TOTAL VALVE Maintenance Manual

Total Valve Systems, Broken Arrow, OK, USA Doc.
#: TM102 Page: 1 of 3
Approved by: M. Lybarger, President Revision: 1 Apr.12, 2013
www.totalvalve.com Document Title: Installation, Operation and Maintenance Manual Model 6100
With fusible plug designed to fail closed (at 212 F, 100C) with loss of opening pressure.
Equipment description.
The model 6100 Emergency Shut-Off Valve is spring loaded in a power loss, fail-safe closed position.
When actuating pressure is removed (power loss), the valve closes. The valve closes in the direction
of flow with the internal disc blocking flow and will remain closed to the maximum rated pressure of
the valve. The valve also blocks flow in the reverse direction up to the pressure differential required to
overcome the spring load.
Under normal conditions, with normal actuation pressure, the model 6100 valve is in the full open
position and allows liquid or gas flow in either direction.
Caution: The model 6100 valve will only work as an emergency shut-off valve to maximum rated
pressure when installed in the correct direction as indicated by the flow arrow on the valve (indicating
direction of normal flow.)
Note: Each valve has an arrow stamped showing direction of flow and a warning label applied to the
flange protectors. Flow direction must be verified at time of installation.
Operating Instructions:
After valves have been correctly installed, valves operate automatically and will close when the
ambient temperature becomes hot enough to melt the fusible plug. Valves require no external inputs
to close. Verify vent line is open prior to start up.
Installation instructions:
1: Install valves only in the location

specified by a piping system design engineer
experienced with the operation and use of
this type of valve. Valve
Caution: Verify correct direction of flow
prior to installing valve and housing.
Bubble
2: Remove valve components carefully from wrap
packing to prevent damage to seating
surfaces on ends.
3: Remove bubble wrap and place graphite

gasket on housing, then carefully re-install Housing
Valve
valve to prevent damage to gasket.
Important: Do not bend graphite gaskets.
4: Horizontal installations:
Install in horizontal piping as shown at right.
Caution, when lifting housing with valve installed
keep assembly level to prevent valve from falling
away from the housing.
Flexitallic type gaskets
Total Valve Systems, Broken Arrow, OK, USA Doc. #: TM102 Page: 2 of 3
4: Vertical installations with flow down.

Caution, when moving housing with valve installed keep Valve & housing
Bolting
assembly level to prevent valve from falling away from the
Housing until assembled with spool piece.
4.1 First, assemble valve and housing to pipe spool piece on

down stream end of valve as shown in Fig. 1. Spool
- Install applicable flexitalic type (spiral wound) gasket
between spool piece and valve.
piece
- Use applicable bolting and torque as specified by gasket
manufacturer.
Fig. 1 Valve, housing and spool
4.2 Verify proper flow direction, then install assembly shown at piece assembled and ready for
right in the applicable vertical piping location. installation in vertical piping.
5: Remove pipe plug from the OUT (Vent) pipe tap in

the valve flange and install a short elbow facing down Pressure
as shown in Fig. 2 Gauge
Isolation
6: Connect hydraulic hose, pressure gage, isolation
Valve
valve and pump to the IN port on the valve flange as
shown in Fig. 2.
7: To open valve for normal service:

7.1 Important: Bleed air from hydraulic line before
pumping.
7.2 Verify there is no pressure differential across the
disc and isolation valve is open.
7.3 Operate the hydraulic pump to increase valve
cylinder pressure to 300 psig +/- 25 psig. (Never Hydraulic Pump
exceed 550 psig.) connected to IN
7.4 After pumping to 300 psig, close isolation valve. port on valve flange.
Fig. 2
Valve installed Maintain pressure of
300 psig +/- 25 psig
8: To manually close valve, release hydraulic pressure in vertical flow for normal operation.
from the valve cylinder. down piping.
Release pressure to
manually close valve.
Maintenance
1. Periodically check valve for proper operation by releasing the hydraulic pressure
and verifying the valve closes and stops fluid flow.
2. Periodically check the OUT (vent) port of the valve to see if any fluid has
leaked. Replace valve if there is any fluid leakage from the OUT port.
Total Valve Systems, Broken Arrow, OK, USA Doc. #: TM102 Page: 3 of 3

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Total Valve Systems, Broken Arrow, OK, USA Doc.

1: Install valves only in the location

3: Remove bubble wrap and place graphite

4: Vertical installations with flow down.

4.1 First, assemble valve and housing to pipe spool piece on

5: Remove pipe plug from the OUT (Vent) pipe tap in

7: To open valve for normal service:

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