CLAD STEEL PLATE

CLAD STEEL PLATE Contents

Introduction....................................................................................1
Manufacturing...............................................................................2
Available Products..........................................................................6
(1) Applicable standards for clad steel plate...........................6

(2) Base metal.......................................................................6

(3) Cladding Materials...........................................................7

Available Sizes................................................................................8
Examples of Use...........................................................................13
Quality..........................................................................................14
(1) Dimensional accuracy.....................................................14

(2) Interface of the cladding and base metal........................14

(3) Shear strength...............................................................15

(4) Weldablility...................................................................15

(5) Workability....................................................................16

(6) Corrosion resistance.......................................................18

About Products and Methods of Inspection...............................19

In Using Clad Steel Plate..............................................................20
(1) Cutting ................................................................................ 20

(2) Shaping ................................................................................ 20

(3) Welding ............................................................................... 20

(4) Storage or Handling............................................................ 21

Information Required with Orders or Inquiries.........................21

Introduction

Clad steel plate is a composite steel plate made by bonding stainless steel

plate, etc. (cladding material) to either or both sides of a carbon steel or low

alloy steel plate (base metal).

Therefore, clad steel plate not only has sufficient strength required of

structural materials (base metal) but provides other functions including

resistance to heat and corrosion (cladding material) and is still lower in cost

than similar products made entirely of the cladding material.

Consequently, clad steel plate is used in a variety of industrial fields including

shipbuilding, construction and manufacturing of various tanks.

JFE started commercial production of clad steel plate in 1983, by combining

its production know-how for high-grade steel plates used in the past with

the very latest achievements in research and development.

Although the manufacturing method of clad steel plate comes in a variety

of versions, JFE has been producing rolled clad steel. Its features include:

(1) Excellent bonding characteristics

(2) Stable performance

(3) Availability of wider and longer steel plate

(4) Excellent dimensional accuracy

(5) Quicker and precise delivery

JFE, ever since starting commercial production of its clad steel plate,

has been meeting stringent customers requirements for a wide range of

applications. We are confident you too will find JFE clad steel plate to be

highly satisfactory in every respect.

1
 Manufacturing

The manufacturing process for stainless clad steel is shown below as an example of JFEs clad steel plate production.

Iron Making Refining Casting

Hot metal
AP PI
Converter
RH
Ladle refining

VAD VOD
Blast furnace
Desulfurization

Electric furnace
Scrap Soaking
pit

Reheating
furnace
Ingot making
Manufacturing

Separation Rough cutting

Conditioning

Material test

Sampling Base metal

Flattening Making
Cutting Product to size finishing

Ultrasonic flaw detection

2
 Base metal
Cladding material
Clad plate

Continuous Casting
machine

Base metal slab Base metal material

Surface
finishing
Plate mill

Stainless steel
Stainless steel slab
material

Reheating Surface
furnace finishing

Slabbing mill Plate mill

Manufacturing
Rolling Slab assembly

Reheating
furnace

Hot rolling Electron beam welding

Heat treatment

Inspection
Shipment
(Appearance, size)

Stainless steel surface finishing Packaging

3
Manufacturing

Blast furnace

Converter (BOF) Continuous Casting

4
 Plate mill

Manufacturing

Surface finishing Packaging

Plate thickness measurement Shear strength test

5
 Available Products

(1) Applicable standards for clad steel plate

The following standards are applicable as a rule.
JIS G 3601 Stainless clad steels
JIS G 3602 Nickel and nickel alloy clad steels
JIS G 3603 Titanium Clad steels
ASTM A263 Standard Specification for Stainless Chromium Steel-Clad Plate
ASME SA-263 SPECIFICATION FOR STAINLESS CHROMIUM STEEL-CLAD PLATE
ASTM A264 Specification for Stainless Chromium-Nickel Steel-Clad Plate
ASME SA-264 SPECIFICATION FOR STAINLESS CHROMIUM-NICKEL STEEL-
CLAD PLATE
(2) Base metal
JIS
G3101 Rolled steels for general structure SS400
G3106 Rolled steels for welded structure SM400, 490, etc.
G3103 Carbon Steel and Molybdenum Alloy Steel Plates for Boilers and Other
Pressure Vessels SB410
G3115 Steel plates for pressure vessels for intermediate temperature service
SPV235, 315, 355
G3118 Carbon steel plates for pressure vessels for intermediate and moderate
Available Products

temperature service SGV410, 450, 480

G4109 Chromium-molybdenum alloy steel plates for boilers and pressure vessels
SCMV2, 3, 4

ASTM / ASME
Pressure vessel use carbon steel plate A516, A285, SA-516, SA-285, etc.
Pressure vessel use low-alloy steel plate A387, SA-387, etc
Structural carbon steel plate A36, A283, etc

Other standards to which JFE currently produces steel plates, such as, BS, JIS, ASTM,
ASME, various ship classification society standards and JFE specifications, are also appli-
cable.

6
(3) Cladding Materials
Stainless steel
ASTM Chemical Composition (%)
Phase Available
C Si Mn P S classification size
Spec. No. Type Ni Cr Mo N Ti Nb
(max.) (max.) (max.) ( max.) ( max.)
16.0
430 0.12 1.00 1.00 0.040 0.030 0.75 Ferritic
18.0
or
11.5 Martensitic
410S 0.08 1.00 1.00 0.040 0.030 0.60
13.5
8.0 18.0
304 0.08 0.75 2.00 0.045 0.030 0.10
10.5 20.0
8.0 18.0
304L 0.03 0.75 2.00 0.045 0.030 0.10
12.0 20.0
10.0 16.0 2.0 Table1
316 0.08 0.75 2.00 0.045 0.030 0.10
14.0 18.0 3.0
A240 Table2
10.0 16.0 2.0
316L 0.03 0.75 2.00 0.045 0.030 0.10
14.0 18.0 3.0 Table3
Austenitic
11.0 18.0 3.0
317 0.08 0.75 2.00 0.045 0.030 0.10
15.0 20.0 4.0
11.0 18.0 3.0
317L 0.03 0.75 2.00 0.045 0.030 0.10
15.0 20.0 4.0
9.0 17.0 min.: 5x(C%+N%)
321 0.08 0.75 2.00 0.045 0.030 0.10
13.0 19.0 max.: 0.70
9.0 17.0 min.:10C%
347 0.08 0.75 2.00 0.045 0.030
13.0 19.0 max.:1.0
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
For ship clasification society specifications and other specifications, please consult with us.

Nickel and Nickel Alloy

Available Products
Available
ASTM Chemical Composition (%)
Size
Spec.
Type Ni Cu Cr Fe Mn C Si S Al Ti Mo Others
No.
N02200 99.0 0.25 0.4 0.35 0.15 0.35 0.01
B162
N02201 99.0 0.25 0.4 0.35 0.02 0.35 0.01

28.0
B127 N04400 63.0 - 2.5 2.0 0.3 0.5 0.024 Table 4*
34.0
38.0 1.5 19.5 0.6 2.5
B424 N08825 22.0 1.0 0.05 0.5 0.03 0.2
46.0 3.0 23.5 1.2 3.5
P : 0.015
20.0 8.0
B443 N06625 58.0 5.0 0.50 0.10 0.50 0.015 0.40 0.40 Co : 1.0
23.0 10.0
Nb+Ta : 3.154.15
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
*) Except for B443. For detailed information, please contact JFE Steel.

Titanium
ASTM Chemical Composition %
Available
Residuals
Spec. size
Type C H O N Fe Pd Ti
No.
each 0.1
Grade 1 0.08 0.015 0.18 0.03 0.20 balance
total 0.4
each 0.1
Grade 2 0.08 0.015 0.25 0.03 0.30 balance
total 0.4
B265 Table 5
0.12 each 0.1
Grade 11 0.08 0.015 0.18 0.03 0.20 balance
0.25 total 0.4
0.12 each 0.1
Grade 7 0.08 0.015 0.25 0.03 0.30 balance
0.25 total 0.4
(Note) JIS and ASME specifications corresponding above specifications are also applicable.

7
 Available Sizes

Stainless clad steel plate

Table 1 Maximum length of non-heat treated ferritic and austenitic stainless (One side cladding)
(Maximum plate length , m)

Thickness Width (mm)

Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4001 4181 4201
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4180 4200 5000

6.0 8.0 1.5 3.0 13

N.A.
8.1 10.0 1.5 4.0 15

10.1 12.0 1.5 5.0 17 16 15

12.1 16.0 1.5 6.0 17 16 15

16.1 18.0 2.0 6.0 17 16 15 14

18.1 20.0 2.0 6.0 17 16 15 14

20.1 22.0 2.0 6.0 17 16 15 14

22.1 24.0 2.0 6.0 17 16 15 14

24.1 26.0 2.0 7.0 17 16 15 14

26.1 28.0 2.0 7.0 17 15 14

28.1 30.0 2.0 7.0 17 16 14

Range to be consulted
30.1 32.0 2.0 8.0 16 15 14 13

32.1 34.0 2.0 8.0 15 14 12.5

34.1 36.0 2.0 8.0 14 12

Available Sizes

36.1 38.0 2.0 8.0 14 13 11

38.1 40.0 2.5 8.0 14 13 12 10.5

40.1 50.0 3.0 8.0 14 13 12 11 10.5 10 8

50.1 60.0 3.0 9.0 14 13 12 11 10 9.5 9 8 7

60.1 70.0 3.0 10.0 14 13 12 11 10 9.5 8.5 8 7.5 7 5.5

70.1 80.0 3.5 10.0 13 11 10.5 9.5 9 8 7.5 7 6.5 6 5

80.1 90.0 4.0 12.0 11.5 9.5 8.5 7.5 7 6.5 6 5.5 4.5

90.1 100.0 4.0 12.0 10.5 8.5 7.5 7 6.5 6 5.5 5 4.5 4

100.1 119.0 4.0 12.0 9 7 6.5 6 5.5 5 4.5

119.1 150.0 4.0 12.0 Range to be consulted

(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
4. Plate size exceeding 12m in length is to be consulted.

8
Table 2 Maximum length of heat treated austenitic stainless (One side cladding)
(Maximum plate length , m)
Thickness Width (mm)

Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170

6.0 8.0 1.5 3.0

8.1 10.0 1.5 4.0

10.1 12.0 1.5 5.0

12.1 16.0 1.5 6.0

16.1 18.0 2.0 6.0

18.1 20.0 2.0 6.0

20.1 22.0 2.0 6.0

22.1 24.0 2.0 6.0 13.5

24.1 26.0 2.0 7.0

26.1 28.0 2.0 7.0

Range to be consulted
28.1 30.0 2.0 7.0

30.1 32.0 2.0 8.0

32.1 34.0 2.0 8.0 13.0

34.1 36.0 2.0 8.0 13.0 12.3

Available Sizes
36.1 38.0 2.0 8.0 13.0 12.3 11.7

38.1 40.0 2.0 8.0 13.1 12.4 11.7 11.1

40.1 50.0 3.0 8.0 12.8 11.9 11.2 10.5 9.9 9.4 8.9

50.1 60.0 3.0 9.0 12.4 11.4 10.6 9.9 9.3 8.7 8.2 7.8 7.3

60.1 70.0 3.0 10.0 12.7 11.6 10.6 9.8 9.1 8.5 7.9 7.4 7.0 6.6 6.3

70.1 80.0 3.5 10.0 12.3 11.1 10.1 9.3 8.5 7.9 7.4 6.9 6.5 6.1 5.8 5.4

80.1 90.0 4.0 12.0 13.1 10.9 9.9 9.0 8.2 7.6 7.0 6.5 6.1 5.7 5.4 5.1 4.8

90.1 100.0 4.0 12.0 11.8 9.8 8.8 8.0 7.3 6.8 6.3 5.8 5.4 5.1 4.8 4.5 4.3

100.1 110.0 4.0 12.0 10.7 8.9 8.0 7.3 6.6 6.1 5.7 5.3 4.9 4.6 4.3 4.1 3.8

110.1 119.0 4.0 12.0 9.8 8.2 7.4 6.7 6.1 5.6 5.2 4.8 4.5 4.2 4.0 3.7 3.5

119.1 150.0 4.0 12.0 Range to be consulted

(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
4. Plate size exceeding 12m in length is to be consulted.

9
 Table 3 Maximum length of heat treated ferritic and martensitec stainless (One side cladding)
(Maximum plate length , m)
Thickness Width (mm)

Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170

6.0 8.0 1.5 3.0

8.1 10.0 1.5 4.0

10.1 12.0 1.5 5.0

12.1 16.0 1.5 6.0

16.1 18.0 2.0 6.0

18.1 20.0 2.0 6.0

20.1 22.0 2.0 6.0

22.1 24.0 2.0 6.0 13.5

24.1 26.0 2.0 7.0

26.1 28.0 2.0 7.0

28.1 30.0 2.0 7.0

Range to be consulted
30.1 32.0 2.0 8.0 13.3

32.1 34.0 2.0 8.0 13.0 12.5

34.1 36.0 2.0 8.0 13.0 12.3 11.8

Available Sizes

36.1 38.0 2.0 8.0 13.0 12.3 11.7 11.2

38.1 40.0 2.0 8.0 13.1 12.4 11.7 11.1 10.7

40.1 50.0 3.0 8.0 12.8 11.9 11.2 10.5 9.9 9.4 8.9 8.5

50.1 60.0 3.0 9.0 12.4 11.4 10.6 9.9 9.3 8.7 8.2 7.8 7.3 7.1

60.1 70.0 3.0 10.0 12.7 11.6 10.6 9.8 9.1 8.5 7.9 7.4 7.0 6.6 6.3 6.0

70.1 80.0 3.5 10.0 12.3 11.1 10.1 9.3 8.5 7.9 7.4 6.9 6.5 6.1 5.8 5.4 5.2

80.1 90.0 4.0 12.0 13.1 10.9 9.9 9.0 8.2 7.6 7.0 6.5 6.1 5.7 5.4 5.1 4.8 4.6

90.1 100.0 4.0 12.0 11.8 9.8 8.8 8.0 7.3 6.8 6.3 5.8 5.4 5.1 4.8 4.5 4.3 4.1

100.1 110.0 4.0 12.0 10.7 8.9 8.0 7.3 6.6 6.1 5.7 5.3 4.9 4.6 4.3 4.1 3.8 3.7

110.1 119.0 4.0 12.0 9.8 8.2 7.4 6.7 6.1 5.6 5.2 4.8 4.5 4.2 4.0 3.7 3.5 3.4

119.1 150.0 4.0 12.0 Range to be consulted

(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
4. Plate size exceeding 12m in length is to be consulted.

10
Nickel and Nickel alloy clad steel plate
Table 4 Maximum length of Nickel and Nickel alloy
(Maximum plate length , m)

Thickness Width (mm)

Cladding 1000 2001 2501 3001 3501 4001

Total
material
(mm)
(mm) 2000 2500 3000 3500 4000 4200

6.0 8.0 1.5 3.0 14

8.1 10.0 2.0 4.0 14

10.1 12.0 2.0 5.0 14 N.A.

12.1 16.0 2.0 6.0 14

16.1 18.0 2.0 6.0 14

18.1 20.0 2.0 6.0 14 13

20.1 22.0 2.0 6.0 14 12

22.1 24.0 2.0 6.0 14 13 11

24.1 26.0 2.0 7.0 14 12 11

26.1 28.0 2.0 7.0 14 13 11 10

28.1 30.0 2.0 7.0 14 12 10 9

30.1 35.0 2.0 8.0 14 13 11 9 8

35.1 40.0 2.0 8.0 14 12 10 8 7

40.1 50.0 2.0 8.0 11 9 7 6 5

Available Sizes
50.1 60.0 2.0 10.0 10 8 6 5 4
N.A.
60.1 70.0 2.0 10.0 9 7 5 4
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.
3. Plate size is further limited depending on thickness of cladding material.

11
 Titanium Clad Steel Plate
Table 5-1 Available size (For Tube plate)
(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 2001 2501 3001 3201 3401 3601 3801
Total
material
(mm)
(mm) 2000 2500 3000 3200 3400 3600 3800 3900
6.0 8.0 1.5 2.5 10
N.A.
8.1 10.0 2.0 3.0 11 10 9

10.1 12.0 2.0 3.0 11 10 9

12.1 16.0 2.0 4.0 11 10 9

16.1 20.0 2.0 5.0 10 9

20.1 24.0 2.0 5.0 10 9 7

24.1 28.0 2.0 6.0

Range to be consulted
10 9 8 6

28.1 30.0 2.0 6.0 10 8 7.5 6

30.1 32.0 2.0 6.0 10 8 7.5 6

32.1 34.0 2.0 6.5 10 9 8 6 5.5

34.1 36.0 2.0 6.5 10 9 8 6 5.5

36.1 38.0 2.5 7.0 10 8 5.5

38.1 40.0 2.5 7.0 10 8 7.5 5.5

40.1 46.0 3.0 7.0 Range to be consulted

(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
Available Sizes

2. Minimum size is 1m wide X 3m long.

Table 5-2 Available size (For Shell Plate)

(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 2001 2501 3001 3201 3401 3601
Total
material
(mm)
(mm) 2000 2500 3000 3200 3400 3600 3800
6.0 8.0 1.5 2.5 10
N.A.
8.1 10.0 2.0 3.0 11 10 9

10.1 12.0 2.0 3.0 11 10 9

12.1 16.0 2.0 4.0 11 10 9

16.1 20.0 2.0 5.0 10 9

20.1 24.0 2.0 5.0 10 9 7

24.1 28.0 2.0 6.0 10 9 8 6

28.1 30.0 2.0 6.0 10 8 7.5 6

30.1 32.0 2.0 6.0 10 8 7.5 6

32.1 34.0 2.0 6.5 10 9 8 6 5.5

34.1 36.0 2.0 6.5 10 9 8 6

Range
36.1 38.0 2.5 7.0 10 8 5.5 to be
consulted
38.1 40.0 2.5 7.0 10 8 7.5 5.5
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
2. Minimum size is 1m wide X 3m long.

12
Examples of Use

Pressure vessel

Examples of Use
Paper-making plant Chemical tanker

Desalination plant Head plate

13
 Quality

(1) Dimensional accuracy

Given below is an example of plate thickness accuracy of a stainless clad steel plate
Histogram of plate thickness measurement values Histogram of plate thickness measurement values
(Overall thickness, 6mm) (Overall thickness, 16mm)
6.0 6.5 7.0 7.5 16.0 16.5 17.0 17.5 18.0

199
193
40
150

Cladding material thickness : -0

Cladding material thickness : -0

Plate thickness tolerance

Plate thickness tolerance

Base metal thickness : -0

Base metal thickness : -0

Overall thickness : -0

Overall thickness : -0
30
Number of measurement values

Number of measurement values

= 0.187mm

X = 17.09mm
= 0.263mm
X = 6.74mm

100
N = 878

N = 264

20

50

10
Quality

0 0
6.0 6.5 7.0 7.5 16.0 16.5 17.0 17.5 18.0
Overall thickness (mm) Overall thickness (mm)

(2) Interface of the cladding and base metal

Cladding
materila

Base
metal

100m

Macrostructure Microstructure

14
(3) Shear strength
The histogram below shows an actual example of shear strength of a stainless clad steel plate.
150
Histogram of shear strength
N = 937
X = 374
= 35

Test method, JIS G 0601

100
Standard spec., Number of tests
200N/m2 min.

50

0
250 300 350 400 450
Shear strength N/mm2
(4) Weldablility

Quality
The result of a cruciform joint welding test is given below. It was confirmed that the cladding material did not
separate after fillet welding.
Joint shape
SM400

SUS316L
40

Welding conditions of (2) (3)

cruciform joint
(93)
12

SM400

SM490
(1)
22

Welding conditions of cruciform joint

(1) (2) Root pass (3)
Welding
method SMAW GTAW SMAW
Welding
material LBM-52 4.0 TGS-309L 2.4 NC-39L 4.0
Preheating
temperature Room temperature (25C)
Interpass
temperature 250C 150C
Welding
position Flat Flat Flat
Shielding gas front
Conditions and back 140Amp24V
Ar 20/min 15cm/min
110A12V Macrophotograph of SM400B+SUS316 cruciform joint cross-section

15
 (5) Workability
In order to examine separation of a clad steel plate due to working or a change in its shear strength, a test was
made by actually shaping a head plate, the working conditions of which are considered the severest of all.
After the test, no separation was observed as shown below and absence of deterioration in its shear strength was
also confirmed.

Cold-shaping test of head plate using stainless clad steel

Type and Size of Head Plate
Plate Inner
shaping Flange length Height
Code Material thickness Type diameter
method (mm) (mm)
(mm) (mm)
SS400 Regular half-
A1 12(10+2) Cold-press 900 38 263
+SUS304 ellipse

A2 Cold-spinning

SM400B
B1 16(13+3) Cold-press
+SUS316

A2
SS400
+ SUS304
Quality

12(10+2)mm
Cold-spinning

Appearance after shaping of a head plate

Shear strength and ultrasonic flaw detection result of each section of the head plate N/mm2

After shaping
UST result
Code shaping method Before shaping
(JIS G 0601)
Crown Knuckle Flange

A1 Cold-press 338 340 365 366 Good

A2 Cold-spinning 338 363 368 373 Good

B1 Cold-press 352 357 364 372 Good

16
Cold-shaping test of head plate using nickel-copper alloy clad steel plate
Type and Size of Head Plate
Plate thickness Shaping Inner diameter Flange length Height
Material Type
(mm) method (mm) (mm) (mm)
SS400+N04400 13+ 2 Cold-press Regular half-ellipse 1,100 38.0 318

Shear strength of each section of the head plate N/mm2

Position After shaping
Individual and Before shaping
average strength Center Crown Knuckle Flange
290
277 302 320 342
Individual 296
276 307 328 342
282
Average 289 277 305 324 342

Appearance after shaping of a head plate

Quality
Hot-shaping test of head plate using stainless clad steel plate
Type and size of Head Plate
Plate thickness Shaping Inner diameter Flange length
Material Type Height (mm)
(mm) method (mm) (mm)
A516-65+Type316L 13(10+3) Hot-spinning Regular half-ellipse 3,260 38 853

Shear strength of each section of the head plate N/mm2

After shaping
Before shaping
Center Crown Knuckle Flange
350 345 330 330
337
365 356 358 352

Shaping of head in progress

17
 (6) Corrosion resistance
Stainless clad steel plate

The corrosion resistance of stainless clad steel was tested to compare it with that of solution treated stainless steel
plate. As a result, it was confirmed that both were nearly on the same level.
Corrosion resistance of the stainless steel section of SM400B+SUS316L 12(9+3)mm clad material

Test results
Test item and condition
Comparison material
Clad material
(solution treated)

Putting test

(JIS G 0578)
25.63 24.44
Immersion in ferric chloride
(27.1424.11) (23.4825.39)
10%FeCl36H2O+1/20NHCI

50C, 24h (g/m2h)

Intergranular corrosion test

(JIS G 0575)

Strauss test
No crack No crack
1t bend after 16h

immersion in boiling

H2SO4 -CuSO4 solution

Quality

SCC test

U-bend method
No crack No crack
8R bending after 500h

immersion in boiling 20% NaCl solution

Appearance after SCC test

18
About Products and Methods of Inspection

(1) Available products

Combinations of base metals and cladding materials on pages 6-7.

(2) Available sizes

Within the scope of maximum product size tables on pages 8-10.

(3) Heat treatment

In compliance with base metal standards as a rule. Depending on steel type, however, clad
steel is subjected to suitable heat treatment according to the properties of the cladding ma-
terial or base metal.

(4) Cladding material surface finish

All surface is polished by #80 or its equivalent, unless otherwise specified. If necessary,
however, finish by #120 and under is also available.

(5) Base metal Surface

Unless otherwise specified, the base metal surface is supplied in the as-rolled or as-heat-
treated condition.

(6) Dimensional tolerance

For JIS standard material, the dimensional tolerances are followings unless otherwise re-
quired by customers.
The tolerances of thickness are in accordance with the followings.
Cladding material : minus side 10% of nominal thickness
(nominal thickness 5mm and under),

Methods of Inspection
0.5mm (nominal thickness over 5mm)

About Products an
plus side : not specified
Base metal : minus side As per standard specification
plus side : not specified
Total shickness : minus side (Under tolerance of base metal)
+ (one of cladding metal)
plus side (over tolerance specified by base metal standard
for nominal thickness same as nominal total
thickness of clad plate) + margin (1-2mm)
Width and length : in accordance with base metal standard
Flatness : in accordance with applicable standard
For other standard materials, please consult JFE.

(7) Test and inspection

Chemical composition: Ladle analysis of base metal and cladding material.
Mechanical tests: Test items are in accordance with specified standard and customers
request.
Ultrasonic flaw detection test: each plate in examined.
Dimension measurement: The thickness, width and length are measured for each plate.

(8) Marking
The standard, size, plate No., company logomark, etc. are marked on the base metal by
stencil or die-stamp.

(9) Packaging
Unless otherwise specified, the cladding material side is protected by cardboard paper with
water proof.

19
 In Using Clad Steel Plate

(1) Cutting Hot working

Clad steel plate can be sheared by shearing or punching, cut Remove oil and other foreign matter completely before heat-
by a planer, etc. or cut thermally by using gas or plasma. ing. (LPG, LNG, kerosene, etc. containing less than 0.01% of
Shearing can be applied to a plate thickness of up to 12mm. sulphur are desirable.)
Put the plate so as to show its cladding material side, thereby The scope of hot-working temperature is as given below.
eliminating the possibility of damage.
In the case of plasma cutting, the plate is usually positioned Scope of Hot-working Temperatures
such that the cladding material side is showing. Cladding material Base metal TemperatureC
For both gas cutting and plasma cutting, automatic cutting is
Chromium-base Low-carbon steel
recommended to improve cutting accuracy. stainless steel Non-quenched /
85050

(2) Shaping Austenitic stainless tempered high tensile

88050
Shaping of clad steel plate can be made by roll-bending, press- steel steel Cr-Mo steel

ing and spinning. Nickel-copper alloy Low-carbon steel 82050

To take advantage of cladding material features, cold working is
recommended to the maximum extent possible. However, in the
case of a thick plate, if the cladding material is of chromium-base If clad steel using austanitic stainless steel as its cladding ma-
stainless steel or if the base metal is a high tensile steel or Cr-Mo terial has to be hot-worked, use either low-carbon steel with a
steel of which bend-ductility is inferior, hot or warm working may low sensitivity (SUS304L, SUSS316L, for example) or stabi-
be required depending on the degree of shaping. lized steel (SUS347, for example). Avoid hot working of clad
During shaping, sufficient attention should be paid in order to steel with SUS304 or SUS316 used as the cladding material.
prevent the surface of cladding material from being damaged.
Cold working (3) Welding
Generally, stainless clad steel requires much energy as its Edge preparation
deformation resistance and springback are both larger than As a rule, mechanical cutting is desirable to prepare edges but
those of low-carbon steel. Therefore, if the degree of work- gas cutting or plasma cutting may be used. In the latter case, it
In Using Clad
Steel Plate

ing is large, the use of a base metal excelling in ductility and is necessary to remove scale, etc. on the edge completely with
toughness is recommended along with a proper heat treatment a grinder, etc.
before working, if necessary. Depending on the plate thickness and welding method, a prop-
As oils including a lubricant used during pressing or spinning er groove shape is chosen. Groove shapes of butt-welded joints
cause cementation during welding or heat treatment, resulting are given below for your information.
in the deterioration of corrosion resistance of the cladding ma-
terial, they should be removed completely after working. Groove Shapes
Scratches on the surface of cladding material impair its resis- Classification Outside Groove Inside Groove
tance to corrosion. Rollers, molds, etc. should be sufficiently
smooth and clean and it is also effective to cover the cladding
material with vinyl sheets, etc. for protection.
If the degree of working is considerable, heat treatment may Grooves
be required during shaping to restore ductility and toughness. without
cutback
Conditions of heat treatment are as given below.
Conditions of heat treatment

Cladding material Base metal Temperature C

Chromium-base 62525
Non-quenched
Stainless steel

Austenitic and tempered 57525

(Stabilized, low-C) high tensile
steel Grooves with
Austenitic 52525 cutback
(other than the above)

Austenitic Cr-Mo steel 620 700

Low-carbon
Nickel-Copper Alloy 52050
steel

20
Preheating Typical Cladding Materials and Applicable Welding Materials
Depending on the method of welding, type of base metal, Type of Clad material 1st Layer 2nd Layer and on
plate thickness, etc., select a proper preheating temperature SUS304 D309D309L D308,D308L
for welding base metal and boundary sections. The preheating
SUS304L D309D309L D308L
temperature for welding cladding material is between 100
D309D309L
and 300C as a rule if the welding material is of chromium- SUS316 D309Mo D316D316L

base stainless steel. Preheating is not required as a rule if the SUS316L ditto D316L
welding material is of austenitic stainless steel. SUS317 ditto D317,D317L
Welding and Welding materials
SUS317L ditto D317L
Welding of base metal
D309D309L
In the case of clad steel, welding base metal is made first as a SUS347 D309+Nb D347

rule, followed by welding the cladding material. For the base SUS410S D430+Nb, D430, D410+Nb,D410,
D309 D309, D308
metal, welding materials must be selected that meet require-
Nickel-copper Ni-Cu alloyNi Ni-Cu alloy
ments of the welded joint to match the material quality, plate
thickness, etc. of the base metal. At the same time, attention Heat treatment after welding
should be paid during welding to prevent the cladding material In the case of carbon steel and low-alloy steel, heat treatment
from fusing into the weld metal on the base metal. after welding is usual]y made at temperatures of, for example,
Welding of cladding material between 600 and 650C to remove stress. If the cladding
Welded joints on cladding materials are required to have cor- material is of austenitic stainless steel, this temperature range
rosion resistance comparable to or better than that of the clad- presents such problems as sigma-phase deposition, embrittle-
ding material. Therefore, welding materials must be used that ment phenomena, such as deposition of Cr carbides, and the
deposit weld metal exhibiting properties comparable to or bet- deterioration of resistance to corrosion. In the case of austen-
ter than those of the cladding material. itic stainless clad steel, therefore, it is desirable to eliminate
For the first layer on the cladding material, use a welding ma- heat treatment after welding as much as possible. If post heat

with Orders or Inquiries

Information Required
terial with higher contents of alloying elements, such as Cr and treatment is made, the use of stainless steel of a low-carbon
Ni, in consideration of dilution by the base metal. type or a stabilized type is recommended. If the cladding ma-
In the case of chromium-base stainless clad steel, an austenitic terial is chromium-base stainless steel, it is common to restore
stainless steel welding material is occasionally used to elimi- performance by heat treatment after welding.
nate post heat treatment.
Typical combinations of welding materials are shown in the (4) Storage or Handling
table. Sufficient attention should be paid in order to prevent clad
In welding boundary sections between the cladding material steel plates from getting wet in the rain.
and the base metal, use a low electric current to minimize di- Titanium clad steel plates have a fragile layer at the bonded in-
lution of the base metal. terface of the thermal cutting surface by gas or plasma cutting.
Attention should be paid to avoid the impact on steel plates to
prevent the separation of bonded interface.

Information Required with Orders or Inquiries

When placing an order or making an inquiry, please advise us of the following so
that we may deliver products best suited to your needs.
(1) Standards (of base metal and cladding material)
(2) Size and quantity
(3) Special specifications, if any. Chemical composition, dimensional
allowances, heat treatment, surface finish, packaging, etc.
(4) Intended application and conditions of use
(5) Fabrication method and
(6) Delivery timing.

21
 Cat.No.C1E-009-04

http://www.jfe-steel.co.jp/en/
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Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China
Phone : (86)20-3891-2467 Fax : (86)20-3891-2469

Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.

1306R(1303) JTR
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