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    Method Statement For Rubber Lining

    Uploaded by

    Joseph Perez
    The document provides a method statement for rubber lining of a spool. It outlines the scope of work, which includes sand blasting, applying unvulcanized rubber to the inside of the pipe using a bonding agent, curing in a chamber, and using neoprene rubber with a hardness of 60-70 Shore A. It describes responsibilities, required materials and storage, the lining methodology in 6 steps, inspection requirements, and safety precautions.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Method Statement For Rubber Lining

    Uploaded by

    Joseph Perez
    2K views7 pages
    The document provides a method statement for rubber lining of a spool. It outlines the scope of work, which includes sand blasting, applying unvulcanized rubber to the inside of the pipe using a bonding agent, curing in a chamber, and using neoprene rubber with a hardness of 60-70 Shore A. It describes responsibilities, required materials and storage, the lining methodology in 6 steps, inspection requirements, and safety precautions.

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    procedures for rubber lining

    Original Title

    Method Statement for Rubber Lining

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    The document provides a method statement for rubber lining of a spool. It outlines the scope of work, which includes sand blasting, applying unvulcanized rubber to the inside of the pipe using a bonding agent, curing in a chamber, and using neoprene rubber with a hardness of 60-70 Shore A. It describes responsibilities, required materials and storage, the lining methodology in 6 steps, inspection requirements, and safety precautions.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2K views7 pages

    Method Statement For Rubber Lining

    Uploaded by

    Joseph Perez
    The document provides a method statement for rubber lining of a spool. It outlines the scope of work, which includes sand blasting, applying unvulcanized rubber to the inside of the pipe using a bonding agent, curing in a chamber, and using neoprene rubber with a hardness of 60-70 Shore A. It describes responsibilities, required materials and storage, the lining methodology in 6 steps, inspection requirements, and safety precautions.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    METHOD STATEMENT FOR RUBBER LINING TO

    SPOOL

    20/01/2016 A1 Issued for Comment/Approval ABC ABC QSGTL

    PREPARED CHECKED APPROVED APPROVED


    REV. REASON FOR REVISION
    DATE
    NO. AMEC Black Cat QSGTL

    MRT
    DOC. NO.: MOS16001 SHT. 1 OF 5 REV. A1

    SHELL T.
    NO.:

    TABLE OF CONTENTS

    1. PURPOSE
    2. SCOPE
    3. REFERENCES
    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 2 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    4. RESPONSIBILITIES
    5. MATERIALS TYPES AND STORAGE
    6. REPAIR METHODOLOGY
    7. INSPECTION
    8. SAFETY PRECAUTION
    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 3 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    1.0 PURPOSE:
    The purpose of this method statement is to establish a system to carry out the
    Rubber lining of spool in accordance with applicable QSGTL specification,
    Manufacturers recommendation and code / standard requirement.

    2.0 SCOPE OF WORK:

    The scope of this method statement covers all activities related to the Rubber
    lining of spool

    Sand Blasting
    Applying unvulcanised rubber inside the pipe by use of bonding agent
    Curing at Chamber
    Rubber used neoprene .Hardness 60 To 70 shore A

    3.0 REFERENCES:

    ASME B 31.3 Process Piping.


    RUBBER-LINING OF PROCESS
    DEP 30.48.60.10-Gen.
    EQUIPMENT AND TANKS
    Non-magnetic coatings on magnetic
    EN ISO 2178 substrates -- Measurement of coating
    thickness -- Magnetic method
    ISO 1629 Rubber and lattices - Nomenclature
    Plastics and ebonite -- Determination of
    ISO 868 indentation hardness by means of a
    durometer (Shore hardness)

    ISO 8501-1 Visual assessment of surface cleanliness

    Standard Practice for Discontinuity


    ASTM D5162 (Holiday) Testing of Nonconductive
    Protective Coating on Metallic
    Substrates
    DEP 82.00.10.10-Gen PROJECT QUALITY ASSURANCE
    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 4 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    4.0 RESPONSIBILITIES:

    4.1 The overall responsibility for all physical activities are lies with the Ocean
    rubber factory supervisor who will be supported by hot vulcanizing
    technicians, QA/QC and safety personnel at shop, to ensure that the
    activities incorporated in this method statement & all quality aspects are
    followed.

    4.2 Ocean rubber factory QA/QC Engineer and Inspector is responsible for
    monitoring of all physical activities during lining and vulcanizing

    4.3 Ocean rubber factory and ABC QA/QC Engineers and QA/QC Inspectors
    are responsible to all QA/QC related documents and implementation.

    4.4 Ocean rubber factory hot vulcanizing technicians will be responsible for
    rubber lining.

    4.5 Ocean rubber factory safety officer shall ensure that rubber lining works
    and related activities re undertaken in accordance with the company
    safety procedure, and that all necessary precaution is being implemented.

    5.0 MATERIAL TYPES AND STORAGE:

    5.1 RUBBER

    Rubber material used for lining shall be Chloroprene rubber (Neoprene).


    The thickness of rubber lining shall be at least 3mm.Keep rubber material
    in cool dry place. Rubber lined process equipment shall not be stored at
    ambient temperatures below20 C (-4 F) for hard rubber. Avoid the
    contact of rubber with any dust oil etc.

    5.2 Adhesive material

    REMA Tip Top Heating solution (HS) T4, Tip Top cleaning solvent-R4
    shall be used as adhesive materials.
    Store in cool and dry place. Do not store in aluminum, zinc, aluminum
    alloys and plastic container. Prevent water or moisture from entering
    container.

    6.0 LINING METHODOLOGY


    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 5 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    6.1 The steel surface to be lined shall be smooth, clean and free from pitting,
    cavities, porosity, scale or other deposits and shall be blast-cleaned to a
    surface finish corresponding to at least Sa 2.5.

    6.2 Directly after blast cleaning of the steel substrate, the grit, dust, etc., shall be
    removed and a layer of adhesive primer with a dry film thickness in the range
    of 30 m(1.2 mil)to 50 m (2 mil) shall be applied.

    6.3 After sufficient evaporation of the solvent (but not longer than 100 h), the pre-
    cut, non-vulcanized rubber sheets are applied. Care shall be taken to position
    the sheets accurately without entrapment of air.

    6.4 After application rubber lining, the spools shall be shifted into heating chamber
    and keep for curing at a temperature of 140 C to 160 C at 4 6 Bar (284 F
    to 320 F) for 6 to 7 hours.

    6.5 A sample piece shall be prepared and lined on a plate parallel to the spools
    lining activities as per the steps 6.1 to 6.4 above, for conducting adhesion test.

    6.6 After vulcanization of the rubber lining, the steel parts shall be painted
    externally in accordance with DEP 30.48.00.31-Gen. (This activity not included
    in this scope).

    7.0 INSPECTION:

    7.1 100% Visual examination shall be carried out before and after hydro test
    to ensure that there are no trapped air pockets & workmanship is
    generally good.

    7.2 100% Holiday testing shall be carried-out before and after hydro test at a
    voltage of 6(1+Thickness of lining)Kv at a maximum of 30Kv.
    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 6 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    7.3 Thickness measurement shall be carried out on minimum 3 spots/ piece


    or square meter

    7.4 Hardness testing shall be carried out on minimum 3 spots/ piece using
    shore-A hardness meter.

    7.5 Adhesion test of sample piece shall be conducted and shall reach
    minimum of 5 MPa (725PSi) for temperature up to 60C

    7.6 Hydrostatic pressure test at test pressure at given in appropriate design


    code for 1 Hour

    8.0 SAFETY PRECAUTION:

    8.1 The chemical components required for rubber lining repair/patch activities
    present certain safety health hazards if not handled well.

    8.2 Adhesives (REMA TIP TOP heating solution T-4, TIP TOP Cleaning
    solvent -R4):- Adhesives used for vulcanizing activities may be irritating to
    eye and skin, inhalation will effect on central nervous system. It is
    flammable liquid. Highly flammable, irritating to eye and skin, harmful

    8.3 Work in adequate ventilation. Wear dust/vapour mask while working at


    site.

    8.4 All crew members shall use protective/safety glasses and rubber gloves.

    8.5 All materials and chemicals shall be away from heat source, sparks and
    open flames.

    8.6 First aid for Inhalation: move victim to fresh air.

    8.7 First Aid for Eyes: Flush exposed eyes with large amount of water. In
    case of severity, immediately obtain medical aid from nearest hospital.

    8.8 First Aid for Skin: Wash with soap using enough volume of water.

    9.0 ATTACHMENTS:

    9.1 Technical datasheet of Neoprene rubber.


    CLIENT DOC No.: MRT DOC No. : Page Rev. DATE CONTRACT No.
    Page 7 of 7 A1 20/01/2016

    METHOD STATEMENT FOR RUBBER LINING TO SPOOL

    9.2 MSDS for Adhesives(REMA TIP TOP heating solution T-4 and TIP TOP
    Cleaning solvent -R4)

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