FPS Design Assistant ver.1.

20
Blue cell is the input parameters
Red cell is the output parameters

1. Define the system specifications

Minimum Line voltage (Vlinemin) 85 V.rms
Maximum Line voltage (Vlinemax) 280 V.rms
Line frequency (fL) 50 Hz

V o(n) I o(n) P o(n)

1st output for feedback 6 V 3.00 A 18.000 W
2nd output 0 V 0.00 A 0.00 W
3rd output 0 V 0.00 A 0 W
4th output 0 V 0.00 A 0 W
5th output V 0.00 A 0 W
6th output V A 0 W
Maximum output power (P o) = 18.0 W
Estimated efficiency (Eff) 83 %
Maximum input power (P in) = 21.7 W

2. Determine DC link capacitor and DC link voltage range

DC link capacitor (CDC) 47 uF
Minimum DC link voltage (V DCmin) = 90 V
Maximum DC link voltage (V DC max)= 396 V

3. Determine Maximum duty ratio (Dmax)

Maximum duty ratio (Dmax) 0.5
Max nominal MOSFET voltage (V ds nom ) = 485 V
Output voltage reflected to primary (V RO )= 90 V

4. Determine transformer primary inductance (Lm)

Switching frequency of FPS (fs) 67 kHz K RF 1 ( DCM )
Ripple factor (KRF) 0.4 K RF 1 (CCM )

Primary side inductance (L m ) = 1.723 mH

I
Maximum peak drain current (I ds peak ) = 0.68 A
RMS drain current (I ds rms) = 0.35 A ### I
K RF
Maximum DC link voltage in CCM (V DCCCM) 338 V 2 I EDC

5. Choose the proper FPS considering the input power and current limit
Typical current limit of FPS (Iover) 4.00 A
Minimum I over considering tolerance of 12% 3.52 A > 0.68 A
->O.K.

6. Determine the proper core and the minimum primary turns

Saturation flux density (Bsat) 0.30 T
Cross sectional area of core (Ae) 42 mm2
Minimum primary turns (N p min
)= 92.8 T

7. Determine the number of turns for each output

V o(n) V F(n) # of turns

Vcc (Use Vcc start voltage) 6 V 0.7 V 5.3 =>
1st output for feedback 4 V 0.3 V 5 =>
2nd output 0 V 0.3 V 0.2 =>
3rd output 0 V 0.7 V 0.6 =>
 4th output 0 V0.7 V 0.6 =>
5th output 0 V 0V 0.0 =>
6th output 0 V 0V 0.0 =>
VF : Forward voltage drop of rectifier diode Primary turns (N p )=
--->enough turns
Ungapped AL value (AL) 2130 nH/T2
Gap length (G) ; center pole gap = 0.3068694613 mm

8. Determine the wire diameter for each winding

Diameter Parallel I D(n) rms

Primary winding 0.2 mm 1T 0.4 A
Vcc winding 0.15 mm 1T 0.1 A
1st output winding 0.3 mm 4T 5.0 A
2nd output winding 0.3 mm 4T 0.0 A
3rd output winding 0.2 mm 1T 0.0 A
4th output winding 0.15 mm 1T 0.0 A
5th output winding 0.4 mm 1T #DIV/0! A
6th output winding mm T #DIV/0! A
Copper area (A c ) = 4.82 mm 2
Fill factor (KF) 0.3 G70/E70/(3.14/4*C70^2)
Required window area (A wr) 16.06 mm 2

9. Choose the rectifier diode in the secondary side

V D(n) I D(n) rms

Vcc diode 36 V 0.10 A
1st output diode 34 V 5.00 A
2nd output diode 1 V 0.00 A
3rd output diode 3 V 0.00 A
4th output diode 3 V 0.00 A
5th output diode 0 V #DIV/0! A
6th output diode 0 V #DIV/0! A

10. Determine the output capacitor

C o(n) R C(n) I cap(n)

1st output capacitor 2000 uF 21 m 4.0 A
2nd output capacitor 200 uF 150 m 0.0 A
3rd output capacitor 56 uF 240 m 0.0 A
4th output capacitor 15 uF 880 m 0.0 A
5th output capacitor uF m #DIV/0! A
6th output capacitor uF m #DIV/0! A

11. Design RCD snubber

Primary side leakage inductance (Llk) 28 uH
Maximum Voltage of snubber capacitor (Vsn) 200 V
Maximum snubber capacitor voltage ripple 7%
Snubber resistor (R sn)= 51183.6
Snubber capacitor (C sn)= 4.2 nF 0.184354
Power loss in snubber resistor (P sn )= 0.0 W (In Normal Operation)
Peak drain current at V DC max (I ds2) = 0.61 A
Max Voltage of Csn at V DC max (V sn2)= 186 V
Max Voltage stress of MOSFET (V ds max )= 582 V
FPS
12. Design Feedback control loop

Control-to-output DC gain = 13 vFB

iD
CB
1:1
 FPS

vFB
Control-to-output zero (w z) = 23810 rad/s => f z = 3,791
Control-to-output RHP zero (w rz )= 117 rad/s => f rz = 19
Control-to-output pole (w p )= 250 rad/s => f p= 40 iD
CB
Voltage divider resistor (R1) 12 1:1
Voltage divider resistor (R 2)= 9
Opto coupler diode resistor (RD) 1
KA431 Bias resistor (Rbias) 3
Feeback pin capacitor (CB) = 1 nF
Feedback Capacitor (CF) = 100 nF
Feedback resistor (RF) = 1.2

Feedback integrator gain (w i ) = 2500 rad/s => f i= 398

Compensator zero (w zc )= 758 rad/s => f zc = 121
Compensator pole (w pc )= 333333 rad/s => f pc = 53,079

60
50 16 23.7710151013 28 51.76 16###
Gain (dB)

25 25.0484510414 24 49.27 Control-to-output

25###
40
40 26.4762246134 20 46.89 40###
Compensator
30
63 27.517783233 17 44.58 63###
T (Closed loop gain)
20 100 28.1233552952 14 42.39 100###
10 160 28.4161551964 12 40.74 160###
0 250 28.5448539159 11 39.82 250###
10 100 400 1000
28.6253508644 11 39.3710000 400### 100000
-10
630 28.7154368304 11 39.24 630###
-20 1000 28.8973683313 10 39.33 1000###
-30 1600 29.3203599405 10 39.71 1600###
-40 2500 frequency
30.177724643
(Hz) 10 40.55 2500###
4000 31.859529062 10 42.21 4000###
6300 34.3637819618 10 44.67 6300###
10000 37.6180486348 10 47.84 10000###
Phase (degree)

16000 41.3544542708 10 51.35 16000###

0
10 100 25000 45.0923657364
1000 10 54.5910000 25000### 100000
40000 49.1148621904 8 57.53 40000###
-30
63000 53.0373332547 7 59.59 63000###
-60 100000 57.0410611965 4 60.83 100000###

-90

-120
Control-to-output
-150 Compensator
T (Closed loop gain)
frequency (Hz )
-180
 By Choi

K L(n)
100 %
0 %
0 %
0 %
0 %
0 %

# of turns
5 T
5 T
0 T
1 T
 1 T
0 T
0 T
104 T

(A/mm 2)
11.20
2.83
17.68
0.00
0.00
0.00
#DIV/0!
#DIV/0!

70/E70/(3.14/4*C70^2)

V o(n)
0.21 V
0.00 V
0.00 V
0.00 V
#DIV/0! V
#DIV/0! V

FPS vo1' vo1

vFB RD
ibias

iD Rbias
CB
1:1
 FPS vo1' vo1
vFB RD
Hz ibias
Hz
Hz iD Rbias
CB
1:1
B R1
CF RF
KA431

R2
Hz
Hz
Hz

-82.4582###
ntrol-to-output -78.3128###
mpensator -71.6892###
-62.4785###
Closed loop gain)
-50.4305###
-37.1606###
-25.9962###
100000
-17.1773 ###
-11.4801###
-7.91624###
-5.99571###
-5.41632###
-5.99449###
-7.8242###
-11.3207###
-17.17###
-25.4642 ###
100000
-37.1477###
-49.9747###
-62.0963###
 Function Protection Mode
Pin(max)(W)_open Application Note
Recommend Soft Start Cross
Device Vdmax Ipeak frame Fopr Rds(on) Over Over Over Thermal PKG Application www.fairchildsemi. Features
New Device Option Reference
(V) (A) [adaptor type] (KHz) max () Load Current Voltage Shutdown com
85-265VAC 230VAC
1st Generation 800V Class
KA1M0280RB KA5x0280R 800 1.2 25 30 67 7.0 A/R NO A/R A/R NO TO-220F-4L TOP223Y DVD AN4105
KA1x0380RB KA5x0380R 800 2.15 40 50 67/50 5.0 A/R NO A/R A/R NO TO-220F-4L TOP224Y VCR / DVD AN4106
KA1x0680B FS7M0680 800 4.0 80 100 100/67 2.0 Latch NO Latch Latch YES TO-3P-5L
KA1H0680RFB FS7M0680 800 4.0 80 100 100 2.0 A/R NO A/R A/R YES TO-3PF-5L Original PC, SMPS
AN4105
KA1M0680RB FS7M0680 800 4.0 80 100 67 2.0 A/R NO A/R A/R YES TO-3P-5L
AN4104
KA1M0880B(F) FS7M0880 800 5.0 110 130 67 1.5 Latch NO Latch Latch YES TO-3P(F)-5L
Original PC, SMPS
KA1M0880D FS7M0880 800 5.0 110 130 67 1.5 Latch NO Latch Latch YES TO-3P-5L Optimized for forward converter
AN4105
KA2S0680B FS8S0765RCB 800 4.0 80 100 20~150 2.0 Latch NO Latch Latch YES TO-3P-5L STR-F6653 Monitor
AN4103
KA3S0680RFB KA5Q0765RTH 800 4.0 80 100 20~150 2.0 A/R NO A/R A/R YES TO-3PF-5L AN4105
STR-S6707 C-TV
KA3S0880RFB KA5Q12656RT 800 5.0 110 130 20~150 1.5 A/R NO A/R A/R YES TO-3PF-5L AN4102
1st Generation 650V Class
KA1H0165RN KA5x0165RN 650 0.6 10 10 100 10 A/R NO A/R A/R YES 8DIP TOP222P AN4105
Charger
KA1H0165R KA5x0165R 650 0.6 15 15 100 10 A/R NO A/R A/R NO TO-220F-4L TOP222Y AN4101
KA1M0265R KA5x0265R 650 1.2 25 30 67 6.0 A/R NO A/R A/R NO TO-220F-4L TOP223Y Auxiliary Power
AN4105
KA1M0365R KA5x0365R 650 2.15 40 50 67 4.5 A/R NO A/R A/R NO TO-220F-4L TOP224Y STB
AN4106
KA1x0565R FSDM0565R 650 3.5 50 60 100/67 2.2 A/R NO A/R A/R NO TO-220F-4L TOP227Y Note-PC Adaptor
KA1M0765R KA5M0765RQC 650 5.0 100 120 67 1.6 A/R NO A/R A/R YES TO-3P-5L
Original SMPS AN4105
KA1M0965R KA5M0965Q 650 6.0 120 145 67 1.2 A/R NO A/R A/R YES TO-3P-5L
2nd Generation 800V Class
KA5x0280R 800 1.2 25 30 100/67 7.0 A/R A/R A/R A/R NO TO-220F-4L TOP223Y DVD AN4105
KA5x0380R 800 2.15 40 50 100/67/50 5.0 A/R A/R A/R A/R NO TO-220F-4L TOP224Y STB AN4106
KA5P0680C 800 4.0 80 100 20~150 2.0 A/R Latch A/R Latch YES TO-220-5L Original PC SMPS AN4105, AN4104 Intelligent Power Saving Mode
2nd Generation 650V Class
KA5x0165R 650 0.6 15 15 100/67/50 10 A/R A/R A/R A/R NO TO-220F-4L TOP222Y Charger
TOP222P Auxiliary AN4105
KA5x0165RN FSDL0165RN 650 0.6 10 10 100/67/50 10 A/R A/R A/R A/R NO 8DIP
AN4101
KA5x02659RN FSDx0265RN 650 0.9 15 17 100/67 6.0 A/R A/R A/R A/R NO 8DIP
KA5H0265RC 650 1.2 25 30 100 6.0 A/R A/R A/R A/R YES TO-220-5L TOP223Y Auxiliary Power
KA5x0265R 650 1.2 25 30 67/50 6.0 A/R A/R A/R A/R NO TO-220F-4L AN4105
KA5x0365RN FSDx0365RN 650 2.15 25 30 67/50 4.5 A/R A/R A/R A/R NO 8DIP TOP224P AN4106
STB
KA5x0365R 650 2.15 40 50 100/67/50 4.5 A/R A/R A/R A/R NO TO-220F-4L TOP224Y
KA5M0765RQC 650 5.0 100 120 67 1.6 A/R A/R A/R A/R YES TO-220-5L
Original SMPS AN4105
KA5M0965Q 650 6.0 120 145 67 1.2 Latch Latch Latch Latch YES TO-3P-5L
KA5S0765C FS8S0765RCB 650 4.0 80 100 Sync. 1.6 Latch Latch Latch Latch YES TO-220-5L STR-F6653
KA5S0965 FS6S0965RCB 650 6.0 120 145 Sync. 1.2 Latch Latch Latch Latch YES TO-3P-5L STR-F6654 AN4105
Monitor
KA5S12656 FS6S1265RE 650 6.0 120 145 Sync. 0.9 Latch Latch Latch Latch YES TO-3P-5L STR-F6656 AN4103
KA5S1265 FS6S1265RE 650 8.0 160 190 Sync. 0.9 Latch Latch Latch Latch YES TO-3P-5L STR-F6656
KA5Q0565RT 650 3.5 70 80 QRC 2.2 A/R Latch A/R Latch NO TO-220F-5L
KA5Q0740RT 400 5.0 100 - QRC 1.1 A/R Latch A/R Latch NO TO-220F-5L - 1.Burst Mode Operation for low
KA5Q0765RTH FSCQ0765RT 650 5.0 100 130 QRC 1.6 A/R Latch A/R Latch NO TO-220F-5L STR-F6653 stdby
AN4105
KA5Q12656RT 650 6.0 150 180 QRC 0.9 A/R Latch A/R Latch NO TO-220F-5L STR-F6654 C-TV 2.Simple application with both
AN4102
KA5Q1265RF 650 8.0 200 230 QRC 0.9 A/R Latch A/R Latch NO TO-3PF-5L STR-F6656 primary and secondary side
KA5Q1265RFH 650 8.0 200 230 QRC 0.9 A/R Latch A/R Latch NO TO-3PF-5L STR-F6656 regulation
KA5Q1565RF 650 11.5 270 300 QRC 0.65 A/R Latch A/R Latch NO TO-3PF-5L -
3rd Generation
FS6M07652RTC FSDM07652R 650 2.0 55 65 70 1.6 A/R A/R A/R Latch YES TO-220F-5L AN4105
Original LCD Monitor Burst Mode Operation for low stdb
FS6M12653RTC 650 3.2 80 95 70 0.9 A/R A/R A/R Latch YES TO-220F-5L AN4116
FS6S0765RCH FS8S0765RCB 650 4.0 80 100 Sync. 1.6 A/R A/R A/R A/R YES TO-220-5L STR-F6653
FS6S0965RT FS6S0965RCB 650 6.0 120 145 Sync. 1.2 A/R Latch A/R Latch YES TO-220F-5L STR-F6654
FS6S0965R 650 6.0 120 145 Sync. 1.2 A/R Latch A/R Latch YES TO-3P-5L STR-F6654 AN4105
Monitor Burst Mode Operation for low stdb
FS6S0965RCB 650 6.0 120 145 Sync. 1.2 A/R A/R A/R A/R YES TO-220-5L STR-F6654 AN4108
FS6S1265RE 650 8.0 160 190 Sync. 0.9 A/R A/R A/R A/R YES TO-3P-5L STR-F6656
FS6S1565RB 650 9.7 200 240 Sync. 0.65 A/R A/R A/R A/R YES TO-3P-5L -
FS7M0680 800 4.0 80 100 66 2.0 Latch Latch Latch Latch YES TO-3P-5L Original
PDP, PC AN4104
FS7M0880 800 5.0 110 130 66 1.5 Latch Latch Latch Latch YES TO-3P-5L Original
FS8S0765RCB 650 4.0 80 100 Sync. 1.6 A/R A/R NO A/R YES TO-220-5L STR-G5653 PSR, Low stdby power
FS6X1220RT 200 3.2 40 @36-75VDC 300 0.3 A/R NO A/R A/R NO TO-220F-5L DPA426R
DC/DC off-line
FS6X1220RD 200 3.2 40 @36-75VDC 300 0.3 A/R NO A/R A/R NO D2-PAK-5L DPA426R
Green FPS
FSDH0165 FSDM311 650 0.6 9 / [7] 9 / [7] 100 18 A/R NO NO A/R NO 8DIPH TNY266P
AN4105
FSDH0165D FSDM311 650 0.48 9 / [7] 9 / [7] 100 18 A/R NO NO A/R NO 8DIPH TNY266P Charger 1Chip 1PKG
AN4111
FSDH565 FSD200/FSD210 650 0.3 6 / [5] 6 / [5] 100 38 A/R NO NO A/R NO 8DIPH TNY264P
FSD200(M) 700 0.3 6 / [5] 9 / [6] 134 32 A/R NO NO A/R YES 7DIP(7LSOP) TNY264P
Charger 1Chip 1PKG
FSD210(M) 700 0.3 6 / [5] 9 / [6] 134 32 A/R NO NO A/R YES 7DIP(7LSOP) TNY264P
FSDM311 650 0.48 9 / [7] 9 / [7] 70 19 A/R NO A/R A/R YES 8DIP VIPer22A
PC Aux 2Chip 1PKG
FSDL312 650 1.2 15 17 50 10 A/R A/R A/R A/R YES 8DIP
FSD1000 700 12DIPH PC 1Chip 1PKG
FSDL0165RN(L) 650 1.2 15 17 50 10.0 A/R A/R A/R A/R YES 8DIP(8LSOP)
FSDx0265RN 650 1.5 20 23 100/67 6.0 A/R A/R A/R A/R YES 8DIP DVDP/STB
FSDx0365RN 650 2.15 25 30 67/50 4.5 A/R A/R A/R A/R YES 8DIP
FSDM0565R 650 2.3 60 70 66 2.2 A/R A/R A/R Latch YES TO-220F-6L
LCD Monitor
FSDM07652R 650 2.5 75 85 66 1.6 A/R A/R A/R Latch YES TO-220F-6L
FSCQ0765RT 650 TO-220F-5L
FSCQ1565RT 650 TO-220F-5L
CTV
FSCQ1565RG 650 TO-3PF-6L
FSCQ2065RG 650 TO-3PF-6L
A/R-Auto Restart
The letter 'x' stands for H/M/L separately. Each letter 'H','M' & 'L' means 100KHz/70KHz/50KHz.
Pin(max) Test Condition :
85-265VAC : Flyback Converter, Discontinuous Current Mode, Dmax=0.50, Vin=100VDC
230VAC : Flyback Converter, Discontinuous Current Mode, Dmax=0.25, Vin=220VDC
under development
not recommend for new design