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Safety Relay2

The document discusses different types of safety relays including those with classic contact-based technology, electronic evaluation with contact outputs, and fully electronic devices. Safety relays must be designed so faults do not cause loss of the safety function. A normal relay may weld shut, which would be hazardous, so safety standards prohibit simple relays on machines. First-generation safety relays used a redundant three-contactor design to prevent wiring errors from causing safety issues.

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Alex Mociran
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63 views1 page

Safety Relay2

The document discusses different types of safety relays including those with classic contact-based technology, electronic evaluation with contact outputs, and fully electronic devices. Safety relays must be designed so faults do not cause loss of the safety function. A normal relay may weld shut, which would be hazardous, so safety standards prohibit simple relays on machines. First-generation safety relays used a redundant three-contactor design to prevent wiring errors from causing safety issues.

Uploaded by

Alex Mociran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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The design technology is the main difference between the safety relays:

Classic contact-based relay technology

With electronic evaluation and contact-based volt-free outputs

Fully electronic devices with semiconductor outputs


Safety relays must always be designed in such a way that, if wired correctly, neither a fault in the
device nor an external fault caused by the sensor or actuator will lead to the loss of the safety
function.[6]
A normal relay uses a wire coil and the mechanical movement of the metal contacts to switch the
load on and off. The metal contacts may weld shut after repeated operation cycles. If this happens,
the machine would continue running if the operator pressed the emergency stop pushbutton. This
would be hazardous for the operator. For this reason, many European, American, national and
international norms and safety standards prohibit the use of simple relays or contactors on
hazardous machines.[7]
The typical design of a first-generation safety relay is based on the classic three-contactor
combination. The redundant design ensures that wiring errors do not lead to the loss of the safety
function. Two relays (K1, K2) with positive-guided contacts provide the safe switching contacts. The
two input circuits CH1 and CH2 each activate one of the two internal relays. The circuit is activated
via the start relay K3. There is another monitoring circuit between the connection points Y1 and Y2
(feedback loop). This connection is used to check and monitor the position of actuators, which are
activated or shut down via the safety contacts. The device is designed in such a way that any faults
in the input circuit are detected, e.g. contact welding on an emergency off/emergency stop
pushbutton or on one of the safety contacts on the output relay. The safety device stops the device
switching back on and thereby stops the activation of relays K1 and K2.[1]

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