60-03 CPR04 Manual

OPERATING AND INSTRUCTION MANUAL
FOR THE CPR04 RELAY
An economical, digital protection relay for optimized protection of

medium and high voltage capacitor- and filter banks
featuring:
Compact draw-out design
C P R 04 Four software configurable measuring elements
Operating mode selectable in the menu

Model : Vx = 30 - 250 ~
(Normal Mode; H-Bridge Mode)
Serial No : Version :
START TRIP
Five configurable output relays
One self supervision relay
One frontside RS232 with DB9 connector
RS232 One software selectable RS232 or RS485 serial data

port at the backside of the relay
Firmware upgradeable via serial RS232 frontport
Time stamping of trip events and modifications to certain

status registers
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met during installation, operation and maintenance. Should further information
be required, or should particular issues arise that are not covered sufficiently for the users purpose, the
matter should be referred to:
TRENCH AUSTRIA GMBH

P.O. Box 13
Paschinger Str. 49
A-4060 Linz Leonding
Tel.: +43 732 67 93 - 0
Fax.: +43 732 67 13 41
E-Mail: [email protected]
CPR04 (Rev.02.29.12.04) Page 3 of 74
TABLE OF CONTENT
1 INTRODUCTION...................................................................................................................................................................6
2 PROTECTIVE FUNCTIONS PROVIDED BY THE CPR04 RELAY ......................................................................................7
2.1 RELAY CONFIGURED IN NORMAL MODE ....................................................................................................................7

2.1.1 Peak repetitive overvoltage protection (Refer to Fig. 13) ........................................................................................ 7
2.1.2 Thermal overcurrent protection (Refer to Fig. 13) ................................................................................................... 7
2.1.3 Fundamental frequency star point unbalance protection (Refer to Fig. 14)............................................................. 8
2.1.4 Fundamental frequency line current unbalance protection (Refer to Fig. 14).......................................................... 9
2.1.5 Fundamental frequency earth fault protection (Refer to Fig.14) .............................................................................. 9
2.1.6 Fundamental frequency overvoltage and overcurrent protection (Refer to Fig. 13) ................................................ 9
2.1.7 RMS overcurrent protection (Refer to Fig. 13) ...................................................................................................... 10
2.1.8 Fundamental frequency undercurrent protection (Refer to Fig. 13)....................................................................... 10
2.1.9 Breaker fail protection (Refer to Fig. 13) ............................................................................................................... 10
2.1.10 Capacitor bank re-switching protection (Refer to Fig 14) ...................................................................................... 10
2.1.11 Event trip............................................................................................................................................................... 11
2.2 RELAY CONFIGURED IN H-BRIDGE MODE ................................................................................................................11
2.2.1 Fundamental frequency H-BRIDGE unbalance protection (Refer to Fig. 15) ........................................................ 11
3 CPR04 RELAY HARDWARE DETAILS .............................................................................................................................12
3.1 NOMENCLATURE AND IDENTIFICATION OF EXTERNAL COMPONENTS ...............................................................12

3.2 ENCLOSURE AND DRAW-OUT UNIT...........................................................................................................................12
3.3 TERMINALS ...................................................................................................................................................................12
3.4 MEASURING ELEMENTS .............................................................................................................................................12
3.5 RELAY OUTPUTS..........................................................................................................................................................13
3.6 CONTACT FORMS ........................................................................................................................................................13
3.7 AUXILIARY POWER SUPPLY .......................................................................................................................................13
3.8 LED INDICATORS .........................................................................................................................................................14
3.9 LCD DISPLAY ................................................................................................................................................................14
3.10 ..KEYPAD.........................................................................................................................................................................15
3.11 ..DIGITAL INPUT..............................................................................................................................................................15
3.12 ..TEST FACILITIES ..........................................................................................................................................................15
3.13 ..SERIAL DATA PORT .....................................................................................................................................................15
3.14 ..PC BASED SOFTWARE PACKAGE..............................................................................................................................16
3.15 ..MODBUS PROTOCOL...................................................................................................................................................16
4 INSTALLATION ..................................................................................................................................................................17
4.1 UNPACKING, STORAGE AND HANDLING...................................................................................................................17

4.2 MOUNTING ....................................................................................................................................................................17
4.3 WIRING ..........................................................................................................................................................................18
4.3.1 Auxiliary Power Supply.......................................................................................................................................... 18
4.3.2 Current Transformer Circuits................................................................................................................................. 18
4.3.3 Output Relay Circuits ............................................................................................................................................ 19
4.3.4 Digital Input ........................................................................................................................................................... 19
4.3.5 Earth Connection .................................................................................................................................................. 19
4.4 NOISE ISOLATION ........................................................................................................................................................20
5 STEP-BY-STEP INSTRUCTIONS FOR INSTALLING, CONFIGURING, TESTING AND PUTTING INTO SERVICE .......21
5.1 STEP-BY-STEP INSTRUCTIONS..................................................................................................................................21

Page 4 of 74 CPR04 (Rev.02.29.12.04)
6 KEYPAD OPERATIONS.....................................................................................................................................................23
6.1 INTRODUCTION ............................................................................................................................................................23

6.2 ACCESSING THE NORMAL OPERATION SCREEN DISPLAYS..................................................................................23
6.3 ACCESSING THE MAIN MENU FUNCTION .................................................................................................................23
6.4 EXECUTING ANY MAIN MENU OR SUB-MENU FUNCTIONS.....................................................................................24
6.5 REVERTING BACK FROM THE MAIN MENU TO THE NORMAL OPERATION SCREEN DISPLAY ..........................24
6.6 ACCESS PARAMETER SETUP MENU (Optional password protection)........................................................................24
6.6.1 Exiting from a setting menu................................................................................................................................... 25
6.6.2 Setting of ELEMENT variables ........................................................................................................................... 26
6.6.3 Setting of OTHER functions................................................................................................................................ 26
6.6.4 The COMPENSATE functions .............................................................................................................................. 27
6.7 ACCESS OUTPUT RELAY MENU (Optional Password Protection) ..............................................................................28
6.8 RUN DIAGNOSTIC TEST SEQUENCE .........................................................................................................................29
6.9 Access STATUS INFORMATION (Optional Password Protection partially) ................................................................31
6.10 ..Browse TRIP HISTORY list ............................................................................................................................................33
6.11 ..Access SERIAL PORT options (Optional Password Protection) ....................................................................................34
6.12 ..Access PASSWORD SETUP menu ...............................................................................................................................35
6.13 ..Access HARDWARE SETUP selector (Optional Password Protection) .........................................................................35
6.14 ..Access and SET Real Time Clock menu........................................................................................................................36
7 DISPLAY ANNUNCIATION AND SCREEN NAVIGATION.................................................................................................37
7.1 THE LCD SCREEN DISPLAYS DURING NORMAL OPERATION ................................................................................37

7.1.1 Screen displays for Normal mode ......................................................................................................................... 37
7.1.2 Screen displays for H-Configuration...................................................................................................................... 38
7.2 THE LCD SCREEN DISPLAY DURING FAULT / OVERLOAD CONDITION.................................................................39
7.3 THE LCD POST-TRIP FAULT ANNUNCIATION and TRIP HISTORY SCREEN DISPLAYS ........................................39
8 TROUBLE SHOOTING.......................................................................................................................................................41
CPR04 (Rev.02.29.12.04) Page 5 of 74
TABLE OF APPENDICES
APPENDIX 1: NOMENCLATURE AND DEFINITIONS FOR NORMAL MODE OPERATION ................................................42
APPENDIX 2: NOMENCLATURE AND DEFINITIONS FOR H-CONFIGURATION OPERATION .........................................44
APPENDIX 3: GENERAL CHARACTERISTICS .....................................................................................................................45
APPENDIX 4: TECHNICAL SPECIFICATIONS ......................................................................................................................46
APPENDIX 5: SETTABLE PARAMETERS AND SETTING RANGES NORMAL MODE OPERATION..................................47
APPENDIX 6: SETTABLE PARAMETERS AND SETTING RANGES H-CONFIGURATION .................................................48
APPENDIX 7: DIAGNOSTIC ERRORS ..................................................................................................................................48
APPENDIX 8: CALCULATION OF CHECKSUMS FOR OUTPUT RELAYS 1 TO 5................................................................49
APPENDIX 9: INJECTION TESTING .....................................................................................................................................50
APPENDIX 10: SETTING EXAMPLE......................................................................................................................................51
APPENDIX 11: CALCULATION OF THE REACTOR HEATING AND COOLING TIME CONSTANT () ................................53
APPENDIX 12: MENU NAVIGATION CHART MAIN MENU LEVEL....................................................................................55
APPENDIX 13: MENU NAVIGATION CHART PARAMETER SETUP MENU NORMAL MODE .........................................56
APPENDIX 14: MENU NAVIGATION CHART PARAMETER SETUP MENU H-CONFIGURATION...................................57
TABLE OF FIGURES
FIGURE 1: FRONT VIEW AND IDENTIFICATION OF EXTERNAL COMPONENTS.............................................................58
FIGURE 2: REAR VIEW AND IDENTIFICATION OF EXTERNAL COMPONENTS ...............................................................59
FIGURE 3: DIMENSIONS AND CUTOUT DETAILS ..............................................................................................................60
FIGURE 4: TERMINAL AND CONNECTION DIAGRAM ........................................................................................................61
FIGURE 5: OUTPUT RELAY CONTACT FORM CONFIGURATION DIAGRAM....................................................................62
FIGURE 6: PEAK REPETITIVE OVERVOLTAGE vs TIME TRIP CURVES...........................................................................63
FIGURE 7: THERMAL TRIP TIME CURVE FOR VARIOUS LOADING CONDITIONS ..........................................................64
FIGURE 8: APPLICATION EXAMPLES .................................................................................................................................65
FIGURE 9: TYPICAL WIRING DIAGRAM FOR A DOUBLE STAR CAPACITOR / FILTER BANK.........................................66
FIGURE 10: ELEMENT FAILURE IN A DOUBLE STAR CONNECTED CAPACITOR BANK ................................................67
FIGURE 11: TYPICAL WIRING DIAGRAM FOR A H-BRIDGE CAPACITOR / FILTER BANK ..............................................68
FIGURE 12: ELEMENT FAILURE IN A H-BRIDGE CONNECTED CAPACITOR BANK ........................................................69
FIGURE 13: LOGIC DIAGRAM FOR ELEMENTS 1,2 AND 3 NORMAL MODE OPERATION ...........................................70
FIGURE 14: LOGIC DIAGRAM FOR ELEMENT 4 AND 5 NORMAL MODE OPERATION.................................................71
FIGURE 15: LOGIC DIAGRAM FOR ELEMENT 2,3 AND 4 H-CONFIGURATION OPERATION .......................................72
FIGURE 16: EFFECT OF PEAK REPETITIVE OVER VOLTAGE RESET TIMER, vc>reset:xt, DURING INTERMITTANT
PEAK REPETITIVE OVER VOLTAGES ............................................................................................................73
FIGURE 17: CONFIGURATION OF OUTPUT RELAYS 1 TO 5..............................................................................................74
Page 6 of 74 CPR04 (Rev.02.29.12.04)
1 INTRODUCTION
This manual contains an overview and specification of the CPR04, as well as detailed installation,
setting up, operating, commissioning and maintenance instructions.
As further enhancements are developed, this manual will be expanded and revised to include full details
of these options.
The user of this manual should have a prior knowledge of capacitor banks and harmonic filter circuits,
power system protection, power system measurements, and power system safety procedures.
Before installing, setting up or operating the CPR04 Relay, the user should study the applicable sections
of this manual, taking particular note of WARNINGS, CAUTIONS and NOTES included for personnel
and equipment protection.
Before attempting to trouble-shoot the equipment, the user should thoroughly understand the entire
manual.
For trouble-shooting and commissioning the following equipment is required:
Digital multi-meter with clip-on current tong for measuring 1A or 5A current transformer (CT)
secondaries
A three or alternatively a single phase primary or secondary injection test set.
Due to the nature of the CPR04 Relay, it is not recommended that the user should attempt repairs other
than the removal and replacement of the drawout unit, which houses all electrical and electronic parts.
Refer to Section 8 for further details.
Faulty CPR04 Relays should be returned to Trench Austria GmbH for testing, and if necessary, for
repair or replacement of faulty parts, re-calibration and re-testing.
CPR04 (Rev.02.29.12.04) Page 7 of 74
2 PROTECTIVE FUNCTIONS PROVIDED BY THE CPR04 RELAY
2.1 RELAY CONFIGURED IN NORMAL MODE
2.1.1 Peak repetitive overvoltage protection (Refer to Fig. 13)
The dielectric of a capacitor bank is stressed by the peak repetitive voltage applied to it. According to
the standards, a capacitor bank must be able to withstand a rms sinusoidal voltage of 110% of its rated
voltage at rated frequency for extended periods.
Thus a capacitor can withstand a peak repetitive voltage of 1,1 2 UN for extended periods.
For peak repetitive voltages above this value, an inverse time capacitor temporary overvoltage
withstand curve defines the time the capacitor can withstand the peak repetitive voltage before failure
(Refer to Fig. 6). This curve has been derived from the relevant ANSI and IEC recommendations.
In service CPR04 determines the peak repetitive voltage by the actual fundamental frequency voltage
applied to the capacitor, as well as harmonic voltages (up to the 50th harmonic) superimposed on the
fundamental. For each phase, the CPR04 Relay determines the peak repetitive capacitor voltage, vc,
using advanced digital signal processing techniques, by integrating the measured line current waveform,
to give a signal representing the voltage waveform applied to the capacitor bank.
The peak repetitive voltage of this signal, vc, is then extracted, and compared to three adjustable
thresholds. The alarm threshold vc>al/vcr with an associated adjustable definite timer, vc>al:xt; if vc
exceeds the threshold for the time set the alarm signal, vc>alarm is output. The second threshold is the
so called low-set threshold, vc>/vcr. For voltages above this threshold, a starter signal, vc> start, is
output, and the ANSI inverse time curve defines the time before the low-set trip signal, vc>trip, is output.
In addition an adjustable high-set threshold, vc>>/vcr, with an associated adjustable definite timer,
vc>>:xt, is available to provide a high-set trip output, vc>>trip, if the associated threshold is exceeded
for the definite time set.
In order to take also care of the so called memory effect of capacitors, it is possible to set a timer;
vc>reset; which defines the time after which the internal counter for the capacitor overvoltage is cleared
after an overvoltage appeared to take care of repetitive short overvoltages.
2.1.2 Thermal overcurrent protection (Refer to Fig. 13)
The connections and current paths within a capacitor bank / harmonic filter circuit are stressed thermally
by the heating current, Irms, including both the fundamental and harmonic components.
According to the standards, a capacitor bank, and the capacitor units making up the bank, must be rated
to withstand continuously a current of 130% of rated current. For currents above this threshold, the
resulting temperature rise may cause damage to the capacitor bank and capacitor units.
Similarly, each of the other elements making up the capacitor bank / harmonic filter circuit, including the
circuit breaker, feed cable, damping or filter reactors, and filter resistors, also have a continuous current
limit, above which excessive temperature rise and damage may occur.
For each phase, the CPR04 Relay protects a capacitor bank / harmonic filter circuit from excessive
current stressing, by modeling the thermal response of the circuit to the heating current, Irms. Using
advanced digital signal processing techniques; Irms is continuously calculated from the measured line
currents (including up to the 50th harm.). A second order thermal model with an adjustable heating /
cooling time constant , is then used to continuously calculate the thermal current response, Ith, to the
heating current, Irms.
Ith is continuously compared to the adjustable thresholds, Ith> and Ith>>, each linked to adjustable
Page 8 of 74 CPR04 (Rev.02.29.12.04)
timers Ith>:xt and Ith>>:xt. When Ith exceeds the threshold, Ith>, a starter signal Ith>start is output.
Low-set and high-set trip signals, Ith>trip, and Ith>>trip, are output, if the associated thresholds are
exceeded for the definite times set. If the low-set timer Ith>:xt is set to Alarm then the low-set function
acts as pure alarm and only the Ith>start signal without a subsequent Ith>trip signal is output.
The trip times can be evaluated using the following formula:
t/tau = -ln (((I/Ith>) - 1) / ((I/Ith>) - (Io/Ith>)))
I/Ith> = overload current / thermal trip threshold current

Ip/Ith> = pre-load current / thermal trip threshold current
NOTE
Irms reflects the instantaneous value of the heating current, while Ith lags Irms depending on
as set.
2.1.3 Fundamental frequency star point unbalance protection (Refer to Fig. 14)
In a double star connected capacitor bank, the failure of internal capacitor elements, and the
subsequent blowing of internal capacitor element fuses or external capacitor unit fuses, is detected by
sensitive monitoring of the star point unbalance current flowing between the two star points.
Even though efforts may be taken to balance a double star connected capacitor bank, by optimum
selection and positioning of the capacitor units making up the bank, the tolerance in capacitance is such
that a natural fundamental frequency star point unbalance current flows under normal conditions.
The CPR04 Relay measures the star point unbalance current and calculates the fundamental frequency
component, Iub. This can then be compensated, in magnitude and phase angle, to zero, to enable
further changes, in both magnitude and phase angle, Iub, from the initial uncompensated value, to be
determined. The magnitude of Iub is a measure of the change in capacitance in any leg of a double
star capacitor bank arrangement, whereas the phase angle of Iub indicates the leg in which the
change in capacitance has occurred.
If the natural unbalance has been compensated and the fundamental current in the reference phase
(ELEMENT1) drops below 10%, the star point unbalance protection function is suspended, and the
compensation vector is ignored.
If the natural unbalance is not compensated and the fundamental current in the reference phase drops
below 10%, the star point unbalance protection function is operating just on the amplitude of the
measured unbalance current the phase angle will not be taken into consideration.
The magnitude of ()Iub is continuously compared to an adjustable alarm threshold, Iub_al, and trip
thresholds, Iub> and Iub>> each with associated adjustable definite timers, Iub_al:xt, Iub>:xt and
Iub>>:xt. For ()Iub greater than Iub_al for the definite time set, an alarm signal, Iub_alarm, is output. In
addition, a starter signal Iub>start as well as low-set and high-set trip signals, Iub>trip, and Iub>>trip,
are output, if the associated thresholds are exceeded for the definite times set.
The advantage of star point unbalance protection is that, unlike line current unbalance, the magnitude
and phase angle of ()Iub is not influenced by an unbalanced supply voltage. Therefore the sensitivity
of star point unbalance current measurement can be much higher than line current unbalance
measurement, without spurious tripping caused by unbalanced supply voltages. This sensitivity is
often essential for adequate protection of larger capacitor banks with both internal, external and
unfused capacitor units.
CPR04 (Rev.02.29.12.04) Page 9 of 74
In addition, the star point unbalance protection function provided by the CPR04 Relay indicates the leg
of the double star bank in which the change in capacitance has occurred. This is particularly
convenient for larger capacitor banks with internally fused or unfused capacitor arrangements, to
speed up the identification of faulty capacitor units. See also Fig. 10.
2.1.4 Fundamental frequency line current unbalance protection (Refer to Fig. 14)
The monitoring of fundamental frequency line current unbalance provides a means of detecting changes
in impedance resulting from failures and faults within the capacitive, inductive and resistive elements of
a capacitor bank / harmonic filter circuit. These faults or failures invariably result in an unbalance in the
fundamental frequency component of the line currents.
The CPR04 Relay calculates the fundamental frequency line unbalance, Ilub, from the fundamental
frequency components of the three phase line currents. Ilub is continuously compared with two
adjustable thresholds, Ilub> and Ilub>>, each with an associated adjustable definite timer, Ilub>:xt and
Ilub>>:xt. For Ilub greater than Ilub>, a starter signal, Ilub>start, is output. In addition, low-set and high-
set trip signals, Ilub>trip and Ilub>>trip, are output if the associated thresholds are exceeded for the
definite times set.
The sensitivity of line current unbalance protection is limited by the effect of supply voltage unbalance
on the line currents. Nevertheless, line current unbalance protection is useful as back-up protection to
star point unbalance protection, as well as for early detection of filter resistor and reactor faults, and for
early detection of capacitor element failures in smaller capacitor banks, in single star or delta connected
arrangements, where star point unbalance protection is not provided.
2.1.5 Fundamental frequency earth fault protection (Refer to Fig.14)
The CPR04 Relay calculates the fundamental frequency residual or earth fault current, Io, as the
magnitude of the vector sum of the three fundamental frequency components of the three phase line
currents. Io is compared with two adjustable thresholds, Io> and lo>>, each with an associated
adjustable definite timer, Io>:xt and Io>>:xt. For Io greater than Io>, a starter signal, Io>start, is output.
In addition, low-set and high-set trip signals, Io>trip and Io>>trip, are output if the associated thresholds
are exceeded for the definite times set.
2.1.6 Fundamental frequency overvoltage and overcurrent protection (Refer to Fig. 13)
For each phase, the CPR04 Relay calculates the fundamental frequency component, I1, of the line
current. I1 is continuously compared with two adjustable thresholds, I1> and I1>>, each with an
associated adjustable definite timer, I1>:xt and I1>>:xt. For I1 greater than I1>, a starter signal, I1>start,
is output. In addition, low-set and high-set trip signals, I1>trip and I1>>trip, are output if the associated
thresholds are exceeded for the definite times set.
In the absence of any equipment failures or system faults, the fundamental frequency line currents
flowing in a shunt connected capacitor bank / harmonic filter circuit is proportional to the fundamental
frequency supply voltage.
The low-set fundamental frequency overcurrent threshold is typically set a little higher than the current
that would flow at the maximum system voltage, e.g. at say 107,5% of nominal, with a fairly long definite
time setting of, say 300 seconds. This protects the capacitor bank/harmonic filter circuit from an
abnormally high supply voltage, in excess of the declared maximum system voltage.
A fundamental frequency line current much higher than that which would normally flow at the maximum
system voltage, indicates a catastrophic phase-to-phase, three phase or phase-to-earth fault, or major
equipment failure, requiring immediate disconnection of the capacitor bank / harmonic filter circuit.
Therefore the high-set fundamental frequency overcurrent threshold is typically set at, say 150% of
nominal, with a minimum definite time delay setting (no intentional delay).
Page 10 of 74 CPR04 (Rev.02.29.12.04)
2.1.7 RMS overcurrent protection (Refer to Fig. 13)
For each phase, the CPR04 Relay calculates the RMS current, Irms, including both the fundamental and
harmonic components, of the line current. Irms is continuously compared with two adjustable
thresholds, Irms> and Irms>>, each with an associated adjustable definite timer, Irms>:xt and Irms>>:xt.
For Irms greater than Irms>, a starter signal, Irms>start, is output. In addition, low-set and high-set trip
signals, Irms>trip and Irms>>trip, are output if the associated thresholds are exceeded for the definite
times set.
RMS overcurrent protection can be especially useful for protecting elements within a filter bank which
will not be subjected to fundamental current.
2.1.8 Fundamental frequency undercurrent protection (Refer to Fig. 13)
If the mains power supply should fail, while the capacitor bank / harmonic filter circuit breaker is on
(Digital input at logic 1 and configured as Breaker on), then it is prudent to trip the capacitor bank /
filter circuit breaker. After restoration of the mains supply, the bank can then be re-energized under
controlled conditions, after the system load has been re-established. In certain cases this can help to
avoid over correction and excessive voltage rise, due to load rejection during a mains power dip.
For each phase, the CPR04 Relay calculates I1, the fundamental frequency component of the line
current. I1 is continuously compared with an adjustable undercurrent threshold, I1<, and associated
adjustable definite timer, I1<:xt. With the capacitor bank / harmonic filter circuit breaker on, if the mains
power supply fails, as indicated by a drop in I1 below I1< for longer than the definite time set, then the
undercurrent trip signal, I1<trip, is output.
2.1.9 Breaker fail protection (Refer to Fig. 13)
Bfail1: The Breaker fail 1 signal is triggered by any of the trip functions and is programmable to be
released by the following conditions:
[1]Ifund<10%In - a drop in the fundamental currents below 10%
[2]Dig-Input - a change of the digital input from active to de-active
[3] Ifund OR Input logical OR combination of [1] and [2]
[4] Ifund AND Input logical AND combination of [1] and [2]
For selections which involve the digital input the input function must be set to Breaker-Bon or else the
release function will be default to Ifund<10%In.
Bfail2: In addition to the above, if I1 remains above 10% of rated In, for longer than the adjustable
definite time, Bfail2:xt, after the breaker switches off (digital input set to Breaker- Bon - indicates the
breaker open/close status), then this indicates a major failure of the capacitor bank / harmonic filter
circuit breaker, and the breaker fail signal, Bfail2, is output.
Both signals can be used to trip an upstream breaker.
2.1.10 Capacitor bank re-switching protection (Refer to Fig 14)
When a capacitor bank / harmonic filter circuit breaker switches off for any reason, it should not be re-
energized until the capacitor bank has discharged, to prevent severe and stressful voltage and current
transients due to the application of mains supply voltage onto a charged capacitor bank.
The CPR04 Relay provides the necessary logic, and a breaker enable output signal, Bena, to inhibit the
re-energization of the capacitor bank / harmonic filter circuit breaker, for an adjustable definite time,
Bena:xt, since de-energization.
Bena can be triggered by either Ifund<10%In - a drop in the fundamental currents below 10% or Dig-
Input - a change of the digital input from active to de-active (digital input senses the status of the
breaker).
CPR04 (Rev.02.29.12.04) Page 11 of 74
Also combinations of the two criterias are selectable (Ifund AND Input respectively Ifund OR Input).
This allows the user to configure the CPR04 as requested by the application.
2.1.11 Event trip
The CPR04 offers the possibility to trip the relay from external via its digital input. Precondition is that
the digital input must be configured as Event trip input. If the digital input changes its state from
inactive to active for the definite time set, Event:xt, the output function, Event_trip, can be used to operate
any of the output relay(s).
2.2 RELAY CONFIGURED IN H-BRIDGE MODE
2.2.1 Fundamental frequency H-BRIDGE unbalance protection (Refer to Fig. 15)
The CPR04 Relay provides fundamental frequency H - BRIDGE MODE capacitor bank unbalance
protection to provide sensitive unbalance protection independently for each phase of an
H - configured capacitor bank.
If the natural unbalance has been compensated and the fundamental current in the reference phase
(ELEMENT1) drops below 10%, the H-Bridge unbalance protection functions are suspended, and the
compensation vectors are ignored.
If the natural unbalance is not compensated and the fundamental current in the reference phase drops
below 10%, the H-Bridge unbalance protection function is operating just on the amplitude of the
measured unbalance current the phase angle will not be taken into consideration.
The unbalance currents are measured in each phase of an H - configured capacitor bank. Out of these
values the fundamental frequency components , aIub, bIub and cIub, are calculated. These can then be
compensated in amplitude and phase angle to zero, to enable further changes in both magnitude and
phase angle, aIub, bIub and cIub, from the initial uncompensated value, to be determined. The
magnitude of aIub, bIub and cIub is a measure for the change in capacitance, while the phase angle
indicates the leg in which the change in capacitance has occurred.
The magnitude of ()a/b/cIub; is continuously compared to adjustable alarm thresholds, a/b/cIub_al; and
the low set trip thresholds, a/b/cIub> as well as the high set trip thresholds a/b/cIub>>; each of them
linked with an associated adjustable definite timer, a/b/cIub_al:xt, respectively a/b/cIub>:xt, and
a/b/cIub>>:xt. For ()a/b/cIub greater than a/b/cIub_al for the definite time set, an alarm signal,
a/b/cIub_alarm, is output. In addition, starter signals a/b/cIub>start as well as low-set and high-set trip
signals, a/b/cIub>trip, and a/b/cIub>>trip, are output, if the associated thresholds are exceeded for the
definite times set.
The advantage of H-BRIDGE capacitor bank unbalance protection is that the magnitudes and phase
angles of aIub, bIub and cIub are not influenced by unbalanced supply voltage conditions. Therefore
the sensitivity of H-BRIDGE unbalance current measurement can be much higher than line current
unbalance measurement, without spurious tripping caused by unbalanced supply voltages. In addition,
this sensitive unbalance protection is now provided independently for each phase of the capacitor bank,
thus making it possible to immediately and independently identify the phase and branch in which a
change in capacitance has occurred. This is particularly convenient for larger capacitor banks with
internally fused or unfused capacitor arrangements, to speed up the identification of faulty capacitor
units. See also Fig. 12
Page 12 of 74 CPR04 (Rev.02.29.12.04)
3 CPR04 RELAY HARDWARE DETAILS
3.1 NOMENCLATURE AND IDENTIFICATION OF EXTERNAL COMPONENTS
Refer to Fig. 1 and Fig. 2 for front and rear views of the CPR04 Relay and for identification of external
components.
3.2 ENCLOSURE AND DRAW-OUT UNIT
The CPR04 Relay is housed in a draw-out chassis within a fixed case. This housing is particularly
suitable for both flush mounting or 19 inch rack mounting. The case is designed for use in tropical
climates, and is designed to withstand shock, vibration and the ingress of dust and moisture.
Phosphor bronze earth continuity strips are riveted to the draw-out chassis and make contact with the
earthing strips in the fixed case.
In order to remove the draw-out chassis, unscrew by a quarter turn the bottom catch of the removable
front cover and remove. Then firmly and slowly pull the draw-out handle on the front fascia plate to
remove the draw-out chassis of the CPR04 Relay.
In order to insert the draw-out chassis into the fixed case carefully align the guide rails on the draw-out
chassis with the corners of the fixed case. Then firmly and slowly push the handle on the front fascia
plate to insert the draw-out chassis into the fixed case. When the chassis is almost fully inserted, an
extra resistance will be felt as the moving contacts on the draw-out chassis mate with the contacts of the
fixed case. At this point, press the handle very firmly to fully insert the draw-out chassis. Then place the
front cover by hooking the top catch over the clip on the fixed case. Align the front cover and refasten
the bottom catch by a quarter turn.
CAUTION
The CPR04 Relay incorporates static sensitive devices. However the electronic circuits are well
protected by the fixed metal case. Therefore do not withdraw the draw-out chassis
unnecessarily. Refer to Section 4.1 for further details on handling of the draw-out chassis when
removed from the fixed case.
3.3 TERMINALS
A terminal block, with 28 recessed terminals, is provided on the fixed case. Standard M4 screw
terminals (cable lugs with M4 and lug outer diameter < 8 mm), or fast-on connectors (4,8 mm width / 0,8
mm thickness), can be used on the terminal block for connections to the protection relay.
Removing the draw-out chassis from the fixed case automatically short circuits the current transformer
field terminals, before breaking contact with the draw-out chassis, and ensures
that the current transformer circuits are not open circuited during and after removal.
Refer to Fig. 2 and Fig. 4 for details of the terminal layout and terminal connection diagram.
3.4 MEASURING ELEMENTS
Four software configurable (1A/5A) current measuring elements are provided within the CPR04 Relay.
In Normal Mode the Elements 1,2 and 3 are used to measure the line currents while Element 4 is used
to measure the star point unbalance current of a double star connected capacitor bank.
CPR04 (Rev.02.29.12.04) Page 13 of 74
In H-Bridge Mode the Element 1 is used to measure the reference phase current, while Element 2,3 and
4 are used to measure the unbalance currents of the H-configured capacitor bank.
As default, the CPR04 Relay is supplied with each measuring element pre-configured for a 5A nominal
rated current (In = 5A). However the user may easily change via the menu or the PC communication
program any or all elements to have a 1A nominal rated current, as required by the application.
WARNING
Extremely hazardous high voltages can appear across the CT secondaries if the CT secondary
current is open circuited.
CAUTION
Be absolutely sure that the rated currents selected for each element correspond to the CT
secondary rated current.
3.5 RELAY OUTPUTS
The CPR04 Relay has a total of six output relays.
The functionality of output relays 1 to 5 is user configurable. The user may program the relay contacts
to be latching or non-latching and the output relays to be normally energized or normally de-energized
during the power-up healthy condition. In addition, the user may direct any of the binary output signals
of the protection functions to output relays 1 to 5.
Output relay 6 is the self-supervision relay for the CPR04 Relay, and its functionality is fixed.
The self supervision relay is energized in the power-up, normal condition, and de-energizes on loss of
auxiliary power supply, or on failure of the CPR04 Relay internal power supply, microprocessor
hardware, software or memory. K6 will only be energized after all start up tests have been passed. In
case the self tests show a fault, K6 will be de-energized and stay in this state.
Refer to Appendix 4 for further details.
3.6 CONTACT FORMS
Output relays 1 to 6 each have one changeover (form C) contact. As default, output relays 1 to 6 are
supplied with the normally open (relay de-energized) contacts wired to the terminal block. However, the
user may easily change any or all of the contacts of output relays 1 to 6 wired to the terminal block to be
normally closed, as required by the application.
3.7 AUXILIARY POWER SUPPLY
A high efficiency, low loss, wide range ac/dc auxiliary power supply is provided within the CPR04 Relay.
This allows the CPR04 to cater for auxiliary supply voltages of nominal values between 30 V and 250 V
ac/dc.
See Appendix 4 for detailed information regarding the operative ranges as well as for further details.
Special care shall be taken to the inrush current of the power supply in order to ensure a proper
protection of the power supply. The inrush current can be estimated using the following equations:
Page 14 of 74 CPR04 (Rev.02.29.12.04)
DC - Supply : = UDC / 10
AC - Supply : = UAC / 20
3.8 LED INDICATORS
Three LED indicators are provided on the front panel of the CPR04 Relay:
Green LED: POWER ON / HEALTHY This signals that the auxiliary power supply is on, and the
self supervision relay is energized, indicating that the protection relay is healthy.
Yellow LED: START Based on the selected setting of Start LED shows: in the Set OTHER
functions menu the following functionality will be achieved:
- Only trip STARTS: this will cause the Start LED to light up constantly on STARTS which will
cause a subsequent trip; ALARMS are ignored
- Only ALARMS: this will cause the Start LED to flicker (0,5s ON 2s OFF) on ALARMS;
STARTS are ignored
- STARTS + ALARMS: this will cause the Start LED to light up constantly on STARTS which
will cause a subsequent trip and flicker (0,5s ON 2s OFF) for ALARMS; if a START and
ALARM occur simultaneously the LED will flicker inverse (2s ON 0,5s OFF)
- Always off: this will cause the Start LED to be completely off
Red LED: TRIP This indicates that a trip condition has occurred that has not yet been reset and
/ or acknowledged.
3.9 LCD DISPLAY
A two line, 16 character, full alpha-numeric, back-lit, Liquid Crystal Display (LCD) is provided on the front
panel of the CPR04 Relay for the following purposes:
During normal relay operation the display of various measured and calculated parameters,
together with the low-set thresholds associated with these parameters.
After a relay trip condition annunciation of all the fault conditions, including the value of the fault
currents and voltages at the instant of trip, the information in which phase the max. / min. value
occured and the relay trip time after commencement of the fault condition.
During relay configuration interactive configuration of the protection relay.
During testing of the protection relay interactive self-testing of the protection relay.
In the event of the CPR04 Relay failure annunciation of any protection relay hardware, software
or memory failures detected during self-testing of the CPR04 Relay, by displaying the relevant
error codes.
Refer to Appendix 4 and Section 7 for further details.

CPR04 (Rev.02.29.12.04) Page 15 of 74
3.10 KEYPAD
A five-button keypad is provided on the front panel of the CPR04 Relay for the following purposes:
Interactive configuration of the protection relay

Acknowledgement and resetting of trip conditions
Hardware diagnostic testing
The button interface has the following features:

- repeat rates are automatically activated depending on the time the button is pushed continually:
5.0 char./s after 0.5 s - 6.7 char./s after 2.0 s - 14 char./s after 3.5 s - 33 char./s after 5.0 s
- after the left and right button is pressed for 5 seconds, the user enters the main menu.
- if the LCD backlight is off, the first button will only switch the LCD backlight on, the function of the
button is ignored.
Refer to Appendix 4 and Section 6 for further details.
3.11 DIGITAL INPUT
The CPR04 Relay is provided with an optically isolated, binary (on / off), voltage input channel, to
receive an external signal. Any voltage from 30 250 V AC/DC can be applied to this input.
The characteristic of this input (input active when voltage high or low) can be set in the menu.
Depending on the CPR04 Relay configuration the digital input can be used either as:
Breaker-Bon signal from an auxiliary contact on the associated circuit breaker, to signal
whether the breaker is open or closed. This signal is used by the undercurrent protection, and
can be used by the breaker fail1 protection and Bena function of the CPR04 Relay. In case the
relay does not receive the breaker on signal, none of the mentioned functiones will be operative.
Refer also to Fig. 13
Remote Reset from a normally open reset push button, to acknowledge a trip condition and / or
reset any latched trip relays after a fault trip.
Event Trip to trip certain output relays via a signal on the digital input
Disabled if the digital input is not used
Refer to Appendix 4 and Section 6.6.2 for further details.
3.12 TEST FACILITIES
While the CPR04 Relay is in service, it continuously performs various self-testing functions, and if any
errors or failures are detected, the corresponding error code(s) will be displayed, and the self-
supervision output relay will de-energize, to signal the malfunction. These self-tests include tests of the
processors as well as the memory of the device.
In addition, a further set of hardware diagnostic tests may be performed on the CPR04 Relay by the
user, to test and check the functionality of the digital input, relay outputs, LCD display and LEDs.
Refer to Section 6.8 for further details.
3.13 SERIAL DATA PORT
The CPR04 Relay is provided with two serial data ports which can be used simultanously.
One RS232 at the frontside (DB9 socket) and a second software selectable RS232 or RS485 port at the
rear of the relay which is brought out via the rear terminal connector.
Both ports allow communication between a host and the CPR04 Relay, using the CPR04
Page 16 of 74 CPR04 (Rev.02.29.12.04)
communication software or the MODBUS RTU protocol.
Firmware upgrades can only be performed via the frontside RS232 and a special upgrade program.
For communication via the front RS232 port use a 1 to 1 male to female connection cable.
The serial data ports are used for the following purposes:
Downloading to the CPR04 Relay of a complete set-up, including all hardware settings, threshold
settings, timer settings and output relay configuration settings for the CPR04 Relay.
Uploading from the CPR04 Relay of the set-up currently active within the CPR04 Relay.
Uploading from the CPR04 Relay of trip history information.
The uploading from the CPR04 Relay of various instantaneous parameters, measured and
calculated by the relay during normal operation.
Connection of a CPR04 into a SCADA using the MODBUS protocol
3.14 PC BASED SOFTWARE PACKAGE
A Windows 95/98/ME/2000/NT/XP based software package is available for the CPR04 Relay to exploit
its communication facilities. This software package enables the user to create, edit, save, open and print
any number of the CPR04 Relay set-up files on a PC, and to download or upload a set-up file to or from
the CPR04 Relay, either directly or via MODEM. In addition, all the other facilities and functions of the
serial data port, as detailed above, can be exploited using this software package.
3.15 MODBUS PROTOCOL
The CPR04 supports the MODBUS RTU protocol for integration of the relay into a SCADA environment.
Further information on the implementation can be provided upon request.
CPR04 (Rev.02.29.12.04) Page 17 of 74
4 INSTALLATION
4.1 UNPACKING, STORAGE AND HANDLING
Upon receipt, the CPR04 Relay should be examined to ensure no obvious damage occurred during
transit. Care must be taken when unpacking so that none of the parts are damaged.
If the CPR04 Relay is not to be installed immediately upon receipt, it should be stored in a location free
of dust and moisture in their original cartons. The allowable storage temperature range is -20C to
+70C.
The relay uses components that are sensitive to electrostatic discharges. However, the electronic
circuits are well protected by the fixed metal case of the CPR04 Relay. Therefore do not withdraw the
draw-out chassis unnecessarily.
When handling the draw-out module outside the fixed metal case, care should be taken to avoid contact
with the electronic components and electrical connections. If removed from the case for storage and/or
transport, the draw-out module should be placed in an anti-static bag.
If it is necessary to withdraw the draw-out module, the following precautions should be taken:
Before removing the draw-out module, ensure that you are at the same electrostatic potential as
the equipment, by touching the fixed metal case.
Handle the draw-out module by the metal fascia plate, frame or edges of the printed circuit
boards. Avoid touching the electronic components, printed circuit board tracks or connectors.
If the equipment is to be passed to another person, first ensure you are both at the same
electrostatic potential, such as, by shaking hands.
Place the draw-out module on an anti-static surface, or on a conducting surface, which is at the
same potential as you.
Store or transport the draw-out module in an anti-static bag.
Further information on safe working procedures for electronic equipment can be found in the relevant
national and international standards.
4.2 MOUNTING
The CPR04 Relay can be mounted anywhere that meets the environmental specifications as detailed in
Appendix 3, and in particular it should be mounted indoors, in a clean, dry atmosphere, out of direct
sunlight, and free from excessive dust and vibration.
Refer to Fig.3 for details of outline dimensions, cutout details and mounting holes.
CAUTION
Heat producing devices must be located at sufficient distances to ensure that the maximum
operating temperature of the CPR04 Relay is not exceeded.
The CPR04 Relay is normally used as a flush mounted or 19 inch rack mounted instrument, for
fitting on or within switchgear or relay panels. The relay should be mounted at a convenient
height above floor level to facilitate optimum visibility and operator interaction.
Page 18 of 74 CPR04 (Rev.02.29.12.04)
CAUTION
The mounting holes of the fixed metal casing of CPR04 Relay are accessible without removing
the front cover and/or the draw-out module. Therefore it is strongly recommended that the
draw-out module should remain protected by the fixed metal case during mounting and
assembly of a CPR04 Relay into a panel or 19 inch rack.
4.3 WIRING
All current transformer, auxiliary voltage and output relay wiring connects to a terminal block with 28
recessed terminals on the rear of the fixed casing. Standard M4 screw terminals (cable lugs with M4
and lug outer diameter < 8 mm), or fast-on connectors (4,8 mm width / 0,8 mm thickness), can be used
on the terminal block for connections to the protection relay.
Refer to Fig. 4 for a terminal and connection diagram showing terminal numbers.
4.3.1 Auxiliary Power Supply
Wire the auxiliary power supply to terminals 5 and 7.

The auxiliary power supply terminals can accept ac or dc input voltages and are not polarity sensitive.
CAUTION
Check carefully, before energizing, that the auxiliary voltage is correct, and falls within the range
indicated on the CPR04 Relay.
Ensure that the auxiliary supply to the CPR04 Relay is adequately protected by means of fuses
or miniature circuit breakers to suit the fault level and wire size used as well as the inrush
current. High rupturing capacity fuses (2A) are recommended.
Refer also to the connection diagram of Fig. 4.
4.3.2 Current Transformer Circuits
Connect the current transformer connections for elements 1, 2, 3 and 4 to terminals 21, 22, 23 and 24
as well as 25, 26, 27 and 28, respectively.
CAUTION
One side of each CT circuit should be earthed, and multiple earth connections and earth loops
should be avoided.
Refer to Appendix 4 for the acceptable current range, the short-time overcurrent, and the VA burden of
the measuring elements.
CPR04 (Rev.02.29.12.04) Page 19 of 74
WARNING
Extremely hazardous voltages can appear across the CT secondaries if the CT secondary
current is open circuited. Do not attempt to connect, disconnect, service or insert other devices
in the CT secondary current loops without positively switching off the primary circuit, and thus
ensuring that the secondary current is zero.
The draw-out module of a CPR04 Relay may be safely withdrawn on-load, because withdrawing the
draw-out module automatically short circuits the current transformer terminals, and prevents the
possibility of CT open circuits during the process.
4.3.3 Output Relay Circuits
Connect the output relay circuits to the terminals of output relays #1, #2, #3, #4, #5 and #6.
CAUTION
Check carefully before applying voltage to the output relay contacts that the loads and voltages
to be applied are within the ratings of the relay contacts. Refer to Appendix 3 for the continuous
thermal rating, the short time current rating, the making/breaking capacity, the maximum
switching voltage and the maximum switching current of the output relays.
Ensure that the voltages applied to the output relay contacts are adequately protected by means
of fuses or miniature circuit breakers to suit the fault-level, wire size and contact rating.
4.3.4 Digital Input
If applicable, connect the digital input circuits to terminal numbers 9 and 11.
Refer to the connection diagrams of Fig. 4.
The digital input terminals can accept ac or dc input voltages and are not polarity sensitive.
CAUTION
Check carefully before applying voltage to the digital input terminals that the voltage applied is
correct and falls within the range detailed in Appendix 4.
Ensure that the voltage applied to the digital input is adequately protected by means of fuses or
miniature circuit breakers to suit the fault level and wire size used. High rupturing capacity
fuses (2A) are recommended.
4.3.5 Earth Connection
It is recommended that a 4mm earth conductor be installed from the CPR04 Relay earth terminal to the
panel earth bar. In addition, ensure that the panel is properly earthed in accordance with local
regulations.
Page 20 of 74 CPR04 (Rev.02.29.12.04)
WARNING
For personnel safety as well as not to adversely affect the CPR04 Relay by surges, transients
and other electrical and electro-magnetic noise, it is essential that the relay is properly earthed
as detailed above.
4.4 NOISE ISOLATION
When properly connected and earthed, CPR04 Relays are highly tolerant of electrical and electro-
magnetic noise. Refer to Appendix 3 for the withstand ability. However, as with other micro-processor
based measurement and protection equipment, the CPR04 Relay must be installed, wired and located
with some degree of concern for electrical and electromagnetic noise which could cause erratic
operation. The relay should be wired, mounted and isolated from sources of potential noise and
disturbances in excess of those prescribed in Appendix 3.
In extreme cases this may require that filters or surge suppressors be applied to electromagnetic
devices operating in close proximity to the CPR04 Relay.
To avoid possible problems from electrical and electromagnetic noise and disturbances, or if specific
problems are experienced in this regard, obtain specialist advice regarding counter measures and
solutions.
CPR04 (Rev.02.29.12.04) Page 21 of 74
5 STEP-BY-STEP INSTRUCTIONS FOR INSTALLING, CONFIGURING, TESTING AND PUTTING INTO
SERVICE
5.1 STEP-BY-STEP INSTRUCTIONS
1. Unpack the relay, and check for obvious damage.
2. If the contact form (normally open or normally closed) of any of output relays #1, #2, #3, #4,
#5 or #6 is to be changed from the default settings of normally open to normally closed,
withdraw the draw-out module and reconfigure the appropriate contacts.
3. Insert the draw-out module back into the fixed casing and affix the front cover of the relay.
4. Mount the CPR04 Relay within a cut-out on the switchgear or relay panel, or within an
appropriate 19 inch rack.
Ensure that the fixed housing is securely screwed to the panel or 19 inch rack, using the
mounting holes on the fixed housing. These are accessible from the front without removing
the front cover of the relay.
5. Wire the auxiliary power supply to the relay, (Do not apply voltage yet).
6. Wire the current transformer circuits to the relay. (Do not apply current to the inputs yet.)
7. Wire the appropriate output relay circuits to suit the application. (Do not apply voltage yet.)
8. If applicable, wire the digital input circuits. (Do not apply voltage yet.)
9. Measure the auxiliary power supply voltage, the voltages for the output relays and the
voltage for the digital input. Confirm that these voltages are correct and within the
acceptable range in accordance with the CPR04 Relay specifications. Only then apply these
voltages to the CPR04 Relay.
Measure the voltages at the terminals of the CPR04 Relay to confirm that the voltages at the
relay terminals are correct.
Check that with auxiliary power applied, the self-supervision relay #6 is energized and that its
contacts are in the correct state.
10. Check that the LCD screen of the CPR04 Relay is displaying the normal operation screen
display, that the green POWER ON / HEALTHY LED is ON, and that the yellow and red
LEDs are off.
11. Access the main menu. See section 6.3 for details.
12. Access the Hardware Setup Menu and configure the relay to suit your application (Normal
Mode / H-Bridge Mode \\ 50Hz / 60Hz \\ Element 1-4 rated current selection).
13. Configure the parameter settings for the protection elements as well as the OTHER settings
to suit the application.
14. Save the parameter settings configured.
15. From the main menu, access the OUTPUT RELAY SETUP function.
16. Configure the functionality of output relays #1, #2, #3, #4, and #5 to suit the application.
Page 22 of 74 CPR04 (Rev.02.29.12.04)
17. Check that the output relay checksums are correct for the desired output relay configuration
18. Save the output relay functionality configured.
19. From the main menu, access the DIAGNOSTIC TEST sequence, and execute the diagnostic
test. Confirm that all diagnostic tests produce satisfactory results.
20. From the main menu, access the SERIAL PORT options, and select the appropriate baud
rate and parity (and type of backside port) for the serial ports.
21. Save the serial data port settings.
22. From the main menu, access the ACCESS AND SET REAL TIME CLOCK and set the
actual time and date in the device.
23. Revert back to the normal running screen displays.
24. Perform primary or secondary injection tests. Confirm that the normal running parameters
displayed are correct, and that the protective functions are operational.
Perform any other relevant commissioning checks and tests.
25. Once any other commissioning tests associated with the complete installation are
completed, and the associated circuit breaker is energized, check that the parameters
displayed on the normal running screen are sensible and correct.
26. Compensate the natural star point unbalance current respectively the individual natural
unbalance currents of the H-Bridge.
27. Document all the commissioning tests and the CPR04 Relay settings carefully.
CAUTION
Performing any changes to element variable or other settings, changes to output

relay configurations, or running the diagnostic test sequence to test the output relays,
may cause the associated circuit breaker to trip. This could cause serious system
disruption. Therefore the greatest care should be exercised when performing these
functions on-line, and the user should have a thorough knowledge of this entire
manual as well as the particular application and system.
CPR04 (Rev.02.29.12.04) Page 23 of 74
6 KEYPAD OPERATIONS
6.1 INTRODUCTION
This section provides details of user keypad operations and the interactive relay screen displays, when
executing the various relay functions, including:
Accessing the normal operation screen displays

Executing any main menu or sub-menu functions
Reverting back from the main menu functions to the default normal operation screen display
Access PARAMETER SETUP menu
Setting of ELEMENT variables
Setting of OTHER functions
Compensating of unbalance currents
Access OUTPUT RELAY menu
Run DIAGNOSTIC TEST sequence
Access STATUS INFORMATION menu
Browse TRIP HISTORY list
Access SERIAL PORT options
Access PASSWORD SETUP menu
Access HARDWARE SETUP selector
Access and SET REAL TIME CLOCK
6.2 ACCESSING THE NORMAL OPERATION SCREEN DISPLAYS
After power-up, pressing the , , , keys allows the user to access all the normal operation screen
displays. Refer also to section 7.1 for further details.
6.3 ACCESSING THE MAIN MENU FUNCTION
During normal relay operation, press the & keys simultaneously for 5 seconds.
Any trip condition must first be cleared before the operator can access the main menu. If a trip occurred
while the operator is busy in the setup or any other menu, the trip condition will be logged and on
returning from the menu, the trip display will activate.
If the CPR04 Relay password code has not been changed from the default code (000000), then the
user will now have access to the main menu, and the first of the main menu functions will be displayed.
However if the user has changed the default password code to any number other than 000000, then at
this point the following screen will be displayed:
Type Password
000000
Pressing the or key moves the cursor to the left or right.

Pressing the or key increments or decrements the digit at the cursor.
Therefore using the , , , keys, the correct password code can be entered by the user.
Once the correct password has been entered, press the red ACCEPT key to return to the main menu.
Page 24 of 74 CPR04 (Rev.02.29.12.04)
NOTE
Only the correct password code will allow access to the settable parameters in the
sub menus.
Pressing the or key will scroll through the other main menu functions as shown:
MAIN MENU FUNCTION KEYPAD OPERATION
Access PARAMETER Press or key

SETUP menu
Access OUTPUT Press or key

RELAY menu
Run DIAGNOSTIC Press or key

TEST sequence
Access STATUS Press or key

INFORMATION
Browse TRIP Press or key

HISTORY list
Access SERIAL Press or key

PORT options
Access PASSWORD Press or key

SETUP menu
Access HARDWARE Press or key

SETUP selector
Access and SET Press or key

Real Time Clock
6.4 EXECUTING ANY MAIN MENU OR SUB-MENU FUNCTIONS
After selecting and displaying the desired main or sub-menu function, use the key to access the
selected function.
6.5 REVERTING BACK FROM THE MAIN MENU TO THE NORMAL OPERATION SCREEN DISPLAY
When any one of the main menu function screen displays is being shown, the user can revert back to
the default normal operation screen display by pressing the and keys simultaneously. If the user
does not enter any data or touch any of the buttons for 10 minutes, the relay will automatically return
from the menu to the normal mode display.
6.6 ACCESS PARAMETER SETUP MENU (Optional password protection)
From the main menu, select the Access PARAMETER SETUP menu using the or keys. Then
execute this function by pressing the key.
CPR04 (Rev.02.29.12.04) Page 25 of 74
The first of the PARAMETER SETUP sub-menu functions will be displayed.
Pressing the or key will scroll through the setting menu, which will be displayed as follows:
NORMAL MODE H-BRIDGE MODE
Set ELEMENT Press or key Set ELEMENT Press or key

1, 2, 3 variables 2, 3, 4 variables
Set ELEMENT Press or key COMPENSATE for Press or key

4 variables aIub
Set ELEMENT Press or key COMPENSATE for Press or key

5 variables bIub
Set OTHER Press or key COMPENSATE for Press or key

functions cIub
COMPENSATE for Press or key Set OTHER Press or key

star unbalance functions
Clear TRIP Press or key Clear TRIP Press or key

HISTORY list? No HISTORY list? No
To execute any of the above setting menu functions, select the desired sub-menu using the or key,
and then execute it using the key.
NOTE
It should be noted that while the CPR04 Relay is in the set-up mode, all the protective functions
are still active and thus full protection is still provided, using the previously saved set-up
parameters.
6.6.1 Exiting from a setting menu
After accessing any of the parameter set-up functions and making any element setting, other setting or
compensation of the unbalance currents, press the red ACCEPT key to revert back to the main menu.
The user will be presented with 3 choices:
Resume
Save
Cancel
Press the or key to select one of the above.
If Resume is selected, then pressing the red ACCEPT key will return the relay to the menu position from
where the accept button was pressed, to allow the user to further modify parameters.
Page 26 of 74 CPR04 (Rev.02.29.12.04)
If Save is selected, then pressing the red ACCEPT key will save the new settings and return to the main
menu.
If Cancel is selected, then pressing the red ACCEPT key will abort and return to the main menu without
saving the new settings (ie. the new settings will be discarded).
6.6.2 Setting of ELEMENT variables
After selecting any of the Set ELEMENT... variables functions, press the key to access the relevant
elements variables.
Then press or to scroll through the list of element variables. Once the desired element variable is
displayed, press the or key to increment or decrement the setting value. If the cursor is pressed
continually, the variable setting will start to scroll with an increasing number of characters per second.
Refer also to section 3.10 for further details
When set as desired press the red accept key to return to the setting menu level again.
Proceed as previous until all the element variables have been set as desired.
Refer to Appendix 5 and 6 for a complete list of settable element variables and the relevant setting
ranges.
To disable an element variable, scroll the setting value until the mnemonic changes to N/A (not
available). If a setting variable is disabled by N/A then also the associated timer is disabled.
When all the element variables have been set as desired, press the red ACCEPT button to revert back
to the setting menu level.
6.6.3 Setting of OTHER functions
After selecting Set OTHER functions, press the key to access a list of OTHER settings. Depending
on the selected operating mode (Normal or H-Bridge) only certain OTHER functions will be available.
Pressing the or key scrolls through these OTHER setting variables. When the selected OTHER
variable is being displayed, press the or key to increment or decrement the setting value or scroll
through the available setting options.
The OTHER setting variables are:
The functionality of the digital input. This can be either Disabled if the digital input is not being
used, or set as a Breaker on, Breaker-Bon, signal or as a Remote-Reset or as Event Trip.
The characteristic of the digital input input active when connected voltage is high or low
The Event timer setting, Event:xt
The breaker fail 1 timer setting, Bfail1:xt as well as the Bfail1 release function; the following
release functions are available to stop the Bfail1 timer: Ifund<10% (fundamental current falls
below 10%); Dig-Input (change in status of the digital input); Ifund AND Input (both criteria have
to be met), Ifund OR Input (any of the two criteria will release the Bfail1 function)
The breaker fail 2 timer setting, Bfail2:xt
The breaker enable timer setting, Bena:xt as well as the breaker enable trigger function; the
following triggering functions are available: Dig-Input (change in status of the digital input);
Ifund<10% (fundamental current falls below 10%), Ifund AND Input (both criteria have to be met),
Ifund OR Input (any of the two criteria will trigger the Bena)
CPR04 (Rev.02.29.12.04) Page 27 of 74
The Start LED shows: setting; the following options are available:
Only trip STARTS: this will cause the Start LED to light up constantly on STARTS which will
cause a subsequent trip; ALARMS are ignored
Only ALARMS: this will cause the Start LED to flicker (0,5s ON 2s OFF) on ALARMS;
STARTS are ignored
STARTS + ALARMS: this will cause the Start LED to light up constantly on STARTS which will
cause a subsequent trip and flicker (0,5s ON 2s OFF) for ALARMS; if a START and
ALARM occur simultaneously the LED will flicker inverse (2s ON 0,5s OFF)
Always off: this will cause the Start LED to be completely off
When the OTHER variables have been set as desired, press the red ACCEPT button to revert back to
the setting menu level.
6.6.4 The COMPENSATE functions
Compensation of the natural unbalance current can only be done after the relevant capacitor bank or
filter circuit is in service. This is applicable for the star unbalance protection in Normal Mode operation
as well as for the H-Bridge unbalance protection in H-Bridge Mode. In the following the relevant
sequence is described for the star unbalance protection however it is equally applicable to the three H-
Bridge compensation elements.
After selecting and displaying the COMPENSATE function press the key to execute. At this point the
compensation vector is displayed.
When the unbalance current is uncompensated the compensation vector is the null vector as shown
below:
comp. vector
--% 0.0
When the unbalance circuit is compensated the compensation vector is typically shown as:
comp. vector
3.4% 356.9
After compensation, the compensation vector has the same magnitude as the initial measured
fundamental frequency unbalance current at the instant of compensation, but has the opposite polarity
(i.e. is 180 out of phase).
Pressing the key then displays the calculated unbalance current either in absolute terms, (if
uncompensated) or in relative terms, Iub, if compensated.
Iub 3.4% 176.9

Compensate? No
Pressing the or key toggles between No and Yes.
When No is selected, pressing the red ACCEPT key returns you back to the setting menu level.
If Yes is selected, pressing the red ACCEPT key, executes the COMPENSATION function.
Immediately after compensation Iub will always be the null vector.
However, after compensation any subsequent change in capacitance will cause Iub to assume a non-
zero magnitude and some phase angle ranging from 0 to 360. The magnitude of Iub is a measure of
the change in capacitance in any leg of the capacitor bank arrangement. The phase angle of Iub
Page 28 of 74 CPR04 (Rev.02.29.12.04)
indicates the part of the bank in which the change in capacitance has occurred.
(Refer to Fig. 10 and 12).
Pressing the key again displays
Uncompensate
No
Pressing the or key toggles between No and Yes.
When No is selected, pressing the red ACCEPT key returns you back to the setting menu level.
If Yes is selected, pressing the red ACCEPT key, executes the UNCOMPENSATE function and
reverts to the previous Compensate? display.
6.7 ACCESS OUTPUT RELAY MENU (Optional Password Protection)
From the main menu, select the Access OUTPUT RELAY menu using the or key.
Then execute this function by pressing the key.
Pressing the or key now scrolls a cursor back or forward through a series of setting options and
screens. At each cursor position, the user can select the relevant setting options to be 0 or 1, using
the or key.
These setting options are used to configure each of the output relays #1 to #5 in terms of:
whether a software output signal is directed (select 1) or not directed (select 0) to output
relays #1 to #5.
Example for relay in Normal Mode:

Relay : #12345 The I1>>trip software output signal is
I1>>trip 11000 directed to operate relay #1 and #2
Example for relay in H-Bridge Mode:

Relay : #12345 The aIub_al software output signal is
aIub_al 11000 directed to operate relay #1 and #2
whether output relays #1 to #5 energize (select 1) or de-energize (select 0) to trip.
Example:
Energise #12345 Output relay #1 and #2 energize to trip
To trip 11000 and relays #3 to #5 de-energize to trip
whether output relays #1 to #5 latch on tripping (1), or are self-resetting (0).
Example :
Latch #12345 Output relay #1 and #2 latch on trip,
On trip 11000 and relays #3 to #5 are self-resetting
after setting all of the output relay options, pressing the key displays the relay checksums,
calculated for the particular output relay settings selected for relays #1 to #5.
CPR04 (Rev.02.29.12.04) Page 29 of 74
Example:
Relay #2 Checksum
0200002
For each possible configuration of output relay #1, #2, #3, #4, and #5 a unique hexadecimal check sum
is calculated by the CPR04 Relay as shown in Appendix 8.
By comparing the check-sums calculated by the CPR04 Relay, with the correct checksums calculated
by the user for the desired output relay configuration, the user can confirm that the relay has been
configured correctly.
After configuring the output relays and viewing the check-sums press the red ACCEPT key to revert
back to the main menu.
6.8 RUN DIAGNOSTIC TEST SEQUENCE
On application of auxiliary supply voltage, and at regular intervals during normal operation, the CPR04
Relay performs a number of diagnostic checks of the:
EEPROM
Calibration factors
EPROM
RAM
Processors
Any errors detected will cause the CPR04 Relay to suspend all protective functions, de-energize the
self-supervision relay and display an error message as detailed in Appendix 7.
In addition, during commissioning, while in normal service, or in the test laboratory, a series of
diagnostic tests may be performed by the user.
These tests enable the user to check:
The serial number

The software version
The Relay User Code
The production Pretest Code
The LCD screen
The LEDs
The digital input
The output relays
The Control and Display hardware status
All protective functions are fully operational while performing the above series of diagnostic tests, except
during the testing of the output relays !
NOTE
Also, testing of the output relays while the CPR04 Relay is in normal service, with the associated
circuit breaker energized, may cause the breaker to trip. This is because the output relays
sequentially energize for 1 second during the output relay test.
Therefore, before performing the output relay test, the user is given the option to skip this test.
From the main menu, select the Run DIAGNOSTIC TEST sequence using the or .
Page 30 of 74 CPR04 (Rev.02.29.12.04)
Pressing the or key now scrolls through various diagnostic test screens as follows:
Serial Number Press the key

XXXXXXXX
This screen enables the user to verify that the serial number embedded in the CPR04 Relay
corresponds with that engraved on the fascia plate
Software Version Press the key

4.XX XX-XX-XX
The first 3 digits indicate the software version number. The next 3 double digit groups refer to changes
made, to either the User Interface, the Protection software module, or the DSP code.
Relay User Code Press the key

XXXXXXXXXX
The Relay User Code is a code which changes with every saving of a setting file. This user code allows
Trench to provide a single useable password in case the set password is forgotten. An official written
request by fax with this number is required to provide the single usable password.
Pretest Code Press the key

FLOW: ---PASSED
This screen shows the results of a series of factory tests prior to dispatch. If the above screen displays
anything other than that shown above, this indicates a fault condition, and the CPR04 Relay should be
returned at once to Trench Austria.
gggggggggggggggg
Press the key
gggggggggggggggg
This screen causes every pixel of the LCD display to operate, allowing the user to identify any faulty
lines or segments on the LCD screen.
Test: : LEDs Press the key

(Check flashing)
This screen enables the user to check that the LED indicators work by checking that they flash during
this diagnostic test.
Test: : Input Press the key

Input = OFF
This screen enables the user to check that the digital input is functional. When a voltage within the
range 30 250 V ac/dc is applied to the digital input terminals, the above display should change from
OFF to ON.
Test Relays ? No Press the , , , key

CAUTION ! !
CPR04 (Rev.02.29.12.04) Page 31 of 74
WARNING
Performing the diagnostic test on the output relays, while the associated circuit breaker is
energized may cause the circuit breaker to trip, with consequent system disruption. Therefore
the greatest care should be exercised when performing this function under live conditions.
If the user wishes to skip the output relay test, simply press the or key to move back or forward
through the other diagnostic tests.
If the user wishes to perform the output relay tests, press the or key to toggle the No to Yes,
then press the red ACCEPT key.
A screen as shown below will be displayed:
Test Relay #1
No
Press the or key to select the desired relay to test (relays #1 to #5).
Then press the or key to toggle the No to Yes.
Then press the red ACCEPT key. The selected output relay will then energize for 1 second.
Press the or key to select the next relay to test.
Repeat as above until all the relays have been tested.
Then press the or key until the following screen is displayed:
Return to MENU
No
Press the or key to toggle the No to Yes and press the red ACCEPT key.
The first screen in the DIAGNOSTIC TEST MENU is now displayed again.
If the user wishes to access the Control hardware and Display hardware screen, simply press the
or key to access the desired position.
Control hardware Press the key

P:3.00 C:3.00
These screens enables the user to check the relay hardware version this might be necessary to verify
that the hardware is suitable for a desired firmware upgrade.
Press the red ACCEPT key again to revert back to the main menu.
6.9 Access STATUS INFORMATION (Optional Password Protection partially)
This menu allows the user to obtain certain information from the relay like:
Install information
Digital input function
Output relay status
Page 32 of 74 CPR04 (Rev.02.29.12.04)
Communication port activity
Setup saved counter
Protective function trip counters
From the main menu, select the Access STATUS INFORMATION using the or keys.
Pressing the or key now scrolls through various screens as follows:
Install Info. Press the key

PC and MODBUS pr
This screen shows the user a text (max. 100 characters / scrolling over the screen) which can be
downloaded to the CPR04 Relay using the communication software
Input function Press the key

Status = Low
This screen enables the user to check that the digital input is functional taking into consideration the set
characteristic for the digital input (active when connected voltage high or low).
Relay : # 12345 Press the key

Energized= 00000
This screen enables the user to check if any of the output relays is energized.
Front RS232 Press the key

Tx= OFF Rx= OFF
The two screens (Front / Rear) enable the user to check if the serial data ports are functional. When
data are received or transmitted, the respective part of the communication display should change from
OFF to ON.
Setup Saved Press the key

Counter = 00009
This screen allows user to check how often the setup has been saved on this unit. Additionally by
pressing the or key the following screen can be accessed:
Saved: 16:52:18 Press the key

Tue 23/11/2004
The following screens will (depending on the selected operating mode) show the trip and alarm counters
for the individual trip / alarm functions together with the time stamp information when the counter has
been last cleared.
Relay configured in Normal Mode:
vc>alarm tripped Press the or key to access

Counter = 000012 the next trip counter information
Press the or key to toggle between the above and the following screen:
Cleared: 14:54:28 Press the or key to access

Wed 23/11/2004 the next trip counter information
CPR04 (Rev.02.29.12.04) Page 33 of 74
The 21 screens will show the user, how many trips the unit has performed so far for the respective
protection function. These counters can be reset individualy if the unit is not password protected,
respectively if the password has been entered correctly upon entry into the main menu.
In order to reset the individual counters perform the following steps:
Select the desired counter using the or keys. Press the red accept button to select the counter.
The display changes as follows:
Vc> tripped
Clear NOW ? No
Use the or key to toggle the No to Yes and press the red ACCEPT key to clear the counter. The
time stamp information will be updated accordingly. If you selecet No and press the red accept key, the
relay will revert to the Access STATUS INFORMATION menu.
Relay configured in H-Bridge Mode:
aIub_al tripped Press the or key to access

Counter = 000008 the next trip counter information
Cleared: 09:25:12 Press the or key to access

Tue 22/11/2004 the next trip counter information
The 10 screens will show the user, how many trips the unit has performed so far for the respective
protection function. Each counters can be reset in the same way as described above for the Normal
Mode operation.
6.10 Browse TRIP HISTORY list
When a fault has been cleared and acknowledged after a trip event, a set of post-trip annunciation data
is recorded in the TRIP HISTORY list.
The TRIP HISTORY list records the post-trip annunciation data for the last 25 trip events, trip events
which happen during a so called trip session are pooled into one trip group with No. 1 being the most
recent.
Refer to Section 7.4 for further details.
From the main menu, select: Browse TRIP HISTORY list using the or keys.
Pressing the or key now scrolls through the TRIP HISTORY entries.
A typical trip history entry in normal mode operation might look as follows:
N01G01 13:57:10 This screen shows the date and time of the the 1st trip (N01) of
Mon 29/11/2004 the first trip session (G01)
Iub>trip 5,6% This screen shows that the first trip was a star unbalance low set
<3 20,01s trip with a trip amplitude of 5,6% and a trip angle of 3 in 20,01s
Page 34 of 74 CPR04 (Rev.02.29.12.04)
Ref.Phase 5,6% This screen shows that the value of the reference phase during
70% < 3 the low set trip (tripped on 5,6% and a trip angle of 3)
The information shown in the third screen depends on the trip function and provides additional
information for better reconstruction of the trip event.
Relay(s) tripped This screen shows the status of the output relays at time of trip
1 - 3 - -
When all the desired TRIP HISTORY list data have been viewed, press the red ACCEPT key to revert
back to the main menu.
If the user wants to clear the complete trip history list, he just needs to enter the Trip History menu using
the key and press then the red accept key. The following is displayed:
Trip History
Clear NOW? No
Use the or key to toggle the No to Yes.
Then press the red ACCEPT key to clear the Trip History list.
Cleared: 09:25:12 This screen shows the time and date when the trip history list
Tue 22/11/2004 was last cleared
6.11 Access SERIAL PORT options (Optional Password Protection)
From the main menu, select Access SERIAL PORT options using the or key.
Use the or key to select the baud rate (2400-115200) of the FRONT port as desired.
Pressing the key then scrolls to the parity setting menu for the FRONT port.
Use the or key to select the desired parity (EVEN/ODD/NONE) for the FRONT port.
Pressing the key then scrolls to the setting menu for the selection of the REAR port type.
Use the or key to select the desired type (RS232/RS485) for the REAR port.
The following two menus contain the baudrate and parity setting for the REAR port and are accessed
and set in the same way as described for the FRONT port above.
Pressing the key then scrolls to the MODBUS setting menus. In the following menus you can select
the device adress, answer response time, receive dead time and force relay time. To get more detailed
information on the MODBUS implementation please contact Trench Austria for further details.
Then press the red ACCEPT key to confirm the selected setting.
CPR04 (Rev.02.29.12.04) Page 35 of 74
6.12 Access PASSWORD SETUP menu
This function is used to change the password code from the initial default password code (000000) on
delivery, to a new user selectable password code.
In order to change the password code to a new password code, the user will have to know the existing
password code, except when changing from the default password code.
From the main menu, select Access PASSWORD SETUP menu using the or key.
The following screen will be displayed:
Old Password
000000
Press the or key to move the cursor, and press the or key to increment or decrement the
selected digit.
In this way the Old Password code is entered. When the correct Password code is displayed, press the
red ACCEPT key to confirm.
New Password
000000
In a similar manner to that detailed above, set a New Password code.
When the desired New Password code is displayed, press the red ACCEPT key to accept the New
Password code.
If an incorrect password is entered, pressing the red ACCEPT key will revert back to the main menu.
The user now has the option to repeat this function.
Please note, that it is also necessary to know the relays password if you want to communicate via the
serial port. If a password is set in the relay, it is not possible to download setting values if the password
has not been entered correctly in the PC communication program.
NOTE
In case the user looses the password, Trench Austria can provide a single usable password
from the User Code which is displayed in the Diagnostic Test Sequence.
An official written request has to be sent to Trench Austria to get this special password.
6.13 Access HARDWARE SETUP selector (Optional Password Protection)
This menu allows the user to configure the relay in respect to:
Set Relay Mode

Set Frequency
Set Element 1-4 rated current
Power up restore functionality
Page 36 of 74 CPR04 (Rev.02.29.12.04)
From the main menu, select the Access HARDWARE SETUP selector menu using the or keys.
Pressing the or key now scrolls through various screens as follows:
Set Relay Mode Use the or key to change between

Normal mode Normal mode and H-Configuration
Press the key to access the following screen:
Set Frequency Use the or key to change between

50 Hz 50 Hz and 60 Hz
Press the key to access the following screen:
Element 1 I(n) Use the or key to change between

1 Amp 1 Amp and 5 Amp
Use the key to access the following 3 screens to adjust also Element 2, 3 and 4 rated current.
Press then the key to access the following screen:
Power up restore Use the or key to change between

Clear trip state Clear trip state or Hold trip state
The Power up restore setting allows the user to define the behaviour of the relay when the power is
switched off during a trip Clear trip state will clear the internal trip register, Hold trip state will cause the
relay to come up with the same trip messages and hardware status (LEDs, output relays,..) as at time
of power down.
CAUTION
Never change the relay mode, fundamental frequency or the rated current of the Element 1-4 of
the CPR04 Relay while the relay is in service protecting a capacitor bank or filter circuit.
Press the red ACCEPT key to confirm the selected hardware configuration.
6.14 Access and SET Real Time Clock menu
This function is used to set the built in real time clock which is backed up by a goldcap which will supply
the clock chip for approx. 2 weeks after that a re-adjustment of the clock will be necessary.
In order to set the real time clock, the user has two options either via the serial port using the PC
communication programm or directly via this menu point.
From the main menu, select Access and SET Real Time Clock using the or key.
Set Time
13:40:38
Press the or key to move the cursor, and press the or key to increment or decrement the
selected digit.
CPR04 (Rev.02.29.12.04) Page 37 of 74
When the cursor is at the seconds position press the key to access the following screen:
Set Date
Thu 25/11/2004
Use the or key to move the cursor, and press the or key to increment or decrement the
selected digit.
Press the red ACCEPT key to confirm the time and date setting.
7 DISPLAY ANNUNCIATION AND SCREEN NAVIGATION
7.1 THE LCD SCREEN DISPLAYS DURING NORMAL OPERATION
After auxiliary power-up, and during normal operation, the LCD screen displays show the instantaneous
values of various measured and calculated parameters of the CPR04 Relay.
Upon delivery, the default LCD screen display for the relay in normal mode operation is the Element 1,2
and 3 peak repetitive capacitor voltage, vc screen, while for the H-Configuration mode the summary
screen showing the a-, b- and c-phase unbalance currents is the default display.
The other LCD screen displays during normal operation may be accessed by pressing the
, , , keys. This will scroll through the various other normal operation screen displays enabling
the user to view the instantaneous values of the various measured and calculated parameters of the
CPR04 Relay as well as the the low set threshold.
If, after accessing any normal operation screen display, the , , , keys have not been pressed for
a period of about 1 minute, the back lightning will switch off and the relay will return to the default
display. In order to define any other screen display as default display, just press the red accept key
while that desired screen display is selected. The relay will show a short message New DEFAULT
DISPLAY saved.
The display features small indicators for each of the protective function thresholds (alarm: al ; low: > ;
high: >> ; undercurrent: <). This allows the user to see from the display which protective functions are set.
Furthermore if the function is active the associated indicator starts to blink.
If the relay is not measuring a signal or if the signal is below the suppression level the display will only
show --% or --.
7.1.1 Screen displays for Normal mode
With the relay being configured in normal mode a number of various normal operation screens are
available:
The following displays can be viewed: Keypad operation:

Element 1, 2 and 3 peak repetitive capacitor voltage, vc or
Element 1, 2 and 3 fundamental frequency line currents, I1 or
Element 1, 2 and 3 thermal response currents, Ith or
Element 1, 2 and 3 rms currents, Irms or
Star point unbalance current and phase angle, Iub (or Iub) or
Earth fault current, Io or
Line unbalance current, Ilub or
Reference phase current or
Time and date or
Page 38 of 74 CPR04 (Rev.02.29.12.04)
The Reference phase is the fundamental component of the Element 1. If the Reference phase current
falls below 10%, then this has an impact on the way the star point unbalance protection function
operates see section 2.1.3 for details.
A typical screen display will look as follows: or in case of star point unbalance:
A second set of screen displays allows the user to view the actual measured / calculated parameter
together with the associated low-set threshold. In case of protective functions which operate with values
from Element 1,2 and 3, the display shows the actual maximum of the three Elements. There is also a
screen, showing if the Bfail1, Bfail2 and Bena have been set and one screen showing the function of the
digital input this screen changes its text based on the function selected for the digital input as follows:
Disabled = Digital Input (OFF or ON); Breaker-Bon = Breaker Position (Open or Close); Remote Reset =
Trip Reset State (No trip reset or Trip reset); Event trip = Free Text (Inactive text or Active text) the
three text messages can be downloaded using the PC communication program.

vc max & vc>/vcr threshold setting or
I1 max & I1>/In threshold setting or
Ith max & Ith>/In threshold setting or
Irms max & Irms>/In threshold setting or
Iub & Iub>/In threshold setting or
Io & Io>/In threshold setting or
Ilub & Ilub>/In threshold setting or
Bfail1 / Bfail2 / Bena or
Digital Input or Breaker Position or Trip reset state or Event text or
A typical screen display can look as follows:
The above screen shows that the low set and high set trip thresholds have been set, and that the
maximum of the capacitor voltage in the three elements is 103%. If the value would exceed the low set
threshold (110%) the low set trip indicator (>) would start to blink, while if the value would exceed the
high set threshold, both indicators (> and >>) would blink.
7.1.2 Screen displays for H-Configuration
With the relay being configured in H-Configuration a number of various normal operation screens are
available:

a-phase unbalance current and phase angle, aIub (or aIub) or
b-phase unbalance current and phase angle, bIub (or bIub) or
c-phase unbalance current and phase angle, cIub (or cIub) or
Time and date or
a & b & c-phase unbalance current, aIub / bIub / cIub or
The Reference phase is the fundamental component of the Element 1. If the Reference phase current
falls below 10%, then this has an impact on the way the H-Bridge unbalance protection function
operates see section 2.2.1 for details.
CPR04 (Rev.02.29.12.04) Page 39 of 74
A typical screen display can look as follows: or in case of compensated unbalance:
A second set of screen displays allows the user to view the actual measured / calculated parameter
together with the associated low-set threshold.

aIub & aIub>/In threshold setting or
bIub & bIub>/In threshold setting or
cIub & cIub>/In threshold setting or
Event text / Trip reset state or
Reference phase current Element 1 or
A typical screen display will look as follows:
The above screen shows that the natural unbalance in the a-phase has been compensated and the
alarm as well as the low set and high set trip thresholds have been set, and that the actual unbalance
current in the a-phase is 1%. If the value would exceed the alarm threshold for the time set, the alarm
indicator will start to blink; if the unbalance current exceeds the low set threshold (10%) - the low set trip
indicator (>) would also start to blink, while if the value would exceed the high set threshold, all three
indicators (al and > and >>) would blink.
7.2 THE LCD SCREEN DISPLAY DURING FAULT / OVERLOAD CONDITION
During a fault / overload condition the normal operation screens simply display the various measured
and/or calculated parameters. In addition the small indicators (al or > or >>) on the display start to blink, to
signal the active function.
7.3 THE LCD POST-TRIP FAULT ANNUNCIATION and TRIP HISTORY SCREEN DISPLAYS
POST-TRIP FAULT ANNUNCIATION SCREEN DISPLAYS
The set of post trip annunciation data for each trip event indicates which software trip signals were
output during the trip event. The magnitude of parameter causing the corresponding software trip signal
is recorded at the instant of output, as well as the time taken from the moment the relevant trip threshold
was exceeded, until the software signal was output. In case of protective functions which operate with
values from Element 1,2 and 3, the post trip display also shows the Element number in which the
maximum or minimum of the parameter occurred as well as the element(s) which have been above the
threshold at the instant of trip. In addition, in the case of the star-point unbalance trip signals or if the unit
is in H-Bridge operation, the relevant phase angle of the unbalance current is recorded, to indicate in
which part of the capacitor bank the capacitor failure has occurred (Refer to Fig. 10 and 12).
After a trip event, the first-up of the post-trip fault annunciation screens of the event is displayed on the
LCD screen.
Under normal circumstances, after a trip condition, an operator would investigate the trip condition,
inspect the relevant CPR04 Relay, note and record the post trip annunciation screen display, and then
acknowledge (i.e. reset) the relay post trip fault annunciation, by pressing the red ACCEPT key. At this
Page 40 of 74 CPR04 (Rev.02.29.12.04)
point, the other trip conditions that may have occurred after the first-up trip condition, will be displayed.
Again the user can acknowledge (i.e. reset) this indication, by pressing the red ACCEPT key.
After all the post trip fault annunciation screens have been acknowledged, then the normal operation
screen is displayed again. At this time the relay will write the trip information into the trip history list.
After investigating and rectifying the fault condition, the operator would normally only then re-energize
the tripped circuit breaker, after which the normal operation screen would be displayed.
If, however, the tripped circuit breaker is re-energized before the post trip fault annunciation screens
have been acknowledged, then the post trip annunciation screens will continue to be displayed until they
are acknowledged, as previously detailed, after which the normal operation screen, will be displayed.
If a further fault condition were to occur, causing the circuit breaker to trip again, before the previous
post trip fault annunciation screens have been acknowledged, then the previous fault trip annunciation
data is replaced with the latest fault trip annunciation data.
NOTE
It is only possible to acknowledge a trip once the fault has been cleared the yellow LED must
be OFF, otherwise you will only be able to scroll through the post trip data only exception is
the Ith trip function, were it is possible to acknowledge a trip as soon as the Irms has fallen
below the Ith> or Ith>> threshold the yellow LED and the trip output will stay active until the Ith
has fallen below the Ith> or Ith>> threshold level.
TRIP HISTORY LIST
When the fault has been cleared after a trip event, a set of post-trip annunciation data is recorded in the
TRIP HISTORY list.
The TRIP HISTORY list records data for a maximum of 25 trip events, with No. 1 being the most recent.
The complete TRIP HISTORY LIST can be accessed with the Relay in normal operation (Refer to
Section 6.10).
The TRIP HISTORY list is saved in the Flash memory and is therefore also available after loss of power
supply.
TYPICAL POST-TRIP FAULT ANNUNCIATION AND TRIP HISTORY DISPLAYS
N02G02 13:53:16 I1<trip 0,3% Fund. current Relay(s) tripped

Mon 29/11/2004 m:2-13 2,40s 0,5% 0,3% 0,5% --3-5
or or or or
N04G03 13:29:06 Io>>trip 20,7% 3Io I1max I1min Relay(s) tripped
Mon 29/11/2004 0,51s 20,7% 72% 67% 1----
or or or or or or or
N05G03 13:29:08 vc>trip 124% Cap. voltage Relay(s) tripped
Mon 29/11/2004 M:1-23 21 s 124% 112% 118% -2---
CPR04 (Rev.02.29.12.04) Page 41 of 74
8 TROUBLE SHOOTING
Before attempting to trouble-shoot the equipment, the user should thoroughly understand this entire
manual, and should have a prior knowledge of power system protection, power system measurements,
and power system safety procedures. The user should study carefully the applicable sections of this
manual, taking particular note of WARNINGS, CAUTIONS and NOTES included for personnel and
equipment protection.
For trouble-shooting and commissioning, the following equipment is required:
Digital multimeter with clip-on current tong for measuring 1A or 5A current transformer
secondaries.
A three or single phase primary or secondary injection test set to enable injection of the CT
nominal rated secondary currents into the CPR04 Relay measuring elements.
Due to the nature of the CPR04 Relay, it is not recommended that the user should attempt repairs other
than the removal and replacement of the draw-out unit which houses all electrical and electronic parts.
If erroneous, inconsistent or nonsensical data is displayed on the CPR04 Relay, or if erratic faulty
operation is experienced by the user, check the various parameters set in the relay and veryfiy that the
relay is set up correctly.
If the user has performed all the above checks, and is satisfied that no external or setting-up problems
exist which are causing the problems experienced, then return the CPR04 to Trench Austria GmbH
together with a fault report, documenting the details of the problem experienced, the CPR04 Relay
fascia plate - , configuration & set-up as well as installation details.
The user may elect to withdraw the draw-out unit from the fixed case and send this to Trench Austria
GmbH for checking, repair, testing and calibration. In this case special attention should be paid to the
handling requirements, as detailed in Section 4.
Page 42 of 74 CPR04_Appendices (Rev.02.29.12.04)
APPENDIX 1: NOMENCLATURE AND DEFINITIONS FOR NORMAL MODE OPERATION
SYMBOL DEFINITION
1/2/3/4/5 Element 1 / 2 / 3 / 4 / 5
Icr Capacitor rated current.
In Current transformer nominal primary current.
Icr/In Capacitor rated current per unit of current transformer nominal primary current.
vc Calculated capacitor peak repetitive voltage.
vcr Capacitor rated peak repetitive voltage.
vc>al Capacitor peak repetitive alarm withstand threshold.
vc> Capacitor peak repetitive withstand ability threshold.
vc>> Capacitor peak repetitive highset overvoltage threshold
vc>al:xt Timer setting for the capacitor peak repetitive alarm withstand ability threshold.
vc>>:xt Timer setting for the capacitor highset overvoltage threshold
vc>reset Timer setting for the overvoltage vc>/vcr reset-timer
vc>alarm Software signal indicating that the definite timer associated with vc>al has timed out
vc>start Software signal indicating that vc has exceeded vc>, and that the associated timer is timing
vc>trip Software signal indicating that the inverse timer associated with vc> has timed out
vc>>trip Software signal indicating that the definite timer associated with vc>> has timed out
Irms The calculated rms heating current
Heating / cooling time constant
Ith Calculated thermal current response to the Irms
Ith> Low set thermal response overcurrent threshold
Ith>> High set thermal response overcurrent threshold
Ith>:xt Timer setting for the low set / high set thermal response overcurrent threshold
Ith>>:xt
Ith>start Software signal indicating that Ith has exceeded Ith>
Ith>trip Software signal indicating that Ith has exceeded Ith> for the time Ith>:xt set
Ith>>trip Software signal indicating that Ith has exceeded Ith>> for the time Ith>>:xt set
Irms> / Irms>> Low set / high set rms overcurrent threshold
Irms>:xt Timer setting for the low set / high set rms overcurrent threshold
Irms>>:xt
Irms>start Software signal indicating that Irms has exceeded Irms> , and that the associated timer is
timing
Irms>trip Software signal indicating that the associated timer with Irms> has timed out
Irms>> trip Software signal indicating that the associated timer with Irms>> has timed out
I1 Calculated fundamental frequency current
I1> / I1>> Low set / high set fundamental frequency overcurrent threshold
I1>:xt Timer setting for the low set / high set fundamental frequency overcurrent threshold
I1>>:xt
I1>start Software signal indicating that I1 has exceeded I1> , and that the associated timer is timing
I1>trip Software signal indicating that the associated timer with I1> has timed out
I1>> trip Software signal indicating that the associated timer with I1>> has timed out
Iub Calculated uncompensated fundamental frequency star point unbalance current
Iub_al Star point unbalance alarm threshold
Iub_al:xt Timer setting for the star point unbalance alarm threshold
Iub_alarm Software signal indicating that the associated timer with Iub_al has timed out
Iub> Low set star point unbalance overcurrent threshold
Iub>:xt Timer setting associated with the low set star point unbalance overcurrent threshold
Iub>> High set star point unbalance overcurrent threshold
Iub>>:xt Timer setting associated with the high set star point unbalance overcurrent threshold
Iub>start Software signal indicating that ()Iub has exceeded Iub>, and that the associated timer is
timing
Iub>trip Software signal indicating that the associated timer with Iub> has timed out
Iub>>trip Software signal indicating that the associated timer with Iub>> has timed out
Iub Compensated fundamental frequency rms star point unbalance current, i.e. the change in
fundamental frequency rms current from compensated fundamental frequency rms current from
the instant of compensation
CPR04_Appendices (Rev.02.29.12.04) Page 43 of 74
Ilub Calculated fundamental frequency line unbalance current
Ilub> Low set fundamental frequency line unbalance current threshold
Ilub>:xt Timer setting associated with the low set fundamental frequency line unbalance current
threshold
Ilub>> The high set fundamental frequency line unbalance current threshold
Ilub>>:xt Timer setting associated with the high set fundamental frequency line unbalance current
threshold
Ilub>start Software signal indicating that Ilub has exceeded Ilub>, and that the associated timer is timing
Ilub>trip Software signal indicating that the associated timer with Ilub> has timed out
Ilub>>trip Software signal indicating that the associated timer with Ilub>> has timed out
Io Calculated fundamental frequency earth fault current
Io> Low set fundamental frequency earth fault current threshold
Io>:xt Timer setting associated with the low set fundamental frequency earth fault current threshold
Io>> High set fundamental frequency earth fault current threshold
Io>>:xt Timer setting associated with the high set fundamental frequency earth fault current threshold
Io>start Software signal indicating that Io has exceeded Io>, and that the associated timer is timing
Io>trip Software signal indicating that the associated timer with Io> has timed out
Io>>trip Software signal indicating that the associated timer with Io>> has timed out
I1< Fundamental frequency undercurrent threshold
I1<:xt Timer setting associated with the fundamental frequency undercurrent threshold
I1<trip Software signal indicating that I1 has dropped below I1< for the time set while the digital input
sensing the status of the circuit breaker (Breaker-Bon) was at logic 1
Bon Input signal indicating that the circuit breaker of the capacitor bank / harmonic filter circuit is on
Event:xt Timer setting associated with the Event trip
Event_trip Software signal indicating that the digital input (Event input) has changed from logic 0 to 1
and the associated definite timer Event:xt has timed out
Bfail1:xt Timer setting associated with the Bfail1 logic
Bfail1 release Selection of the function which stops the Bfail1 timer; Ifund<10%In; Dig-Input (logic 1 to 0);
Ifund AND Input; Ifund OR Input
Bfail1 Software signal indicating that when a trip occurred, the Bfail1 release function has not been
fulfilled within the Bfail1:xt time, indicating a failure of the circuit breaker to open.
Bfail2:xt Timer setting associated with the Bfail2 logic
Bfail2 Software signal indicating that the fundamental frequency current remained above the
undercurrent threshold for the Bfail2:xt time, while the digital input (Breaker-Bon) signalled a
switching off (logic 1 to 0) - indicating the failure of the circuit breaker to interrupt the
capacitor bank / harmonic filter circuit current.
Bena trigger Selection of the function which triggers the Bena logic; Ifund<10%In; Dig-Input (logic 1 to 0);
Ifund AND Input; Ifund OR Input
Bena:xt Timer setting associated with the Bena logic
Bena Software signal that can be used to inhibit the re-energizing of the banks circuit breaker for a
definite time after the Bena trigger signal has has become active. Bena output signal (Breaker
inhibit) is normally at logic 0 (low) and goes to logic 1 (high) when the bank is switched off,
and reverts to logic 0 (low) the definite time Bena:xt thereafter.
Trip session A trip session starts from the first active trip condition until the last trip condition has been
cleared. The visible observation of this session is defined by the time when the trip LED lights
up to the time when the alarm LED goes off. During this time the up and down cursors may be
used to scroll between the different trip messages. The red ACCEPT key may be used to
acknowledge trips for which the cause of the trip has fallen below the trip threshold. In case of
an Ith trip, the trip can be acknowledged as soon as the Irms has fallen below the Ith trip
threshold, however the trip output function will only be reset once Ith has fallen below the Ith
trip threshold.
APPENDIX 2: NOMENCLATURE AND DEFINITIONS FOR H-CONFIGURATION OPERATION
SYMBOL DEFINITION
1: Element 1
2: Element 2
3: Element 3
4: Element 4
In Current transformer nominal primary current.
a/b/cIub Calculated uncompensated fundamental frequency a/b/c-phase unbalance current
a/b/cIub_al/In a/b/c -phase unbalance alarm threshold per unit of current transformer nominal primary current
a/b/cIub_al:xt Timer setting for the a/b/c -phase unbalance alarm threshold
a/b/cIub_alarm Software signal indicating that the associated timer with a/b/cIub_al has timed out
a/b/cIub>/In Low set a/b/c -phase unbalance overcurrent threshold per unit of current transformer nominal
primary current
a/b/cIub>:xt Timer setting associated with the low set a/b/c -phase unbalance overcurrent threshold
a/b/cIub>>/In High set a/b/c -phase unbalance overcurrent threshold per unit of current transformer nominal
primary current
a/b/cIub>>:xt Timer setting associated with the high set a/b/c -phase unbalance overcurrent threshold
a/b/cIub>start Software signal indicating that ()a/b/cIub has exceeded a/b/cIub>, and that the associated
timer is timing
a/b/cIub>trip Software signal indicating that the associated timer with a/b/cIub> has timed out
a/b/cIub>>trip Software signal indicating that the associated timer with a/b/cIub>> has timed out
a/b/cIub Compensated fundamental frequency rms a/b/c -phase unbalance current, i.e. the change in
fundamental frequency rms current from compensated fundamental frequency rms current from
the instant of compensation
APPENDIX 3: GENERAL CHARACTERISTICS
Applicable standard IEC 60255 and EN 50263

Operating temperature -10 to +55 C to IEC 60068-2-2
Storage temperature range -20 to +70 C to IEC 60068-2-2
Humidity 4 days, 95% RH, with temperature cycled between +25C and + 45C,
to IEC 60068-2-3
Enclosure degree of IP50 to IEC 60529
protection
Shock and bump Shock: 15g, 3 pulses per direction, per axis. (total 18 times).
Bump : 10g, 1000 pulses per direction, per axis (total 6000 times).
To IEC 60255-21-2
Vibration 9,8ms- (1g) constant frequency from 10 to 150 Hz per axis.
To IEC 60255-21-1
Power frequency voltage 2 kV rms 50 Hz for 1 minute, from all terminals to case (earth), and between
withstand terminals of independent circuits.
1,5 kV rms across open contacts of output relays.
To IEC 60255-5
Impulse voltage withstand 5 kV peak, 1,2/50 s waveshape, 0,5 J energy content, 10 shots in each polarity,
between all terminals and case (earth), and between terminals of independent
circuits.
To IEC 60255-5
Insulation resistance 50 M minimum at 500 V dc, to IEC 60255-5
Immunity to high frequency 2,5 kV peak between independent circuits, and to case (earth).
disturbances 1 kV peak across terminals of the same circuit.
(1MHz burst disturbance To IEC 60255-22-1
test)
Immunity to electrostatic 8 kV discharge in air
discharges 6 kV point contact discharge
(Electrostatic discharge To IEC 60255-22-2 and EN 50263
test)
Immunity to fast transient 4kV supply lines / 2kV input & output lines / 1kV communication lines
bursts To IEC 60255-22-4 and EN 50263
(Fast transient burst test)
Immunity to high frequency 10 V / m, 100% PM, at 900 MHz
electromagnetic fields 10 V, 80% AM, from 150 kHz to 80 MHz as well as
10 V / m, 80% AM, from 80 MHz to 1000 MHz, to EN 50263
Immunity to surge voltages 2kV peak common / 1kV peak differential
To EN 61000-4-5 and EN 50263
Immunity to voltage 230 VAC 100% interruption 200ms
interruptions 110 VDC 100% interruption 50ms
To EN61000-4-11
Harmonics and flicker of To EN 61000-3-2
main current
Conducted emissions To EN 50263, from 150 kHz to 30 MHz.
Radiated emissions To EN 50263, from 30 MHz to 1000 MHz.
Nett Mass 3 kg
Overall dimensions 103(w) x 177(h) x 248(d)
WARNING
The power supply inputs of the CPR04 are protected by MOVs. Therefore it is not possible to
perform the power frequency and the impulse voltage withstand test on these terminals on the
commercial unit without causing damage !
APPENDIX 4: TECHNICAL SPECIFICATIONS
Measuring elements Quantity 4

Nominal rated current, In 1A or 5A selectable in the software
Continuous current 15A
Short time current 300A for 1s
Burden <40m
Accuracy of measurement +/- 2% of nominal rated current
Auxiliary power supply Nominal rated voltage, Vx 30 250V ac/dc
Operative range AC / DC 40 - 250V AC / 30 - 300V DC
Burden with dc supply <14W with all relays and back-light ON
Burden with ac supply <24VA with all relays and back-light ON
Output relays Quantity Alarm/trip relays: 5
Self-supervision relay: 1
Contact form (per relay) 1 changeover contact (form C), user configurable
as N/O or N/C
Load Resistive load: Inductive load:
(cos = 1) (cos = 0,4 L/R = 7 ms)
K1 Rated load 5A at 250 VAC: 3,5A at 250 VAC:
1A at 220 VDC 0,8A at 220 VDC
3A at 110 VDC 2A at 110 VDC
5A at 48 VDC 4A at 48 VDC
Max. operating voltage 380VAC, 250 VDC
K2, K3, K4, K5, K6 Rated load 5A at 250 VAC: 3,5A at 250 VAC:
5A at 30 VDC 2,5A at 30 VDC
Rated carry current 5A
Max. operating voltage 380VAC, 125 VDC
Min. permissible load 100mA at 5 VDC
Digital input channel Quantity 1
Function Breaker on; Remote reset; Event trip
Isolation Optically isolated
Type 30 250V ac/dc voltage input
Pushbuttons Function , , , , and ACCEPT (red)
Type Miniature spring loaded manual pushbuttons
Display Type Back-lit Liquid Crystal Display (LCD), with full
alpha-numeric character set
Screen Size 16 character x 2 line
Character height 4mm
Indicators Type Light Emitting Diodes (LEDs)
Function Green : POWER ON / HEALTHY
Yellow : START (ALARM)
Red : TRIP
Serial data port Quantity 2
Isolation Optically isolated
Frontport type RS232 via DB9 socket
Rearport type RS232 or RS485 selectable in the software
Baudrate (kBd) 2.4 up to 115.2 for each port seperatly selectable
Real Time Clock Functionality Date; Weekday; HH:MM:SS
Accuracy +/- 30 s per month
Backup Supercap (>14 days without power)
APPENDIX 5: SETTABLE PARAMETERS AND SETTING RANGES NORMAL MODE OPERATION
PARAMETER SETTING RANGE RESOLUTION PRESET VALUE

Icr/In 0,25 to 1,50 0,01 1.00
vc>al/vcr 0,80 to 1,50 // N/A 0,01 N/A
vc>al:xt 0,1 to 3600 s 0,1 s 0,1 s
vc>/vcr 0,80 to 1,50 // N/A 0,01 N/A
vc>>/vcr 0,80 to 10,0 // N/A 0,01 N/A
vc>>:xt 0,03 to 10,0 s 0,01 s 0,03 s
vc>reset:xt 1 s to 3600 s 1s 1s
Ith>/In 0,25 to 1,50 // N/A 0,01 N/A
Ith>:xt 0 to 600 s // Alarm 0,01 s 0,0 s
Ith>>/In 0,25 to 1,50 // N/A 0,01 N/A
Ith>>:xt 0 to 60 s 0,01 s 0,0 s
0,5 to 7200 s 0,1 s 0,5 s
I1>/In 0,25 to 1,50 // N/A 0,01 N/A
I1>:xt 0,1 to 1200 s 0,1 s 0,1 s
I1>>/In 0,2 to 10,0 // N/A 0,1 N/A
I1>>:xt 0,05 to 10,0 s 0,01 s 0,05 s
I1</In 0,05 to 1,00 // N/A 0,01 N/A
I1<:xt 0,1 to 10,0 s 0,1 s 0,1 s
Irms>/In 0,25 to 1,50 // N/A 0,01 N/A
Irms>:xt 0,1 to 1200 s 0,1 s 0,1 s
Irms>>/In 0,2 to 10,0 // N/A 0,1 N/A
Irms>>:xt 0,03 to 10,0 s 0,01 s 0,03 s
Iub_al/In 0,01 to 2,00 // N/A 0,01 N/A
Iub_al:xt 0,1 to 600 s 0,1 s 0,1 s
Iub>/In 0,01 to 2,00 // N/A 0,01 N/A
Iub>:xt 0,1 s to 14400 s 0,1 s 0,1 s
Iub>>/In 0,01 to 2,00 // N/A 0,01 N/A
Iub>>:xt 0,05 to 60 s 0,01 s 0,05 s
Io>/In 0,05 to 1,00 // N/A 0,01 N/A
Io>:xt 0,1 to 60 s 0,01 s 0,1 s
Io>>/In 0,05 to 10,0 // N/A 0,01 N/A
Io>>:xt 0,05 to 10,0 s 0,01 s 0,05 s
Ilub>/In 0,01 to 1,00 // N/A 0,01 N/A
Ilub>:xt 0,1 to 60 s 0,1 s 0,1 s
Ilub>>/In 0,01 to 1,00 // N/A 0,01 N/A
Ilub>>:xt 0,05 to 10,0 s 0,01 s 0,05 s
Function of Breaker-Bon // Remote Reset Disabled
Digital Input Event Trip // Disabled
Event:xt 0,03 to 600 s 0,01 s 0,03 s
Bfail1:xt 0,05 to 2,0 s // N/A 0,01 s N/A
Bfail1 released: Ifund<10%In // Dig-Input Ifund<10%In
Ifund AND Input // Ifund OR Input
Bfail2:xt 0,05 to 2,0 s // N/A 0,01 s N/A
Bena:xt 1 to 1200 s // N/A 1s N/A
Bena trigger by: Ifund<10%In // Dig-Input Ifund<10%In
Ifund AND Input // Ifund OR Input
Start LED shows: Only trip STARTS // Only ALARMS STARTS + ALARMS
STARTS + ALARMS // Always off
APPENDIX 6: SETTABLE PARAMETERS AND SETTING RANGES H-CONFIGURATION
PARAMETER SETTING RANGE RESOLUTION PRESET VALUES

aIub_al/In 0,01 to 2,00 0,01 N/A
N/A
aIub_al:xt 0,1 to 600 s 0,1 s 0,1 s
aIub>/In 0,01 to 2,00 0,01 N/A
N/A
aIub>:xt 0,1 s to 14400 s 0,1 s 0,1 s
aIub>>/In 0,01 to 2,00 0,01 N/A
N/A
aIub>>:xt 0,05 to 60 s 0,1 s 0,05 s
bIub_al/In 0,01 to 2,00 0,01 0,01
N/A
bIub_al:xt 0,1 to 600 s 0,1 s 0,1 s
bIub>/In 0,01 to 2,00 0,01 0,01
N/A
bIub>:xt 0,1 s to 14400 s 0,1 s 0,1 s
bIub>>/In 0,01 to 2,00 0,01 0,01
N/A
bIub>>:xt 0,05 to 60 s 0,1 s 0,05 s
cIub_al/In 0,01 to 2,00 0,01 N/A
N/A
cIub_al:xt 0,1 to 600 s 0,1 s 0,1 s
cIub>/In 0,01 to 2,00 0,01 N/A
N/A
cIub>:xt 0,1 s to 14400 s 0,1 s 0,1 s
cIub>>/In 0,01 to 2,00 0,01 N/A
N/A
cIub>>:xt 0,05 to 60 s 0,1 s 0,05 s
Function of Remote Reset // Event Trip Disabled
Digital Input Disabled
Event:xt 0,03 to 600 s 0,01 s 0,03 s
Start LED shows: Only trip STARTS // Only ALARMS STARTS + ALARMS
STARTS + ALARMS // Always off
APPENDIX 7: DIAGNOSTIC ERRORS
On application of auxiliary supply voltage to a CPR04 Relay, and at regular intervals during normal
operation, the relay performs a number of self-test diagnostic functions. Any errors detected will cause
the CPR04 Relay to suspend all protective functions, de-energize the self-supervision relay and display
an error message as follows:
ONLINE DIAGNOSTICS:
CPR04 DISPLAY MESSAGE ERROR DESCRIPTION
EPROM error EPROM checksum test failed

EEPROM error Serial EEPROM checksum incorrect for the following section
+ Calibration - calibration factor checksum test failed
+ Set-up - parameter checksum test failed
+ Relay Set-up - relay setup checksum test failed
+ Trip History - trip history checksum test failed
+ CT ratio - CT ratio checksum test failed
RAM error RAM failure
DSP stopped DSP failed a watchdog test
APPENDIX 8: CALCULATION OF CHECKSUMS FOR OUTPUT RELAYS 1 TO 5
A number of software output functions can be set for each relay. For each set function a binary one
must be entered, for each function not routed to the relay zero is to set.
This represents a so called binary code. Very often however the so called hexadecimal code (hex code)
is used. In this case four binary digits are combined to one hex digit (starting from the left side). The four
digits represent the values 8,4, 2 and 1.
Example: 1 0 1 0 = 1 * 8 + 0 * 4 + 1 * 2 + 0 * 1 = 10 = A
The result can get values between 0 and 15. As the hex digit must be a one only digit, the characters
A...F are used instead of the numbers 10...15. (valid hexadecimal numbers: 1...9, A...F)
A) Relay in Normal Mode Operation

CHECKSUM HEXCODE
2 2 D 4 A 0 1 3
MSB 1 0 0 0 1 0 1 1 1 0 0 1 0 0 1 0 1 0 0 0 0 0 0 0 0 1 0 0 1 1 LSB
vc>alarm
vc>start
vc>trip
vc>>trip
I1>start
I1>trip
I1>>trip
Irms>start
Irms>trip
Irms>>trip
Ith>start
Ith>trip
Ith>>trip
I1<trip
Iub_alarm
Iub>start
Iub>trip
Iub>>trip
Io>start
Io>trip
Io>>trip
Ilub>start
Ilub>trip
Ilub>>trip
Bfail1
Bfail2
Event_trip
Bena
Energize
Latch
FUNCTIONS BINARY CODE
B) Relay in H-Configuration Operation
CHECKSUM HEXCODE
0 0 0 6 2 2 3
MSB 1 1 0 0 0 1 0 0 0 1 0 0 0 1 1 LSB
aIub_alarm
aIub>start
aIub>trip
aIub>>trip
bIub_alarm
bIub>start
bIub>trip
bIub>>trip
cIub_alarm
cIub>start
cIub>trip
cIub>>trip
Event_trip
Energize
Latch
FUNCTIONS BINARY CODE

APPENDIX 9: INJECTION TESTING
The CPR04 Relay is a complex device with many sophisticated protective functions. It is beyond the
scope of this manual to fully detail how to comprehensively injection test the CPR04 Relay. However
the following points should be noted.
Ideally to properly test the CPR04 Relay, one would require a 3 phase secondary injection test set with
the ability to inject not only mains frequency currents, but also complex 3 phase waveforms with
harmonic currents superimposed on the fundamental currents. In this way one can properly test and
confirm the peak repetitive overvoltage protective functions, the rms thermal overcurrent protective
functions, the rms overcurrent protective functions, and the mains frequency current protective functions
including the star unbalance or H-Bridge unbalance, line unbalance, earth fault, fundamental frequency
over and under current, breaker fail and breaker enable timer.
Often the user will only have access to a single phase current injection test set. In this case the user
should preferably test each element separately, one protective function at a time, with all other
protective functions disabled.
A) Relay configured in Normal Mode:

If testing several protective functions and/or elements simultaneously, the following must be kept in
mind:
The earth fault current Io is derived mathematically as the vector summation of the phase currents of
elements 1, 2 and 3. Therefore the earth fault protective function should be tested by injecting 1/3 of the
desired earth fault current into elements 1, 2 and 3 connected in series. This will generally avoid the
other protective functions, including the line unbalance current protective function, from operating before
the earth fault protective function.
In order to test the line unbalance current function, inject a low magnitude single phase current into
elements 1 and 2 (or elements 2 and 3) connected in series but with opposite polarities. This will avoid
the earth fault protective function from operating.
In order to test the overcurrent, undercurrent and thermal current, protective functions of elements 1, 2
and 3, disable the earth fault protective function and inject a single phase current into elements 1, 2 and
3 connected in series. This will avoid both the earth fault and the line unbalance current protective
functions from operating. Alternatively disable both the earth fault and the line unbalance current
protection functions. This will enable elements 1, 2 and 3 to be tested individually, without all 3 elements
connected in series.
Without the ability to inject harmonic currents superimposed onto the fundamental current, the peak
repetitive overvoltage protective function of element 1, 2 and 3 can be easily tested by disabling all other
protective functions, and injecting a sinusoidal current into element 1, 2 or 3. It is suggested that Icr/In =
1 and vc>/vcr = 1,1 should be set. In this case, when a sinusoidal current equal to In is injected (1A or
5A rms) then the calculated peak repetitive voltage vc/vcr should be 1p.u. The vc>starter should operate
for injected currents above 1,1In. Trip times for currents above the threshold (1,1In) may be checked
against the inverse time curve of Fig. 6.
B) Relay configured in H-Bridge Mode:

If the unbalance protection is tested using a single phase injection test set and the injected current is
below 10% this will mean that the relay has to be tested in the uncompensated operation. As the
reference current is below 10% the protection functions will only operate based on the amplitude values
the phase angle will be ignored and also not displayed.
APPENDIX 10: SETTING EXAMPLE
20 Mvar harmonic filter with a double star capacitor bank

33kV / 50Hz
System 33 kV + 5%, 3 phase, 50 Hz, 20 kA fault level
Earthing Solidly earthed
x 630A
Switch 630 A SF6 circuit breaker
Line CTs 500 / 5 A 500A / 5A
Cable 185 mm XLPE
Filter Output at 33 kV 50 Hz:20 Mvar (lead)
Filter reactors Inductance: 20,6 mH per phase 20,6mH
Rated Currents I1 385A I5 30 A 400Arss
I2 30A I7 20 A
I3 90A I11 10 A
37,19 MVAr
I4 25A I13 5A at 45kV
Irms 13
( In ) 2 = 400 A
n =1
20A / 1A
Capacitor bank Double star configuration
Rated output: 37,193 Mvar
Rated voltage and frequency: 45 kV, 50 Hz
Rated current Icr = 37,193 106/( 3 45000)
I1 at 33 kV = 20 106/( 3 33000)
Star point unbalance alarm current: 4 A 3 s
Star point unbalance low set trip current: 8 A 10 min
Star point unbalance high set trip current: 12 A - 1s
Unbalance CT 20 / 1 A
SETTINGS:
Element 1,2,3 variables Element 4 variables
Icr/In = 477/500=0,95 (1) Iub_al/In = 4/20 = 0,2 (23)
vc>al/vcr = 1,08 (2) Iub_al:xt = 3s (24)
vc>al:xt = 30 s (3) Iub>/In = 8/20 = 0,4 (25)
vc>/vcr = 1,1 (4) Iub>:xt = 600 s (26)
vc>>/vcr = 3,0 (5) Iub>>/In = 12/20 = 0,6 (27)
vc>>:xt = 0,03 s (6) Iub>>:xt = 1s (28)
vc>reset:xt = 30 s (7) Element 5 variables
Ith>/In = 395/500 = 0,79 (8) Io>/In = 0,2350/500 = 0,14 (29)
Ith>:xt = Alarm (9) Io>:xt = 0,1 s (30)
Ith>>/In = 410/500 = 0,82 (10) Io>>/In = N/A (31)
Ith>>:xt = 0s (11) Io>>:xt = 0s (32)
= 1200 s (12) Ilub>/In = 0,05350/500 = 0,04 (33)
I1>/In = 1,075350/500 = 0,81 (13) Ilub>:xt = 2s (34)
I1>:xt = 600 s (14) Ilub>>/In = 0,1350/500 = 0,07 (35)
I1>>/In = 1,5350/500 = 1,05 (15) Ilub>>:xt = 0,2 s (36)
I1>>:xt = 0s (16) Other variables
Irms>/In = 1,2400/500 = 0,96 (17) Bfail1:xt = 0,2 s (35)
Irms>:xt = 30 s (18) Bfail1 released = Ifund<10%In (37)
Irms>>/In = 1,5400/500 = 1,20 (19) Bfail2:xt = 0,1 s (38)
Irms>>:xt = 0,03 s (20) Bena:xt = 600 s (39)
Function for = Breaker On Bon (40)
Digital Input
I1</In = 0,2350/500 = 0,14 (21) Bena trigger by = Dig-Input (41)
I1<:xt = 0,2 s (22) Start LED shows = STARTS + ALARMS (42)
NOTES ON SETTINGS:
(1) Capacitor rated current in p.u. of line CT primary current.

(2) In this example the alarm threshold is chosen with 108% of the capacitor voltage
(3) The associated timer is set to 20s to avoid alarm messages due to short time overvoltages
(4) Capacitors made to IEC can withstand 110% of rated voltage for extended periods of time.
(5) With reference to Fig.6, it can be seen that for vc/vcr greater than 3,0 the peak repetitive
overvoltage withstand curve is undefined and therefore for capacitor overvoltages above this
value it is considered necessary to trip with a definite time delay.
(6) The time delay should be set as low as possible, preferably with no intentional delay.
(7) Refer to Fig.16 to see the effect of vc>reset:xt.
(8) The low set thermal trip threshold is set in this case slightly below the continous current rating,
as it is assumed that the total current includes some safety magins.
(9) The associated timer is set to Alarm which means that only the Ith>start signal will be
generated in case of an overload and no subsequent trip signal Ith>trip is output.
(10) The high set thermal overcurrent threshold is set slightly above the max. continuous rms
current rating of the reactor. If this is exceeded the bank must be disconnected.
(11) The associated definite time delay is set to 0 (no intentional delay).
(12) Refer to Appendix 11 for some guidance of the heating/cooling time constant of air-core filter
reactors. The time constant is the time taken for the reactors to reach 63% of their final
temperature, for a step change in current from 0 to 100%. (i.e. the first order time constant of
the device.)
(13) For a system having a maximum system voltage of 105% of nominal, a low set fundamental
frequency overvoltage/overcurrent limit of 107,5% is considered appropriate. Above this
value the associated definite timer will start timing out.
(14) A value of 600s for this definite timer is considered appropriate to allow any automatic tap-
changers to operate in the case of extended fundamental frequency system overvoltages
(which in time causes fundamental frequency overcurrents in the capacitor/filter circuit).
(15) A fundamental frequency overcurrent above 150% of nominal would indicate a catastrophic
failure of some kind requiring immediate tripping.
(16) Therefore the associated definite time delay is set to 0,05s (no intentional delay).
(17) For a rms current of 20% above nominal value the associated definite timer will start timing
out.
(18) A value of 30s for this definite timer is considered appropriate.
(19) A rms overcurrent of 150% of nominal would indicate a catastrophic failure or excessive
harmonic currents requiring immediate tripping.
(20) Therefore the associated definite time delay is set to 0,03s (no intentional delay).
(21) Any undercurrent threshold significantly below nominal current is appropriate.
(22) The undercurrent definite timer is set as 0,2s or any appropriate low value to avoid spurious
trip outs.
(23) The star point unbalance alarm level is to be provided by the capacitor unit and bank designer
/ manufacturer as it is determined by the specific capacitor unit and capacitor bank design.
(24) The definite timer associated with the above should be set to a reasonable value to avoid
spurious alarms due to inrush or other short time operating conditions.
(25) The star point unbalance low set trip current is to be provided by the capacitor unit and bank
designer/manufacturer.
(26) The definite timer associated with the above is set as 600 s as informed by the capacitor unit /
bank manufacturer.
(27) The star point unbalance high set trip current is to be provided by the capacitor unit and bank
designer / manufacturer.
(28) The definite timer associated with the above is set as 1 s as informed by the capacitor unit /
bank manufacturer. Also this timer should not be set less than 1s due to the response time of
the calculation of the phase angle of the unbalance current, if the phase angle of this
unbalance current is of interest to the user after a trip out.
(29) The fundamental frequency earth fault threshold is set to any suitably low value below the
expected earth fault current (as limited by the system and earth fault zero sequence
impedance.
(30) The definite time delay is set to 0,1 (no intentional delay).
(31) As the low set earth fault definite time delay is set to 0,1 the high-set threshold is disabled.
(32) Because the high-set threshold is disabled, the timer setting is irrelevant.
(33) The low-set line unbalance current threshold should be set as low as possible whilst avoiding
spurious trip outs due to normal system line voltage unbalance. A line unbalance current of
5% of nominal capacitor current is considered suitable.
(34) The definite timer associated with the above is set at 2s to avoid trip out on short term
unbalance disturbances.
(35) The high-set line unbalance current threshold is set as 10% of nominal capacitor current.
(36) The definite time associated with the above is set as 0,2s
(37) The breaker fail timer is set as 0,2s for Bfail1 and 0,1s for Bfail2 or any appropriate low value
to avoid spurious breaker fail signal output.
(38) The Bfail1 release function is selected to be a drop in the fundamental current below 10% In
(39) The breaker enable timer is set to enable breaker re-energization 600s (10min) after de-
energization to allow the capacitor to discharge before switching on again.
(40) Setting the digital input to Breaker-Bon allows the breaker enable
re-switching timer and the undercurrent protection function to be used.
(41) This parameter is set to Dig-Input so that the Bena function is triggered by the digital input.
(42) The START LED is configured to show STARTS and ALARMS
APPENDIX 11: CALCULATION OF THE REACTOR HEATING AND COOLING TIME CONSTANT ()
The correct heating and cooling time constant of a damping or filter reactor should normally be obtained
from the reactor manufacturer.
The formula below is considered accurate for reactor coils manufactured by Trench Austria GmbH, but
may give default results in the absence of any other information.
= C1 * m / A
Where:
C1 Constant of convection and radiation and heat capacity
C1=100 for single layer coils

C1 = 76 for multi layer coils
m Mass of winding (Aluminium and insulation) [kg]

A Surface for convection and radiation [m]
For single layer coil : A = (D1 + D2) * Hw *
D1 + D 2
For double layer coil : A = * * Hw * 2,5
2
D1 + D 2
For n layer coil : A = * * Hw * n Hw
2
D2
D1.Inner diameter [m]

D2 Outer diameter [m]
HwWinding height [m]
T erm inal
D1
Push and .
for 5 seconds
to enter the Push
main menu and
to exit menu
Access Run Access Access Access Access

PARAMETER Access OUTPUT DIAGNOSTIC STATUS Browse TRIP SERIAL PORT PASSWORD HARDWARE Access and SET
SETUP menu RELAY menu TEST sequence INFORMATION HISTORY list options SETUP menu SETUP selector Real Time Clock
Relay #12345 Serial Number Install Info. Trip History Baudrate FRONT Old Password Set Relay Mode Set Time
xxxxxxx 00000 xxxxxxxx This display is Recorded No Trip 115200 000000 Normal Mode 09:47:28
ENTER
See Parameter Relay #12345 Software Version Input function Parity FRONT New Password Set Frequency Set Date
Setup Menu xxxxxxx 00000 4.xx xx-xx-xx Status = Low EVEN 000000 50 Hz Fri 19/11/2004
CPR04_Appendices (Rev.02.29.12.04)
Relay User Code Relay : #12345 Cleared:08:45:35 Comms type REAR Element 1 I(n)
xxxxxxxxxx Energized= 00000 Fri 19/11/2004 RS485 1 Amp
Relay #5 Checksum Pretest Code Front RS232 Baudrate REAR Element 2 I(n)
00000000 FLOW: ---PASSED Tx= OFF Rx= OFF 115200 1 Amp
Rear RS485 Parity REAR Element 3 I(n)

Tx= OFF Rx= OFF EVEN 1 Amp
Test : LEDs Setup Saved Saved: 17:07:33 Comms. Address Element 4 I(n)
(Check flashing) Counter = 00003 Thu 18/11/2004 1 1 Amp
Test : Input xxxxxx tripped MODBUS Response Power up restore

Input = Low Counter = 00000 Time = 0.50 Clear trip state
Test Relays? No MODBUS Dead

CAUTION ! (Yes) Time = 0.50
ENTER Button
APPENDIX 12: MENU NAVIGATION CHART MAIN MENU LEVEL
Control hardware Event tripped ModbusForceRelay

P:4.03 C:1.00 Counter = 00000 Time = 1.0s
SELECT ACTION Return to the

Display hardware Resume actual menu point
P:4.03 C:1.00 ENTER
SELECT ACTION Save setting and return

........ tripped Cleared:08:51:54 Save to the main menu level
ENTER Clear NOW? No (Yes) Fri 19/11/2004
Test Relay #1 SELECT ACTION Disregard the setting and

ENTER ENTER return to the main menu level
No Cancel
Return to the Clear counter and

main menu level return to the actual
counter resetted
Return to MENU
No (Yes)
Page 55 of 74
Page 56 of 74
From Main Menu

ENTER Button
COMPENSATE
Set ELEMENT Set ELEMENT Set ELEMENT Set OTHER for star point Clear TRIP
1,2,3 variables 4 variables 5 variables functions unbalance HISTORY list ?No SELECT ACTION Return to the
Resume actual menu point

Save to the main menu level
Icr/In = 1.00 = 0.5 Iub_al/In = N/A Io>/In = N/A INPUT function comp. vector Clear TRIP
Range = 0.25 - 1.50 Range=0.5 - 7200.0 Range = 0.01 - 2.0 Range = 0.05 - 1.0 Remote Reset --% 0.0 HISTORY list?Yes Disregard the setting and
SELECT ACTION
Cancel return to the main menu level
vc>al/vcr = N/A I1>/In = N/A Iub_al:xt = 0.1 Io>:xt = 0.1 INPUT function Iub --% ---.-
Range = 0.8 - 1.50 Range = 0.25 - 1.50 Range = 0.1s-600s Range = 0.1 - 60.0 Event Trip Compensate? No
vc>al:xt = 0.1 I1>:xt = 0.1 Iub>/In = N/A Io>>/In = N/A INPUT function Uncompensate
Range = 0.1s - 3600s Range = 0.1 - 1200 Range = 0.01 - 2.0 Range = 0.05 - 10.0 Disabled No
ENTER Button
vc>/vcr = N/A I1>>/In = N/A Iub>:xt = 0.5s Io>>:xt = 0.05 INPUT function
Range = 0.8 - 1.50 Range = 0.2 - 10.0 Range = 0.1-14400s Range = 0.05 - 10.0 Breaker - Bon
vc>>/vcr = N/A I1>>:xt = 0.05 Iub>>/In = N/A Ilub>/In = N/A Return to the
Range = 0.8 - 10.0 Range = 0.05 - 10.0 Range = 0.01 - 2.0 Range = 0.01 - 1.0 setting menu level
vc>>:xt = 0.03 I1</In = N/A Iub>>:xt = 0.05 Ilub>:xt = 0.1 InputActive when
Range = 0.03 - 10.0 Range = 0.05 - 1.00 Range = 0.05 - 60.0 Range = 0.1 - 60.0 Con.Voltage=High
vc>reset = 1s I1<:xt = 0.1 Ilub>>/In = N/A Event:xt = 0.03

Range = 1s - 3600s Range = 0.1 - 10.0 Range = 0.01 - 1.0 Range = 0.03 - 600.0
Ith>/In = N/A Irms>/In = N/A Ilub>>:xt = 0.05 Bfail1:xt = N/A

Range = 0.25 - 1.50 Range = 0.25 - 1.50 Range = 0.05 - 10.0 Range = 0.01 - 2.0
Ith>:xt = 0.0 Irms>:xt = 0.1 Bfail1 released:

Range = 0.0-600.0 Range = 0.1 - 1200 Ifund < 10%In
Ith>>/In = N/A Irms>>/In = N/A Bfail2:xt = N/A

Range = 0.25 - 1.50 Range = 0.2 - 10.0 Range = 0.01 - 2.0
Ith>>:xt = 0.0 Irms>>:xt = 0.03 Bena:xt = N/A

Range = 0.0-60.0 Range = 0.03 - 10.0 Range = 1 - 1200
Bena trigger by:

Ifund < 10%In
Start LED shows:

Only trip STARTS
APPENDIX 13: MENU NAVIGATION CHART PARAMETER SETUP MENU NORMAL MODE
ENTER Button
SELECT ACTION Return to the

Resume actual menu point
From Main Menu

Save to the main menu level
Set ELEMENT Set OTHER COMPENSATE COMPENSATE COMPENSATE Clear TRIP Disregard the setting and
2,3,4 variables functions for aIub for bIub for cIub HISTORY list ?No SELECT ACTION
Cancel return to the main menu level
aIub_al/In = N/A INPUT function comp. vector comp. vector comp. vector Clear TRIP
Range = 0.01 - 2.0 Remote Reset --% 0.0 --% 0.0 --% 0.0 HISTORY list?Yes
ENTER Button
aIub_al:xt = 0.1 INPUT function aIub --% ---.- bIub --% ---.- cIub --% ---.-
Range= 0.1s - 600s Event Trip Compensate? No Compensate? No Compensate? No
aIub>/In = N/A INPUT function Uncompensate Uncompensate Uncompensate Return to the

Range = 0.01 - 2.0 Disabled No No No setting menu level
aIub>:xt = 0.1s
Range = 0.1s - 14400s
aIub>>/In = N/A
Range = 0.01 - 2.0
aIub>>:xt = 0.05 InputActive when

Range = 0.05 - 60 Con.Voltage=High
bIub_al/In = N/A Event:xt = 0.03

Range = 0.01 - 2.0 Range = 0.03 - 600.0
bIub_al:xt = 0.1 Start LED shows:

Range = 0.1s - 600s Only trip STARTS
bIub>/In = N/A
Range = 0.01 - 2.0
bIub>:xt = 0.1s
Range = 0.1s - 14400s
bIub>>/In = N/A
Range = 0.01 - 2.0
bIub>>:xt = 0.05
Range = 0.05 - 60.0
cIub>>:xt = 0.05
APPENDIX 14: MENU NAVIGATION CHART PARAMETER SETUP MENU H-CONFIGURATION
Range = 0.05 - 60.0

Page 57 of 74
Page 58 of 74 CPR04_Figures (Rev.02.29.12.04)
FIGURE 1: FRONT VIEW AND IDENTIFICATION OF EXTERNAL COMPONENTS
1 12 1 13
C P R 04 3
11
Model : Vx = 30 - 250 ~
Serial No : Version : 6
5 START TRIP 7
10 8
RS232
14
1 2 1
LEGEND
1: MOUNTING HOLES FOR FIXED CASING

2: BOTTOM LOCK FOR FRONT COVER
3: DRAW OUT HANDLE
4: LIQUID CRISTAL DISPLAY (LCD)
5: START LED (YELLOW)
6: POWER ON / HEALTHY LED (GREEN)
7: TRIP LED (RED)
8: EXTERNAL ACCEPT PUSHBUTTON
9: INTERNAL ACCEPT KEY (RED)
10: INTERNAL KEYPAD
11: FASCIA PLATE
12: TOP CATCH FOR FRONT COVER
13: REMOVABLE TRANSPARENT FRONT PROTECTIVE COVER
14: SERIAL DATA PORT RS232
CPR04_Figures (Rev.02.29.12.04) Page 59 of 74
FIGURE 2: REAR VIEW AND IDENTIFICATION OF EXTERNAL COMPONENTS
LEGEND
1: EARTH TERMINAL
2: EARTH STRAP
3: TERMINAL NUMBERS
4: FAST-ON TERMINAL CONNECTORS
5: SCREW TERMINALS
6: TERMINAL BLOCK
7: BLANKING PLATE
FIGURE 3: DIMENSIONS AND CUTOUT DETAILS
49,5 49,5
102,5 25,9 25,9 4 Holes 4mm
83,9
78,5
176,8
78,5
83,9
Front view Panel cutout

159(h) x 101(w)
10 29 208
150,9
Side view
FIGURE 4: TERMINAL AND CONNECTION DIAGRAM
DISPLAY
22
CT Input for
ELEMENT 1 21 K1 - 1
10 Output relay 1
12
24
CT Input for
ELEMENT 2 23
K2 - 1
DSP 14 Output relay 2
26 16
CT Input for
ELEMENT 3 25
K3 - 1
18 Output relay 3
CT Input for 28
20
ELEMENT 4 27
ANTI ALIASING C K4 - 1
13 Output relay 4
15
9
Digital Input
11 K5 - 1
17 Output relay 5
OPTICAL ISOLATION 19
6 K6 - 1
Serial data port RS 232 2 Self supervision-
8 OR relay
(Rear) 4
3 RS 485
OPTICAL ISOLATION
RED LED
5
Auxilliary supply
7
RS 232 YELLOW LED
POWER SUPPLY Frontport
(DB9)
Earth 1
GREEN LED
KEYPAD
Case earth
Earth 1 2 Self supervision relay

Serial port GND 3 4 Self supervision relay
Auxilliary supply 5 6 Serial port RX (A/-)
Auxilliary supply 7 8 Serial port TX (B/+)
Digital input 9 10 Output relay 1
Digital input 11 12 Output relay 1
Output relay 4 13 14 Output relay 2
CT Input for ELEMENT 1 21 22 CT Input for ELEMENT 1
Terminalblock
viewed from rear
FIGURE 5: OUTPUT RELAY CONTACT FORM CONFIGURATION DIAGRAM
ENERGIZE TO TRIP = 1 ENERGIZE TO TRIP = 0
N/O N/C N/O N/C
Power supply OFF OPEN CLOSED OPEN CLOSED
Power supply ON
OPEN CLOSED CLOSED OPEN
& normal operation
Power supply ON
CLOSED OPEN OPEN CLOSED
& trip output
K6
Output relay (K1-K6) and Input (I2-I3) configuration
NC NO
NO
K5
NC
NO
K4
NC
NO
K3
NC
NO
K2
NC
NO
K1
NC
NC NO
K1
INSTRUCTIONS
1: WITHDRAW THE DRAW OUT CHASSIS

2: IDENTIFY THE PC BOARD SHOWN IN THIS DRAWING
3: IDENTIFY THE NORMALLY OPEN (NO) AND NORMALLY CLOSED (NC) LINK TERMINALS FOR EACH CHANGE OVER
CONTACT OUTPUT RELAY 1-6 (K1 - K6 ON THE PC-BOARD)
4: REMOVE THE LINK CONNECTOR ON THE NO LINK TERMINAL AND REPOSITION IT ONTO THE NC LINK TERMINAL
FOR EACH OF THE OUTPUT RELAY CONTACTS REQUIRING RECONFIGURATION FROM NORMALLY OPEN TO
NORMALLY CLOSED
3
CPR04_Figures (Rev.02.29.12.04)
2 .5
v c/v cr (p u )
V C > /V C R =1 .5
1 .5
FIGURE 6: PEAK REPETITIVE OVERVOLTAGE vs TIME TRIP CURVES
V C > /V C R =1 .2 5
V C > /V C R =1 .1
V C > /V C R =1 .0
1
V C > /V C R =0 .9
V C > /V C R =0 .8
-1 0 1 2 3
10 10 10 10 10
Tim e (s )
.
Page 63 of 74
FIGURE 7: THERMAL TRIP TIME CURVE FOR VARIOUS LOADING CONDITIONS
1,4
Calculation formula :
t/tau = -ln (((I/Ith>) - 1) / ((I/Ith>) - (Ip/Ith>)))
1,2 I .. Actual rms heating current .

Ith> .. Maximum thermal current .
Ip .. Thermal preload current .
1
= 1 (seconds)
0,8
Trip times for
0,6
0,4
Prior
0,2 Thermal
Loading:
0%
70 %
80 %
85 %
90 %
95 %
0
1 1,5 2 2,5 3
Overload current : I / Ith> (pu)
FIGURE 8: APPLICATION EXAMPLES
vc>al, vc>, vc>> vc>al, vc>, vc>>

Ith>, Ith>> Ith>, Ith>>
Irms>, Irms>> Irms>, Irms>>
CPR04 I1>, I1>> I1>, I1>>
I1< CPR04 I1<
Io>, Io>> Io>, Io>>
Ilub>, Ilub>> Ilub>, Ilub>>
Bena, Bfail1, Bfail2 Iub_alarm, Iub>,Iub>
Normal Mode Bena, Bfail1, Bfail2
L1 Normal Mode
L1
C1
C1
alt.
vc>al,vc>, vc>>
Ith>, Ith>>
vc>al, vc>, vc>>
Irms>, Irms>>
Ith>, Ith>>
Irms>, Irms>> CPR04 I1>, I1>>
I1<
I1>, I1>>
CPR04 Io>, Io>>
I1<
Ilub>, Ilub>>
Io>, Io>>
Bena, Bfail1, Bfail2
Ilub>, Ilub>>
Normal Mode
Iub_alarm, Iub>,Iub>>
R1 Bena, Bfail1, Bfail2
Normal Mode L1
L1
Ith>, Ith>> aIub_alarm, aIub>,aIub
Irms>, Irms>>
CPR04 bIub_alarm, bIub>,bIub
CPR04 I1>, I1>> cIub_alarm, cIub>,cIub
Io>, Io>> Event trip
Ilub>, Ilub>> C1
C1 Event trip
Normal Mode H-Bridge Mode
LEGEND
L1 FILTER- OR DAMPING REACTOR
C1 CAPACITOR BANK
R1 DAMPING RESISTOR
FIGURE 9: TYPICAL WIRING DIAGRAM FOR A DOUBLE STAR CAPACITOR / FILTER BANK
a
Phase
a b c +vc
c b
NORMAL MODE OPERATION

DISPLAY
22
21 K1 - 1
10 Output relay 1
12
24
23
K2 - 1
26 16
25
K3 - 1
18 Output relay 3
28
20
27
13 Output relay 4
15
9
11 K5 - 1
17 Output relay 5
6 K6 - 1
RS 232 2 Self supervision-
8 OR relay
4
3 RS 485
OPTICAL ISOLATION
RED LED
5
7
RS 232 YELLOW LED
(DB9)
1
GREEN LED
KEYPAD
a1 a2 b1 b2 c1 c2
-vc
FIGURE 10: ELEMENT FAILURE IN A DOUBLE STAR CONNECTED CAPACITOR BANK
A ) Element failure on internally or externally fused capacitor units
With respect to the phase angle of Ia
If 0 this indicates element failure in capacitor a2

If 60 this indicates element failure in capacitor c1
If 120 this indicates element failure in capacitor b2
B) Element failure on unfused capacitor units

FIGURE 11: TYPICAL WIRING DIAGRAM FOR A H-BRIDGE CAPACITOR / FILTER BANK
a
Phase
a b c +vc
c b
NORMAL MODE OPERATION

DISPLAY
22
21 K1 - 1
10 Output relay 1
12
24
23
K2 - 1
26 16
25
K3 - 1
18 Output relay 3
28
20
27
13 Output relay 4
15
9
11 K5 - 1
17 Output relay 5
6 K6 - 1
8 OR relay
4
3 RS 485
OPTICAL ISOLATION
RED LED
5
7
RS 232 YELLOW LED
(DB9)
a1 a2 b1 b2 c1 c2 1
GREEN LED
KEYPAD
a3 a4 b3 b4 c3 c4 H-BRIDGE MODE OPERATION

DISPLAY
22
21 K1 - 1
10 Output relay 1
12
24
23
K2 - 1
26 16
25
K3 - 1
18 Output relay 3
28
20
27
ANTI ALIASING K4 - 1
C 13 Output relay 4
15
9
11 K5 - 1
17 Output relay 5
6 K6 - 1
8 OR relay
4
3 RS 485
OPTICAL ISOLATION
RED LED
5
7
RS 232 YELLOW LED
(DB9)
1
GREEN LED
KEYPAD
-vc
FIGURE 12: ELEMENT FAILURE IN A H-BRIDGE CONNECTED CAPACITOR BANK
A ) Element failure on internally or externally fused capacitor units
If 0 this indicates element failure in capacitor a2 or a3

If 120 this indicates element failure in capacitor b2 or b3
If 240 this indicates element failure in capacitor c2 or c3
B) Element failure on unfused capacitor units

FIGURE 13: LOGIC DIAGRAM FOR ELEMENTS 1,2 AND 3 NORMAL MODE OPERATION
vc>al/vcr
vc>>/vcr
vc>al:xt
vc>>:xt
vc>/vcr
i I vc vc C t vc> alarm
Filter 1 PD
vc> start
C vc> trip
C t vc>> trip
Ith>>:xt
Ith>>/In
Ith>:xt
Ith>/In

Ith> start
Irms Ith C t Ith> trip
RMS TH
C t Ith>> trip
Irms>>:xt
Irms>>/In
Irms>:xt
Irms>/In
Irms> start
C t Irms> trip
C t Irms>> trip
Bfail1:xt
Bfail2:xt
>10%In
I1>>/In
I1>>:xt
I1</In
I1>/In
I1<:xt
I1>:xt
Bon
I1> start
C t I1> trip
Filter 2
C t I1>> trip
t I1< trip
C &
t Bfail2
C &
vc>trip, vc>>trip
Ith>trip, Ith>>trip
I1>trip, I1>>trip
Irms>trip, Irms>>trip OR & t Bfail1
Iub>trip, Iub>>trip &
Ilub>trip, Ilub>>trip
Io>trip, Io>>trip
I1 Bfail1 released:
Ifund<10%In
Dig-Input
Ifund AND Input
Ifund OR Input
LEGEND:
FILTER 1 ANTI ALIASING FILTER
FILTER 2 FUNDAMENTAL FREQUENCY FILTER
PD PEAK DETECTOR
TH THERMAL MODEL (2. ORDER)
C COMPARATOR
FIGURE 14: LOGIC DIAGRAM FOR ELEMENT 4 AND 5 NORMAL MODE OPERATION
ELEMENT 4
LEGEND:
COMP COMPENSATION VECTOR
C COMPARATOR
ELEMENT 5
Dig-Input changes from
I1<10% after I1>10%
active to de-active
Bena triggered by
Element1 I1
Element2 I1
Element3 I1
Ilub>>/In
Ilub>>:xt
Bena:xt
Ilub>/In
Ilub>:xt
Io>>/In
Io>>:xt
Io>/In
Io>:xt
Ilub> start
Ilub C t Ilub> trip
Ilub
C t Ilub>> trip
Io> start
Io C t Io> trip
Io
C t Io>> trip
&
t Bena
OR
OR
POWER UP
FIGURE 15: LOGIC DIAGRAM FOR ELEMENT 2,3 AND 4 H-CONFIGURATION OPERATION
aIub_al /In
aIub_al:xt
aIub>>:xt
aIub>>/In
aIub>:xt
aIub>/In
Uncompensate
Compensate
Element 2
aIub aIub or C t aIub_alarm

Filter 1 Filter 2 Comp
aIub
aIub> start
C t aIub> trip
C t aIub>> trip
bIub_al /In
bIub_al:xt
bIub>>:xt
bIub>>/In
bIub>/In
bIub>:xt
Uncompensate
Compensate
Element 3
bIub bIub or C t bIub_alarm
bIub
bIub> start
C t bIub> trip
C t bIub>> trip
cIub_al /In
cIub_al:xt
cIub>>/In
cIub>>:xt
cIub>/In
cIub>:xt
Uncompensate
Compensate
Element 4
cIub cIub or C t cIub_alarm

cIub
cIub> start
C t cIub> trip
C t cIub>> trip
LEGEND:
COMP COMPENSATION VECTOR
C COMPARATOR
FIGURE 16: EFFECT OF PEAK REPETITIVE OVER VOLTAGE RESET TIMER, vc>reset:xt,
DURING INTERMITTANT PEAK REPETITIVE OVER VOLTAGES
vc/vcr
1,8
vc>/vcr
0
5s 30s 10s 20s 15s t
Peak repetitive overvoltage vs time
vc>timer
trip level
0
t
vc>timer vs time, with vc>reset:xt = 50s
vc>timer
trip level
0
t
vc>timer vs time, with vc>reset:xt = 10s
FIGURE 17: CONFIGURATION OF OUTPUT RELAYS 1 TO 5
NORMAL MODE H-BRIDGE MODE
Relay Relay
#1 #2 #3 #4 #5 #1 #2 #3 #4 #5
vc>alarm x x x x x aIub_alarm x x x x x
vc>start x x x x x aIub>start x x x x x
vc>trip x x x x x aIub>trip x x x x x
vc>>trip x x x x x aIub>>trip x x x x x
I1>start x x x x x
I1>trip x x x x x
I1>>trip x x x x x bIub_alarm x x x x x
Irms>start x x x x x bIub>start x x x x x
Irms>trip x x x x x bIub>trip x x x x x
Irms>>trip x x x x x bIub>>trip x x x x x
Ith>start x x x x x
Ith>trip x x x x x
Ith>>trip x x x x x cIub_alarm x x x x x
I1<trip x x x x x cIub>start x x x x x
cIub>trip x x x x x
Iub_alarm x x x x x cIub>>trip x x x x x
Iub>start x x x x x
Iub>trip x x x x x Event_trip x x x x x
Iub>>trip x x x x x
Io>start x x x x x
Io>trip x x x x x
Io>>trip x x x x x
Ilub>start x x x x x
Ilub>trip x x x x x
Ilub>>trip x x x x x
B fail1 x x x x x
B fail2 x x x x x
B ena x x x x x
Event_trip x x x x x
NORMALLY ENERGIZED NORMALLY ENERGIZED

OR DE-ENERGIZED OR DE-ENERGIZED
Software Selectable Software Selectable
LATCHING OR SELF-RESET LATCHING OR SELF-RESET

Software Selectable Software Selectable
OUTPUT CONTACT FORM OUTPUT CONTACT FORM

N/O OR N/C N/O OR N/C
Hardware Selectable Hardware Selectable
10 14 18 13 17 10 14 18 13 17
TERMINAL NUMBERS TERMINAL NUMBERS
12 16 20 15 19 12 16 20 15 19
Note: x is a software switch to direct

any of the software outputs to
any of the output relays (#1 to #5)

60-03 CPR04 Manual

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60-03 CPR04 Manual

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OPERATING AND INSTRUCTION MANUAL

FOR THE CPR04 RELAY

An economical, digital protection relay for optimized protection of

Compact draw-out design

C P R 04 Four software configurable measuring elements

Operating mode selectable in the menu

One self supervision relay

One frontside RS232 with DB9 connector

RS232 One software selectable RS232 or RS485 serial data

Firmware upgradeable via serial RS232 frontport

Time stamping of trip events and modifications to certain

TRENCH AUSTRIA GMBH

2 PROTECTIVE FUNCTIONS PROVIDED BY THE CPR04 RELAY ......................................................................................7

2.1 RELAY CONFIGURED IN NORMAL MODE ....................................................................................................................7

3.1 NOMENCLATURE AND IDENTIFICATION OF EXTERNAL COMPONENTS ...............................................................12

4.1 UNPACKING, STORAGE AND HANDLING...................................................................................................................17

5.1 STEP-BY-STEP INSTRUCTIONS..................................................................................................................................21

6.1 INTRODUCTION ............................................................................................................................................................23

7.1 THE LCD SCREEN DISPLAYS DURING NORMAL OPERATION ................................................................................37

For trouble-shooting and commissioning the following equipment is required:

A three or alternatively a single phase primary or secondary injection test set.

2.1 RELAY CONFIGURED IN NORMAL MODE

2.1.1 Peak repetitive overvoltage protection (Refer to Fig. 13)

2.1.2 Thermal overcurrent protection (Refer to Fig. 13)

The trip times can be evaluated using the following formula:

t/tau = -ln (((I/Ith>) - 1) / ((I/Ith>) - (Io/Ith>)))

I/Ith> = overload current / thermal trip threshold current

2.1.5 Fundamental frequency earth fault protection (Refer to Fig.14)

2.1.8 Fundamental frequency undercurrent protection (Refer to Fig. 13)

2.1.9 Breaker fail protection (Refer to Fig. 13)

Both signals can be used to trip an upstream breaker.

2.1.10 Capacitor bank re-switching protection (Refer to Fig 14)

2.1.11 Event trip

2.2 RELAY CONFIGURED IN H-BRIDGE MODE

2.2.1 Fundamental frequency H-BRIDGE unbalance protection (Refer to Fig. 15)

3.1 NOMENCLATURE AND IDENTIFICATION OF EXTERNAL COMPONENTS

3.2 ENCLOSURE AND DRAW-OUT UNIT

3.4 MEASURING ELEMENTS

3.5 RELAY OUTPUTS

The CPR04 Relay has a total of six output relays.

Refer to Appendix 4 for further details.

3.6 CONTACT FORMS

Refer to Appendix 4 for further details.

3.7 AUXILIARY POWER SUPPLY

3.8 LED INDICATORS

Refer to Appendix 4 for further details.

3.9 LCD DISPLAY

During relay configuration interactive configuration of the protection relay.

Refer to Appendix 4 and Section 7 for further details.

Interactive configuration of the protection relay

The button interface has the following features:

Refer to Appendix 4 and Section 6 for further details.

3.11 DIGITAL INPUT

Refer to Appendix 4 and Section 6.6.2 for further details.

3.12 TEST FACILITIES

Refer to Section 6.8 for further details.

3.13 SERIAL DATA PORT

Uploading from the CPR04 Relay of trip history information.