JOB NO.

001-FR-OCMaK-2011
JL. RAYA BEKASI TIMUR KM 17 DATE 15-Apr-2011
JAKARTA 13930 PREP'D NUN
TELP/FAX : (021) 468 355 41/ (021) 468 355 42 CHK'D HRD
DESIGN CALCULATION APP'D YS

OIL COOLER RADIATOR (COMPACT HEAT EXCHANGER) MESI

A. ENGINE PERFORMANCE DATA
1. Engine Make & model : MaK 8M453C
2. Engine Type : 4-stroke engine
3. Generator Power Output : 2940 kW
4. Engine Power Output : 3030 kW
5. Heat Rejected to Lube Oil : 289.9 kW

B. LUBE OIL RADIATOR (LUBE OIL HEAT EXCHANGER)

1. Ambient temperature : 36 oC
2. Thermal output (heat rejection) : 289.9 kW
3. Lube Oil Side
a). Inlet temperature : 70 oC
b). Outlet Temperature : 58 oC

4. Air Side
a). Inlet temperature : 36 oC
b). Outlet Temperature : 46 oC

C. HEAT TRANSFER CALCULATION

Description Symbol Value
1. Heat Transfer Area A 235.7
2. Outer Tube Diameter OD 12.7
3. Tube Thickness ttube 0.425
4. Tube Length L 2,000
5. Tube Number n 1,191
6. Tube Length Ltube 2,000
7. Tube Thickness tshell 0.425
8. Log Mean Temperature Difference TLMTD 22.90
9. Oil pressure drop pw 0.8
10. Air temperature inlet Tw,out 36
12. Air temperature outlet To,out 46
13. Air flowrates mw 20
14. Air pressure drop pw 120
15. Overall Thermal Conductivity U 53.7
16. Effectiveness 29.7
17. Number of Transfer Unit NTU 0.392
18. Exergitic Efficiency II 72.28
19. Friction factor FF 0.0058
20. Tube Thermal Conductivity k 385
 C. IMPELLER AND MOTOR
Description Symbol Value
1. Motor P 7.5
2. Speed n 1000
3. Voltage V 380
4. Phase 3
5. Index Protection IP 55
6. Impeller Material Alumunium
7. Blade Number n 5
8. Blade Anggle 47
9. Wind Flow n 20
10. Noise Level 96.17
11, Diameter Impeller d 1240
D. MATERIAL
Description
1. Tube Material Pure Copper (99.9 % Copper) JIS
2. Fin Material Pure Copper (99.9 % Copper) JIS
3. Air Tank Material Mild Steel
4. Frame Material Mild Steel
5. Impeller Casing Material Mild Steel

REV DATE PAGE DESCRIPTION PREP'D

1 13-Apr-11 Sheet 2 of 2 Issued for Bid Proposal NUN
 DOC NO. REV.
DC-002.RKS/611/PPBJ A.WP/20 0
15-Apr-2011 Sheet 1 of 2
NUN
HRD
YS

(COMPACT HEAT EXCHANGER) MESIN MaK 8M453C

Unit
m2
mm
mm
mm
pcs
mm
mm
C
o

bar
C
o

C
o

m3/min
Pa
W/m2.K
%
-
%
-
W/m.K
 Unit
kW
rpm
V
phase

Alumunium
pcs
degree
m3/s
db
mm

Pure Copper (99.9 % Copper) JIS AISI H3300 1220C

Pure Copper (99.9 % Copper) JIS AISI H3100 1100C

CHK'D APP'D
HRD YS
 POLYMER MIXING WATER COOLER DataSht. No: DC-002.RKS/611/PPBJ A.WP/2011
SPECIFICATION SHEET Item No.: X-0801
Unit: Water Treating and Cooling Facilities
P.O. No.: -
Inquiry No.: -
Engineer: Rev: By: Date:
Process: 1B IA 5-Oct-07
Mech: 1B WG 5-Oct-07
Sheet No.: 2 of 3

1 Service : Polymer Mixing Water Cooler Item No. : X-0801

2 Case : Design Case
3 No. of Unit : 1
X
4 Flow Pattern : Counter Cross-Counter Cross Parallel
5 Total Heat Exchanged : 8 - 10 (MMBTU/h) MTD Corrected : O
F
6 Performance of One Train
7 Stream Hot Stream Cold Stream
8 Fluid Name Soft Water Cooling Water
9 Special Service No X Yes X No Yes
10 Fluid for Special Service
11 Flow Rate Total (BPD) 7200 23000
12 Vapor (BPD) 0.0 0.0
13 Liquid (BPD) 7200 23000
14

15 Temperature (oF) 195 90

Inlet

16 Pressure (psig) 90 30
17 Density (V/L) (lb/ft3) / 60.12 / 62.01
18 Viscosity (V/L) cP / 0.313 / 0.761
16 Specific Heat (V/L) (BTU/lboF) / 1.005 / 0.998
20 Thermal Conductivity(V/L) (BTU/ft.h.oF) / 0.390 / 0.359
21 Surface Tension (dyne/cm) 60.7 70.8
22 Flow Rate, Total (BPD) 7200 23000
23 Vapor (BPD) 0.0 0.0
24 Liquid (BPD) 7200 23000
25

26 Temperature (oF) 95 (Note 5) 121

Outlet

27 Density (V/L) (lb/ft3) / 61.95 / 61.59

28 Viscosity (V/L) cP / 0.72 / 0.55
29 Specific Heat (V/L) (BTU/lboF) / 0.998 / 0.998
30 Thermal Conductivity(V/L) (BTU/ft.h.oF) / 0.361 / 0.372
31 Surface Tension (dyne/cm) 70.4 68.00
32

33 Allow. Pressure Drop (psi) 10 15

34 Heat Load (BTU) - -
35 Latent Heat (BTU/lb) - -
36 Dew / Bubble Point (oF) - -
37 Critical Pressure (psia) - -
38 Critical Temperature (oF) - -
39 Fouling Resistance (h.ft2.oF/BTU) 0.0005 0.001
40

41

42

43

44

45

46

47 REVISION LOG
48 REVISION ISSUE STATUS DATE BY CHK'D APP'D
49 0A Issue For Review 15-Aug-07 MAF AF
50 1A Issue For Approval 12-Sep-07 MAF AF
51 1B Issue For Approval Based on DTC -2 5-Oct-07 WG AF
52
 POLYMER MIXING WATER COOLER DataSht. No: DC-002.RKS/611/PPBJ A.WP/2011
SPECIFICATION SHEET Item No.: X-0801
Unit: Water Treating and Cooling Facilities
P.O. No.: -
Inquiry No.: -
Engineer: Rev: By: Date:
Process: 1B IA 5-Oct-07
Mech: 1B WG 5-Oct-07
Sheet No.: 3 of 3

1 Service : Polymer Mixing Water Cooler Item No. : X-0801

2

3 Constraction of One Unit

4 Stream Hot Stream Cold Stream
5 Design Press. (psig) 120 70
6 Design Temperature (oF) 200 150
7
X
No Yes X No Yes
8 Vacuum Condition %Vac. % Vac.
9 (oF)
10 Min. Design Metal Temp. (oF) 30 30
11 Nozzle In 4", ASME 150# / RF 6", ASME 150# / RF
Connection
12 Out 4", ASME 150# / RF 6", ASME 150# / RF
13 Gasket Material (Note 3)
14 Material Plate : SS 304 ; Frame : SA516-70 ; Connection : SS 316L (Note 1)
15 Tie bolts : SA193 Grade B7 ; Nuts : SA194 Grade 2H
16 Corrosion Allowance In (Note 2)
17 Radiography Full No X
By Code
18 Postweld Heat Treatment Yes X
No By Code
19 Insulation X No Hot Cold PP
20 Stacking None
21 Regulation MIGAS
22 Code API-662 2nd Edition.
; ASME SECTION VIII DIV. 1
23 Stamp Yes
24

25

26 Notes :

27 1. Vendor to verify the selection materials

28 2. Minimum corrosion allowance for carbon and low alloy steel component shall be 0.125 in.
29 3. Gasket material shall be compatible with the service fluids at operating temperature including upset condition and shall be good for operating
30 temperatures of both sides.
31 Gasket material Maximum service temperature
32 Styrene, Neoprene 160F
33 Nitrile, Viton 210F
34 Resin Cured Butyl 250F
35 Ethylene/Propylene, Silicone 280F
36 4. Deleted
37 5. Vendor should provide guarantee 95 F of hot stream outlet temperature.
38 6 Vendor is requested to supply the plate heat exchanger on skid.

39

40

41

42

43

44

45

46

47

48 REVISION LOG
49 REVISION ISSUE STATUS DATE BY CHK'D APP'D
50 0A Issue For Review 15-Aug-07 MAF AF
51 1A Issue For Approval 12-Sep-07 MAF AF
52 1B Issue For Approval Based on DTC -2 5-Oct-07 WG AF
53