Cat

7495 HF
with Rope Crowd
ELECTRIC ROPE SHOVEL

Specifications
Dimensions Main Structures (contd)
Dipper payload (Available dipper payloads Turntable
up to 109 tonnes [120 tons] when specified) 100 tonnes 110 tons Forged rim, alloy steel swing
Dipper capacity 30.6-61.2 m3 40-80 yd3 rack pitch diameter 5.26 m 17 ft 3 in
Length of boom 20.4 m 67 ft Teeth external cut (face) 24.13 cm 9.5 in
Effective length of dipper handle 10.9 m 35 ft 10 in Tapered, forged alloy steel
Overall length of dipper handle 14.3 m 47 ft roller rails diameter 4.52 m 14 ft 10 in
Number of tapered rollers 50
Weights Tapered rollers diameter 27.31 cm 10.75 in
Working weight, with dipper Swing
and standard links 1 429 120 kg 3,150,670 lb Two planetary gearboxes, each driven by a vertically mounted motor,
Net weight, domestic, are mounted on either side of the revolving frame. Dual-output pinion
without ballast or dipper 1 045 902 kg 2,305,820 lb shafts from each gearbox engage the swing rack.
General purpose dipper 56 m3 (73 yd3) 80 603 kg 177,700 lb Hoist
Ballast (furnished by customer) 302 614 kg 667,150 lb A planetary gearbox with dual-output pinions provides the hoist torque
transfer from the electric motor to the hoist drum gear.
These weights will vary slightly depending upon dipper and optional
equipment selection. Lube System
Single-line system applies lubricant and grease via the PLC.
Main Structures 6 pumps (4 for lubricant and 2 for grease) located in an insulated,
Crawler Mounting double-walled lube room.
Overall width 317.5 cm
(125 in) treads, standard 12.73 m 41 ft 9 in Electrical
Overall length of mounting 11.43 m 37 ft 6 in Drive
Overall width 355.6 cm (140 in) treads 13.5 m 44 ft 3 in IGBT Acutrol drive system.
Total effective bearing area 57.13 m2 615 ft2 Power Requirements
(317.5 cm/125 in treads) 245 kPa 35.6 psi
Voltage 3 phase, 50/60 Hz, 7,200V
Total effective bearing area 64 m2 689 ft2
(355.6 cm/140 in treads) 219 kPa 31.8 psi Average 15-minute demand 926-1297 kW
Number and diameter of rollers Peak power 3706 kW
Lower (16) 79.4 cm 31.25 in Other voltage options available to suit customer requirements.
Lower rear (2) 106.7 cm 42 in Distribution System Requirements
Upper Slides Machine on separate system 4000 kVA
Take-up tumblers diameter 162 cm 63.8 in Main Electrical Systems
Number and pitch of treads (94) 50.8 cm 20 in System voltage (nominal) 50/60 Hz, 7,200V
Planetary Propel Trail cable (furnished by customer) SHD-3-#1/0 at 8,000V
Dual-motor independent drive. Transformer, auxiliary 350 kVA, 7,200V primary
Revolving Frame (Center Section) Lighting transformer 2 at 25 kVA,
Welded, impact-resistant steel 120/240V secondary
Length 8.38 m 27 ft 6 in
Width 3.68 m 12 ft 1 in
7495 HF with Rope Crowd Electric Rope Shovel

Lights
Front End (contd)
HPS lights on boom feet, top of A-frame, machinery house, lube room, Rope Data
control room, utility room and flood lights.
No. Diameter Type Construction
Incandescent lights on ground lights, walkways and operators cab.
Hoist 2 69.8 mm (2.75 in) twin dual 8 37
Front End Crowd 1 63.5 mm (2.5 in) single dual 8 37
Boom Retract 1 63.5 mm (2.5 in) single dual 8 37
Boom welded, impact-resistant steel Boom susp. 4 82.6 mm (3.25 in) equalized struct. strand
Boom point sheaves twin-grooved, flame-hardened
Dipper trip 1 19.1 mm (0.75 in) single 7 25
Boom point sheave diameters 243.84 cm 96 in
Handle diameter 86.36 cm 34 in
Wall thickness (nominal) 7.62 cm 3 in
Crowd

Rope Crowd with crowd machinery located at the front center of

the revolving frame, consisting of motor, brake, drum and gearing.
Plastic-coated crowd and retract ropes are used to move the dipper
handle fore and aft.

5
9 8 12

7
4

11
14
1
2
10

6 13
3

Optimal Working Ranges

1 Dumping height 10.06 m 33 ft 0 in 8 Clearance radius (boom point sheaves) 19.65 m 64 ft 5 in

2 Dumping height at maximum electric 9 Clearance radius (revolving frame) (max.) 9.34 m 30 ft 8 in
crowd limit 8.61 m 28 ft 3 in 10 Clearance under frame (to ground) 3.76 m 12 ft 4 in
3 Dumping radius (maximum) 21.64 m 71 ft 0 in 11 Height of A-frame 14 m 46 ft 0 in
4 Cutting height (maximum) 17.8 m 58 ft 5 in 12 Overall width 13.96 m 46 ft 1 in
5 Cutting radius (maximum) 25.2 m 82 ft 8 in 13 Clearance under lowest point in truck
6 Radius of level floor 17.47 m 57 ft 4 in frame/propel gearcase 0.90 m 2 ft 11.5 in
7 Clearance height (boom point sheaves) 20.87 m 68 ft 6 in 14 Operators eye level 10.61 m 34 ft 10 in

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com AEHQ6520-01 (02-13)

2013 Caterpillar Replaces AEHQ6520

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