and LMG450 specifications to calculate the accuracy of the complete system.
Add 0.01 % of measuring value.
Add 30 mA DC offset tolerance.

2.1.12 Connection of the sensor PCT200 with LMG500

Use PCT200-K-L50 and L50-Z14, supply via LMG500.

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Figure 2.9: PCT200 and PCT200-K-L50 and L50-Z14

This cable PCT200-K-L50 is used to connect a precision current sensor PCT200 to the power meter
LMG500 and to supply it by a sensor supply unit SSU4. Internal electronic of the connector to
the LMG500 contains the adjustment data of the PCT200 head as well as the serial number. The
rangenames of LMG500, the sensor name and calibration data are read out of the sensor EEPROM
automatically.

Measuring ranges LMG500 with PCT200


Nominal range / A 1.5 3 6 12.5 25 50 100 200
Max. TRMS value / A 2.078 4.156 8.3125 16.625 33.25 66.5 133 266
Max. peak value / A 2.344 4.688 9.375 18.75 37.5 75 150 300

Accuracy
Use PCT200 and LMG500 specifications to calculate the accuracy of the complete system.
Add 0.01 % of measuring value.
Add 30 mA DC offset tolerance.

2.1.13 Connection extension

To use the current sensor with a larger connection length between power meter and PCT connect
a well shielded extension cable between the PCT (DSUB9f plug) and the PCT connection cable
(DSUB9m plug) and screw both plugs together. This extension cable is available at ZES ZIMMER:
LMG-Z-SVTxx or LMG-Z-DV in different lenths from 5m to 50m. Interference from strong
electromagnetical disturbed environments may affect the measurement accuracy. This depends
from the respective installation in the complete system and is out of responsibility of ZES
ZIMMER.

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2.2 Precision current transducer 600 A (PCT600)

Figure 2.10: PCT600

Figure 2.11: PCT600 mechanical dimensions

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Figure 2.12: PCT600 mounting bushings on the back, maximum screw depth 6 mm

A contact free, closed loop, flux gate based current measurement sensor, developed to offer extreme
linearity and full industrial temperature range. The sensor has an aluminium body for shielding against
EMI.

2.2.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.
Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!
Please refer to chapter Safety recommendations [1.25]!

2.2.2 Specifications

Nominal input current rms 600 A


Maximum input current rms 900 A
Maximum input current peak 900 A
Transformation ratio 1500:1
Maximum input overload 4500 A, 100 ms, normal operation after overload
4500 A, 10 s, Sensor shut down but not damaged
Bandwidth 100 kHz
Burden 0 3
Safety standard EN 61010-1
Rated isolation voltage rms, reinforced isolation 500 V CAT II, pollution degree 2
Rms voltage for AC isolation test, 50/60 Hz,
1 min
between primary and (secondary and shield) 3.6 kV
between secondary and shield 200 V
Impulse withstand voltage 9 kV
Creepage distance 10 mm
Comparative Tracking Index CTI 600
Operating temperature -40 +65
(-40 +85 @ input current rms 600 A)
Storage temperature -40 +85
Weight 0.6 kg
Supply (15 V0.75 V)
700 mA
EMC EN 61326

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Figure 2.13: PCT600 temperature derating

Figure 2.14: PCT600 typical gain error / % vs. frequency / Hz

Figure 2.15: PCT600 typical phase error / degree vs. frequency / Hz

2.2.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the transducer.

Frequency Accuracy specification for amlitude Accuracy specification for phase


in % of nominal input current rms in
DC 2 kHz 0.01 % 0.1
2 kHz 10 kHz 0.5 % 0.5
10 kHz 100 kHz 3 % 3

Temperature coefficient 0.1 ppm/ of maximum input current peak in the temperature range of
-40 +85 .

See specification of the LMG connection cable for the LMG measuring ranges and to calculate the
accuracy of the complete system.

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2.2.4 DSUB9 connector pin assignment of PCT600

DSUB9 pin
1 output current return
2 nc
3 status
4 GND
5 -supply
6 output current
7 nc
8 status
9 +supply

Status pin properties: Open collector output with forward direction pin 8 to pin 3.
Maximum forward current: 10 mA. Maximum forward voltage: 60 V. Maximum reverse voltage:
5 V.

2.2.5 Installation

Grounding the transducer head is strictly recommended! Even if there is no requirement for safety
ground on the product, for safety reasons the transducer head PCT600 is strictly recommended to
be connected to earth ground! If in case of damage in the installation a bare conductor connects
the aluminium housing this will prevent the transducer head and the LMG connection cable to be
energised. Connect the earth wire to the transducer head PCT600 using a ring terminal and a toothed
locked washer designed for the maximun short circuit current of the installation, fastened to one of
the 6.5 mm mounting holes. Grounding of the transducer head PCT600 is also recommended to lead
away capacitive coupled distortion.

For LMG600 use the connection cable PCT600-K-L6 and optionally the extension cable LMG-
Z-SVTxx or LMG-Z-DV. For other instruments use the supply unit PCTSIU4 together with the
connection cable PCT-DSUB between PCT600 and PCTSIU4.

Also if bare conductors can be used up to the above values, it is strictly recommended to use
insulated conductors only. By this is prevented, that the housing of a transducer might short circuit
two conductors. Further more there are no problems when the secondary cable touches a primary
conductor.

Use LMG connection cable and PCT with corresponding serial


numbers!

2.2.6 Sensor without supply or open secondary circuit

Both AC and DC primary current can be applied up to 100 % of nominal current under following
conditions:

Sensor is unpowered and secondary circuit is open

Sensor is unpowered and secondary circuit is closed

Sensor is powered and secondary circuit is open

Sensor is powered and secondary circuit is interrupted during measurement

Note that the sensor core will be magnetized in all four cases, leading to a small change in output
offset current (less than 10 ppm).

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2.2.7 Connection of the sensor PCT600 with LMG600

Use PCT600-K-L6 and L60-X-ADSE, supply via LMG600.

Figure 2.16: PCT600 and PCT600-K-L6 and L60-X-ADSE

This cable PCT600-K-L6 is used to connect the precision current transducer PCT600 to the power
meter LMG600. Internal electronic of the connector to the LMG600 contains the adjustment data of
the PCT600 head as well as measuring ranges, sensor name and serial number. This data is read out
of the sensor automatically.

Connection
switch all power off

plug the connector labeled PCT600 to the sensor

plug the connector labeled LMG600 to the adapter L60-X-ADSE mounted on the LMG600
current channel

now switch on the power and begin your measurements - the power of the equipment under test
should be switched on at least!

Measuring ranges LMG600 with PCT600

Nominal range / A 7.5 15 30 60 120 225 450 600


Max. TRMS value / A 8.25 16.5 33 66 132 247.5 495 900
Max. peak value / A 21 42 84 168 336 703.5 900 900
Range peak value for
accuracy calculation / A 21 42 84 168 336 703.5 1407 2812.5

Accuracy
Use PCT600 and LMG600 specifications to calculate the accuracy of the complete
system.

Since the max. peak value is limited by the LMG ranges as well as the current sensor, please use range
peak value for accuracy calculation to determine the LMG600 accuracy.

2.2.8 Connection of the sensor PCT600 with PCTSIU4

For the use of PCT600 with other instruments with current input and supply via PCTSIU4. Connect
PCT600 with PCT-DSUB to PCTSIU4. Secondary current output at PCTSIU4 via two 4mm
connectors.

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2.2.9 Connection of the sensor PCT600 with SSU4

It is not recommended for new projects, but the sensor supply unit SSU4 can be used with modification
for PSU60/200/400/700 and PSU-K3/K5/K10 and SSU4-K-L31 and direct current inputs I* and
I.

2.2.10 Connection of the sensor PCT600 with LMG95

Use PSU/PCT-K-L95, supply via LMG95, no additional error terms.

2.2.11 Connection of the sensor PCT600 with LMG450

Use PCT600-K-L45 and SSU4 (standard version).

Figure 2.17: PCT600-K-L45

This cable PCT600-K-L45 is used to connect a precision current sensor PCT600 to the power meter
LMG450 and to supply it by a sensor supply unit SSU4. Internal electronic of the connector to
the LMG450 contains the adjustment data of the PCT600 head as well as the serial number. The
rangenames of LMG450, the sensor name and calibration data are read out of the sensor EEPROM
automatically.

Measuring ranges LMG450 with PCT600

Nominal range / A 18.7 37.5 75 150 300 600


Max. TRMS value / A 25 50 100 200 400 800
Max. peak value / A 28.125 56.25 112.5 225 450 900

Accuracy
Use PCT600 and LMG450 specifications to calculate the accuracy of the complete system.
Add 0.01 % of measuring value.
Add 100 mA DC offset tolerance.

2.2.12 Connection of the sensor PCT600 with LMG500

Use PCT600-K-L50 and L50-Z14, supply via LMG500.

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Figure 2.18: PCT600 and PCT600-K-L50 and L50-Z14

This cable PCT600-K-L50 is used to connect a precision current sensor PCT600 to the power meter
LMG500 and to supply it by a sensor supply unit SSU4. Internal electronic of the connector to
the LMG500 contains the adjustment data of the PCT600 head as well as the serial number. The
rangenames of LMG500, the sensor name and calibration data are read out of the sensor EEPROM
automatically.

Measuring ranges LMG500 with PCT600


Nominal range / A 4.5 9 18 37.5 75 150 300 600
Max. TRMS value / A 6.25 12.5 25 50 100 200 400 800
Max. peak value / A 7.031 14.063 28.125 56.25 112.5 225 450 900

Accuracy
Use PCT600 and LMG500 specifications to calculate the accuracy of the complete system.
Add 0.01 % of measuring value.
Add 100 mA DC offset tolerance.

2.2.13 Connection extension

To use the current sensor with a larger connection length between power meter and PCT connect
a well shielded extension cable between the PCT (DSUB9f plug) and the PCT connection cable
(DSUB9m plug) and screw both plugs together. This extension cable is available at ZES ZIMMER:
LMG-Z-SVTxx or LMG-Z-DV in different lenths from 5m to 50m. Interference from strong
electromagnetical disturbed environments may affect the measurement accuracy. This depends
from the respective installation in the complete system and is out of responsibility of ZES
ZIMMER.

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2.3 Precision current transducer 2000 A (PCT2000)

Figure 2.19: PCT2000

Figure 2.20: PCT2000 mechanical dimensions

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A contact free, closed loop, flux gate based current measurement sensor, developed to offer extreme
linearity and full industrial temperature range. The sensor has an aluminium body for shielding against
EMI.

2.3.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!

Please refer to chapter Safety recommendations [1.25]!

2.3.2 Specifications

Nominal input current rms 2000 A


Maximum input current rms, AC 2000 A (please regard temperature derating)
Maximum input current rms, DC 3000 A
Maximum input current peak 3000 A
Transformation ratio 1500:1
Maximum input overload 10 kA (100 ms)
Bandwidth 10 kHz
Burden 0 1
Safety standard EN 61010-1:2010
Rated isolation voltage rms, reinforced isolation 1600 V CAT II, pollution degree 2
Rms voltage for AC isolation test, 50/60 Hz,
1 min
between primary and (secondary and shield) 9.8 kV
between secondary and shield 200 V
Impulse withstand voltage 20 kV
Creepage distance 22 mm
Comparative Tracking Index CTI 600
Operating temperature -40 +85
Storage temperature -40 +85
Weight 6.3 kg
Supply (15 V0.75 V)
2.18 A
EMC EN 61326-1

Figure 2.21: PCT2000 temperature derating of input current vs. frequency and temperature

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Figure 2.22: PCT2000 typical gain error / % and phase error / degree vs. frequency / Hz

2.3.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the transducer.

Frequency Accuracy specification for amlitude Accuracy specification for phase


in % of measured value (Ieff > 3.5 A) in
DC 1 kHz 0.01 % 0.04
1 kHz 10 kHz 1.5 % 1

Temperature coefficient 0.1 ppm/ of maximum input current peak in the temperature range of
-40 +65 .

2.3.4 DSUB9 connector pin assignment of PCT2000

DSUB9 pin
1 output current return
2 nc
3 status
4 GND
5 -supply
6 output current
7 nc
8 status
9 +supply

Status pin properties: Open collector output with forward direction pin 8 to pin 3.
Maximum forward current: 10 mA. Maximum forward voltage: 60 V. Maximum reverse voltage:
5 V.

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2.3.5 BNC connector

Calibration winding with 100 windings, max. current in calibration winding


100 mA.

2.3.6 Installation

Grounding the transducer head is strictly recommended! Even if there is no requirement for safety
ground on the product, for safety reasons the transducer head PCT2000 is strictly recommended to
be connected to earth ground! If in case of damage in the installation a bare conductor connects
the aluminium housing this will prevent the transducer head and the LMG connection cable to be
energised. Connect the earth wire to the transducer head PCT2000 using a ring terminal and a toothed
locked washer designed for the maximun short circuit current of the installation, fastened to one of
the 6.5 mm mounting holes. Grounding of the transducer head PCT2000 is also recommended to lead
away capacitive coupled distortion.
Also if bare conductors can be used up to the above values, it is strictly recommended to use
insulated conductors only. By this is prevented, that the housing of a transducer might short circuit
two conductors. Further more there are no problems when the secondary cable touches a primary
conductor.
Do not power up the device before all cables are connected!
Connect a PCT-DSUB cable between supply unit and the sensor. Available cable lengths are: 2m, 5m
and 10m.
Connect an instrument with low impedance current path on the secondary output (4mm red and black
connectors).
When all connections are secured - connect mains power. When mains is applied a green light
diode at the front next to symbol power will light green. For each sensor connected a green light
diode will light on the front if the connection is correct and the sensor is operating within normal
range.

2.3.7 Sensor without supply or open secondary circuit

Both AC and DC primary current can be applied up to 100 % of nominal current under following
conditions:
Sensor is unpowered and secondary circuit is open
Sensor is unpowered and secondary circuit is closed
Sensor is powered and secondary circuit is open
Sensor is powered and secondary circuit is interrupted during measurement

Note that the sensor core will be magnetized in all four cases, leading to a small change in output
offset current.

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2.4 Precision current transformer 1500 A (LMG-Z502, -Z510)

Figure 2.23: LMG-Z502, -Z510

Figure 2.24: Dimensions in mm of LMG-Z502, -Z510

Figure 2.25: LMG-Z502, -Z510 suitable bus bars

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Figure 2.26: LMG-Z502, -Z510 connection diagram

Figure 2.27: topview of LMG-Z502, -Z510

Figure 2.28: orientation of LMG-Z502, -Z510

2.4.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.
If no burden is connected, secondary terminals have to be short-circuited!

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Please refer to chapter Safety recommendations [1.25]!

2.4.2 Specifications

Measuring range 1500 Aeff continuous


Secondary current 2 Aeff
Rated Transformation ratio 750:1
Bandwidth 15 Hz 5 kHz
Burden impedance 1 2.5 , cos(beta) = 1
Measurement category 600 V CAT IV / 1000 V CAT III (EN 61010-1)
Highest voltage for equipment (Um ) 1.2 kV (EN 60664-1)
Test voltage 6 kV, 50 Hz, 1 min
Rated primary Current (IP N ) 750 A
Rated secondary Current (ISN ) 1A
Rated Continuous Thermal Current (Id ) 1500 A
Rated Short-Time Thermal Current (Ith ) 70 IN (1 s)
Instrument Security Factor (FS) 20 IN
Degree of pollution 2
Operating temperature -5 +40
Weight 2.5 kg
Bus bar 1x 60 mm x 10 mm or
2x 50 mm x 10 mm or
1x 40 mm x 34 mm or
round, diameter 51mm
primary fixing device M4x40, slotted headless
screw, max. 2 Nm
Minimum center distance between adjacent bus 135 mm
bars
Output connection screw terminals M5, Philips recessed head
screw, max. 4 mm2 (flexible) / 6 mm2 (solid),
tightening torque 3.5 Nm

2.4.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature -5 +40 ,
primary conductor in the middle of the transformer, total burden impedance (including wiring
and current path of LMG) between 1 and 2.5 , center distance between adjacent bus bars
135 mm.

Accuracy specification for amplitude (% of measuring value) / for phase (at 48 66 Hz)
Current Z502 Z510
7.5 A 37.5 A 0.05 / 0.1 0.3 / 0.15
37.5 A 150 A 0.03 / 0.07 0.15 / 0.1
150 A 375 A 0.02 / 0.05 0.1 / 0.08
375 A 900 A 0.02 / 0.04 0.1 / 0.06
900 A 1500 A 0.02 / 0.05 0.1 / 0.08

At 30 Hz 48 Hz and 66 Hz 440 Hz twofold the errors, at 15 Hz 30 Hz and 440 Hz 5 kHz


threefold the errors. Calibration interval of 1 year is recommended. Use LMG-Z502, -Z510 and LMG
specifications to calculate the accuracy of the complete system.

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2.4.4 Connection of the precision current transformers with LMG

Use LMG inputs I* and I, please refer to Hints for wiring current transformers or HST to
LMG [4.5112].

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2.5 Precision current transformer 4000 A (LMG-Z542)

Figure 2.29: Dimensions in mm of LMG-Z542

Figure 2.30: LMG-Z542 suitable bus bars

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Figure 2.31: LMG-Z542 connection diagram

2.5.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

If no burden is connected, secondary terminals have to be short-circuited!

Please refer to chapter Safety recommendations [1.25]!

2.5.2 Specifications

Measuring range 4000 Aeff continuous


Secondary current 2 Aeff
Rated Transformation ratio 2000:1
Bandwidth 15 Hz 5 kHz
Burden impedance 1 2.5 , cos(beta) = 1
Measurement category 600 V CAT IV / 1000 V CAT III (EN 61010-1)
Highest voltage for equipment (Um ) 1.2 kV (EN 60664-1)
Test voltage 6 kV, 50 Hz, 1 min
Rated primary Current (IP N ) 2000 A
Rated secondary Current (ISN ) 1A
Rated Continuous Thermal Current (Id ) 4000 A
Rated Short-Time Thermal Current (Ith ) 100 IN (1 s)
Instrument Security Factor (FS) 40 IN
Degree of pollution 2
Operating temperature -5 +40
Weight 3.3 kg
Bus bar 2x 100 mm x 10 mm or
3x 80 mm x 10 mm or
round, diameter 83mm
Minimum center distance between adjacent bus 185 mm
bars
Output connection screw terminals M5, Philips recessed head
screw, max. 4 mm2 (flexible) / 6 mm2 (solid),
tightening torque 3.5 Nm

2.5.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature -5 +40 ,
primary conductor in the middle of the transformer, total burden impedance (including wiring
and current path of LMG) between 1 and 2.5 , center distance between adjacent bus bars
185 mm.

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Accuracy specification for amplitude (% of measuring value) / for phase (at 48 66 Hz)
Current Z542
20 A 100 A 0.1 / 0.1
100 A 400 A 0.04 / 0.07
400 A 1000 A 0.02 / 0.05
1000 A 2400 A 0.02 / 0.04
2400 A 4000 A 0.02 / 0.05

At 30 Hz 48 Hz and 66 Hz 440 Hz twofold the errors, at 15 Hz 30 Hz and 440 Hz 5 kHz threefold


the errors. Calibration interval of 1 year is recommended. Use LMG-Z542 and LMG specifications to
calculate the accuracy of the complete system.

2.5.4 Connection of the precision current transformers with LMG

Use LMG inputs I* and I, please refer to Hints for wiring current transformers or HST to
LMG [4.5112].

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2.6 Precision current transformer 10 kA (LMG-Z562)

Figure 2.32: LMG-Z562

Figure 2.33: Dimensions in mm of LMG-Z562

Figure 2.34: LMG-Z562 suitable bus bars

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Figure 2.35: LMG-Z562 connection diagram

2.6.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

If no burden is connected, secondary terminals have to be short-circuited!

Please refer to chapter Safety recommendations [1.25]!

2.6.2 Specifications

Measuring range 10 kAeff continuous


Secondary current 2 Aeff
Rated Transformation ratio 5000:1
Bandwidth 15 Hz 5 kHz
Burden impedance 1 2.5 , cos(beta) = 1
Measurement category 600 V CAT IV / 1000 V CAT III (EN 61010-1)
Highest voltage for equipment (Um ) 1.2 kV (EN 60664-1)
Test voltage 6 kV, 50 Hz, 1 min
Rated primary Current (IP N ) 5000 A
Rated secondary Current (ISN ) 1A
Rated Continuous Thermal Current (Id ) 10 kA
Rated Short-Time Thermal Current (Ith ) 100 IN (1 s)
Instrument Security Factor (FS) 55 IN
Degree of pollution 2
Operating temperature -5 +40
Weight 32 kg
Bus bar 3x 160 mm x 10 mm
primary fixing device M5, slotted headless
screw, max. 2.5 Nm
Minimum center distance between adjacent bus 285 mm
bars
Output connection screw terminals M5, Philips recessed head
screw, max. 4 mm2 (flexible) / 6 mm2 (solid),
tightening torque 3.5 Nm

2.6.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature -5 +40 ,
primary conductor in the middle of the transformer, total burden impedance (including wiring
and current path of LMG) between 1 and 2.5 , center distance between adjacent bus bars
285 mm.

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Accuracy specification for amplitude (% of measuring value) / for phase (at 48 66 Hz)
Current Z562
50 A 250 A 0.05 / 0.1
250 A 1000 A 0.03 / 0.07
1000 A 2500 A 0.02 / 0.05
2500 A 6000 A 0.02 / 0.04
6000 A 10 kA 0.02 / 0.05

At 30 Hz 48 Hz and 66 Hz 440 Hz twofold the errors, at 15 Hz 30 Hz and 440 Hz 5 kHz threefold


the errors. Calibration interval of 1 year is recommended. Use LMG-Z562 and LMG specifications to
calculate the accuracy of the complete system.

2.6.4 Connection of the precision current transformers with LMG

Use LMG inputs I* and I, please refer to Hints for wiring current transformers or HST to
LMG [4.5112].

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2.7 Precision current transformer 10 kA (LMG-Z582)

Figure 2.36: LMG-Z582 (picture similar)

Figure 2.37: Dimensions in mm of LMG-Z582

Figure 2.38: LMG-Z582 suitable bus bars

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Figure 2.39: LMG-Z582 connection diagram

2.7.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

If no burden is connected, secondary terminals have to be short-circuited!

Please refer to chapter Safety recommendations [1.25]!

2.7.2 Specifications

Measuring range 10 kAeff continuous


Secondary current 2 Aeff
Rated Transformation ratio 5000:1
Bandwidth 15 Hz 5 kHz
Burden impedance 1 2.5 , cos(beta) = 1
Measurement category 600 V CAT IV / 1000 V CAT III (EN 61010-1)
Highest voltage for equipment (Um ) 1.2 kV (EN 60664-1)
Test voltage 6 kV, 50 Hz, 1 min
Rated primary Current (IP N ) 5000 A
Rated secondary Current (ISN ) 1A
Rated Continuous Thermal Current (Id ) 10 kA
Rated Short-Time Thermal Current (Ith ) 80 IN (1 s)
Instrument Security Factor (FS) 80 IN
Degree of pollution 2
Operating temperature -5 +40
Weight 23 kg
Bus bar 4x 200 mm x 10 mm
primary fixing device M5, slotted headless
screw, max. 2.5 Nm
Minimum center distance between adjacent bus 370 mm
bars
Output connection screw terminals M5, Philips recessed head
screw, max. 4 mm2 (flexible) / 6 mm2 (solid),
tightening torque 3.5 Nm

2.7.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature -5 +40 ,
primary conductor in the middle of the transformer, total burden impedance (including wiring
and current path of LMG) between 1 and 2.5 , center distance between adjacent bus bars
370 mm.

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Accuracy specification for amplitude (% of measuring value) / for phase (at 48 66 Hz)
Current Z582
50 A 250 A 0.05 / 0.1
250 A 1000 A 0.03 / 0.07
1000 A 2500 A 0.02 / 0.05
2500 A 6000 A 0.02 / 0.04
6000 A 10 kA 0.02 / 0.05

At 30 Hz 48 Hz and 66 Hz 440 Hz twofold the errors, at 15 Hz 30 Hz and 440 Hz 5 kHz threefold


the errors. Calibration interval of 1 year is recommended. Use LMG-Z582 and LMG specifications to
calculate the accuracy of the complete system.

2.7.4 Connection of the precision current transformers with LMG

Use LMG inputs I* and I, please refer to Hints for wiring current transformers or HST to
LMG [4.5112].

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2.8 Active error compensated AC current clamp 40 A (L60-Z406)

Figure 2.40: L60-Z406

Figure 2.41: L60-Z406

Figure 2.42: Dimensions of L60-Z406

2.8.1 Safety warnings

No safety isolation, measurements only at insulated conductors allowed!


Always connect the sensor first to the meter, and afterwards to the device under test.
The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!
Connecting cable without safety insulation! Aviod contact to hazardous voltage!
Please refer to chapter Safety recommendations [1.25]!

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2.8.2 Specifications

Nominal input current 40 A


Measuring range 66 A / 120 Apk
Maximum input overload 500 A for 1 s
Bandwidth 5 Hz 50 kHz
Isolation bare conductor: phase / ground 30 Veff
insulated conductor: see cable spec.
Degree of pollution 2
Temperature range -10 +50
Weight 120 g
Output connection 3 m fixed lead with DSUB15 plug to LMG,
optional: 1 m 10 m

With its high basic accuracy, the lower cut-off frequency of 5 Hz and the upper cut-off frequency
of 50 kHz this clamp fits best for measurements at frequency inverter output. The internal error
compensation circuit is designed especial for this application.

2.8.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp. The values are in (% of measuring
value + % of measuring range peak) and in (phase error in degree)
Influence of coupling mode: This current clamp can measure only AC currents. DC offset could cause
additional errors. Therefore this clamp should only be used with the LMG setting: AC coupling. The
accuracies are only valid for this case.

Frequency 5 Hz to 10 Hz to 45 Hz to 1 kHz to 5 kHz to 20 kHz to


10 Hz 45 Hz 1 kHz 5 kHz 20 kHz 50 kHz
Current 1.5 %+0.25 % 0.4 %+0.15 % 0.15 %+0.05 % 0.3 %+0.15 % 1 %+0.25 % 4 %+0.5 %
Phase 6 3 0.5 2 6 20

2.8.4 Connection of the current clamp L60-Z406 with LMG600

Use current sensor adapter L60-X-ADSE.


Internal electronic of the connector to the LMG600 contains the adjustment data of the current clamp
L60-Z406 as well as measuring ranges, sensor name and serial number. This data is read out of the
sensor automatically.
Measuring ranges LMG600 with L60-Z406
Nominal range / A 0.45 0.9 1.8 3.75 7.5 15 30 40
Max. TRMS value / A 0.495 0.99 1.98 4.125 8.25 16.5 33 66
Max. peak value / A 1.4655 2.9295 5.859 11.7195 23.445 46.875 93.75 120
Range peak value for
accuracy calculation / A 1.4655 2.9295 5.859 11.7195 23.445 46.875 93.75 187.5

Accuracy
Use L60-Z406 and LMG600 specifications to calculate the accuracy of the complete
system.
Since the max. peak value is limited by the LMG ranges as well as the current
sensor, please use range peak value for accuracy calculation to determine the LMG600
accuracy.

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2.9 Error compensated AC current clamp 1000 A (L60-Z60)

Figure 2.43: L60-Z60

Figure 2.44: Dimensions of L60-Z60

2.9.1 Safety warnings

Always connect the sensor first to the meter, and afterwards to the device under test.
The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!
Connecting cable without safety insulation! Aviod contact to hazardous voltage!

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Please refer to chapter Safety recommendations [1.25]!

Figure 2.45: Protection against electric shock

2.9.2 Specifications

Nominal input current 1000 A


Measuring range 1200 A / 3000 Apk
Maximum input overload 1200 A continuous, 2000 A for 5 min./h @
+20
Bandwidth 30 Hz 10 kHz
Burden <2.5 VA
Measurement category 600 V CAT III
Degree of pollution 2
Temperature range -10 +50
Weight 650 g
Output connection 2 m fixed lead with DSUB15 plug to LMG

2.9.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp, signal frequency 50 Hz 60 Hz, linear
interpolation is allowed.

Current Accuracy specification for amlitude Accuracy specification for phase


in % of measuring value in
1A 1.5 % 2
10 A 1.5 % 2
200 A 0.75 % 0.75
1000 A 0.5 % 0.5

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Use L60-Z60 and LMG specifications to calculate the accuracy of the complete
system.
Influence of coupling mode: This current clamp can measure only AC currents. DC offset could cause
additional errors. Therefore this clamp should only be used with the LMG setting: AC coupling. The
accuracies are only valid for this case.

2.9.4 Connection of the current clamp L60-Z60 with LMG600

Use current sensor adapter L60-X-ADSE.


Internal electronic of the connector to the LMG600 contains the adjustment data of the current clamp
L60-Z60 as well as measuring ranges, sensor name and serial number. This data is read out of the
sensor automatically.

Measuring ranges LMG600 with L60-Z60


Nominal range / A 5 10 20 40 80 150 300 600 1000
Max. TRMS value / A 5.5 11 22 44 88 165 330 660 1200
Max. peak value / A 14 28 56 112 224 469 938 1875 3000
Range peak value for
accuracy calculation / A 14 28 56 112 224 469 938 1875 3750

Accuracy
Use L60-Z60 and LMG600 specifications to calculate the accuracy of the complete
system.
Since the max. peak value is limited by the LMG ranges as well as the current
sensor, please use range peak value for accuracy calculation to determine the LMG600
accuracy.

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2.10 Error compensated AC current clamp 3000 A (L60-Z66)

Figure 2.46: L60-Z66

Figure 2.47: Dimensions of L60-Z66

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2.10.1 Safety warnings

Always connect the sensor first to the meter, and afterwards to the device under test.
The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!
Connecting cable without safety insulation! Aviod contact to hazardous voltage!
Use safety cover P Figure 2.48 [48] for protection against short-circuits during clamping!
Please refer to chapter Safety recommendations [1.25]!

Figure 2.48: Protection against electric shock and short-circuit

2.10.2 Specifications

Nominal input current 3000 A


Measuring range 3200 A / 9000 Apk
Maximum input overload 3600 A continuous, 6000 A for 5 min/h @ +20
Bandwidth 40 Hz 5 kHz
Burden <2.5 VA
Measurement category 600 V CAT III
Degree of pollution 2
Temperature range -10 +50
Weight 1.88 kg
Output connection 2 m fixed lead with DSUB15 plug to LMG

2.10.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp, signal frequency 50 Hz
60 Hz.

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Current Accuracy specification for amlitude Accuracy specification for phase


in % of measuring value in
1 A 100 A 2 % 1.6
100 A 1000 A 1 % 1
1000 A 3000 A 0.5 % 0.5

Use L60-Z66 and LMG specifications to calculate the accuracy of the complete
system.
Influence of coupling mode: This current clamp can measure only AC currents. DC offset could cause
additional errors. Therefore this clamp should only be used with the LMG setting: AC coupling. The
accuracies are only valid for this case.

2.10.4 Connection of the current clamp L60-Z66 with LMG600

Use current sensor adapter L60-X-ADSE.


Internal electronic of the connector to the LMG600 contains the adjustment data of the current clamp
L60-Z66 as well as measuring ranges, sensor name and serial number. This data is read out of the
sensor automatically.

Measuring ranges LMG600 with L60-Z66


Nominal range / A 15 30 60 120 240 450 900 1800 3000
Max. TRMS value / A 16.5 33 66 132 264 495 990 1980 3200
Max. peak value / A 42 84 168 336 672 1407 2814 5625 9000
Range peak value for
accuracy calculation / A 42 84 168 336 672 1407 2814 5625 11250

Accuracy
Use L60-Z66 and LMG600 specifications to calculate the accuracy of the complete
system.
Since the max. peak value is limited by the LMG ranges as well as the current
sensor, please use range peak value for accuracy calculation to determine the LMG600
accuracy.

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2.11 AC/DC current clamp 1000 A (L60-Z68)

Figure 2.49: L60-Z68

Figure 2.50: Dimensions of L60-Z68

2.11.1 Safety warnings

Always connect the sensor first to the meter, and afterwards to the device under test.

The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!

Connecting cable without safety insulation! Aviod contact to hazardous voltage!

Please refer to chapter Safety recommendations [1.25]!

Figure 2.51: Protection against electric shock and short-circuit

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2.11.2 Specifications

Nominal input current 1000 A


Max. trms value 1100 A
Measuring range 1500 Apk
Maximum input overload 1500 A continuous @ +20
Bandwidth DC 2 kHz
Measurement category 600 V CAT III
Degree of pollution 2
Temperature range -10 +50
Weight 0.6 kg
Output connection 2 m fixed lead with DSUB15 plug to LMG

2.11.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp. Zero offset adjusted to
zero.

Current Accuracy specification for amplitude Accuracy specification for phase


at DC at 1 kHz
100 A 1100 A 2 % 4

Use L60-Z68 and LMG specifications to calculate the accuracy of the complete
system.

2.11.4 Connection of the current clamp L60-Z68 with LMG600

Use current sensor adapter L60-X-ADSE.


Internal electronic of the connector to the LMG600 contains the adjustment data of the current clamp
L60-Z68 as well as measuring ranges, sensor name and serial number. This data is read out of the
sensor automatically.

Measuring ranges LMG600 with L60-Z68


Nominal range / A 30 60 120 250 500 1000
Max. TRMS value / A 33 66 132 275 550 1100
Max. peak value / A 97.7 195.3 390.6 781.3 1500 1500
Range peak value for
accuracy calculation / A 97.7 195.3 390.6 781.3 1563 3125

Accuracy
Use L60-Z68 and LMG600 specifications to calculate the accuracy of the complete
system.
Since the max. peak value is limited by the LMG ranges as well as the current
sensor, please use range peak value for accuracy calculation to determine the LMG600
accuracy.

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2.12 AC current clamp 1000 A/1 A (LMG-Z322)

Figure 2.52: LMG-Z322

Figure 2.53: Dimensions of LMG-Z322

2.12.1 Safety warnings

Always connect the sensor first to the meter, and afterwards to the device under test.

The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!

Connecting cable without safety insulation! Aviod contact to hazardous voltage!

Please refer to chapter Safety recommendations [1.25]!

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Figure 2.54: Protection against electric shock

2.12.2 Specifications

Nominal input current 1000 A


Transformation ratio 1000 : 1
Measuring range 1200 A
Maximum input overload 1200 A continuous, 2000 A for 5 min./h @
+20
Bandwidth 30 Hz 10 kHz
Burden <2.5 VA
Measurement category 600 V CAT III
Degree of pollution 2
Temperature range -10 +50
Weight 650 g
Output connection 2 m fixed lead with 4 mm safety plugs

2.12.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp, signal frequency 50 Hz 60 Hz, linear
interpolation is allowed.

Current Accuracy specification for amlitude Accuracy specification for phase


in % of measuring value in
1A 1.5 % 2
10 A 1.5 % 2
200 A 0.75 % 0.75
1000 A 0.5 % 0.5

Use LMG-Z322 and LMG specifications to calculate the accuracy of the complete
system.

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2.13 AC current clamp 3000 A/1 A (LMG-Z329)

Figure 2.55: LMG-Z329

Figure 2.56: Dimensions of LMG-Z329

2.13.1 Safety warnings

Always connect the sensor first to the meter, and afterwards to the device under test.
The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!
Connecting cable without safety insulation! Aviod contact to hazardous voltage!
Use safety cover P Figure 2.57 [55] for protection against short-circuits during clamping!
Please refer to chapter Safety recommendations [1.25]!

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Figure 2.57: Protection against electric shock and short-circuit

2.13.2 Specifications

Nominal input current 3000 A


Transformation ratio 3000 : 1
Measuring range 3200 A
Maximum input overload 3600 A continuous, 6000 A for 5 min/h @ +20
Bandwidth 40 Hz 5 kHz
Burden <2.5 VA
Measurement category 600 V CAT III
Degree of pollution 2
Temperature range -10 +50
Weight 1.88 kg
Output connection 2 m fixed lead with 4 mm safety plugs

2.13.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year, primary conductor in the middle of the clamp, signal frequency 50 Hz
60 Hz.

Current Accuracy specification for amlitude Accuracy specification for phase


in % of measuring value in
1 A 100 A 2 % 1.6
100 A 1000 A 1 % 1
1000 A 3000 A 0.5 % 0.5

Use LMG-Z329 and LMG specifications to calculate the accuracy of the complete
system.

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2.14 Precision wideband current transformer 100 A (WCT100)

Figure 2.58: WCT100

WCT100 is an accessory for the precision power meters LMG with a high bandwidth. The high
frequency design provides best accuracy at high frequencies. It also simplifies the measurement of
output power in high frequency applications with floating potential. The current transformer has
1 A current output, for the direct connection to the LMG current input. For the connection of
WCT100 to the precision power meter LMG use narrow twisted laboratory leads, not longer than
needed.

2.14.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.
If no burden is connected, secondary terminals have to be short-circuited!
Please refer to chapter Safety recommendations [1.25]!

2.14.2 Specifications

Nominal input current rms 100 A


Maximum input current peak 250 Apk
Transformation ratio 100:1
Maximum input overload 120 A continuous, 200 A for 1 minute
Bandwidth 30 Hz 1 MHz
Output burden 0 100 m for specified accuracy
Isolation 600 V CAT III / 1000 V CATII (EN 61010-1),
Test voltage: output Ilow to 20mm busbar
Output connection safety sockets, 4 mm
Operating temperature -10 +70
Through hole diameter 23 mm
Weight 350 g
Size l * w * h 120 mm * 95 mm * 65 mm

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2.14.3 Accuracy specification

The accuracy specification is based on: no DC current component, sinusoidal current, ambient
temperature +233 , calibration interval of 1 year, output burden max. 100 m , max. 1 m twisted
laboratory leads, primary conductor in the middle of the transducer.

30 Hz 100 Hz 100 kHz 300 kHz


Input current 1 A 100 A 100 Hz 100 kHz 300 kHz 1 MHz
Accuracy specification for amplitude 0.25 % 0.25 % 1 % 2 %
(% of measuring value)
Accuracy specification for phase 0.6 0.3 0.4 0.6
(phase error in )

Use WCT100 and LMG specifications to calculate the accuracy of the complete
system.

2.14.4 Improving the accuracy due to common mode effects

In high frequency applications with current measurement on high common mode voltage potential it
might be advantageous to connect the yellow plug with earth. There is a double galvanic separation:
inside the LMG and inside the current transformer itself and a capacitive coupling from the isolated
primary lead to the current transformer. So the secondary side has neither galvanic contact with
the load current nor with earth, the current channel is floating on an undefined potential. Parasitic
currents by capacitive coupling from the primary conductor to secondary transformer side that is
totally floating may influence measuring accuracy. These currents can be by-passed to earth over the
yellow plug that is connected inside to the secondary side transformer coils in that way that the fields of
these currents are compensated as not to create further disturbance and interference. The HF-accuracy
can be improved by draging down the floating voltage to about earth potential, but this might also
cause resonance, so beware not to distort the measurement accuracy.

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2.15 Precision wideband current transformer 1000 A (WCT1000)

Figure 2.59: WCT1000

WCT1000 is an accessory for the precision power meters LMG with a high bandwidth. The high
frequency design provides best accuracy at high frequencies. It also simplifies the measurement of
output power in high frequency applications with floating potential. The current transformer has
1 A current output, for the direct connection to the LMG current input. For the connection of
WCT1000 to the precision power meter LMG use narrow twisted laboratory leads, not longer than
needed.

2.15.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

If no burden is connected, secondary terminals have to be short-circuited!

Please refer to chapter Safety recommendations [1.25]!

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2.15.2 Specifications

Nominal input current rms 1000 A


Maximum input current peak 2500 Apk
Transformation ratio 1000:1
Maximum input overload 1200 A continuous, 2000 A for 1 minute
Bandwidth 30 Hz 1 MHz
Output burden 0 100 m for specified accuracy
Isolation bare primary conductor: 30 Veff, insulated
primary conductor: see cable spec.
Output connection safety sockets, 4 mm
Operating temperature 0 +50
Through hole diameter 44 mm
Weight 3.3 kg
Size l * w * h 160 mm * 160 mm * 91 mm

2.15.3 Accuracy specification

The accuracy specification is based on: no DC current component, sinusoidal current, ambient
temperature +233 , calibration interval of 1 year, output burden max. 100 m , max. 1 m twisted
laboratory leads, primary conductor in the middle of the transducer.

30 Hz 100 Hz 100 kHz 500 kHz


Input current 1 A 1000 A 100 Hz 100 kHz 500 kHz 1 MHz
Accuracy specification for amplitude 0.25 % 0.25 % 1 % 2 %
(% of measuring value)
Accuracy specification for phase 1.5 0.8 0.5 2.5
(phase error in )

Use WCT1000 and LMG specifications to calculate the accuracy of the complete
system.

2.15.4 Shield socket

The black socket is internally connected to an electromagnetic shield. If the current transformer is used
on high common mode voltage at high frequency, this socked can be connected to earth to conduct
the disturbance to earth.

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2.16 HF summing current transformer (L95-Z06, -Z06-HV)

Figure 2.60: HF summing current transformer

Figure 2.61: Highvoltage HF summing current transformer

L95-Z06 is an accessory for the precision power meters LMG with a high bandwidth. It simplifies the
measurement of output power in high frequency applications with floating potential. For example:
lighting applications, ultrasonic system. The high frequency design provides best accuracy at high
frequencies. The current transformer has a voltage output, for the direct connetion to the LMG
external Shuntinput.

The high voltage version L95-Z06-HV eliminate the 4mm safety sockets as input terminals. The limited
clearances and creepage distances are removed by usage of highvoltage wire. All other specifications
are the same as L95-Z06.

The two galvanically separated primary windings are suitable to use in series to increase the sensitivity
for small currents. And it can be used as well to build the difference of two (e.g. lamp-) currents. If
not needed the second primary winding can be left open.

The guard terminal may be grounded to bypass capacitiv currents from input to output. This reduce
errors introduced by common mode voltage.

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2.16.1 Safety warnings

Always connect the sensor first to the meter and earth the guard terminal, and afterwards to
the device under test.

The guard terminal must be grounded to bypass capacitiv currents from input to output. This
also reduce errors by common mode voltage.

Please refer to chapter Safety recommendations [1.25]!

2.16.2 Specifications

Nominal input current 15 A at I1 or I2 or (I1+I2)


Transformer ratio 18 A : 3 V (set scale to 6)
Measuring range 18 A (sum of I1 and I2)
Maximum input 20 A at I1 and 20 A at I2 for 1 s
Bandwidth 5 kHz 500 kHz
Output burden 100 k
Degree of pollution 2
Temperature range -10 +50
Output connection safety sockets 4 mm (use twisted leads to LMG)
Guard connection safety sockets 4 mm, green / yellow
Size L * W * H 120 mm * 65 mm * 45 mm
(a) L95-Z06 (b) L95-Z06-HV

Working voltage 600 V CAT III, Working voltage 5 kVrms


1000 V CAT II Transient overvoltage 10 kVpk
Input connection safety sockets 4 mm Input connection free highvoltage wire,
Weight 200 g approx. 0.8 m
Weight 300 g

2.16.3 Accuracy specification

The accuracy specification is based on: sinusoidal current, ambient temperature +233 , calibration
interval of 1 year.

Frequency Accuracy specification for amlitude Accuracy specification for phase


in % of measuring value in
5 kHz 500 kHz 0.5 % 1

Use L95-Z06 / L95-Z06-HV and LMG specifications to calculate the accuracy of the complete
system.

2.16.4 Improving the accuracy due to common mode effects

In high frequency applications with current measurement on high common mode voltage potential it
is advantageous to connect the low output of this current transformer with earth. There is a double
galvanic separation: in the LMG and inside the current transformer itself. So the secondary side
has neither galvanic contact with the load current nor with earth: the current channel is floating on
an undefined potential. The high frequency accuracy can be improved by draging down the floating
voltage to about earth potential.

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2.16.5 Wiring schematics

low current

Figure 2.62: low current application

For applications with lower currents use both inputs in series and set the LMG scale to
3.

high current

Figure 2.63: high current application

For applications with higher currents use both inputs parallel and set the LMG scale to
6.

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arithmetic mean value

Figure 2.64: arithmetic mean value application

To determine the arithmetic mean value of two currents: Imean = I1+I2


2 , set the LMG scale to 3. In high
frequency lightning applications where a earth current worth mentioning is present, the light density is
proportional to the arithmetic mean value of the two currents I1 and I2.

difference of two currents

Figure 2.65: difference of two currents

To determine the difference of two currents: Ilamp = Isum Istarter , set the LMG scale to 6. The
lamp current Ilamp is the difference of Isum and the current through the starter electronic during the
operation.

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2.17 Hall effect current sensors (HALL100, -300, -500, -1000, -2000)

Figure 2.66: Hall effect current sensor

Figure 2.67: HALL100 mechanical dimensions

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Figure 2.68: HALL300 mechanical dimensions

Figure 2.69: HALL500 mechanical dimensions

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Figure 2.70: HALL1000 mechanical dimensions

Figure 2.71: HALL2000 mechanical dimensions

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Hall effect sensors with closed-loop technology to measure DC, AC or pulsating currents with a galvanic
insulation between primary circuit and power meter.

Typical applications are: frequency inverters, switching power supplies, wind turbines, electric drive
systems.

Plastic case and insulating resin are self-extinguishing. RoHS compliant. Fixing holes in the case
moulding for horizontal or vertical mounting. Direction of the current: a primary current, flowing in
the direction of the arrow marker results in a positive current.

2.17.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!
DSUB9 connector is without safety insulation!

The operation of the sensor with load current and no concurrent connection to the LMG will
cause damage of the sensor and is dangerous for the user!

Please refer to chapter Safety recommendations [1.25]!

2.17.2 Specifications and accuracy specification

The accuracy specification is based on: calibration interval of 1 year, primary conductor in the
middle of the transducer, offset current and thermal drift and di/dt are related to primary
current.

Sensor HALL100 HALL300 HALL500 HALL1000 HALL2000


Nominal input current rms, Ipn 100 A 300 A 500 A 1000 A 2000 A
Maximum input current peak 150 A 500 A 800 A 1500 A 2200 A
Transformation ratio 1000 2000 5000 5000 5000
Secondary current at Ipn 100 mA 150 mA 100 mA 200 mA 400 mA
Maximum input overload 300 A 3000 A 5000 A 10 kA 20 kA
(1 ms/h) (10 ms/h) (10 ms/h) (10 ms/h) (10 ms/h)
Maximum measuring resistance 50 20 7 2 5
Accuracy at Ipn, +25 0.5 %
Accuracy at Ipn, -5 +70 1 %
Accuracy at Ipn, -20 +70 2.5 % 1.5 % 1 %
Linearity 0.1 %
Offset current, +25 0.4 A 0.5 A 1.25 A 2.5 A 1.25 A
Thermal drift coefficient 10 mA/ 30 mA/ 25 mA/ 25 mA/ 50 mA/
-5 +70
Thermal drift coefficient 80 mA/ 80 mA/ 80 mA/ 100 mA/ 50 mA/
-20 +70
Bandwidth, -1 dB DC 100 kHz
di/dt correctly followed 50 A/s 50 A/s 100 A/s 100 A/s 100 A/s
Delay time 1 s
Dielectric strength, prim./sec. 3 kV (50 Hz, 1 min)
Operating temperature -20 +70
The temperature of the primary conductor in contact with the case
must not exceed +100
Storage temperature -40 +85
Supply voltage 15 V, 5 %, internal supply by LMG
Supply current 120 mA 170 mA 120 mA 220 mA 420 mA
Weight 80 g 140 g 240 g 550 g 1.5 kg

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The accuracy of the HALLxx current sensors is determined at different temperature ranges at
the nominal current Ipn. The accuracy includes the offset current, the linearity and the thermal
drift.

Influence of internal and external magnetic fields:

The distance to other current sensors carrying a high current, to the current return or other
conductors or current bars should be as big as possible, the distance should be at least the
diameter of the sensor itself.

To get the best accuracy, it is recommended to center the primary conductor inside the hole and
orientate the sensor in the same direction of the primary conductor.

The distance from the sensor to magnetic materials (e.g. steel) should be as big as possible. It
is better to use non-magnetic materials to fix the sensor.

Use HALLxx and LMG600 specifications to calculate the accuracy of the complete system.
See specification of the LMG connection cable regarding the LMG measuring ranges for the
calculation.

Example error calculation for DC primary current


Current sensor: HALL100, T = 25 C, f = 0 Hz, Ipef f = 50 A.

Ipef f = (Linearity Ipef f + Offset) (2.1)


= (0.1 % 50 A + 0.4 A) (2.2)
= 0.45 A (2.3)
Ipef f 0.45 A
= ( 100 %) (2.4)
Ipef f 50 A
= 0.9 % (2.5)

Example error calculation for AC primary current


Current sensor: HALL100, T = 25 C, f = 50 Hz, Ipef f = 50 A.
[ ( )]
Ipef f = Linearity Ipef f + 2 Offset2 + Ip2ef f Ipef f (2.6)
[ ( )]
Offset2
Linearity Ipef f + (2.7)
2 Ipef f
[ ( )]
(0.4 A)2
0.1 % 50 A + (2.8)
2 50 A
51.6 mA (2.9)
Ipef f 51.6 mA
= ( 100 %) (2.10)
Ipef f 50 A
= 0.1032 % (2.11)

2.17.3 DSUB9 connector pin assignment of HALLxx

DSUB9 pin
5 -supply
6 out
9 +supply
1-4, 7-8 nc

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2.17.4 Connection of the sensor HALLxx with LMG600

Use HALLxx-K-L6 and L60-X-ADSE and optionally the extension cable LMG-Z-SVTxx or LMG-
Z-DV, supply via LMG600. Use LMG connection cable and the current sensor HALLxx with
corresponding serial numbers!

Figure 2.72: HALLxx and HALLxx-K-L6 and L60-X-ADSE

This cable HALLxx-K-L6 is used to connect the hall effect current transducer HALLxx to the power
meter LMG600. Internal electronic of the connector to the LMG600 contains the adjustment data of
the hall effect current transducer as well as measuring ranges, sensor name and serial number. This
data is read out of the sensor automatically.
Connection
switch all power off
plug the HALLxx-K-L6 cable connector labeled HALLxx to the current sensor
plug the HALLxx-K-L6 cable connector labeled LMG600 to the adapter L60-X-ADSE
mounted on the LMG600 current channel
now switch on the power and begin your measurements - the power of the equipment under test
should be switched on at least!

Measuring ranges LMG600 with HALL100


Nominal range / A 5 10 20 40 80 100
Max. TRMS value / A 5.5 11 22 44 88 100
Max. peak value / A 14 28 56 112 150 150
Range peak value for
accuracy calculation / A 14 28 56 112 224 469

Measuring ranges LMG600 with HALL300


Nominal range / A 10 20 40 80 160 300
Max. TRMS value / A 11 22 44 88 176 300
Max. peak value / A 28 56 112 224 448 500
Range peak value for
accuracy calculation / A 28 56 112 224 448 938

Measuring ranges LMG600 with HALL500


Nominal range / A 25 50 100 200 400 500
Max. TRMS value / A 27.5 55 110 220 440 500
Max. peak value / A 70 140 280 560 800 800
Range peak value for
accuracy calculation / A 70 140 280 560 1120 2345

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Measuring ranges LMG600 with HALL1000


Nominal range / A 25 50 100 200 400 750 1000
Max. TRMS value / A 27.5 55 110 220 440 825 1000
Max. peak value / A 70 140 280 560 1120 1500 1500
Range peak value for
accuracy calculation / A 70 140 280 560 1120 2345 4690

Measuring ranges LMG600 with HALL2000


Nominal range / A 25 50 100 200 400 750 1500 2000
Max. TRMS value / A 27.5 55 110 220 440 825 1650 2000
Max. peak value / A 70 140 280 560 1120 2200 2200 2200
Range peak value for
accuracy calculation / A 70 140 280 560 1120 2345 4690 9375

Since the max. peak value is limited by the LMG ranges as well as the current sensor, please use range
peak value for accuracy calculation to determine the LMG600 accuracy.

Connection extension
To use the current sensor with a larger connection length between power meter and HALLxx
connect a well shielded extension cable between the HALLxx (DSUB9f plug) and the HALLxx-K-
L6 connection cable (DSUB9m plug) and screw both plugs together. This extension cable is available
at ZES ZIMMER: LMG-Z-SVTxx or LMG-Z-DV in different lenths from 5m to 50m. Interference
from strong electromagnetical disturbed environments may affect the measurement accuracy. This
depends from the respective installation in the complete system and is out of responsibility of ZES
ZIMMER.

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2.18 Low current shunt (LMG-SHxx)

Figure 2.73: LMG-SHxx

LMG-SHxx is an external shunt resistor for LMG series. Select an applicable shunt resistance according
to the necessary load current range. Values between 1 and 1 k are available. But take into concern,
that this shunt resistance is connected in series to your device under test. Oversized resistors may
distort and take influence on the load current.

2.18.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

Please regard that there is no isolation inside the Sensor, therefore the instrument needs
isolated inputs! The Sensor is not suitable for LMG450!

Please refer to chapter Safety recommendations [1.25]!

2.18.2 Accuracy specification

The specified accuracy is valid in combination with the LMG sensor input impedance of 100 k and
the correct setting of the scaling ratio (see table). Accuracies based on: sinusoidal current, frequency
45 65 Hz, ambient temperature +233 , calibration interval 1 year. The values are in (% of
measuring value). Use LMG-SHxx and LMG specifications to calculate the accuracy of the complete
system.

LMG- SH001 SH002 SH005 SH010 SH020 SH050


nominal resistance 1 2 5 10 20 50
scaling ratio 1.00001 0.50001 0.20001 0.10001 0.05001 0.02001
accuracy 0.15 %
maximum input current rms 1A 710 mA 450 mA 320 mA 160 mA 100 mA
Bandwidth DC 100 kHz
Rated voltage 600 V CAT III
Degree of pollution 2
Temperature range 0 +40
Weight 100 g
output connnection Security BNC cable and adapter

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2 Current Sensors

LMG- SH100 SH200 SH500 SH01k


nominal resistance 100 200 500 1 k
scaling ratio 0.01001 0.00501 0.00201 0.00101
accuracy 0.15 %
maximum input current rms 70 mA 50 mA 31 mA 22 mA
Bandwidth DC 100 kHz
Rated voltage 600 V CAT III
Degree of pollution 2
Temperature range 0 +40
Weight 100 g
output connnection Security BNC cable and adapter

2.18.3 Measuring ranges LMG95 with SHxx

Use external Shunt input, you get the following ranges:

LMG-SH001 (1 )

nominal / mA 30 60 120 250 500 1000 (2000) (4000)


max. trms / mA 60 130 270 540 1000 (2000) (4000) (8000)
max. peak / mA 97.7 195.3 390.6 781.3 1563 3125 6250 12500
(regard maximum input current rms!)

LMG-SH002 (2 )

nominal / mA 15 30 60 125 250 500 (1000) (2000)


max. trms / mA 30 65 135 270 500 (1000) (2000) (4000)
max. peak / mA 48.85 97.65 195.3 390.7 781.5 1563 3125 6250
(regard maximum input current rms!)

LMG-SH005 (5 )

nominal / mA 6 12 24 50 100 200 400 (800)


max. trms / mA 12 26 54 108 200 400 (800) (1600)
max. peak / mA 19.54 39.06 78.12 156.3 312.6 625 1250 2500
(regard maximum input current rms!)

LMG-SH010 (10 )

nominal / mA 3 6 12 25 50 100 200 (400)


max. trms / mA 6 13 27 54 100 200 (400) (800)
max. peak / mA 9.77 19.53 39.06 78.13 156.3 312.5 625 1250
(regard maximum input current rms!)

LMG-SH020 (20 )

nominal / mA 1.5 3 6 12.5 25 50 100 (200)


max. trms / mA 3 6.5 13.5 27 50 100 (200) (400)
max. peak / mA 4.885 9.765 19.53 39.07 78.15 156.3 312.5 625
(regard maximum input current rms!)

LMG-SH050 (50 )

nominal / mA 0.6 1.2 2.4 5 10 20 40 80


max. trms / mA 1.2 2.6 5.4 10.8 20 40 80 (160)
max. peak / mA 1.954 3.906 7.812 15.63 31.26 62.5 125 250
(regard maximum input current rms!)

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LMG-SH100 (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 10 20 40
max. trms / mA 0.6 1.3 2.7 5.4 10 20 40 (80)
max. peak / mA 0.977 1.953 3.906 7.813 15.63 31.25 62.5 125
(regard maximum input current rms!)

LMG-SH200 (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 5 10 20
max. trms / mA 0.3 0.65 1.35 2.7 5 10 20 40
max. peak / mA 0.4885 0.9765 1.953 3.907 7.815 15.63 31.25 62.5
(regard maximum input current rms!)

LMG-SH500 (500 )
nominal / mA 0.06 0.12 0.24 0.5 1 2 4 8
max. trms / mA 0.12 0.26 0.54 1.08 2 4 8 16
max. peak / mA 0.1954 0.3906 0.7812 1.563 3.126 6.25 12.5 25
(regard maximum input current rms!)

LMG-SH01k (1 k)
nominal / mA 0.03 0.06 0.12 0.25 0.5 1 2 4
max. trms / mA 0.06 0.13 0.27 0.54 1 2 4 8
max. peak / mA 0.0977 0.1953 0.3906 0.7813 1.563 3.125 6.25 12.5
(regard maximum input current rms!)

2.18.4 Measuring ranges LMG500 with SHxx

Use external Shunt input, you get the following ranges:

LMG-SH001 (1 )
nominal / mA 30 60 120 250 500 1000 (2000) (4000)
max. trms / mA 37 75 150 300 600 (1200) (2500) (5000)
max. peak / mA 63 125 250 500 1000 2000 4000 8000
(regard maximum input current rms!)

LMG-SH002 (2 )
nominal / mA 15 30 60 125 250 500 (1000) (2000)
max. trms / mA 18.5 37.5 75 150 300 600 (1250) (2500)
max. peak / mA 31.5 62.5 125 250 500 1000 2000 4000
(regard maximum input current rms!)

LMG-SH005 (5 )
nominal / mA 6 12 24 50 100 200 400 (800)
max. trms / mA 7.4 15 30 60 120 240 (500) (1000)
max. peak / mA 12.6 25 50 100 200 400 800 1600
(regard maximum input current rms!)

LMG-SH010 (10 )
nominal / mA 3 6 12 25 50 100 200 (400)
max. trms / mA 3.7 7.5 15 30 60 120 250 (500)
max. peak / mA 6.3 12.5 25 50 100 200 400 800
(regard maximum input current rms!)

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2 Current Sensors

LMG-SH020 (20 )
nominal / mA 1.5 3 6 12.5 25 50 100 (200)
max. trms / mA 1.85 3.75 7.5 15 30 60 125 (250)
max. peak / mA 3.15 6.25 12.5 25 50 100 200 400
(regard maximum input current rms!)

LMG-SH050 (50 )
nominal / mA 0.6 1.2 2.4 5 10 20 40 80
max. trms / mA 0.74 1.5 3 6 12 24 50 100
max. peak / mA 1.26 2.5 5 10 20 40 80 160
(regard maximum input current rms!)

LMG-SH100 (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 10 20 40
max. trms / mA 0.37 0.75 1.5 3 6 12 25 50
max. peak / mA 0.63 1.25 2.5 5 10 20 40 80
(regard maximum input current rms!)

LMG-SH200 (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 5 10 20
max. trms / mA 0.185 0.375 0.75 1.5 3 6 12.5 25
max. peak / mA 0.315 0.625 1.25 2.5 5 10 20 40
(regard maximum input current rms!)

LMG-SH500 (500 )
nominal / mA 0.06 0.12 0.24 0.5 1 2 4 8
max. trms / mA 0.074 0.15 0.3 0.6 1.2 2.4 5 10
max. peak / mA 0.126 0.25 0.5 1 2 4 8 16
(regard maximum input current rms!)

LMG-SH01k (1 k)
nominal / mA 0.03 0.06 0.12 0.25 0.5 1 2 4
max. trms / mA 0.037 0.075 0.15 0.3 0.6 1.2 2.5 5
max. peak / mA 0.063 0.125 0.25 0.5 1 2 4 8
(regard maximum input current rms!)

2.18.5 Measuring ranges LMG600 with SHxx

Use external Shunt input, you get the following ranges:

LMG-SH001 (1 )
nominal / mA 30 60 120 250 500 1000 (2000) (4000)
max. trms / mA 33 66 132 275 550 (1100) (2200) (4400)
max. peak / mA 97.7 195.3 390.6 781.3 1563 3125 6250 12500
(regard maximum input current rms!)

LMG-SH002 (2 )
nominal / mA 15 30 60 125 250 500 (1000) (2000)
max. trms / mA 16.5 33 66 137.5 275 550 (1100) (2200)
max. peak / mA 48.85 97.65 195.3 390.7 781.5 1563 3125 6250
(regard maximum input current rms!)

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LMG-SH005 (5 )
nominal / mA 6 12 24 50 100 200 400 (800)
max. trms / mA 6.6 13.2 26.4 55 110 220 440 (880)
max. peak / mA 19.54 39.06 78.12 156.3 312.6 625 1250 2500
(regard maximum input current rms!)

LMG-SH010 (10 )
nominal / mA 3 6 12 25 50 100 200 (400)
max. trms / mA 3.3 6.6 13.2 27.5 55 110 220 (440)
max. peak / mA 9.77 19.53 39.06 78.13 156.3 312.5 625 1250
(regard maximum input current rms!)

LMG-SH020 (20 )
nominal / mA 1.5 3 6 12.5 25 50 100 (200)
max. trms / mA 1.65 3.3 6.6 13.75 27.5 55 110 (220)
max. peak / mA 4.885 9.765 19.53 39.07 78.15 156.3 312.5 625
(regard maximum input current rms!)

LMG-SH050 (50 )
nominal / mA 0.6 1.2 2.4 5 10 20 40 80
max. trms / mA 0.66 1.32 2.64 5.5 11 22 44 88
max. peak / mA 1.954 3.906 7.812 15.63 31.26 62.5 125 250
(regard maximum input current rms!)

LMG-SH100 (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 10 20 40
max. trms / mA 0.33 0.66 1.32 2.75 5.5 11 22 44
max. peak / mA 0.977 1.953 3.906 7.813 15.63 31.25 62.5 125
(regard maximum input current rms!)

LMG-SH200 (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 5 10 20
max. trms / mA 0.165 0.33 0.66 1.375 2.75 5.5 11 22
max. peak / mA 0.4885 0.9765 1.953 3.907 7.815 15.63 31.25 62.5
(regard maximum input current rms!)

LMG-SH500 (500 )
nominal / mA 0.06 0.12 0.24 0.5 1 2 4 8
max. trms / mA 0.066 0.132 0.264 0.55 1.1 2.2 4.4 8.8
max. peak / mA 0.1954 0.3906 0.7812 1.563 3.126 6.25 12.5 25
(regard maximum input current rms!)

LMG-SH01k (1 k)
nominal / mA 0.03 0.06 0.12 0.25 0.5 1 2 4
max. trms / mA 0.033 0.066 0.132 0.275 0.55 1.1 2.2 4.4
max. peak / mA 0.0977 0.1953 0.3906 0.7813 1.563 3.125 6.25 12.5
(regard maximum input current rms!)

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2 Current Sensors

2.19 Low current shunt with overload protection (LMG-SHxx-P)

Figure 2.74: LMG-SHxx-P

LMG-SHxx-P is an external shunt resistor for LMG series with overload protection. Select an
applicable shunt resistance according to the necessary load current range and take the maximum
peak input current into concern. Values between 1 and 200 are available. But take into concern,
that this shunt resistance is connected in series to your device under test. Oversized resistors may
distort and take influence on the load current.

2.19.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

Please regard that there is no isolation inside the Sensor, therefore the instrument needs
isolated inputs! The Sensor is not suitable for LMG450!

Please refer to chapter Safety recommendations [1.25]!

2.19.2 Accuracy specification

The specified accuracy is valid in combination with the LMG sensor input impedance of 100 k and
the correct setting of the scaling ratio (see table). Accuracies based on: sinusoidal current, frequency
45 65 Hz, ambient temperature +233 , calibration interval 1 year. The values are in (% of
measuring value). Use LMG-SHxx-P and LMG specifications to calculate the accuracy of the complete
system.

LMG- SH001-P SH002-P SH005-P SH010-P SH020-P


nominal resistance 1 2 5 10 20
scaling ratio 1.00001 0.50001 0.20001 0.10001 0.05001
accuracy 0.15 %
maximum input current peak 710 mApk 350 mApk 140 mApk 70 mApk 18 mApk
for spezified accuracy
maximum rsm input current, overload 20 A (overload protection) for max. 1 minute
Bandwidth DC 10 kHz
Rated voltage 600 V CAT III
Degree of pollution 2
Temperature range 0 +40
Weight 150 g
output connnection Security BNC cable and adapter

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LMG- SH050-P SH100-P SH200-P


nominal resistance 50 100 200
scaling ratio 0.02001 0.01001 0.00501
accuracy 0.3 %
maximum input current peak 10 mApk 5 mApk 2.5 mApk
for spezified accuracy
maximum rsm input current, overload 20 A (overload protection) for max. 1 minute
Bandwidth DC 10 kHz
Rated voltage 600 V CAT III
Degree of pollution 2
Temperature range 0 +40
Weight 150 g
output connnection Security BNC cable and adapter

2.19.3 Measuring ranges LMG95 with SHxx-P

Use external Shunt input, you get the following ranges:

LMG-SH001-P (1 )
nominal / mA 30 60 120 250 500 (1000) (2000) (4000)
max. trms / mA 60 130 270 540 (1000) (2000) (4000) (8000)
max. peak / mA 97.7 195.3 390.6 (781.3) (1563) (3125) (6250) (12500)
(regard maximum input current peak!)

LMG-SH002-P (2 )
nominal / mA 15 30 60 125 250 (500) (1000) (2000)
max. trms / mA 30 65 135 270 (500) (1000) (2000) (4000)
max. peak / mA 48.85 97.65 195.3 390.7 (781.5) (1563) (3125) (6250)
(regard maximum input current peak!)

LMG-SH005-P (5 )
nominal / mA 6 12 24 50 100 (200) (400) (800)
max. trms / mA 12 26 54 108 (200) (400) (800) (1600)
max. peak / mA 19.54 39.06 78.12 (156.3) (312.6) (625) (1250) (2500)
(regard maximum input current peak!)

LMG-SH010-P (10 )
nominal / mA 3 6 12 25 50 (100) (200) (400)
max. trms / mA 6 13 27 54 (100) (200) (400) (800)
max. peak / mA 9.77 19.53 39.06 (78.13) (156.3) (312.5) (625) (1250)
(regard maximum input current peak!)

LMG-SH020-P (20 )
nominal / mA 1.5 3 6 12.5 (25) (50) (100) (200)
max. trms / mA 3 6.5 13.5 (27) (50) (100) (200) (400)
max. peak / mA 4.885 9.765 (19.53) (39.07) (78.15) (156.3) (312.5) (625)
(regard maximum input current peak!)

LMG-SH050-P (50 )
nominal / mA 0.6 1.2 2.4 5 10 (20) (40) (80)
max. trms / mA 1.2 2.6 5.4 (10.8) (20) (40) (80) (160)
max. peak / mA 1.954 3.906 7.812 (15.63) (31.26) (62.5) (125) (250)
(regard maximum input current peak!)

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2 Current Sensors

LMG-SH100-P (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 (10) (20) (40)
max. trms / mA 0.6 1.3 2.7 (5.4) (10) (20) (40) (80)
max. peak / mA 0.977 1.953 3.906 (7.813) (15.63) (31.25) (62.5) (125)
(regard maximum input current peak!)

LMG-SH200-P (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 (5) (10) (20)
max. trms / mA 0.3 0.65 1.35 (2.7) (5) (10) (20) (40)
max. peak / mA 0.4885 0.9765 1.953 (3.907) (7.815) (15.63) (31.25) (62.5)
(regard maximum input current peak!)

2.19.4 Measuring ranges LMG500 with SHxx-P

Use external Shunt input, you get the following ranges:

LMG-SH001-P (1 )
nominal / mA 30 60 120 250 500 (1000) (2000) (4000)
max. trms / mA 37 75 150 300 600 (1200) (2500) (5000)
max. peak / mA 63 125 250 500 (1000) (2000) (4000) (8000)
(regard maximum input current peak!)

LMG-SH002-P (2 )
nominal / mA 15 30 60 125 250 (500) (1000) (2000)
max. trms / mA 18.5 37.5 75 150 300 (600) (1250) (2500)
max. peak / mA 31.5 62.5 125 250 (500) (1000) (2000) (4000)
(regard maximum input current peak!)

LMG-SH005-P (5 )
nominal / mA 6 12 24 50 100 (200) (400) (800)
max. trms / mA 7.4 15 30 60 120 (240) (500) (1000)
max. peak / mA 12.6 25 50 100 (200) (400) (800) (1600)
(regard maximum input current peak!)

LMG-SH010-P (10 )
nominal / mA 3 6 12 25 50 (100) (200) (400)
max. trms / mA 3.7 7.5 15 30 60 (120) (250) (500)
max. peak / mA 6.3 12.5 25 50 (100) (200) (400) (800)
(regard maximum input current peak!)

LMG-SH020-P (20 )
nominal / mA 1.5 3 6 12.5 (25) (50) (100) (200)
max. trms / mA 1.85 3.75 7.5 15 (30) (60) (125) (250)
max. peak / mA 3.15 6.25 12.5 (25) (50) (100) (200) (400)
(regard maximum input current peak!)

LMG-SH050-P (50 )
nominal / mA 0.6 1.2 2.4 5 10 (20) (40) (80)
max. trms / mA 0.74 1.5 3 6 (12) (24) (50) (100)
max. peak / mA 1.26 2.5 5 10 (20) (40) (80) (160)
(regard maximum input current peak!)

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LMG-SH100-P (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 (10) (20) (40)
max. trms / mA 0.37 0.75 1.5 3 (6) (12) (25) (50)
max. peak / mA 0.63 1.25 2.5 5 (10) (20) (40) (80)
(regard maximum input current peak!)

LMG-SH200-P (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 (5) (10) (20)
max. trms / mA 0.185 0.375 0.75 1.5 (3) (6) (12.5) (25)
max. peak / mA 0.315 0.625 1.25 2.5 (5) (10) (20) (40)
(regard maximum input current peak!)

2.19.5 Measuring ranges LMG600 with SHxx-P

Use external Shunt input, you get the following ranges:

LMG-SH001-P (1 )
nominal / mA 30 60 120 250 500 (1000) (2000) (4000)
max. trms / mA 33 66 132 275 550 (1100) (2200) (4400)
max. peak / mA 97.7 195.3 390.6 (781.3) (1563) (3125) (6250) (12500)
(regard maximum input current peak!)

LMG-SH002-P (2 )
nominal / mA 15 30 60 125 250 (500) (1000) (2000)
max. trms / mA 16.5 33 66 137.5 275 (550) (1100) (2200)
max. peak / mA 48.85 97.65 195.3 (390.7) (781.5) (1563) (3125) (6250)
(regard maximum input current peak!)

LMG-SH005-P (5 )
nominal / mA 6 12 24 50 100 (200) (400) (800)
max. trms / mA 6.6 13.2 26.4 55 110 (220) (440) (880)
max. peak / mA 19.54 39.06 78.12 (156.3) (312.6) (625) (1250) (2500)
(regard maximum input current peak!)

LMG-SH010-P (10 )
nominal / mA 3 6 12 25 50 (100) (200) (400)
max. trms / mA 3.3 6.6 13.2 27.5 55 (110) (220) (440)
max. peak / mA 9.77 19.53 39.06 (78.13) (156.3) (312.5) (625) (1250)
(regard maximum input current peak!)

LMG-SH020-P (20 )
nominal / mA 1.5 3 6 12.5 (25) (50) (100) (200)
max. trms / mA 1.65 3.3 6.6 13.75 (27.5) (55) (110) (220)
max. peak / mA 4.885 9.765 (19.53) (39.07) (78.15) (156.3) (312.5) (625)
(regard maximum input current peak!)

LMG-SH050-P (50 )
nominal / mA 0.6 1.2 2.4 5 10 (20) (40) (80)
max. trms / mA 0.66 1.32 2.64 5.5 (11) (22) (44) (88)
max. peak / mA 1.954 3.906 7.812 (15.63) (31.26) (62.5) (125) (250)
(regard maximum input current peak!)

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LMG-SH100-P (100 )
nominal / mA 0.3 0.6 1.2 2.5 5 (10) (20) (40)
max. trms / mA 0.33 0.66 1.32 2.75 (5.5) (11) (22) (44)
max. peak / mA 0.977 1.953 3.906 (7.813) (15.63) (31.25) (62.5) (125)
(regard maximum input current peak!)

LMG-SH200-P (200 )
nominal / mA 0.15 0.3 0.6 1.25 2.5 (5) (10) (20)
max. trms / mA 0.165 0.33 0.66 1.375 (2.75) (5.5) (11) (22)
max. peak / mA 0.4885 0.9765 1.953 (3.907) (7.815) (15.63) (31.25) (62.5)
(regard maximum input current peak!)

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3 Accessories

3.1 PCT current sensor supply unit (PCTSIU4)

Figure 3.1: PCTSIU4

Figure 3.2: PCTSIU4 mechanical dimensions

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Figure 3.3: PCTSIU4 back side

The sensor supply unit PCTSIU4 is intended to be used for powering up to four precision current
transducers PCT200, PCT600 and PCT2000.

3.1.1 Safety warnings

Do not power up the device before all cables are connected.


Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!
Please refer to chapter Safety recommendations [1.25]!
Do not disassemble the unit.
Make sure that the unit is properly connected to earth ground.
Do not block the ventilation openings on the side panels.
If the fan does not operate properly contact the manufacturer for repair.
If the power green diode is not working when mains is applied, disconnect power and contact
the manufacturer for further instruction.

3.1.2 Specifications

Mains voltage 100 V 240 V


Mains frequency 47 Hz 63 Hz
Channels 4 x PCT200 or PCT600 or PCT2000
Output voltage 15 V 15.75 V
Safety EN 61010-1:2010
EMC EN 61326-1

3.1.3 Installation

Grounding the transducer head is strictly recommended! Even if there is no requirement for safety
ground on the product, for safety reasons the transducer head PCT is strictly recommended to
be connected to earth ground! If in case of damage in the installation a bare conductor connects
the aluminium housing this will prevent the transducer head and the LMG connection cable to be
energised. Connect the earth wire to the transducer head PCT using a ring terminal and a toothed
locked washer designed for the maximun short circuit current of the installation, fastened to one of
the 6.5 mm mounting holes. Grounding of the transducer head PCT is also recommended to lead away
capacitive coupled distortion.
Also if bare conductors can be used up to the above values, it is strictly recommended to use
insulated conductors only. By this is prevented, that the housing of a transducer might short circuit

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two conductors. Further more there are no problems when the secondary cable touches a primary
conductor.
Do not power up the device before all cables are connected.
Connect the PCT-DSUB cable between supply unit and the sensor.
Connect an instrument with low impedance current path on the secondary output (4mm red and black
connectors).
When all connections are secured - connect mains power.
When mains is applied a green light diode at the front next to symbol power will light green. For
each sensor connected a green light diode will light on the front if the connection is correct and the
sensor is operating within normal range.

3.1.4 Package content

PCTSIU4 supply unit


Europe power cable and US/Asia power cable
4 x rubber feet for table use
4 x rack screw kits for 19 rack mount

3.1.5 Accessories

Connection cable PCT-DSUB, between Precision current transducers PCT and PCTSIU4. Available
cable lengths: 2m, 5m, 10m, 20m (20m not for PCT2000!).

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3 Accessories

3.2 Shielded PCT connection cable (PCT-DSUB)

Figure 3.4: Shielded PCT connection cable

This is a high quality, well shielded PCT connection cable with a high immunity against EMC. It
is intended to be used to connect PCT200, PCT600 or PCT2000 to the supply unit PCTSIU4. It is
available in different lengths: 2 m, 5 m, 10 m and 20 m.

3.2.1 Safety warnings

Attention: No safety insulation, working voltage max. 50 V, when using Busbar without
insulation or other not insulated items, assure safety distance between the extension cable and
hazardous voltages!
Please refer to chapter Safety recommendations [1.25]!

3.2.2 Specifications

Insulation No safety insulation, working voltage max. 50 V


Connectors DSUB9 male, DSUB9 female
Connection 1:1, but pin2 and pin7 not connected!
Operating temperature -5 +70
Voltage drop PCT-DSUB2: max. 0.24 V @ 1 A
PCT-DSUB5: max. 0.45 V @ 1 A
PCT-DSUB10: max. 0.8 V @ 1 A
PCT-DSUB20: max. 1.5 V @ 1 A (not for PCT2000)
Cable length PCT-DSUB2: 2 m
PCT-DSUB5: 5 m
PCT-DSUB10: 10 m
PCT-DSUB20: 20 m (not for PCT2000)

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3.3 LMG600 current sensor adapter (L60-X-ADSE)

Figure 3.5: L60-X-ADSE

The special design of all LMG600 sensors makes them very easy and comfortable to use. The
DSUB15 plug contains the identification of the sensor type, the measuring ranges, including the
needed scaling and several more parameters. The LMG600 reads this values and the meter will
automatically be configured to the optimum adjustments for using this special sensor. The LMG
range setup is automatically taken from the sensor EEPROM. Further on we correct some of the
sensor errors (transfer error, delay time, ...). So you get the best measuring results with each
sensor.
For all special LMG600 sensors the Adapter L60-X-ADSE is needed, because internally it is necessary
to connect the system ground (CPU, Sensor supply, ...) with the ground of the measuring channel.
Both signals are connected with a DSUB15 plug, without galvanic separation. The adapter L60-X-
ADSE guarantees that no measuring leads are connected to the measuring channel at the same time
and prevents electrical shock.

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3.4 Artificial mid point (LMG-Z-AMP)

Figure 3.6: LMG-Z-AMP

When measuring at three-phase systems without accessible star point (typical for frequency inverters),
an artificial star point is needed for measurements in star connections. If necessary, the losses of the
artificial star point have to be considered. They can be determined exactly. The formula editor can
be used to automatically calculate these losses and correct them.

3.4.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.
Please refer to chapter Safety recommendations [1.25]!

3.4.2 Connection to LMG

The LMG-Z-AMP is connected to the LMG using the six cables of the LMG (3x black, 3x yellow).
Connect each channel U with U and U* with U*. At the L1, L2, L3 jack you can connect your voltage
via the three delivered yellow measuring leads. The three black sockets U1, U2 and U3 (they represent
the artificial mid point) are interconnected!

3.4.3 Specifications

Umax line-to-neutral 500 V


Umax against earth 600 V
Rtyp 65.8 k
Accuracy of the phase resistors in relation to 0.01 %
each other
Weight 220 g
Dimensions 150 mm * 80 mm * 65 mm

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3.5 Adaptor for measurement at Schuko devices (LMG-MAS)

Figure 3.7: LMG-MAS

The MAS is a adaptor for measuring at single phase devices with Schuko inlet connector up to 16A.
It was developed for the instrument series LMG. The supply is done by the fix mounted Schuko inlet.
The load is connected to the fixed mounted Schuko jack. With the LMG-MAS you can measure the
voltage (jacks U and U*). The current is also accessable (from I* to I). This jacks have to be connected
to the jacks of the measuring instrument.
The internal wiring is done so that the load is measured with correct current. This wiring is
perfect suited for the measurement of stand by power. An important point is the safety. The
MAS is in compliance with IEC61010-1 and was constructed for voltages up to 250 V CAT
II.

3.5.1 Safety warnings

Always connect the adaptor first to the meter and afterwards to the device under test.
Attention! The PE jack should not be used for earthing external devices. It is only allowed to
use it for measuring purposes.
Important! If you dont want to measure the current, the jacks I* and I have to be short circuit
to enable the current to flow.
Please refer to chapter Safety recommendations [1.25]!

3.5.2 Specifications

Rated voltage 250 V CAT II


Rated current 16 A

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3.6 Adaptor for measurement at IEC connector devices (LMG-MAK1)

Figure 3.8: LMG-MAK1

The MAK1 is an adaptor for measuring at single phase devices with IEC inlet connector up to 10 A.
It was developed for the instrument series LMG. The supply is done by a IEC inlet cord which must
be connected to the MAK1. The load is connected by the fixed mounted cord. With the MAK1 you
can measure the voltage (jacks U and U*). The current is also accessable (from I* to I). This jacks
have to be connected to the jacks of the measuring instrument.
The internal wiring is done so that the load is measured with correct current. This wiring is perfect
suited for the measurement of stand by power.
An important point is the safety. The MAK1 is in compliance with IEC61010-1 and was constructed
for voltages up to 250 V CAT II.

3.6.1 Safety warnings

Always connect the adaptor first to the meter and afterwards to the device under test.
Important! If you dont want to measure the current, the jacks I* and I have to be short circuit
to enable the current to flow.
Please refer to chapter Safety recommendations [1.25]!

3.6.2 Specifications

Rated voltage 250 V CAT II


Rated current 10 A

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3.7 Adaptor for measurement at 16A / 3-phase devices (LMG-MAK3)

Figure 3.9: LMG-MAK3

The MAK3 is an adaptor for measuring at 3 phase systems up to 16A per phase. It is developed for the
instrument series LMG, but you can also connect other instruments.
The supply is done by a about 2m long wire. The schuko jack is to supply the instrument. If you
are measuring a load, the power consumption of the instrument is not taken into account, because
it is supplied before the measuring connectors. If you are measuring a generator, you should supply
the instrument from another jack to avoid measuring errors. With the MAK3 you can measure the
voltage of the three phases (jacks U1*, U2* and U3*) against the neutral connector (U1, U2 and
U3). But you can also measure the linked voltages. The three currents are also accessable (from I1*,
I2 * and I3* to I 1, I2 and I3). Further on by using a 4-channel instrument you can measure the
voltage between neutral and earth (U4* against U4) as well as the current in the neutral (I 4* to I
4).

3.7.1 Safety warnings

Always connect the adaptor first to the meter and afterwards to the device under test.
Attention: Ensure in any case, that the N (neutral) on the patch panel is connected from the
input side to the output side! Either via a current measurement path or with a short circuit
on the patch panel. An open N (neutral) can lead to dangerous voltage at the output and may
destroy the connected load!! If you dont want to measure the current in L1, L2 or L3, the jacks
Ix* and Ix have to be short circuit to enable the current to flow!
Please refer to chapter Safety recommendations [1.25]!

3.7.2 Specifications

Rated voltage 240 V / 415 V CAT II


Rated current 16 A

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3.8 Adaptor for measurement at 32A / 3-phase devices (BOB-CEE3-32)

Figure 3.10: BOB-CEE3-32

The BOB-CEE3-32 is an adaptor designed for measuring up to 32A per phase in 3-phase systems.
It was developed for the instrument series LMG, but third-party instruments may be connected as
well.
The BOB-CEE3-32 allows measurement of the voltage of each of the three phases (jacks L1, L2 and L3)
against the neutral jacks and each of the three currents (I1, I2 and I3). By using a 4-channel instrument,
the voltage between neutral and earth (N against ) can be measured, as well as the current in the
neutral (IN). It also allows measurement of the linked voltages. The adaptor is standard equipped
with a jumper in the neutral path, which enables the current to flow. The length of the supply cable
is about 2m.
The Schuko jack (Aux. Supply) can be used to supply the instrument and other equipment (e.g. laptop
computer). For safety purpose, this Schuko jack is equipped with a standard 16A circuit breaker. If a
load is measured, the power consumption of the instrument is not taken into account, as it is supplied
before the measuring connectors. If a generator is measured, the instrument should be powered from
a separate jack in order to avoid measuring errors.

3.8.1 Safety warnings

Always connect the adaptor first to the meter and afterwards to the device under test.
Attention: Ensure in any case, that the N (neutral) on the patch panel is connected from the
input side to the output side! Either via a current measurement path or with a short circuit
on the patch panel. An open N (neutral) can lead to dangerous voltage at the output and may
destroy the connected load!! If you dont want to measure the current in L1, L2 or L3, the jacks
Ix* and Ix have to be short circuit to enable the current to flow!
Please refer to chapter Safety recommendations [1.25]!

3.8.2 Specifications

Rated voltage 230 V / 400 V CAT II


Rated current 32 A

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3.9 Safety laboratory leads (LMG-Z307, -Z308, -Z309, -Z310, -Z311)

Figure 3.11: Safety laboratory leads for current path

Figure 3.12: Safety laboratory leads for voltage path

Figure 3.13: Safety laboratory lead for general purpose

Safety laboratory leads for voltage and current measurement. The blue cable for general purpose
can be used for example to short circuit the voltage channels at zero adjustment or for star/delta
wiring.

3.9.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!


The yellow and black voltage cables have each an implemented fuse. Before and after each
measurement: Check the fuse! To replace this fuse, remove the cable on both sides from all
circuits to make it free of dangerous voltages. Disassemble the fuse holder. Replace the fuse only
with the specified type. Reassemble the fuse holder.

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3.9.2 Specifications

Color grey and violet


Length LMG-Z307I: 0.25 m
LMG-Z308I: 1.5 m
LMG-Z309I: 3 m
LMG-Z310I: 6 m
LMG-Z311I: 10 m
Measurement category 1000 V / CAT III
Temperature range -10 +70
Cable PVC double-insulated
Contact parts nickel-plated
Sleeves PA6.6 (Polyamid)
Copper cross section 2.5 mm2
Rated current 32 A

Table 3.3: Safety laboratory leads for current path

Color black and yellow


Length LMG-Z308U: 1.5 m
LMG-Z309U: 3 m
LMG-Z310U: 6 m
LMG-Z311U: 10 m
Measurement category 1000 V / CAT III
Temperature range -10 +70
Cable PVC double-insulated
Contact parts nickel-plated
Sleeves PA6.6 (Polyamid)
Copper cross section 1 mm2
Fuse 6.3x32 mm, FF 500 mA,
1000 V, AC+DC,
30 kA breaking capability
e.g. SIBA 7017240.0,5

Table 3.4: Safety laboratory leads for voltage path

Color blue
Length LMG-Z307NSB: 0.25 m
Measurement category 1000 V / CAT III
Temperature range -10 +70
Cable PVC double-insulated
Contact parts nickel-plated
Sleeves PA6.6 (Polyamid)
Copper cross section 2.5 mm2
Rated current 32 A

Table 3.5: Safety laboratory leads for general purpose

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3.10 Safety jaw clip for current and voltage connection (LMG-Z301)

Figure 3.14: LMG-Z301 black

Figure 3.15: Dimensions of LMG-Z301

Test clips for current and voltage connection with on the outside insulated steel
jaws.

3.10.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

3.10.2 Specifications

Rated voltage 1000 V, CAT III


Rated current 16 A
Operating temperature -40 +80
Output connection safety socket 4mm
Available are: LMG-Z301 red
LMG-Z301 black

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3.11 Shielded DSUB9 extension cable (LMG-Z-DV)

Figure 3.16: Shielded DSUB9 extension cable

This is a high quality very well shielded DSUB9 extension cable, high immunity against EMC. It is
screwable with UNC4-40 threads at both connectors.
It can be used to extend the cable length of the PSU and PCT connection cables. In this case it
is used between the precision current sensor PSU60/200/400/600/700/1000 or PCT200/600 and the
LMG specific connection cable to the LMG.

3.11.1 Safety warnings

Attention: No safety insulation, working voltage max. 50 V, when using Busbar without
insulation or other not insulated items, assure safety distance between the extension cable and
hazardous voltages!
Please refer to chapter Safety recommendations [1.25]!

3.11.2 Specifications

Insulation No safety insulation, working voltage max. 50 V


Connectors DSUB9 male / DSUB9 female
Operating temperature -5 +70
Cable length LMG-Z-DV3: 3 m
LMG-Z-DV5: 5 m
LMG-Z-DV10: 10 m
LMG-Z-DV15: 15 m

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3.12 Shielded Sensor extension cable with extended temperature range


(LMG-Z-SVT)

Figure 3.17: Shielded Sensor extension cable with extended temperature range

This is a high quality very well shielded Sensor extension cable, high immunity against
EMC. It is screwable with UNC4-40 threads at both connectors. The cable is halogen-
free.
It can be used to extend the cable length of the PSU and PCT connection cables. In this case it
is used between the precision current sensor PSU60/200/400/600/700/1000 or PCT200/600 and the
LMG specific connection cable to the LMG.
All pins are connected 1:1 except pin2 and pin7, they are left open for the use with current
sensors PSU and PCT. This sensor extension cable will not do the job as a RS232 connection
cable!

3.12.1 Safety warnings

Attention: No safety insulation, working voltage max. 50 V, when using Busbar without
insulation or other not insulated items, assure safety distance between the extension cable and
hazardous voltages!
Please refer to chapter Safety recommendations [1.25]!

3.12.2 Specifications

Insulation No safety insulation, working voltage max. 50 V


Connectors DSUB9 male / DSUB9 female
Operating temperature -40 +90
Cable length LMG-Z-SVT5: 5 m
LMG-Z-SVT10: 10 m
LMG-Z-SVT15: 15 m

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3.13 DSUB Adapter with screwed terminal connection (LMG-DSUBIO)

Figure 3.18: LMG-DSUBIO (picture similar)

Adapter from DSUB to screwed terminal connection for easy access to LMG process signal interface
and external synchronisation.
For assembly on DIN rail NS35/7.5.

3.13.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

3.13.2 Specifications

Conductor cross section min. 0.14 mm2 / AWG26


Conductor cross section max. 1.5 mm2 / AWG16
Stripping length 6 mm
Screw thread M3
Max. current per branch 1.5 A
Operating temperature -20 +50
Storage temperature -20 +70
Available are: LMG-DSUBIO25M for DSUB25f (LMG600 process signal interface),
including 2m connection cable DSUB25f to DSUB25m
LMG-DSUBIO15M for DSUB15f (LMG600 process signal interface),
including 2m connection cable DSUB15f to DSUB15m
LMG-DSUBIO15F for DSUB15m (LMG600 external sync),
including 2m connection cable DSUB15f to DSUB15m
LMG-DSUBIO9M for DSUB9f (LMG600 process signal interface)
including 2m connection cable DSUB9f to DSUB9m

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3.14 IEEE488 bus cable (LMG-Z312, -Z313, -Z314)

Figure 3.19: IEEE488 bus cable

IEEE 488 bus cable, full screened metal-plug socket case to maintain the excellent noise immunity of
all LMG instruments.
Cable length:
LMG-Z312: 1 m
LMG-Z313: 2 m
LMG-Z314: 4 m

3.14.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

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3.15 USB-RS232 Adapter (LMG-Z316)

Figure 3.20: USB-RS232 Adapter

This USB-RS232 adapter Z316 is useful for the communication with a power meter LMG and a
PC with USB port via a virtual COM port simulation. The communication is transmitted by the
driver over USB to the adapter for user purposes in the same way as e.g. the direct connection
of PC/COMx to LMG/COM. The power meter LMG will be accessible via this virtual COM
port.

3.15.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

3.15.2 System requirements, hardware specifications

Windows: driver available, see ZES support CD LMG500 USB driver

Linux: driver is part of the kernel 2.4.x or newer (ftdi_sio Modul)

throughput up to 230.400 baud

supports data flow control with RTS/CTS, hardware reset with break

adapter length about 1 m, standard RS232 DSUB9 male with UNC nuts and USB typ A plug

connection to LMG with standard 1:1 serial cable, extension possible up to 15 m

3.15.3 RS232 plug

DSUB9 male connector with UNC screw nuts, pin assignment:

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pin signal
1 CD (carrier detect)
2 RX (receive data)
3 TX (transmit data)
4 DTR (data terminal ready)
5 GND
6 DSR (dataset ready)
7 RTS (request to send)
8 CTS (clear to send)
9 RI (ring indicator)

3.15.4 Included in delivery

USB-RS232 Adapter
DSUB9m to DSUB9f connection cable, pin assignment 1:1, about 1.8 m

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3.16 RS232 interface cable (LMG-Z317)

Figure 3.21: RS232 interface cable

RS232 interface cable, DSUB 9 male to DSUB 9 female, 1:1 connection, length about
1.8m.

3.16.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

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3.17 LMG600 connection cable for current sensors PSU (PSU-K-L6)

Figure 3.22: PSU-K-L6 (shown together with L60-X-ADSE and transducer head PSU)

The LMG600 connection cable PSU-K-L6 is for the connection of discontinued precision current
transducers series PSU. It is not recommended for new projects, but for the use of previously purchased
LMG500 transducers. PSU-K-L6 is a generic cable for the supply and measurement of the current
output of PSU60, PSU200, PSU200HF, PSU400, PSU700 and PSU1000HF with the I* ranges of
LMG600 series. The Iscale of the corresponding current channel has to be set to the below given
values. No calibration data, range information, serial number and sensor name is stored in the cable.
No additional error terms of the cable have to be considered. If a calibration protocol is required, the
precision current transducer PSU is calibrated without this cable.

PSU600 is not pin-compatible to PSU-K-L6, please connect this transducer to LMG600 via SSU4 and
PSU-K3/K5/K10 and SSU4-K-L31.

For new projects, please see precision current transducers series PCT.

3.17.1 Safety warnings

Always connect the sensor first to the meter and afterwards to the device under test.

Attention: when using busbar without insulation, regard DSUB cable insulation or aviod contact!

Please refer to chapter Safety recommendations [1.25]!

3.17.2 Accuracy specification

For the accuracy specification see the datasheet of the precision current transducer PSU and
use the below given measuring ranges of LMG600 to calculate the accuracy of the complete
system.

3.17.3 Connection and supply of current sensors PSU with LMG600

Use PSU-K-L6 and L60-X-ADSE, supply via LMG600. PSU-K-L6 is a generic connection cable for
PSU60, PSU200, PSU200HF, PSU400, PSU700 and PSU1000HF with different current consumption,
therefore there is no sensor supply current monitoring by LMG600. Please regard that that the amount
of supply current for all current sensors does not exceed the supply capability from the LMG! See
following table.

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supply capability (for all current sensors) of LMG670 5A


supply current of PSU60 180 mA
supply current of PSU200/200HF/400 280 mA
supply current of PSU700 480 mA
supply current of PSU1000HF 1.08 A

Measuring ranges LMG600 with PSU60


Set Iscale to 600. Limited by PSU60 to Max. TRMS value = 60 A and Max. peak value =
60 A.

Nominal range / A 3 6 12 24 48 (90) ...


Max. TRMS value / A 3.3 6.6 13.2 26.4 52.8 (99) ...
Max. peak value / A 8.4 16.8 33.6 (67.2) (134.4) (281.4) ...

Measuring ranges LMG600 with PSU200 / PSU200HF


Set Iscale to 1000. Limited by PSU200 / PSU200HF to Max. TRMS value = 200 A and Max. peak
value = 200 A.

Nominal range / A 5 10 20 40 80 150 (300) ...


Max. TRMS value / A 5.5 11 22 44 88 165 (330) ...
Max. peak value / A 14 28 56 112 (224) (469) (938) ...

Measuring ranges LMG600 with PSU400


Set Iscale to 2000. Limited by PSU400 to Max. TRMS value = 400 A and Max. peak value =
400 A.

Nominal range / A 10 20 40 80 160 300 (600) ...


Max. TRMS value / A 11 22 44 88 176 330 (660) ...
Max. peak value / A 28 56 112 224 (448) (938) (1876) ...

Measuring ranges LMG600 with PSU700


Set Iscale to 1750. Limited by PSU700 to Max. TRMS value = 700 A and Max. peak value =
700 A.

Nominal range / A 8.75 17.5 35 70 140 262.5 525 (1050) ...


Max. TRMS value / A 9.625 19.25 38.5 77 154 288.75 577.5 (1155) ...
Max. peak value / A 24.5 49 98 196 392 (820.75) (1641.5) (3281.25) ...

Measuring ranges LMG600 with PSU1000HF


Set Iscale to 1000. Limited by PSU1000HF to Max. TRMS value = 1000 A and Max. peak value =
1000 A.

It is possible to supply up to four PSU1000HF from LMG600. If more PSU1000HF are needed, please
use sensor supply unit SSU4 with modification for PSU1000HF and PSU-K3/K5/K10 and SSU4-K-
L31.

Nominal range / A 5 10 20 40 80 150 300 600 (1200) ...


Max. TRMS value / A 5.5 11 22 44 88 165 330 660 (1320) ...
Max. peak value / A 14 28 56 112 224 469 938 (1875) (3750) ...

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3.17.4 Connection extension

To use the current sensor with a larger connection length between power meter and PSU connect
a well shielded extension cable between the PSU (DSUB9f plug) and the PSU connection cable
(DSUB9m plug) and screw both plugs together. This extension cable is available at ZES ZIMMER:
LMG-Z-SVT or LMG-Z-DV in different lenths from 5m to 50m. Interference from strong
electromagnetical disturbed environments may affect the measurement accuracy. This depends
from the respective installation in the complete system and is out of responsibility of ZES
ZIMMER.

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3.18 Insulated 4 mm connecting plug (LMG-SCP)

Figure 3.23: LMG-SCP

Insulated 4 mm connecting plug, made of brass. Plugs with spring-loaded Multilams and rigid
insulating sleeves. With insulated grip and with two in-line 4 mm rigid sockets accepting spring-loaded
4 mm plugs with rigid insulating sleeve. Plug spacing 19 mm.
This plug can be used for the short circuit at zero adjustment, for test measurements of common-
mode rejection and for the current connection on the patch panel of LMG-MAS / LMG-MAK1 /
LMG-MAK3 and BOB-CEE3-32.

3.18.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

3.18.2 Specifications

Rated voltage 1000 V, CAT II


Rated current 32 A
Plug spacing 19 mm

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3.19 Strain-relief for current and voltage leads (LMG-STR)

Figure 3.24: screw mounted cable clamps

Figure 3.25: screw mounted cable tie mounts

Strain-relief for current and voltage leads mounted on LMG600 series power measurement channel.
This is useful to prevent the signal from being accidentally interrupted.
Package consists of a set of 14 screw mounted cable tie mounts (PA 6.6) and alternative screw mounted
cable clamps (PA 6.6) along with screws M4. Please use the M4 nut assigned to the current terminals
to fix the current leads and the M4 nut assigned to the voltage terminals to fix the voltage leads. The
diameter of the screw to be used must conform to M4 and the maximum length of the part to be
inserted into the instrument must not exceed 7 mm.
Either the screw mounted cable tie mounts or the screw mounted cable clamps can be used for current
or voltage leads depending on the cable diameter.

3.19.1 Safety warnings

Please refer to chapter Safety recommendations [1.25]!

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4.1 Avoid distortion when using external sensors in noisy environment

External current sensors with voltage output connected to the precision power meter series LMG
have usually an output voltage of a few mV to several V. This sensors can be connected to the LMG
Isensor input and current measurements can be done with a high accuracy, but a few points have to
be kept in mind. Also sensors with current output can have distortion problems. Especially in EMC
noisy environments with high dU/dt voltages the following points should be considered to achieve
best accuracy and low noise:

Use well shielded coaxial cable to connect sensors with voltage output to the power meter LMG.
Sensors with current output should be connected with twisted measuring leads.

Avoid ground loops, do not connect the shield and/or housing of the sensor at several different
points to earth. Take into concern, that other instruments, measuring the same secondary signal,
might have inputs without isolation to earth, e.g. oscilloscopes. Important is the star-shaped
grounding of the complete system.

In the case of well shielded sensors e.g. Pearson transducers, the shield housing should be
connected to PE to allow the capacitiv coupled distortion to find a low impedance way to
earth and do not couple to the measuring signal. If so, the low input I should not be connected
to earth.

Figure 4.1: Grounding of well shielded sensors

In applications with current measurement on high common mode voltage potential it is


advantageous to connect the low output of a galvanic separated current transformer with earth.
There is a double galvanic separation: in the LMG and inside the current transformer itself. So
the secondary side has neither galvanic contact with the load current nor with earth: the current
channel is floating on an undefined potential. The accuracy can be improved by draging down
the floating voltage to about earth potential and give the distortion currents a low impedance
way to earth.

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Figure 4.2: Grounding of common current sensor signals

In applications with a high dU/dt and sensors with onboard electronics it might be profitable
to shield the isolated primary conductor e.g. with copper foil connected only at one side! to
earth. This shield ought to bleed of the capacitive coupled distortion to earth and keep them
away from the sensor electronics. This policy can also be used to enhance accuracy and reject
distortion with other current transducers.

Figure 4.3: Grounding of sensors with onboard electronics

In all cases you should adapt the bandwidth of the power meter to the bandwidth of the current
sensor and the signal. It is useless to measure the active power with a 5 kHz bandwidth current
clamp and a power meter bandwidth of 10 MHz, in this case a signal filter of e.g. 10 kHz will not
affect the measuring signal significantly, but will highly reduce HF distortion and noise!

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4.2 How to connect and supply PCT with LMG600

Figure 4.4: How to connect and supply PCT with LMG600

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4.3 Avoid measuring errors due to shield currents

Figure 4.5: shielded high voltage cable

In the medium voltage range (e.g. wind energy) and also electrically powered vehicles shielded cabels
are commonly used for power connections.
Current measurement with feed-through current transducers and shielded cables can lead to
measuring errors. Only the current in the inner conductor is relevant but its magnetic field is
superimposed with the magnetic field of the shield current and measured together in the current
transducer.
The shield turned back through the transducer will lead to an opposite magnetic field and cancels the
resulting magnetic field measured by the transducer to zero. The shield effect against the electric field
between conductor and transducer is not influenced.

Figure 4.6: avoid measuring errors due to shield currents

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4.4 Range extension by changing primary ratio at current sensors

Figure 4.7: external range extension

You can use two windings through a current transducer to expand its current
range.
In this example one winding with one turn (for big currents) and one winding with ten turns (for small
currents) are taken. If you change the scaling value of the corresponding power meters current channel
the different turns are taken into account for all of the measuring values.
This approach is suitable for all feed through and clamp on current
transducers.

4.4.1 Example

precision power meter LMG670


current sensor PCT200
measuring ranges (full range)
1 turn: 2.5 A .. 200 A
10 turns: 250 mA .. 20 A

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4.5 Hints for wiring current transformers or HST to LMG

The appropriate cable types to connect the transducers to the power meter are described in this
section. Each cable connects all current transformer or all voltage transducer signals from a three
phase system to a power meter.
The appropriate cable types must have individually twisted pairs (TP) and a shield
made of copper netting. For example, the following types of cables have the matching
properties:
1. Lappkabel: Unitronic LiYCY(TP)
2. Helukabel: Paar-Tronic-CY
3. TKD-Kabel: PAARTRONIC-CY LiYCY(TP)
Use one twisted pair for one current transformer or voltage transducer. Several three phase systems
can be connected together in one cable.
The cable shields are connected only on one side to the ground terminal of the high
voltage divider (HST) or the current transformer. The LMG-side cable shields should remain
unconnected!

4.5.1 Copper cross section

For a proper load resistor of the current transformers, use one of the following cross sections depending
on the cable length. But regard also that the cable is capable to withstand the rated short-time thermal
current of the current transformer!

(a) metric unit (b) American wire gauge


Cable length Copper cross section Cable length American wire gauge
8 m 12 m 0.25 mm2 7 m 10 m AWG 24
11 m 17 m 0.34 mm2 10 m 17 m AWG 22
16 m 25 m 0.5 mm2 16 m 27 m AWG 20
23 m 38 m 0.75 mm2 26 m 42 m AWG 18
32 m 51 m 1.0 mm2 41 m 67 m AWG 16
48 m 77 m 1.5 mm2 65 m 107 m AWG 14
78 m 128 m 2.5 mm2 104 m 170 m AWG 12

Table 4.1: Copper cross section

For the connection of the high voltage transducer (HST) output, one does not have to care about the
cross section. Coaxial cable (e.g. RG58) can be used too.

4.5.2 Treatment of the ends of the wires

Use gold-plated stackable 4mm plugs, e.g. Multi-Contact LS425-SE/M (Brklin 15F3107) together
with insulating sleeve KT425-SE (Brklin 15F310x). Note: the 4mm plugs have to be stackable for
easy LMG-side short circuit of the secondary side of the current transformers. The plated gold is
important because of the contact resistance.

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4.6 The burden resistor

For measurements with the specified accuracies the burden of a sensor has to be between 50 % and
100 % of the rated burden in the data sheet (at the rated frequency range). This burden can be
specified as ohmic resistor or as an apparent power value. Here an example how you can convert
the two values: rated secondary current = 5 A, rated burden = 2.5 VA, R = IS2 = 2.5 VA
(5A)2 =
100 m.

Figure 4.8: burden calculation

The burden resistor is built up from the ohmic load of the cables and additional from the burden
of the meter. The sensor will not work at the specified accuracy, if the operation burden is not
observed. Because of the very low input impedance of the elektronic meter inputs, the rated
operation burden is mostly not reached and an additional burden resistor has to be fitted. This
resistor can also be built up from a correctly dimensioned connection cabel from the sensor to the
meter.

4.6.1 Example

current transformer: 100 A/5 A, rated burden 2.5 VA, operation burden = 50 %
2
connection cable: l = 2 m, A = 1.5 mm2 , copper = 0.0175 mm
m
input impedance of the power meter: Rmeter = 20 m
rated burden of the CT is: R = IS2 = 2.5 VA
(5A)2 = 100 m
operation burden of the CT is: Roperation = 100 m 50 % = 50 m
0.0175 mm2 2 m
Rcable = l
A = m1.5 mm2 = 23.3 m
Radditional = Roperation Rcable Rmeter = 50 m 23.3 m 20 m = 6.7 m

You can realize the correct burden with a larger connection cable:
(Roperation Rmeter )A m)m1.5 mm2
l = RA
= = (50 m20
0.0175 mm2 = 2.57 m

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4.7 Support request

If you need help finding the best suitable current sensors for your application, please
dont hesitate to contact ZES ZIMMER, the engineers will help you. Please fill out this
form and send it to +49 6171 52086 or describe the following points in an email send to
[email protected].

Name
Company
Street
City
Phone, fax
email

current range
lowest current to measure (Irms)?
maximum current to measre (Irms, Ipk)
overload (not to be measured, only withstand)
peak current and duration? or
rms current, frequency and duration?
frequency range, bandwidth
lowest frequency to measure, DC?
maximum frequency to measure?
you knwo about the wave shape (dc, sin, ..)?
di/dt to be followed exactly (A/us)?
ripple (Apkpk), ripple frequency?
optionally: please provide a graphic sketch
which accuracy at which current value and
frequency is aspired?
which type of connection is applicable:
clamp on, feed through or terminal?
min. L(mm) * W(mm) or diameter(mm)?
any other mechanical requirements?
are there restrictions on the inserted
impedance in the current path?
at which working voltage does the current
sensor operate:
working voltage against earth (Urms, Upk,
CAT, frequency)?
nominal voltage between phases?
current measurement at low voltage return or at
high voltage potential?
dU/dt applied on primary?
which type of application will be measured?

you know the approximately power factor?


with wich type of power meter?
other instrument?
environmental conditions:
temperature range?
degree of pollution?
additional requirements? comments?

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