UENR3603-10

October 2016
Component Locations
20 Part Machine Schematic
Description
Number Location Location
Accumulator Gp -Hydraulic (Charged) 169-6981 1 B-8
Filter & Valve Gp -Pilot (Hydraulic Oil) 158-8987 2 A-6
Filter Gp -Oil (Hydraulic Return) 188-4140 3 A-8
16 Filter Gp -Oil (Hydraulic, Case Drain) 289-8194 4 A-6
Manifold Gp -Control (Pilot Oil Supply) 215-5037 5 C-9
Motor Gp -Swing 334-9968 6 F-13

(Dimensions: 48 inches x 35 inches)

17 Motor Gp -Travel (LH) 209-5992 7 C-14
Motor Gp -Travel (RH) 209-5992 8 C-12
376-8862

UENR3603-10
397-3680
Pump Gp -Main Hydraulic 9 C-3
436-6669
457-0235
Sensor As -Pressure (Drive Pump) 366-9312 10 A-5
Sensor As -Pressure (Idler Pump) 366-9312 11 C-5
Swivel Gp 234-4440 12 A-12
Valve Gp -Check 369-8420 13 A-9
Valve Gp -Load Control (Boom Drift Red, Line Relief)
Valve Gp -Load Control (Stick Drift Red, Line Relief)
255-5683
255-5680
14
15
G-2
G-8
320D2 and 320D2 GC Excavator
Valve Gp -Main Control ( Standard)
Valve Gp -Main Control (Heavy -Lift)
259-7464
435-1482
16
17
F-10
F-10
Hydraulic System
Valve Gp -Pilot (Joystick) (LH) 297-0533 18 I-14
Valve Gp -Pilot (Joystick) (RH) 297-0532 19 I-12
320D2: 320D2: 320D2 GC:
Valve Gp -Pilot (Travel) 369-8502 20 J-9
TMF1-UP KBS1-UP NBH1-UP
14 15 Valve Gp -Pressure Reducing (Boom, Swing Priority) 310-0210 21 C-7 KHR1-UP LCA1-UP ZBH1-UP
Valve Gp -Shuttle 169-6974 22 D-7 DFM1-UP NBF1-UP PFE1-UP
Valve Gp -Shuttle 185-0462 23 H-13 LMA1-UP MDJ1-UP YBJ1-UP
24 Valve Gp -Solenoid (Heavy Lift) 352-7176 24 D-5
NBT1-UP YBE1-UP
Valve Gp -Swing Cushion (Standard) 158-9085 E-14

36 Page,
25 YEA1-UP PBB1-UP
21 Valve Gp -Swing Cushion (Fine Swing - Option) 322-8716 E-11
ZCS1-UP
Valve Gp -Travel Counterbalance (LH) 322-8714 26 B-14 RAR1-UP
Valve Gp -Travel Counterbalance (RH) 322-8714 27 B-11 GBA1-UP SDZ1-UP
Note: Check Part Number In The Part Manual For Your Specific Machine. HDM1-UP TDN1-UP
JFM1-UP WBF1-UP
DNP1-UP RDZ1-UP
Tap Locations
XBB1-UP STN1-UP
Pressure, Sampling, and Sensor EKT1-UP
Tap
Description
Schematic FKK1-UP
Number Location
AA Idler Pump Delivery Pressure C-5
BB Drive Pump Delivery Pressure A-5

18 23 19 CC
DD
Power Shift Pressure 1
Pump Drain Pressure
A-3
B-5
EE Power Shift Pressure 2 C-3
1 5 22 PG Pilot Pump Delivery Pressure A-6
SOS Oil Sampling Port A-6

2016 Caterpillar, All Rights Reserved Printed in U.S.A.

CAB - TOP VIEW MAIN CONTROL VALVE - FRONT VIEW

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

DD VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

3 VALVE ENVELOPES VALVES

COMPENSATED)

VALVE PORTS

9
4 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

CC P T P T

2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

BB
PG VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

SOS COMBINATION CONTROLS

25
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

AA OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

6
11 13 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

26
10 EE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

12 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMP - RIGHT SIDE VIEW

ELECTRICAL SYMBOLS TABLE

7 HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

27 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

MACHINE - RIGHT SIDE VIEW

 (20) VALVE GP
TP PILOT (TRAVEL)
369-8502
TT

5 6 3 2 PD-Dr TRAVEL(L) TRAVEL(R)

1
(DIMENSIONS: 48 INCHES X 35 INCHES)

4 1
(18) VALVE GP 5 6 3 2 PD-Pi
UENR3603-10

PILOT (JOYSTICK) (LH)

297-0533
JLP JRP (FWD) (BKWD) (BKWD) (FWD)
JLT JRT T2 T5 T1 T3 T6 T4
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
STICK SWING BUCKET BOOM
bL1 aL1 aR1 bR1

(L)
(19) VALVE GP
(OUT) (IN) (R) (OPEN) (CLOSE) (DOWN) (UP)
PILOT (JOYSTICK) (RH)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
297-0532
36 PAGE,

AR3 BR3 AL3 BL3 AR4 BR4

A1 A2 A3 A4 A5 A6 A7 A8 (23) VALVE GP
SHUTTLE
185-0462

(14) VALVE GP
LOAD CONTROL (15) VALVE GP
B1 B2 B3 B4 B5 B6 B7 B8 SDr SPi (BOOM DRIFT RED, LINE RELIEF) LOAD CONTROL
255-5683 (STICK DRIFT RED, LINE RELIEF)
BDr BPi 255-5680
aR3 bR3 bL2 aL2 SPi BR5 BL3 AL3

aL4 AL4 BR4 BR5 AR5

Pi1 bR5 Pi2
SP3 SP2 BP3 BP2
BPi aL4-2 AR5 aL2
aL4 bL3 bL4 aL3 PRV-P1

aR4 bR4 AL4 aL3 aL2-2 BL1 Di4 Pi4 BR1 AR1 AR4
aR5
(6) MOTOR GP
AL2 AL1 aR3 Pi1
SWING
334-9968 (16) VALVE GP C/V-T R3
SWG SWING MOTOR MAIN CONTROL BL2 aL1 aR1 BR3 AR3 aR4
PRKG BK (STANDARD) T SP1 ST aR2 BR2 AR2 BP1 BT
CONTROL PG
259-7464 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 (IN)
(17) VALVE GP
SWG DR MAIN CONTROL
MOTOR
DRAIN (HEAVY LIFT)
MU 435-1482

MU
AG BG

A1 DR B1 A1 DR B1

(25) VALVE GP
(25) VALVE GP
SWING CUSHION
BOOM(2)
SWING CUSHION

ATCH

BUCKET
SWING

TRAVEL(R)
158-9085

BOOM(1)

STICK(2)
TRAVEL(L)
STICK(1)
(FINE SWING - OPT)
322-8716

(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

(R) B (L) bR2

A
DST
Di3 bL2-2 bR1
BL2 AL2 bR3 bR4 Di1 bR5 HR
PR
(R) A B (L) HL bL4 Di2 Pi2 bL3 Pi3 bL2 bL1
PL
BL2 AL2 RR FR
aL2-2 bL2-2
(7) MOTOR GP (8) MOTOR GP Pi5
(22) VALVE GP U Pi5 (24) VALVE GP
TRAVEL (LH) TRAVEL (RH) SOLENOID (HEAVY LIFT)
209-5992 209-5992 SHUTTLE HEAVY LIFT

164-6979 352-7176
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
aL4-2
(9) PUMP GP
T P
(5) MANIFOLD GP aR5 Pi3 MAIN HYDRAULIC
HL - Dr HL - Pi
CONTROL 376-8862
2 SPEED 397-3680 NOTE C
TRAVEL (PILOT OIL SUPPLY)
HL - Pi HEAVY LIFT 436-6669 NOTE D
CONTROL 230-2720 (21) VALVE GP
B1 A1 B2 A2 457-0235 NOTE E
PRESSURE REDUCING G2
(BOOM, SWING PRIORITY) (11) SENSOR AS Pn2
Pi4 MF-P Di4 PD-Pi PD-Dr Di3 PRESSURE M2 HL
310-0210 NOTE C: FOR MODELS XX270, XX271
Pp3 Pp3 (IDLER PUMP) Ps2 XX352, XX353, XX354, XX501, XX502,
P2 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
AA EE
Pi1 366-9312 XX503, AND XX504
Dr A2 NOTE D: FOR MODELS XX200, XX355
PRV-Dr PsM2
T1 T1 XX445, AND XX446
P1 P2 PL NOTE E: FOR MODELS XX520 AND XX521
T2 T2 DST G4
PRV-P1 PRV-P2
(4) FILTER GP LINE PATTERNS
PRV-P2 OIL (HYDRAULIC, CASE DRAIN) S1 Pm Pressure Line

(1) ACCUMULATOR GP 289-8194 Pilot / Load Sensing Pressure

Drain / Return Lines

HYDRAULIC (CHARGED) S3
AG BG BG AG
P1 169-6981 M Component Group

Attachment
PAC SDr G3
Dr Air Line

DR3 DR4 Pi2 DR5 T-OUT1 DR6 BDr DD DrM PsM1

CALLOUTS

HL - Dr DRAIN YY Taps (Pressure, Sampling, Sensor - by letter)

SWG MF-TANK FILTER A3 52 Components (By number)

A B B A PRV-Dr PRKG BK Di1 MF-P PR Ps1 CC

CONTROL A1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HR PILOT PUMP OUTPUT
Di2 OUT IN BB Pn1 DRIVE PUMP OUTPUT

Ps M1 PS PRESS EPRV
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT

(26) VALVE GP (27) VALVE GP SUPPLY LINE

STICK CONTROL AND STICK CYLINDER CIRCUIT
(13) VALVE GP G1 ATTACHMENT CIRCUIT
TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE R3 MF-TANK T SWING CONTROL AND SWING MOTOR CIRCUIT
(BKWD) (FWD) (BKWD) (FWD) CHECK Pi DRAIN / RETURN LINE
(LH) (RH) SWING BREAK CONTROL CIRCUIT
AL1 BL1 AR1 BR1 369-8420 (10) SENSOR AS IDLER PUMP OUTPUT
322-8714 322-8714 B D TRAVEL SPEED CONTROL CIRCUIT
2 SPEED PRESSURE Ps BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
RIGHT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
TRAVEL A G PG PC (DRIVE PUMP) BOOM CONTROL AND BOOM CYLINDER CIRCUIT

CONTROL C/V-T 366-9312

POWER SHIFT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT

SWG PG SOS
DRAIN (12) SWIVEL GP E F (3) FILTER GP (2) FILTER & VALVE GP THIS SCHEMATIC IS FOR THE 320D2 AND 320D2 GC EXCAVATOR HYDRAULIC SYSTEM
MOTOR C
FILTER 234-4440 OIL (HYDRAULIC RETURN) PILOT (HYDRAULIC OIL)
MEDIA NUMBER: UENR3603-10
DRAIN 188-4140 SCHEMATIC PART NUMBER: 369-8400, CHANGE: 01, VERSION: HE
158-8987 Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MU Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.