Reference - Cladding Process PDF
Reference - Cladding Process PDF
Available Sizes................................................................................8
Examples of Use...........................................................................13
Quality..........................................................................................14
(1) Dimensional accuracy.....................................................14
(4) Weldablility...................................................................15
(5) Workability....................................................................16
Clad steel plate is a composite steel plate made by bonding stainless steel
plate, etc. (cladding material) to either or both sides of a carbon steel or low
Therefore, clad steel plate has not only sufficient strength required of
to heat and corrosion (cladding material) and is lower in cost than similar
its production know-how for high-grade steel plates used in the past with
of versions, JFE has been producing rolled clad steel. Its features include:
JFE, ever since starting commercial production of its clad steel plate,
applications. We are confident you too will find JFEs clad steel plate to be
1
Manufacturing
The manufacturing process for stainless clad steel plate is shown below as an example of JFEs clad steel plate
production.
Hot metal
AP PI
Converter
RH
Ladle refining
VAD VOD
Blast furnace
Desulfurization
Electric furnace
Scrap Soaking
pit
Reheating
furnace
Ingot making
Manufacturing
Conditioning
Material test
2
Base metal
Cladding material
Clad plate
Continuous Casting
machine
Stainless steel
Stainless steel slab
material
Reheating Surface
furnace finishing
Manufacturing
Rolling Slab assembly
Reheating
furnace
Inspection
Shipment
(Appearance, size)
3
Manufacturing
Blast furnace
4
Plate mill
Manufacturing
5
Available Products
ASTM / ASME
Pressure vessel use carbon steel plate A516, A285, SA-516, SA-285, etc.
Pressure vessel use low-alloy steel plate A387, SA-387, etc
Structural carbon steel plate A36, A283, etc
Other standards to which JFE currently produces steel plates, such as, BS, JIS, ASTM,
ASME, various ship classification society standards and JFE specifications, are also appli-
cable.
6
(3) Cladding Materials
Stainless steel
ASTM Chemical Composition (%)
Phase Available
C Si Mn P S classification size
Spec. No. Type Ni Cr Mo N Ti Nb
(max.) (max.) (max.) ( max.) ( max.)
16.0
430 0.12 1.00 1.00 0.040 0.030 0.75 Ferritic
18.0
or
11.5
410S 0.08 1.00 1.00 0.040 0.030 0.60 Martensitic
13.5
8.0 17.5
304 0.07 0.75 2.00 0.045 0.030
10.5 19.5
0.10
8.0 17.5
304L 0.030 0.75 2.00 0.045 0.030
12.0 19.5
0.10
Available Products
Available
ASTM Chemical Composition (%)
Size
Spec.
Type Ni Cu Cr Fe Mn C Si S Al Ti Mo Others
No.
N02200 99.0 0.25 0.4 0.35 0.15 0.35 0.01
B162
N02201 99.0 0.25 0.4 0.35 0.02 0.35 0.01
28.0
B127 N04400 63.0 34.0
- 2.5 2.0 0.3 0.5 0.024 Table 4
38.0 1.5 19.5 0.6 2.5
B424 N08825 46.0 3.0 23.5
22.0 1.0 0.05 0.5 0.03 0.2 1.2 3.5
P : 0.015
20.0 8.0
B443 N06625 58.0
23.0
5.0 0.50 0.10 0.50 0.015 0.40 0.40 10.0
Co : 1.0
Nb+Ta : 3.15 4.15
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
Titanium
ASTM Chemical Composition %
Available
Residuals
Spec. size
Type C H O N Fe Pd Ti
No.
each 0.1
Grade 1 0.08 0.015 0.18 0.03 0.20 balance
total 0.4
B265 Table 5
each 0.1
Grade 2 0.08 0.015 0.25 0.03 0.30 balance
total 0.4
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
7
Available Sizes
Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4001 4201
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 5000
Range to be consulted
30.1 32.0 2.0 8.0 16 15 14 13
80.1 90.0 4.0 12.0 11.5 9.5 8.5 7.5 7 6.5 6 5.5 4.5
90.1 100.0 4.0 12.0 10.5 8.5 7.5 7 6.5 6 5.5 5 4.5 4
8
Table 2 Maximum length of heat treated austenitic stainless (One side cladding)
(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170
Range to be consulted
28.1 30.0 2.0 7.0
Available Sizes
36.1 38.0 2.0 8.0 13.2 12.5 11.8
40.1 50.0 3.0 8.0 12.9 12.1 11.3 10.6 10.0 9.5 9.0
50.1 60.0 3.0 9.0 12.6 11.6 10.8 10.0 9.4 8.8 8.3 7.9 7.4
60.1 70.0 3.0 10.0 13.0 11.8 10.8 9.9 9.2 8.6 8.0 7.5 7.1 6.7 6.3
70.1 80.0 3.5 10.0 12.6 11.3 10.3 9.4 8.7 8.0 7.5 7.0 6.5 6.2 5.8 5.5
80.1 90.0 4.0 12.0 13.4 11.2 10.1 9.1 8.3 7.7 7.1 6.6 6.2 5.8 5.4 5.1 4.8
90.1 100.0 4.0 12.0 12.1 10.0 9.0 8.2 7.5 6.9 6.4 5.9 5.5 5.2 4.9 4.6 4.3
100.1 110.0 4.0 12.0 10.9 9.1 8.2 7.4 6.8 6.2 5.7 5.3 5.0 4.7 4.4 4.1 3.9
110.1 119.0 4.0 12.0 10.1 8.4 7.5 6.8 6.2 5.7 5.3 4.9 4.6 4.3 4.0 3.8 3.6
9
Table 3 Maximum length of heat treated ferritic and martensitec stainless (One side cladding)
(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171
Total
material
(mm)
(mm) 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170
Range to be consulted
30.1 32.0 2.0 8.0 13.4
40.1 50.0 3.0 8.0 12.9 12.1 11.3 10.6 10.0 9.5 9.0 8.6
50.1 60.0 3.0 9.0 12.6 11.6 10.8 10.0 9.4 8.8 8.3 7.9 7.4 7.1
60.1 70.0 3.0 10.0 13.0 11.8 10.8 9.9 9.2 8.6 8.0 7.5 7.1 6.7 6.3 6.1
70.1 80.0 3.5 10.0 12.6 11.3 10.3 9.4 8.7 8.0 7.5 7.0 6.5 6.2 5.8 5.5 5.3
80.1 90.0 4.0 12.0 13.4 11.2 10.1 9.1 8.3 7.7 7.1 6.6 6.2 5.8 5.4 5.1 4.8 4.6
90.1 100.0 4.0 12.0 12.1 10.0 9.0 8.2 7.5 6.9 6.4 5.9 5.5 5.2 4.9 4.6 4.3 4.1
100.1 110.0 4.0 12.0 10.9 9.1 8.2 7.4 6.8 6.2 5.7 5.3 5.0 4.7 4.4 4.1 3.9 3.7
110.1 119.0 4.0 12.0 10.1 8.4 7.5 6.8 6.2 5.7 5.3 4.9 4.6 4.3 4.0 3.8 3.6 3.4
10
Nickel and Nickel alloy clad steel plate
Table 4 Maximum length of Nickel and Nickel alloy
(Maximum plate length , m)
Available Sizes
50.1 60.0 2.0 10.0 10 8 6 5 4
11
Titanium Clad Steel Plate
Table 5-1 Available size (For Tube plate)
(Maximum plate length , m)
Thickness Width (mm)
Cladding 1000 2001 2501 3001 3201 3401 3601 3801
Total
material
(mm)
(mm) 2000 2500 3000 3200 3400 3600 3800 3900
6.0 8.0 1.5 2.5 10
N.A.
8.1 10.0 2.0 3.0 11 10 9
Range to be consulted
24.1 28.0 2.0 6.0 10 9 8 6
12
Examples of Use
Pressure vessel
Examples of Use
Paper-making plant Chemical tanker
13
Quality
199
193
40
150
Overall thickness : -0
30
Number of measurement values
X = 17.09mm
= 0.263mm
X = 6.74mm
100
N = 878
N = 264
20
50
10
Quality
0 0
6.0 6.5 7.0 7.5 16.0 16.5 17.0 17.5 18.0
Overall thickness (mm) Overall thickness (mm)
Cladding
material
Base
metal
100m
Macrostructure Microstructure
14
(3) Shear strength
The histogram below shows an actual example of shear strength of a stainless clad steel plate.
150
Histogram of shear strength
N = 937
X = 374
= 35
50
0
250 300 350 400 450
Shear strength N/mm2
(4) Weldablility
Quality
The result of a cruciform joint welding test is given below. It was confirmed that the cladding material did not
separate after fillet welding.
Joint shape
SM400
SUS316L
40
SM400
SM490
(1)
22
15
(5) Workability
In order to examine separation of a clad steel plate due to working or a change in its shear strength, a test was
made by actually shaping a head plate, the working conditions of which are considered the severest of all.
After the test, no separation was observed as shown below and absence of deterioration in its shear strength was
also confirmed.
A2 Cold-spinning
SM400B
B1 16(13+3) Cold-press
+SUS316
A2
SS400
+ SUS304
Quality
12(10+2)mm
Cold-spinning
Shear strength and ultrasonic flaw detection result of each section of the head plate N/mm2
After shaping
UST result
Code shaping method Before shaping
(JIS G 0601)
Crown Knuckle Flange
16
Cold-shaping test of head plate using nickel-copper alloy clad steel plate
Type and Size of Head Plate
Plate thickness Shaping Inner diameter Flange length Height
Material Type
(mm) method (mm) (mm) (mm)
SS400+N04400 13+ 2 Cold-press Regular half-ellipse 1,100 38.0 318
Quality
Hot-shaping test of head plate using stainless clad steel plate
Type and size of Head Plate
Plate thickness Shaping Inner diameter Flange length
Material Type Height (mm)
(mm) method (mm) (mm)
A516-65+Type316L 13(10+3) Hot-spinning Regular half-ellipse 3,260 38 853
17
(6) Corrosion resistance
Stainless clad steel plate
The corrosion resistance of stainless clad steel plate was tested to compare it with that of solution treated stainless
steel plate. As a result, it was confirmed that both were nearly same level.
Corrosion resistance of the stainless steel section of SM400B+SUS316L 12(9+3)mm clad material
Test results
Test item and condition
Comparison material
Clad material
(solution treated)
Pitting test
(JIS G 0578)
25.63 24.44
Immersion in ferric chloride
(27.1424.11) (23.4825.39)
10%FeCl36H2O+1/20NHCI
(JIS G 0575)
Strauss test
No crack No crack
1t bend after 16h
immersion in boiling
SCC test
U-bend method
No crack No crack
8R bending after 500h
18
About Products and Methods of Inspection
Methods of Inspection
0.5mm (nominal thickness over 5mm)
(8) Marking
The standard, size, plate No., company logomark, etc. are marked on the base metal by
stencil or die-stamp.
(9) Packaging
Unless otherwise specified, the cladding material side is protected by cardboard paper with
water proof.
19
In Using Clad Steel Plate
ing is large, the use of a base metal excelling in ductility and is necessary to remove scale, etc. on the edge completely with
toughness is recommended along with a proper heat treatment a grinder, etc.
before working, if necessary. Depending on the plate thickness and welding method, a prop-
As oils including a lubricant used during pressing or spinning er groove shape is chosen. Groove shapes of butt-welded joints
cause cementation during welding or heat treatment, resulting are given below for your information.
in the deterioration of corrosion resistance of the cladding ma-
terial, they should be removed completely after forming. Groove Shapes
Scratches on the surface of cladding material impair its resis- Classification Outside Groove Inside Groove
tance to corrosion. Rollers, molds, etc. should be sufficiently
smooth and clean and it is also effective to cover the cladding
material with vinyl sheets, etc. for protection.
If the degree of working is considerable, heat treatment may Grooves
be required during shaping to restore ductility and toughness. without
cutback
Conditions of heat treatment are as given below.
Conditions of heat treatment
Chromium-base 62525
Non-quenched
Stainless steel
Low-carbon
Nickel-Copper Alloy 52050
steel
20
Preheating Typical Cladding Materials and Applicable Welding Materials
Depending on the method of welding, type of base metal, Type of Clad material 1st Layer 2nd Layer and on
plate thickness, etc., select a proper preheating temperature SUS304 D309D309L D308,D308L
for welding base metal and boundary sections. The preheating
SUS304L D309D309L D308L
temperature for welding cladding material is between 100C
D309D309L
and 300C as a rule if the welding material is of chromium- SUS316 D309Mo D316D316L
base stainless steel. Preheating is not required as a rule if the SUS316L ditto D316L
welding material is of austenitic stainless steel. SUS317 ditto D317,D317L
Welding and Welding materials
SUS317L ditto D317L
Welding of base metal
D309D309L
In the case of clad steel, welding base metal is made first as a SUS347 D309+Nb D347
rule, followed by welding the cladding material. For the base SUS410S D430+Nb, D430, D410+Nb,D410,
D309 D309, D308
metal, welding materials must be selected that meet require-
Nickel-copper Ni-Cu alloyNi Ni-Cu alloy
ments of the welded joint to match the material quality, plate
thickness, etc. of the base metal. At the same time, attention Heat treatment after welding
should be paid during welding to prevent the cladding material In the case of carbon steel and low-alloy steel, heat treatment
from fusing into the weld metal on the base metal. after welding is usually made at temperatures of, for example,
Welding of cladding material between 600C and 650C to remove stress. If the cladding
Welded joints on cladding materials are required to have cor- material is of austenitic stainless steel, this temperature range
rosion resistance comparable to or better than that of the clad- presents such problems as sigma-phase precipitation, embrit-
ding material. Therefore, welding materials must be used that tlement phenomena due to precipitation of Cr carbides, and the
deposit weld metal exhibiting properties comparable to or bet- deterioration of corrosion resistance. In the case of austenitic
ter than those of the cladding material. stainless clad steel, therefore, it is desirable to eliminate heat
For the first layer on the cladding material, use a welding ma- treatment after welding as much as possible. If post weld heat
21
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.