REM610 Oper 752264 ENd
REM610 Oper 752264 ENd
REM610 Oper 752264 ENd
REM 610
Operator's Manual
1MRS752264-MUM Motor Protection Relay REM 610
Issued: 25.11.2003
Version: D/30.11.2006 Operator's Manual
Contents
Copyrights ................................................................................. 5
1. Introduction.... ..................................................................... 7
1.1. This manual.................................................................... ...... 7
1.2. Use of symbols.... .......................................................... ...... 7
1.3. Intended audience.......................................................... ...... 7
1.4. Product documentation.... .............................................. ...... 7
1.5. Document conventions.... .............................................. ...... 8
1.6. Document revisions........................................................ ...... 8
2. Safety information.... .......................................................... 9
3. Product overview.............................................................. 11
3.1. Use of the relay.... .......................................................... .... 11
3.2. Features.......................................................................... .... 11
4. Operation.... ....................................................................... 13
4.1. HMI features................................................................... .... 13
4.1.1. Front panel.... .................................................. .... 13
4.1.2. How to use the push buttons.......................... .... 13
4.1.3. Display.... ......................................................... .... 14
4.1.3.1. Display test at power up.... ............ .... 14
4.1.3.2. Display modes.... ............................ .... 15
4.1.3.3. Display backlight............................. .... 16
4.1.3.4. How to adjust the display
contrast.... ....................................... .... 16
4.1.4. Main menu....................................................... .... 16
4.1.5. Submenu.... ..................................................... .... 17
4.1.6. HMI passwords................................................ .... 17
4.1.7. SPA password.... ............................................. .... 19
4.1.8. How to select language.... .............................. .... 19
4.1.9. How to set the real-time clock.... .................... .... 20
4.1.10. How to switch between front and rear
connection.... ................................................... .... 21
4.1.10.1. Indicator LED for front
communication................................ .... 22
4.1.11. How to select the protocol for rear
communication................................................. .... 22
4.2. HMI operation levels.... .................................................. .... 23
4.2.1. User level......................................................... .... 23
4.2.1.1. Menu groups of the user level.... ... .... 23
4.2.1.2. How to monitor measured values........ 24
4.2.1.3. How to monitor recorded data.... ... .... 26
4.2.1.4. INFO menu group........................... .... 27
4.2.2. Technical level.... ............................................. .... 28
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4.2.2.1.
Menu system of parameters.... ...... .... 28
4.2.2.2.
How to change settings.................. .... 28
4.2.2.3.
Configuration................................... .... 32
4.2.2.4.
How to acknowledge and reset
indications, output contacts and
memorized values.... ...................... .... 36
4.3. Protection relay indications............................................ .... 36
4.3.1. Indicator LEDs.... ............................................. .... 36
4.3.1.1. Green indicator LED....................... .... 36
4.3.1.2. Yellow indicator LED.... .................. .... 37
4.3.1.3. Red indicator LED.... ...................... .... 37
4.3.1.4. Programmable indicator LEDs.... ... .... 38
4.3.2. Indication messages........................................ .... 38
4.3.2.1. Operation indication messages...... .... 38
4.3.2.2. Disturbance recorder indication.... . .... 40
4.3.2.3. Self-supervision.... .......................... .... 41
4.4. Detachable plug-in unit.... .............................................. .... 44
4.4.1. Identifying the product..................................... .... 44
4.4.2. Detaching and installing the plug-in unit.... .... .... 45
4.4.3. Inserting and changing the battery.... ............. .... 47
5. Commissioning and maintenance.................................. 49
5.1. Commissioning instructions.... ....................................... .... 49
5.2. Maintenance instructions.... ........................................... .... 50
5.2.1. Relay verification.... ......................................... .... 51
5.2.2. Preventive parts replacement.... ..................... .... 51
5.3. Measurements verification.... ......................................... .... 51
5.4. Function test................................................................... .... 52
5.5. Digital input test.............................................................. .... 53
5.6. Testing protection functions.... ....................................... .... 53
5.6.1. Testing of the short-circuit protection.............. .... 54
5.6.2. Testing of the earth-fault protection.... ............ .... 54
6. Spare parts.... .................................................................... 55
6.1. Plug-in unit.... ................................................................. .... 55
6.2. Battery............................................................................. .... 55
7. Repair.... ............................................................................. 57
8. Ordering information........................................................ 59
9. Abbreviations.... ................................................................ 61
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1MRS752264-MUM Motor Protection Relay REM 610
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Copyrights
The information in this document is subject to change without notice and should not
be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for
any errors that may appear in this document.
This document and parts thereof must not be reproduced or copied without written
permission from ABB Oy, and the contents thereof must not be imparted to a third
party nor used for any unauthorized purpose.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB representative.
5
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1. Introduction
1.1. This manual
This manual provides basic information on the protection relay REM 610 and
presents detailed instructions on how to use the human-machine interface (HMI) of
the relay. In addition to the instructive part, a short chapter on commissioning and
maintenance of the relay is included.
This publication includes the following icons that point out safety-related conditions
or other important information:
The warning icon indicates the presence of a hazard which could result
in personal injury.
The information icon alerts the reader to relevant facts and conditions.
In addition to the relay and this manual, the delivery contains the following relay-
specific documentation:
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2. Safety information
When the plug-in unit has been detached from the case, do not touch
the inside of the case. The relay case internals may contain high
voltage potential and touching these may cause personal injury.
Breaking the sealing tape on the upper handle of the device will result
in loss of guarantee and proper operation will no longer be insured.
9
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3. Product overview
3.1. Use of the relay
The motor protection relay REM 610 is a versatile multifunction protection relay
mainly designed to protectmotors in a wide range of motor applications.
The HMI includes a liquid crystal display (LCD) which makes the local use of the
relay safe and easy.
Local control of the relay via serial communication can be carried out with a
computer connected to the front communication port. Remote control can be carried
out via the rear connector connected to the control and monitoring system through
the serial communication bus.
3.2. Features
* Three-phase motor start-up supervision based on thermal stress calculation with
speed switch blocking ability
* Three-phase overcurrent protection with definite-time characteristic and speed
switch blocking ability
* Three-phase short-circuit protection with instantaneous or definite-time
characteristic
* Three-phase undercurrent (loss of load) protection with definite-time
characteristi
* Non-directional earth-fault protection with definite-time characteristic.
* Three-phase thermal overload protection
* Three-phase unbalance protection based on the negative-phase-sequence current
with inverse definite minimum time characteristic
* Phase reversal protection based on the negative-phase-sequence current
* Cumulative start-up time counter with restart inhibit function
* Circuit-breaker failure protection
* Temperature protection stages with definite-time characteristic
* Emergency start function
* Optional RTD module
* with six measuring inputs
* supports PTC thermistors and various RTD sensors
* three additional galvanically isolated digital inputs
* Four accurate current inputs
* Time synchronization via a digital input
* Trip-circuit supervision
* User-selectable rated frequency 50/60 Hz
* Three normally open power output contacts
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4. Operation
4.1. HMI features
2 5
6
3
A040215_2
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Use the navigation buttons to view, select and edit the wanted menu items.
* Activate the main menu by pressing an arrow button.
* Move between the menu levels and menu items by using the arrow buttons.
* Select the item to be edited or store a new value by pressing .
* Increase or decrease the activated digit, shift the activated decimal point, or
navigate between options by using and .
* Cancel and return the display to the previous mode (view mode or idle mode), by
pressing
4.1.3. Display
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1. The backlight is turned on after the relay has performed the internal power-up
tests and entered into the protection mode.
2. The display is tested by inverting it for approximately three seconds, see
Fig. 4.1.3.1.-1. In case a restart inhibit indication is displayed, the display test
will not be run at power up.
3. The display is returned to the idle mode and the backlight is turned off if no
operation indication message is displayed. However, if the non-volatile function
is active, a message shown on the display before the auxiliary voltage was
disconnected reappears on the display.
A040216
When the display is in the idle mode, the name of the motor drive is displayed,
which by default is - ABB -. To change the name of the motor drive, use SPA
parameter M20.
- ABB -
A040217
When the display is in the view mode, you can only view the settings.
SETTINGS
*GRP1 I>>: 3.50
A040218
When the display is in the setting mode, you can also edit the settings.
SETTINGS
*GRP1 I>>: 3.5 1
A040219
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After power start up of the relay, the factory default value of the display contrast is
automatically restored.
MEASUREMENTS
A040228
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4.1.5. Submenu
The menu structure contains several subgroups. The name of the main menu group
is always shown on the first line. The second line displays either the name of the
group menu, the name of the parameter and the parameter value, or just the
parameter value, in which case it is also the name of the parameter.
MEASUREMENTS
L1 In:x.xx
A040229
The HMI passwords are used to protect user-changeable values on technical level
from being changed by an unauthorized person. There are two different HMI
passwords; an HMI setting password for changing all user-changeable values and an
HMI communication password for changing communication settings only. The
password function remains inactive until the default password is replaced. The
default HMI password is 999. You can also change the HMI passwords via SPA
parameters V162 and V163, but you can only read the password via the HMI.
As soon as you have replaced the default HMI password, the new password is
required for altering parameter values. Once you have given the valid password, the
display remains in the setting mode until returned to the idle mode.
The following rules and exceptions apply, if the HMI passwords are in use:
* Navigating and reading parameter values do not require a password.
* All user-changeable values can be changed with the HMI setting password.
* User-changeable values under CONFIGURATION\COMMUNICATION can be
changed either with the HMI communication password or the HMI setting
password.
* Changing of the SPA password requires the HMI setting password.
* Changing of the HMI language does not require a password.
* Setting of time and date does not require a password.
* Performing trip lockout reset does not require a password.
SETTING
PASSWORD :000
A040230_2
Fig. 4.1.6.-1 HMI setting password request for editing setting parameters
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COMMUNICATION
PASSWORD :000
A060567
Fig. 4.1.6.-2 HMI communication password request for editing setting parameters
MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
LANGUAGE
INFO
MEMORY SETTINGS
FREQUENCY CONFIGURATION CONFIGURATION Scroll for the digit
HMI PASSWORDS SETTING PASSWORD PASSWORD :xxx
Confirm
TIME COMM. PASSWORD
TRIP CIRCUIT SUP Set the digit
RTD INPUTS Cancel
STORE COUNTER
A040231_2
Fig. 4.1.6.-3 Changing HMI setting password and HMI communication password.
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The password for SPA bus communication is required for altering parameter values
via the SPA bus. The default password is 001. You can change the SPA password
either via the HMI or the SPA bus by first entering the currently valid password into
parameter V160 and then entering the new password into parameter V161.
MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION
CONFIGURATION
FUNCTION TEST/DI CONFIGURATION
COMMUNICATION REAR CONNECTION
INFO LANGUAGE REAR PROTOCOL
MEMORY SETTINGS REAR COM. MODULE CONFIGURATION Scroll for the digit Confirm
SPA SETTINGS PASSWORD SPA :xxx
FREQUENCY
IEC103 SETTINGS
HMI PASSWORDS Set the digit Cancel
MODBUS SETTINGS
TIME
UNIT ADDRESS :xxx
TRIP CIRCUIT SUP
COUNTER :xxx
RTD INPUTS
LINE-IDLE STATE
STORE COUNTER
CONNECTION TYPE
A040233_2
The relay allows you to choose among several different languages. The default
language is English.
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By pressing before confirming the selection, the former language remains active
and the display is returned to the view mode. Pressing again returns the display
to the idle mode.
MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION CONFIGURATION
INFO LANGUAGE ENGLISH
Confirm
MEMORY SETTINGS SVENSKA
FREQUENCY SUOMI
HMI PASSWORDS Cancel
TIME
TRIP CIRCUIT SUP
RTD INPUTS
STORE COUNTER
A040236_2
The real-time clock used for time-stamped events is set via two different settings,
one for Year-Month-Day and another for Hours-Minutes-Seconds.
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4. Press to enter the setting mode and give the password if required. If the
default password 999 is still valid, no password is required.
5. The first digit of the setting value of the parameter to be edited starts to flash.
Use and to move the cursor and and to increase or decrease the
value. The setting range (for example Year or Minutes) is shown on the right-
hand side of the second line of the display.
6. To store a new value and return the display to the view mode, press .
7. To exit the setting mode without storing the changes, press once before
confirming and the display is returned to the view mode.
8. Press to return the display to the idle mode.
MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
INFO LANGUAGE
MEMORY SETTINGS
FREQUENCY
HMI PASSWORDS CONFIGURATION
YY-MM-DD (00-23) Confirm
TIME
TRIP CIRCUIT SUP hh.mm;ss (00-59)
RTD INPUTS Cancel
STORE COUNTER
A040237_2
There are two means of serial communication available for the relay: the front
connection for SPA bus communication and optional rear communication modules
for communication via the SPA bus, IEC 60870-5-103, MODBUS (RTU or ASCII).
If the optional rear communication module is installed and enabled, the default
setting is the rear connection. Switch between front and rear connection as follows:
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When the front connection has been selected and there is no communication for
approximately five minutes, the rear connection is automatically activated. To keep
the front connection continuously active, press and simultaneously when
connecting the auxiliary voltage to the relay.
MEASUREMENTS
RECORDED DATA
SETTINGS
Confirm
Cancel
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI CONFIGURATION CONFIGURATION
COMMUNICATION REAR CONNECTION REAR CONNECTION
LANGUAGE REAR PROTOCOL FRONT CONNECTION
INFO
MEMORY SETTINGS REAR COM. MODULE
FREQUENCY SPA SETTINGS
HMI PASSWORDS IEC103 SETTINGS
TIME MODBUS SETTINGS
TRIP CIRCUIT SUP UNIT ADDRESS :xxx
RTD INPUTS COUNTER :xxx
STORE COUNTER LINE-IDLE STATE
CONNECTION TYPE
A040243_2
REM 610 allows you to choose the communication protocol for rear connection.
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The selected protocol is stored in the non-volatile memory and is therefore activated
automatically after an interruption in the auxiliary voltage.
MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI CONFIGURATION
COMMUNICATION REAR CONNECTION CONFIGURATION
LANGUAGE REAR PROTOCOL SPA
INFO Confirm
MEMORY SETTINGS REAR COM. MODULE IEC 60870-5-103
FREQUENCY SPA SETTINGS MODBUS RTU
IEC103 SETTINGS MODBUS ASCII Cancel
HMI PASSWORDS
TIME MODBUS SETTINGS
TRIP CIRCUIT SUP UNIT ADDRESS :xxx
RTD INPUTS COUNTER :xxx
STORE COUNTER LINE-IDLE STATE
CONNECTION TYPE
A040245_2
Fig. 4.1.11.-1 Selecting the communication protocol for the rear connection
The HMI menu consists of a user level and a technical level. The user level is used
for measuring and monitoring. The technical level is used for advanced protection
relay setting and can be configured to require a password. The password is required
after the default value 999 is replaced.
The user level contains the following menu groups. You can monitor the data
without a password.
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* MEASUREMENTS
* Monitored measured values
* RECORDED DATA
* Stored event values from the protection functions
* Registered number of starts of protection functions
* Continuously updated registers of actual values from protection functions
* INFO
* Information on the relay, such as device type and relay serial number
You can monitor all measured values via MEASUREMENTS in the HMI menu. In
addition, the measured current values on phases L1, L2 and L3 and the measured
value of I0 can also be monitored by activating the monitoring state.
To access the measured values on phases L1, L2 and L3 and the measured value of
I0, I and via the HMI menu:
1. Press an arrow button to access the main menu.
2. The cursor is at the first menu item, MEASUREMENTS. Press to see the
measured value on phase L1.
3. Use and to monitor the measured values on phases L1, L2 and L3, and the
measured value of I0, I and . The phase currents are shown as multiples of the
rated current In. I0 is shown as a percentage of the rated current, In, while I is
shown as a percentage of the highest phase current and is shown as a
percentage of the thermal trip level. Press once more to see the corresponding
primary current value for L1, L2, L3 and I0. If the conversion factors are set to
zero, dashes "- - -" are displayed instead.
4. Use the arrow buttons to monitor other measured values in the menu DEMAND
VALUES; see Fig. 4.2.1.2.-1.
5. Press to return the display to the idle mode.
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MEASUREMENTS
ts s:xxx
Rest.inh min min:xxx
MEASUREMENTS MEASUREMENTS
I 1_min In:x.xx I 1_min CT:x.xx
I n_min In:x.xx I n_min CT:x.xx
Max I In:x.xx Max I CT:x.xx
MEASUREMENTS MEASUREMENTS
Max IL In:x.xx Max IL CT:x.xx
Min IL In:x.xx Min IL CT:x.xx
Max I0 %:x.xx Max I0 CT:x.xx
Min I0 %:x.xx Min I0 CT:x.xx
Running time :xxx
A040247_2
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- ABB -
L1 x.xx L2 x.xx
L3 x.xx I0 x.xx
A040248
Before you can monitor the correct primary current values, the
parameters M80 and M83 must be correctly set via serial
communication.
The contents of the event register and the information on number of auto-reclosures
initiated, starts and trips are found under the main menu group RECORDED DATA.
1. Press an arrow button to access the main menu.
2. Use or to select RECORDED DATA in the main menu and press to enter
the first event.
3. To navigate between the events, use and .
4. To enter a submenu, use and to exit, use .
5. To return the display to the idle mode, press .
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MEASUREMENTS
2. EVENT 1. YY-MM-DD
3. EVENT 1. L1 In:x.xx
SETTINGS Cancel
1. L2 In:x.xx
4. EVENT
1. L3 In:x.xx
5. EVENT
1. ts> %:xxx
NUMBER OF STARTS
CONFIGURATION 1. t>> %:xxx
MOTOR START-UP
1. t< %:xxx
1. I0 %:x.xx
INFO 1. t0> %:xxx
1. I2 In:x.xx
1. t2> %:xxx
2
1. I * t %:xxx
1. s %:xxx
1. t %:xxx
1. n_MotSt :xxx
1. RTD1 C+:xxx
RECORDED DATA
1. RTD2 C+:xxx
START Is> :x
1. RTD3 C+:xxx
START I>> :x
START I< :x
1. RTD4 C+:xxx
START I0> :x 1. RTD5 C+:xxx
START I2> :x
1. RTD6 C+:xxx
1. Th1 kW:x.x
RECORDED DATA 1. Th2 kW:x.x
Start time s:xxx 1. AthA %:xxx
Max ILs In:x.xx 1. PthA %:xxx
1. AthB %:xxx
1. PthB %:xxx
A040250
The main menu group INFO contains information which you may need when
ordering repair service.
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select INFO and press to enter the first submenu.
The first submenu shows the device type, relay serial number, test date, the CPU
module as well as the optional RTD module.
3. For specific information on the CPU module, use to select CPU MODULE and
press to view the CPU software number and revision. While in the CPU
software number and revision view, press to view the CPU build number or
to view the CPU serial number.
4. Use the arrow buttons to monitor the corresponding information on the optional
RTD module.
5. To return the display to the idle mode, press .
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MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION
1 2 3 4
INFO INFO
REM 610
xxxxxxxx
YYYYMMDD INFO INFO
CPU MODULE 1MRS118511 A xxx
xxxxxxxx Cancel
RTD MODULE
INFO INFO
1MRS118514 A xxx
xxxxxxxx
5 6 7
A040252_2
Press an arrow button to activate the main menu. If the default password is in use,
no password is required to change the parameters. If the password protection is in
use, "***" is shown on the display until you give the valid HMI password.
The views are used for reading and setting parameters, which are divided into two
main groups:
* SETTINGS
* CONFIGURATION
The actual settings consist of the settings of group 1 or group 2, depending on which
group has been selected to be active (indicated by an asterisk "*"). The actual
settings can be seen in the first parameter menu, for example:
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SETTINGS SETTINGS
Is> In:x.xx * GRP 1 Is>:x.xx
Confirm
GRP 2 Is>:x.xx
Cancel
A040254
By switching between setting groups 1 and 2, you can activate a whole group of
settings at the same time. Switch between the setting groups as follows:
* With the parameter GROUP 1/GROUP 2 under the main menu group
SETTINGS.
* With a digital input signal, provided that SGB1...5/4 has been set to 1 in both
setting groups (GRP1 and GRP2).
* With parameter V150 via the SPA bus.
When a large number of settings is to be altered, for example during
the commissioning of the relay systems, use a PC equipped with the
necessary software.
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MEASUREMENTS
RECORDED DATA
SETTINGS
SETTINGS PU-SCALE :x.xx
SETTINGS
PROTECTED UNIT SETTINGS SETTINGS
PROTECT. STAGES Is> In:x.xx * GRP 1 Is >:x.xx Edit/Confirm
OPT. STAGES ThA ts> s:x.xx GRP 2 Is >:x.xx
CONFIGURATION
OPT. STAGES ThB I>> In:x.xx Cancel
SGF t>> s:x.xx
SGB I< %: xx
INFO SGR t< s:xxx
SETTINGS SGL I0> %: x.xx
GROUP 1/GROUP 2 t0> s:x.xx
NEW TRIP IND. I2> In:x.xx
DEMAND SETTINGS K2 :xxx
a> %:xxx
i> %:xxx
t6x s:x.xx
p %:xxx
KC : xx
Tamb C: xx
tsi s:xxx
Dts s/h:xxx SETTINGS
CBFP s:x.xx * GRP 1 CBFP:x.xx
GRP 2 CBFP:x.xx
SETTINGS SETTINGS
Ta1> C:xxx * GRP 1 Ta1>:xxx
ta1> s:xxx GRP 2 Ta1>:xxx
Tp1> C:xxx
tp1> s:xxx
Ta2> C:xxx
ta2> s:xxx
Tp2> C:xxx
tp2> s:xxx
Ta3> C:xxx
ta3> s:xxx
Tp3> C:xxx
tp3> s:xxx SETTINGS
Th1> kW:x.x * GRP 1 Th1>:x.x
GRP 2 Th1>:x.x
SETTINGS SETTINGS
Ta4> C:xxx * GRP 1 Ta4 >:xxx
ta4> s:xxx GRP 2 Ta4>:xxx
Tp4> C:xxx
tp4> s:xxx
Ta5> C:xxx
ta5> s:xxx
Tp5> C:xxx
tp5> s:xxx
Ta6> C:xxx
ta6> s:xxx
Tp6> C:xxx
tp6> s:xxx SETTINGS
Th2> kW:x.x * GRP 1 Th2>:x.x
GRP 2 Th2>:x.x
SETTINGS SETTINGS
SETTING GROUP 1 SETTING GROUP 1
SETTING GROUP 2
SETTINGS
DISABLED MIN :xxx
SETTINGS
DEMAND VALUE :xxx
A040256
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Switchgroups
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MEASUREMENTS
RECORDED DATA
Edit/Confirm
Cancel
SETTINGS SETTINGS
PROTECTED UNIT
SETTINGS SETTINGS
PROTECT. STAGES
SGF1 :xxx * GRP 1 :xxx
OPT. STAGES ThA
CONFIGURATION SGF2 :xxx GRP 2 :xxx
OPT. STAGES ThB
SGF3 :xxx
SGF
SGF4 :x
SGB
INFO SGF5 :xxx
SGR
SETTINGS SETTINGS
SGL
SGB1 :xxxxx * GRP 1 :xxxx
GROUP 1/GROUP 2 GRP 2 :xxxx
SGB2 :xxxxx
NEW TRIP IND.
SGB3 :xxxxx
DEMAND SETTINGS
SGB4 :xxxxx
SGB5 :xxxxx
SETTINGS SETTINGS
SGR1 :xxxxxx * GRP 1 :xxxxxxxx
SGR2 :xxxxxx GRP 2 :xxxxxxxx
SGR3 :xxxxxx
SGR4 :xxxxxx
SGR5 :xxxxxx
SETTINGS SETTINGS
SGL1 :xxxxxxx * GRP 1 :xxxxxxxx
SGL2 :xxxxxxx GRP 2 :xxxxxxxx
SGL3 :xxxxxxx
SGL4 :xxxxxxx
SGL5 :xxxxxxx
SGL6 :xxxxxxx
SGL7 :xxxxxxx
SGL8 :xxxxxxx
A040258_2
Parameter Menu
SETTINGS SETTINGS
* GRP 1 :xxx * GRP 1 :x x
Confirm
GRP 2 :xxx
Cancel
Set the bit state (0 or 1)
Scroll for the desired bit
A040259
4.2.2.3. Configuration
In general, the parameters found under CONFIGURATION are set only once by the
customer, that is, prior to commissioning of the relay.
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To change a parameter:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select the main menu group CONFIGURATION and the
wanted group menu, and press .
3. Use or to select the wanted parameter (for example UNIT ADDRESS :
xxx) or a set of parameters (for example SPA SETTINGS). In case of a set of
parameters, use arrow buttons until you reach the wanted parameter.
4. Press to enter the setting mode and give the password if required.
5. The parameter text (enumerator) or the first digit of the parameter setting value
starts to flash. Set the enumerator or the digit/character by using and .
Activate the next digit/character to be set by pressing or . When setting an
enumerator, however, the left and right arrows have no function.
6. To store a new value and return the display to the view mode, press . If the
parameter is of numerical kind, the display confirms the storage by flashing "- -
-" once on the display.
7. To exit the setting mode without storing the changes, press once before
confirming and the display returns to the view mode.
8. Press once more to return the display to the idle mode.
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MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION
ENGLISH CONFIGURATION
PASSWORD SPA :xxx
SVENSKA
SUOMI CONFIGURATION
BAUD RATE :9.6
BAUD RATE :4.8
CONFIGURATION
IEC103 SET :1
IEC103 SET :2
CONFIGURATION
MEM. SETTINGS :xxx
CONFIGURATION
BAUD RATE :9.6
BAUD RATE :4.8
CONFIGURATION
EVEN PARITY
ODD PARITY
NO PARITY
CONFIGURATION
CRC ORDER
LOW/HIGH
HIGH/LOW
CONFIGURATION
BAUD RATE :9.6
BAUD RATE :4.8
BAUD RATE :2.4
BAUD RATE :1.2
BAUD RATE :0.3
CONFIGURATION
LIGHT-OFF
LIGHT-ON
CONFIGURATION
LOOP
STAR
A040261_2
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MEASUREMENTS
RECORDED DATA
SETTINGS
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
INFO LANGUAGE
MEMORY SETTINGS CONFIGURATION
FREQUENCY FREQUENCY :50
HMI PASSWORDS FREQUENCY :60
TIME
TRIP CIRCUIT SUP CONFIGURATION
RTD INPUTS SETTING PASSWORD
STORE COUNTER COMM. PASSWORD
CONFIGURATION
YY-MM-DD
hh.mm;ss
CONFIGURATION
TCS ENABLED
TCS DISABLED
CONFIGURATION CONFIGURATION
CH 1 RTD/TH NOT IN USE
CH 2 RTD Pt100 -45..150
CH 3 RTD Pt250 -45..150
CH 4 RTD/TH Pt1000 -45..150
CH 5 RTD Ni100 -45..250
CH 6 RTD
Ni120 -45..250
CONFIGURATION Cu10 -45..150
STORE CNTR :0 Ni120US -45..250
PTC 0..20kW
CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250
CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250
PTC 0..20kW
CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250
A040263_2
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The operation of the relay can be monitored by means of three different HMI
indications:
* Three indicator LEDs with fixed functionality:
* Ready
* Start/Alarm
* Trip
* Eight programmable indicator LEDs
* Text message on the display
The protection functions are not affected by fault indications.
When a protection stage starts or generates an alarm, the yellow indicator LED is lit.
When a protection stage trips, the yellow indicator LED remains lit and the red
indicator LED is lit.
When a starting protection stage is blocked, the yellow indicator LED starts to flash.
The yellow indicator LED is also lit to indicate an alarm from a protection stage.
A040264
Two different functions are embedded in the green indicator LED: power on and
internal relay fault (IRF).
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* Indicator off:
The auxiliary voltage is not connected.
* Lit indicator:
The relay is in operation. However, a less severe fault (warning) may have
occurred. Refer to Section 4.3.2.3. Self-supervision.
* Flashing indicator:
An internal relay fault requiring repair by an authorized service supplier has
occurred. Refer to Section 4.3.2.3. Self-supervision.
A040266
The yellow indicator LED continues flashing for as long as a protection stage
remains blocked. The blocking indication disappears with the digital input signal or
when the protection stage is no longer starting.
If a protection stage is blocked when other protection stages are starting, the
indicator continues flashing. This is because a blocking indication has a higher
priority than a starting indication.
A040265
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* Indicator off:
No protection stage has tripped.
* Lit indicator:
A protection stage has tripped. The trip indication is latching, that is, it remains
lit until manually cleared.
* Flashing indicator:
CBFP has tripped. The indication is latching, that is, it remains flashing until
manually cleared.
In addition to the three fixed LEDs, the relay contains eight LEDs which you can
program to indicate the status of different type of relay signals. The programmable
LEDs can indicate the following information:
* Trip signals from protection stages
* Alarm signals from protection stages
* Motor status and restart inhibit status
* Status of the digital input signals
Route the signals to the LEDs via switchgroups SGL1...SGL8; to LED1 with the
switches of switchgroup SGL1, to LED2 with those of SGL2, and so forth.
For detailed information on the signals, refer to the Technical Reference Manual.
The LEDs are non-latching by default but you can also set them to operate as
latching via switchgroup SGF5.
The messages give an overview of protection operations and internal relay faults.
When a protection stage starts, the text START appears on the display along with the
name of the function. Additionally, in case of a latching start indication, the name of
the energizing input(s) which caused the fault are displayed (except for the motor
start-up supervision based on thermal stress calculation and the unbalance
protection). The yellow indicator LED is lit.
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START
I>> L1
A040268
When a protection stage trips, the text TRIP appears on the display along with the
name of the function. Additionally, the name of the energizing input(s) which
caused the fault are displayed (except for the motor start-up supervision, phase
unbalance, phase reversal, thermal overload and temperature protection). The red
indicator is lit.
TRIP
I>> L1/L2
A040270
In case of an alarm from the thermal overload or temperature protection, the text
ALARM appears on the display along with the function symbol and the yellow
indicator LED is lit.
ALARM
>
A040272
In case of a restart inhibit state, the text RESTART INHIBIT will appear on the
display. The state will not affect the start/alarm and trip LEDs, but instead you can
use a programmable LED to indicate the state; refer to section Programmable
indicator LEDs. The text message for the restart inhibit state is non-latching,
whereas the status indication via a programmable LED can be either latching or
non-latching.
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The restart of a motor can be inhibited by the thermal protection, the cumulative
start-up time counter or an external digital input signal. For the priority of
indications for the restart inhibit state; refer to section Priority of operation
indication messages.
RESTART INHIBIT
S tsi
A040275_2
The messages on the display have a certain priority order. If different types of
indications are activated simultaneously, the message with the highest priority
appears on the display.
When the display is in the idle mode, an asterisk * indicating that the disturbance
recorder has been triggered and is ready to be unloaded, is shown in the lower right-
hand corner of the display. Disturbance recorder status indication can also be routed
to the programmable LEDs.
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4.3.2.3. Self-supervision
There are two types of fault indications; internal relay fault (IRF) indications and
warnings. Internal relay faults prevent relay operation. Warnings are less severe
faults and continued relay operation with full or reduced functionality is allowed.
At permanent internal relay faults, the relay is no longer protecting and has to be
sent for repair at an authorized service supplier. When the self-supervision system
detects a permanent internal relay fault, the green indicator LED starts to flash. The
text INTERNAL FAULT and a fault code appear on the display.
State the fault code when sending the relay for service.
As long as the green indicator LED (ready) is flashing, the fault indication cannot be
cleared. In case an internal fault disappears, the green indicator LED stops flashing
and the relay is returned to the normal service state, but the fault indication message
remains on the display until manually cleared, or until a motor start up begins.
INTERNAL FAULT
FAULT CODE :30
A040278
The fault code is a number which identifies the fault type. The fault codes are listed
in the table below:
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Warning
In case of a less severe fault (warning), the relay continues to operate except for
those protection functions possibly affected by the fault. At this type of fault, the
green indicator LED remains lit as during normal operation, but the text WARNING
with a fault code or a text message indicating the fault type replaces the name of the
feeder on the display in the idle mode. Some of these faults can be corrected by a
relay operator at site. After the fault has disappeared or been corrected, the message
is automatically cleared.
WARNING
BATTERY LOW
A040279
If more than one type of fault occur at the same time, one single numeric code which
indicates all the faults is displayed. For instance, 2049 implies two faults: the
battery is low and the temperature sensor RTD6 is faulty. The code is composed of
the weighting factors assigned to each fault type as follows: 1 + 2048; see
Table 4.3.2.3.-2
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WARNING
FAULT CODE: 2049
A040281
correct.
* Warning will not be displayed if trip-circuit
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*
Check that sensor is not broken
Sensor circuit open or 1024 Circuit is open or shorteda
shorted (RTD5) * Check wiring of sensor
: 16383
a)
Temperature protection stages are out of operation
You can find the order number on a label under the lower handle of the relay.
When checking the order number of the relay plug-in unit, be careful
not to lift the handle more than 25 (approx. 40 mm). Lifting the handle
any further detaches the plug-in unit from the case.
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a y
A040165
Before detaching the plug-in unit from the case, the auxiliary voltage
must be disconnected.
Signal connectors are left open when the plug-in unit is detached.
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A040166
Before fitting a relay plug-in unit into a relay case, check that the unit
and the case have the same order number.
The order number of the case is printed on the bottom plate inside the case.
However, if a substitute plug-in unit has to be used instead of the original unit,
ensure that at least the first 10 characters in the order numbers of the case and the
plug-in unit are identical, as in the following example:
However, it is highly recommended that all characters in the order number of the
substitute plug-in unit, except for those indicating a spare part, should match the
ones of the case. Otherwise, it may result in loss of significant functionality in the
application.
The relay features a built-in mechanical coding system which helps to prevent
dangerous situations from arising in case a non-suitable plug-in unit is fitted into a
relay case.
Forcing a non-suitable plug-in unit into a case breaks the relay and may
cause dangerous situations.
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A040167
To insert or change the battery, first detach the plug-in unit; refer to
Section 4.4.2. Detaching and installing the plug-in unit.
The battery compartment is accessible from underneath the plug-in unit as shown in
Fig. 4.4.3.-1.
1. Gently remove the battery with, for example, a flat-ended screwdriver. Be careful
not to drop the battery inside the plug-in unit.
2. Insert a new battery under the battery holder and ensure that you install the
battery with the correct polarity to avoid damage to the equipment.
3. Dispose the removed battery according to local environmental regulations on the
disposal of lithium batteries.
The battery is not being charged during normal operation.
When the relay is taken out of service, the battery should be removed to avoid
discharge. Typical battery discharge time is 14 days.
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A040282_2
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The relay is a numerical protection relay with functionality implemented in the relay
software configuration. Software functionality does not change over time and the
relay performs extensive self-supervision during operation. Therefore, it is not
necessary to perform extensive relay testing during periodic maintenance.
When the protection relay is operating under the specified conditions (refer to the
Technical Reference Manual), the manufacturer recommends preventive
maintenance to be performed every five years. This periodically performed
preventive maintenance is to be carried out to secure correct and safe operation of
the relay. When performing preventive maintenance, the correct functionality of the
relay is to be verified as well as the wiring circuitry to and from the relay.
Relay commissioning is carried out to confirm correct operation of the relay when it
is taken into use.
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When the plug-in unit is removed from the case, internals of the case
must not be touched. Relay case internals may have high voltage
potential and touching these may cause personal injury.
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When being used for real-time clock and recorded data functions, the battery should
be changed every five years. Refer to
Section 4.4.3. Inserting and changing the battery.
As most of the protection functions in the protection relay are based on the phase
currents and earth-fault current measured by the relay, it is important to verify that
the relay is measuring proper values.
Rated current for the energizing input that is being verified is shown on the relay
label under the lower handle of the relay.
The protected unit scaling factor, used for motor full load current In compensation,
has to be taken into account when verifying phase currents measured by the relay.
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When verifying the earth-fault current measured by the relay, the value to be shown
on the display is calculated as follows:
Injected current
Value on LCD (%) = 100% (3)
energizing input rated current
This section describes how the signal routing from protection functions to, and
operation of, the output contacts in the relay can be tested.
The internal signals are routed to the output contacts according to the SGR switch
groups.
The table below shows the activation order and the corresponding flashing digit
when a signal is being tested.
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This section describes how the availability of signals connected to the digital inputs
can be tested.
To monitor the status of the digital inputs, navigate in the HMI menu as follows:
1. Press an arrow button to access the main menu.
2. Use or to select CONFIGURATION in the main menu and press . The
cursor is at the first menu item, FUNCTION TEST/DI. Press again to enter
the test menu.
3. Use or to select DI STATUS and press to see the status of DI1.
4. Use and to monitor the state of the other four digital inputs.
5. Press to return the display to the idle mode.
It is also possible to read the state of the digital inputs via serial
communication.
The short-circuit and earth-fault protection functions in the relay can be tested with
the setting values used during normal operation. If other settings are used during
testing, make sure that the original settings are re-entered after the test is completed.
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For the limited current carrying capacity of the wiring, terminals and
measuring transformers of the relay, refer to the Technical Reference
Manual.
When calculating the current to be injected into the phase current energizing inputs,
the calculation should be done on the basis of the following:
* The rated current, 1 A or 5 A, of the relay energizing input to be tested
* The protected unit scaling factor (used for motor full load current compensation)
To perform the test, inject the current in all three phase current energizing inputs.
The output contacts, to which the trip signal is routed from the short-circuit
protection function, should be activated on the expiration of the set operate time of
stage I>>.
When calculating the current to be injected into the earth-fault current energizing
input, the calculation should be done on the basis of the following:
* The rated current, 1 A or 5 A, of the relay energizing input to be tested
This gives the current to be injected during the test as follows:
* Injected current (A) = 2.5 x I0> x Rated current of energizing input
To perform the test, inject the current in the earth-fault current energizing input. The
output contacts, to which the trip signal has been routed from the earth-fault
protection stage, should be activated on the expiration of the set operate time of
stage I0>.
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6. Spare parts
6.1. Plug-in unit
The relays construction allows a spare part in form of a plug-in unit. The outage
time can therefore be reduced to a minimum in case the relay should fail.
The spare plug-in unit to be used for a certain relay is suitable if at least the first 10
characters in the order number are identical with those in the order number of the
case.
The relay features a built-in mechanical coding system.. This helps to prevent
dangerous situations from arising in case a non-suitable plug-in unit is fitted into a
relay case.
Forcing a non-suitable plug-in unit into a case breaks the relay and may
cause dangerous situations.
The plug-in unit is calibrated as a whole to achieve the best possible operation
accuracy and individual pieces of it should not be removed.
If the faulty plug-in unit is subject to guarantee and the fault is caused under
circumstances covered by the guarantee conditions, it should be returned for repair.
Ordering of spare parts is done by using the same ordering system as for ordering a
new relay.
6.2. Battery
The battery for real-time clock and non-volatile memory can be purchased in stores
specialized in electronic components.
1)
Batteries of the recommended lithium BR-types cannot be recharged.
55
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7. Repair
If the relay fails in operation or if the operating values differ remarkably from the
specified values, the relay is to be given a proper service.
57
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8. Ordering information
For ordering information, refer to the Technical Reference Manual.
59
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9. Abbreviations
Abbreviation Description
AR Auto reclosure
ASCII American Standard Code for Information Interchange
CBFP Circuit-breaker failure protection
CPU Central processing unit
CT Current transformer
DI Digital input
HMI Human-machine interface
IRF Internal relay fault
LCD Liquid crystal display
LED Light-emitting diode
PC Personal computer
RTD Resistance temperature device
RTU Remote terminal unit
SGB Switchgroup for digital inputs
SGF Switchgroup for functions
SGL Switchgroup for LEDs
SPA Data communication protocol developed by ABB
61
1MRS752264-MUM EN 11/2006
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa
FINLAND
+358 10 2211
+358 10 224 1080
www.abb.com/substationautomation