EXE205
EXE205
EXE205
Special Quality
Introduction
In the continuing development of the automobile, electrical and industrial
machinery, and related parts manufacturing industries, products of high-
er quality and higher performance are more than ever being pursued.
Special steel bars produced by Nippon Steel have been extensive-
ly applied in such operations as hot forging, cold heading, machining
and cold-finishing, and have won a high reputation among users.
Nippon Steel is making efforts to improve still further the quality
of its special bars by means of advanced production technology, up-to-
date facilities and the companys many years of production experience.
CONTENTS
NOTICE: WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE Features 1
THE ACCURACY OF THE INFORMATION CONTAINED WITHIN Major Production Processes 2
THIS PUBLICATION, THE USE OF THE INFORMATION IS AT THE Main Equipment 4
READERS RISK AND NO WARRANTY IS IMPLIED OR Bundling and Marking 5
EXPRESSED BY NIPPON STEEL CORPORATION WITH RESPECT Applications 6
TO THE USE OF INFORMATION CONTAINED HEREIN. Available Sizes 8
THE INFORMATION IN THIS PUBLICATION IS SUBJECT TO Available Steel Grades 10
CHANGE OR MODIFICATION WITHOUT NOTICE. PLEASE References 22
CONTACT THE NIPPON STEEL OFFICE FOR THE LATEST Research & Development 23
INFORMATION. Inquiries and Orders 23
Features
1
Major Production Processes
Electric Furnace Continuous Casting Reheating Furnace Blooming Mill Billet Mill
Blast Furnace
19120
Rolling
Equipment Muroran Works
Full Continuous H-V Type (20 stands) 1
Rolling Mill
Reducing & Sizing Block 1
Cooling Bed Rake (Rechen) Type with Slow Cooling Cover 1
Steel Bar Cold Shear, 500 tons 2
Shear
Cold Shear, 900 tons 1
Hot Eddy Current Tester 1
In-line Detector
Profilemeter 3
Finishing
Equipment Muroran Works
Ultrasonic Flaw Detector 3
Automatic Flaw Detector 3
Finishing
Magnaflux Flaw Detector 1
Automatic Binder 3
4
Bundling and Marking
Bundling
Bundling Weight: Approx. 2 tons
Bundling Method: Bundle points (3 or 4 points)
Marking
Bar Size: 19100 mm
1. Label is attached at one end of each bar. 2. Tag: One tag per bundle
Size: 2135 mm
NIPPON STEEL CORP.
(GRD) DIN20MNCR5
MADE IN JAPAN MM
(SIZELENG.) 56.00X5500 (HT)
CAST NO. CK 2284
NO. OF PCS. 15
WEIGHT
LOT NO. K31868X TB02 03
Size: 36100 mm CONTRACT NO.
BUNDLE NO. INS. NO.
NIPPON STEEL CORP. NIPPON STEEL CORP., MURORAN WORKS
MADE IN JAPAN MADE IN JAPAN
B. NO.
CAST. NO.
GRD
SIZE
LENG.
NO. OF PCS.
LOT NO.
NIPPON STEEL CORP.
MADE IN JAPAN
5
Applications
Automobiles Engine Parts
Non QT Steel
Case Hardened Steel
Cold Heading Steel
Spring Steel
Bearing Steel Steering Gear
Drive Shaft (Rear) Cam Shaft
Constant Velocity
Universal Joint (Rear)
Cam Shaft Connecting Rod
Value Spring Differential Gear (Rear)
Crank Shaft
Connecting Rod Connecting Rod
Steering
Worm Shaft
Transmission Gear
Transmission
Engine
Knuckle Spindle
Spindle
6 7
Available Sizes
Round Bars Square Bars (R. C. S.)
Size Size Size Size Size Size
mm inch mm inch mm inch mm inch mm inch mm inch
19 47.62 1 7/8 82.55 3 1/4 55 70 100
20 48 83 57.15 2 1/4 75 120
21 48.5 84 58.7 2 5/16 80 150
22 50 85 60 83 162
22.22 7/8 50.80 2 86 63.50 2 1/2 85
23 52 87 65 90
24 53.98 2 1/8 90 Notes: 1. Sizes not listed above can be manufactured subject to negotiation.
2. For sizes marked with , prior consultations are necessary.
25 54 92.08 3 5/8
25.40 1 55 95
26 56 95.25 3 3/4
28 57.15 2 1/4 100 Length
28.58 1 1/8 58 105
3.58 m (1226 ft) Diameter: 19120 mm
30 60 110 Round Bar
5.07.2 m (1723 ft) Diameter: over 120240 mm
31.75 1 1/4 62 115
3.58 m (1226 ft) Side length: 4090 mm
32 63.50 2 1/2 120 Square Bar
5.010.2 m (1633 ft) Side length: over 90162 mm
34 64 125
34.92 1 3/8 65 130
35 66 135
36 66.68
2 5/8
140 Tolerance
37 68 145 According to JIS G 4051-2005
38 69.85 2 3/4 150 Item Tolerance
38.10 1 1/2 70 155 Tolerances on diameter or
1.5% with the minimum value of 0.4 mm
39 72 160 width across flats
40 73 170 Ovality or out-of-square Not exceeding 70% of range of tolerance on diameter or width across flats
41.28 1 5/8 73.02 2 7/8 180 40 mm
For length not exceeding 7 m
42 75 190 0 mm
Tolerances on length
43 76.20 3 200 Add 5 mm to the above plus-side tolerance for every increase
For length exceeding 7 m
44 78 210 of 1 m or its fraction
44.45 1 3/4 79.38 3 1/8 220 Radius of corners 1020% of width across flats, as a rule
45 80 230 Twist To be practically straight
46 82 240 Deviation in straightness Not exceeding 3 mm for every 1 m and not exceeding 3 mmlength (m) / 1 m for total length
Notes: 1. Sizes not listed above can be manufactured subject to negotiation. Notes: 1. For products regarding special control for size tolerances, please consult us.
2. For sizes marked with , prior consultations are necessary. 2. AISI bar tolerance is available.
3. Ovality is measured as the difference between the maximum and minimum diameters of the same cross section.
Out-of-square is measured as the difference between parallel faces of the same cross section.
8 9
Available Steel Grades
SAE (Society of Automotive Engineers) and AISI (American lron and Steel Institute)
(1) Carbon Steels (SAE J403)
Table 1 Nonresulfurized Carbon Steels Table 2 High Manganese Carbon Steels
Chemical composition limits, % Chemical composition limits, %
UNS No. SAE/AISI No. UNS No. SAE/AISI No.
C Mn P, max. S, max. C Mn P, max. S, max.
G10050 1005 0.06 max. 0.35 max. 0.030 0.050
G15220 1522 0.18 0.24 1.10 1.40 0.030 0.050
G10060 1006 0.08 max. 0.25 0.40 0.030 0.050
G10080 1008 0.10 max. 0.30 0.50 0.030 0.050 G15240 1524 0.19 0.25 1.35 1.65 0.030 0.050
G10100 1010 0.08 0.13 0.30 0.60 0.030 0.050 G15260 1526 0.22 0.29 1.10 1.40 0.030 0.050
G10120 1012 0.10 0.15 0.30 0.60 0.030 0.050 G15270 1527 0.22 0.29 1.20 1.50 0.030 0.050
G10130 1013 0.11 0.16 0.30 0.60 0.030 0.050 G15360 1536 0.30 0.37 1.20 1.50 0.030 0.050
G10150 1015 0.13 0.18 0.30 0.60 0.030 0.050
G15410 1541 0.36 0.44 1.35 1.65 0.030 0.050
G10160 1016 0.13 0.18 0.60 0.90 0.030 0.050
G15480 1548 0.44 0.52 1.10 1.40 0.030 0.050
G10170 1017 0.15 0.20 0.30 0.60 0.030 0.050
G10180 1018 0.15 0.20 0.60 0.90 0.030 0.050 G15520 1552 0.47 0.55 1.20 1.50 0.030 0.050
G10190 1019 0.15 0.20 0.70 1.00 0.030 0.050 G15660 1566 0.60 0.71 0.85 1.15 0.030 0.050
G10200 1020 0.18 0.23 0.30 0.60 0.030 0.050 Notes: Lead See footnote under Table 1.
G10210 1021 0.18 0.23 0.60 0.90 0.030 0.050 Boron See footnote under Table 1.
Phosphorus and Sulfur See footnote under Table 1.
G10220 1022 0.18 0.23 0.70 1.00 0.030 0.050
Silicon See footnote under Table 1.
G10230 1023 0.20 0.25 0.30 0.60 0.030 0.050
G10250 1025 0.22 0.28 0.30 0.60 0.030 0.050
G10260 1026 0.22 0.28 0.60 0.90 0.030 0.050
G10290 1029 0.25 0.31 0.60 0.90 0.030 0.050 (2) Free Cutting Carbon Steels
G10300 1030 0.28 0.34 0.60 0.90 0.030 0.050 Table 3A Resulfurized Carbon Steels
G10350 1035 0.32 0.38 0.60 0.90 0.030 0.050
Chemical composition limits, %
G10370 1037 0.32 0.38 0.70 1.00 0.030 0.050 UNS No. SAE/AISI No.
G10380 1038 0.35 0.42 0.60 0.90 0.030 0.050 C Mn P, max. S
G10390 1039 0.37 0.44 0.70 1.00 0.030 0.050 G11170 1117 0.14 0.20 1.00 1.30 0.030 0.08 0.13
G10400 1040 0.37 0.44 0.60 0.90 0.030 0.050 G11180 1118 0.14 0.20 1.30 1.60 0.030 0.08 0.13
G10420 1042 0.40 0.47 0.60 0.90 0.030 0.050 G11370 1137 0.32 0.39 1.35 1.65 0.030 0.08 0.13
G10430 1043 0.40 0.47 0.70 1.00 0.030 0.050
G11400 1140 0.37 0.44 0.70 1.00 0.030 0.08 0.13
G10440 1044 0.43 0.50 0.30 0.60 0.030 0.050
G11410 1141 0.37 0.45 1.35 1.65 0.030 0.08 0.13
G10450 1045 0.43 0.50 0.60 0.90 0.030 0.050
G10460 1046 0.43 0.50 0.70 1.00 0.030 0.050 G11440 1144 0.40 0.48 1.35 1.65 0.030 0.24 0.33
G10490 1049 0.46 0.53 0.60 0.90 0.030 0.050 G11460 1146 0.42 0.49 0.70 1.00 0.030 0.08 0.13
G10500 1050 0.48 0.55 0.60 0.90 0.030 0.050 G11510 1151 0.48 0.55 0.70 0.90 0.030 0.08 0.13
G10530 1053 0.48 0.55 0.70 1.00 0.030 0.050 Notes: Lead See footnote under Table 1. Standard Steel Designations Silicon Ranges or Limits
G10550 1055 0.50 0.60 0.60 0.90 0.030 0.050 Silicon When silicon is required, the following ranges and limits are Up to 1110 incl. 0.10 max.
G10600 1060 0.55 0.65 0.60 0.90 0.030 0.050 commonly used.
1117 and over 0.10 max., 0.10 0.20 or 0.15 0.35
G10650 1065 0.60 0.70 0.60 0.90 0.030 0.050
G10700 1070 0.65 0.75
0.60 0.90 0.030 0.050
G10740 1074 0.70 0.80
0.50 0.80 0.030 0.050 Table 3B Rephosphorized and Resulfurized Carbon Steels
G10750 1075 0.70 0.80
0.40 0.70 0.030 0.050 Chemical composition limits, %
G10780 1078 0.72 0.85
0.30 0.60 0.030 0.050 UNS No. SAE/AISI No.
C, max. Mn P S
G10800 1080 0.75 0.88
0.60 0.90 0.030 0.050
G12120 1212 0.13 0.70 1.00 0.07 0.12 0.16 0.23
G10840 1084 0.80 0.93
0.60 0.90 0.030 0.050
G10850 1085 0.80 0.93
0.70 1.00 0.030 0.050 G12130 1213 0.13 0.70 1.00 0.07 0.12 0.24 0.33
G10860 1086 0.80 0.93
0.30 0.50 0.030 0.050 G12150 1215 0.09 0.75 1.05 0.04 0.09 0.26 0.35
G10900 1090 0.85 0.98
0.60 0.90 0.030 0.050 Note: Silicon It is not common practice to produce the 12xx series of steels to specified limits for silicon because of its adverse effect on machinability.
G10950 1095 0.90 1.03
0.30 0.50 0.030 0.050
Note: Lead Standard carbon steels can be produced with a lead range of 0.15 range of 0.0005 0.003% boron. These steels are identified by inserting the letter B
0.35% to improve machinability. Such steels are identified by inserting the letter between the second and third numerals of the grade number, for example, 10B46.
L between the second and third numerals of the grade number, for example, The UNS designation is also modified by changing the last digit to 1 to indicate bor-
10L45. The UNS designation is also modified by changing the last digit to 4 to on, for exarnple, G10461.
indicate lead, for example, G10454. Silicon When silicon is required, the following ranges and limits are commonly used
When ordering steel with lead, please contact us. for nonresulfurized steels: 0.10% max.; 0.07 0.15%; 0.10 0.20%; 0.15 0.35%;
Boron Standard killed carbon steels, which are fine grain, may be produced 0.20 0.40%; 0.30 0.60% Certain qualities and commodities are customarily pro-
with a boron addition to improve hardenability. Such steels are produced to a duced to lower limits of phosphorus and sulfur. (See SAE J411, Table 1.)
10 11
Available Steel Grades SAE and AISI
(3) Alloy Steels (SAE J404) DIN (Deutsche Industrie Norm) For details, please contact us.
Table 1A Nonresulfurized Alloy Steels
UNS No. SAE No.
Corresponding Ladle chemical composition limits, % JIS (Japanese Industrial Standards)
AISI No. C Mn P, max. S, max. Si Ni Cr Mo V
G13300 1330 1330 0.28 0.33 1.60 1.80 0.030 0.040 0.15 0.35 (1) Carbon Steels for Machine Structural Use (JIS G 4051)
G13350 1335 1335 0.33 0.38 1.60 1.90 0.030 0.040 0.15 0.35
G13400 1340 1340 0.38 0.43 1.60 1.90 0.030 0.040 0.15 0.35 Chemical composition, %
Steel grade
G13450 1345 1345 0.43 0.48 1.60 1.90 0.030 0.040 0.15 0.35 C Si Mn P S
G40230 4023 4023 0.20 0.25 0.70 0.90 0.030 0.040 0.15 0.35 0.20 0.30 S10C 0.08 0.13 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G40270 4027 4027 0.25 0.30 0.70 0.90 0.030 0.040 0.15 0.35 0.20 0.30
S12C 0.10 0.15 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G40370 4037 4037 0.35 0.40 0.70 0.90 0.030 0.040 0.15 0.35 0.20 0.30
G40470 4047 4047 0.45 0.50 0.70 0.90 0.030 0.040 0.15 0.35 0.20 0.30 S15C 0.13 0.18 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G41180 4118 4118 0.18 0.23 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.60 0.08 0.15 S17C 0.15 0.20 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G41300 4130 4130 0.28 0.33 0.40 0.60 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25 S20C 0.18 0.23 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G41350 4135 0.33 0.38 0.70 0.90 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25 S22C 0.20 0.25 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G41370 4137 4137 0.35 0.40 0.70 0.90 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25
S25C 0.22 0.28 0.15 0.35 0.30 0.60 0.030 max. 0.035 max.
G41400 4140 4140 0.38 0.43 0.75 1.00 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25
G41420 4142 4142 0.40 0.45 0.75 1.00 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25 S28C 0.25 0.31 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G41450 4145 4145 0.43 0.48 0.75 1.00 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25 S30C 0.27 0.33 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G41500 4150 4150 0.48 0.53 0.75 1.00 0.030 0.040 0.15 0.35 0.80 1.10 0.15 0.25 S33C 0.30 0.36 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G43200 4320 4320 0.17 0.22 0.45 0.65 0.030 0.040 0.15 0.35 1.65 2.00 0.40 0.60 0.20 0.30 S35C 0.32 0.38 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G43400 4340 4340 0.38 0.43 0.60 0.80 0.030 0.040 0.15 0.35 1.65 2.00 0.70 0.90 0.20 0.30
S38C 0.35 0.41 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G46150 4615 4615 0.13 0.18 0.45 0.65 0.030 0.040 0.15 0.35 1.65 2.00 0.20 0.30
G46170 4617 0.16 0.21 0.40 0.65 0.030 0.040 0.15 0.35 1.65 2.00 0.20 0.30 S40C 0.37 0.43 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G46200 4620 4620 0.17 0.22 0.45 0.65 0.030 0.040 0.15 0.35 1.65 2.00 0.20 0.30 S43C 0.40 0.46 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G48170 4817 4817 0.15 0.20 0.40 0.60 0.030 0.040 0.15 0.35 3.25 3.75 0.20 0.30 S45C 0.42 0.48 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G48200 4820 4820 0.18 0.23 0.50 0.70 0.030 0.040 0.15 0.35 3.25 3.75 0.20 0.30 S48C 0.45 0.51 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G50461 50B46 50B46 0.44 0.49 0.75 1.00 0.030 0.040 0.15 0.35 0.20 0.35
S50C 0.47 0.53 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G51150 5115 0.13 0.18 0.70 0.90 0.030 0.040 0.15 0.35 0.70 0.90
G51200 5120 5120 0.17 0.22 0.70 0.90 0.030 0.040 0.15 0.35 0.70 0.90 S53C 0.50 0.56 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G51300 5130 5130 0.28 0.33 0.70 0.90 0.030 0.040 0.15 0.35 0.80 1.10 S55C 0.52 0.58 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G51320 5132 5132 0.30 0.35 0.60 0.80 0.030 0.040 0.15 0.35 0.75 1.00 S58C 0.55 0.61 0.15 0.35 0.60 0.90 0.030 max. 0.035 max.
G51400 5140 5140 0.38 0.43 0.70 0.90 0.030 0.040 0.15 0.35 0.70 0.90 0.07 0.12 0.10 0.35 0.30 0.60 0.025 max. 0.025 max.
S09CK
G51500 5150 5150 0.48 0.53 0.70 0.90 0.030 0.040 0.15 0.35 0.70 0.90
S15CK 0.13 0.18 0.15 0.35 0.30 0.60 0.025 max. 0.025 max.
G51600 5160 5160 0.56 0.64 0.75 1.00 0.030 0.040 0.15 0.35 0.70 0.90
G51601 51B60 51B60 0.56 0.64 0.75 1.00 0.030 0.040 0.15 0.35 0.70 0.90 S20CK 0.18 0.23 0.15 0.35 0.30 0.60 0.025 max. 0.025 max.
G52986 52100 E52100 0.98 1.10 0.25 0.45 0.025 0.025 0.15 0.35 1.30 1.60 Remarks:
G61500 6150 6150 0.48 0.53 0.70 0.90 0.030 0.040 0.15 0.35 0.80 1.10 0.15 min. 1. Cr shall not exceed 0.20%.
2. As impurities, Cu, Ni and Ni + Cr for grades S09CK, S15CK, S20CK shall not exceed respectively 0.25%, 0.20% and 0.30%
G86150 8615 8615 0.16 0.18 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 and Cu, Ni and Ni + Cr for other grades shall not exceed respectively 0.30% and 0.35%.
G86170 8617 8617 0.15 0.20 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
G86200 8620 8620 0.18 0.23 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
G86220 8622 8622 0.20 0.25 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
G86250 8625 8625 0.23 0.28 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
G86270 8627 8627 0.25 0.30 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 (2) Low-AIloyed Steels for Machine Structural Use (JIS G 4053)
G86300 8630 8630 0.28 0.33 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 1 Manganese Steels and Manganese Chromium Steels for Machine Structural Use
G86370 8637 8637 0.38 0.43 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
Chemical composition, %
G86400 8640 8640 0.38 0.43 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 Steel grade
G86450 8645 8645 0.43 0.48 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 C Si Mn P S Ni Cr
G86550 8655 8655 0.51 0.59 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25 SMn420 0.17 0.23 0.15 0.35 1.20 1.50 0.030 max. 0.030 max. 0.25 max. 0.35 max.
G87200 8720 8720 0.18 0.23 0.70 0.90 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.20 0.30 SMn433 0.30 0.36 0.15 0.35 1.20 1.50 0.030 max. 0.030 max. 0.25 max. 0.35 max.
G87420 8740 8740 0.40 0.45 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.15 0.25
SMn438 0.35 0.41 0.15 0.35 1.35 1.65 0.030 max. 0.030 max. 0.25 max. 0.35 max.
G88220 8822 8822 0.20 0.25 0.75 1.00 0.030 0.040 0.15 0.35 0.40 0.70 0.40 0.60 0.30 0.40
G92540 0.51 0.59 0.60 0.80 0.030 0.040 1.20 1.60 0.60 0.80 SMn443 0.40 0.46 0.15 0.35 1.35 1.65 0.030 max. 0.030 max. 0.25 max. 0.35 max.
9254
G92600 9260 9260 0.56 0.64 0.75 1.00 0.030 0.040 1.80 2.20 SMnC420 0.17 0.23 0.15 0.35 1.20 1.50 0.030 max. 0.030 max. 0.25 max. 0.35 0.70
Note: For standard variations in composition, limits, see Table 4 of SAE J409. Small quantities of certain elements which are not specified or required may SMnC443 0.40 0.46 0.15 0.35 1.35 1.65 0.030 max. 0.030 max. 0.25 max. 0.35 0.70
be found in alloy steels. These elements are to be considered as incidental and are acceptable to the following maximum amount: copper to 0.35%,
nickel to 0.25%, chromium to 0.20%, and molybdenum to 0.06%. Remark: As impurities, Cu shall not exceed 0.30% for all grades.
Boron content is 0.0005 0.0030%
12 13
Available Steel Grades JIS
2 Chromiun Steels (3) Structural Steels with Specified Hardenability Bands (JIS G 4052)
Chemical composition, % Chemical composition, %
Steel grade Steel grade
C Si Mn P S Ni Cr C Si Mn P S Ni Cr Mo
SCr415 0.13 0.18 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMn420H 0.16 0.23 0.15 0.35 1.15 1.55 0.030 max. 0.030 max. 0.25 max. 0.35 max.
SCr420 0.18 0.23 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMn433H 0.29 0.36 0.15 0.35 1.15 1.55 0.030 max. 0.030 max. 0.25 max. 0.35 max.
SCr430 0.28 0.33 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMn438H 0.34 0.41 0.15 0.35 1.30 1.70 0.030 max. 0.030 max. 0.25 max. 0.35 max.
SCr435 0.33 0.38 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMn443H 0.39 0.46 0.15 0.35 1.30 1.70 0.030 max. 0.030 max. 0.25 max. 0.35 max.
SCr440 0.38 0.43 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMnC420H 0.16 0.23 0.15 0.35 1.15 1.55 0.030 max. 0.030 max. 0.25 max. 0.35 0.70
SCr445 0.43 0.48 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 SMnC443H 0.39 0.46 0.15 0.35 1.30 1.70 0.030 max. 0.030 max. 0.25 max. 0.35 0.70
Remark: As impurities, Cu shall not exceed 0.30% for all grades. SCr415H 0.12 0.18 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25
SCr420H 0.17 0.23 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25
SCr430H 0.27 0.34 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25
3 Chromium Molybdenum Steels SCr435H 0.32 0.39 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25
Chemical composition, % SCr440H 0.37 0.44 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25
Steel grade
C Si Mn P S Ni Cr Mo SCM415H 0.12 0.18 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.30
SCM415 0.13 0.18 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.25 SCM418H 0.15 0.21 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.30
SCM418 0.16 0.21 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.25 SCM420H 0.17 0.23 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.30
SCM420 0.18 0.23 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.25 SCM425H 0.23 0.28 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.30
SCM421 0.17 0.23 0.15 0.35 0.70 1.00 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.25 SCM435H 0.32 0.39 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.35
SCM425 0.23 0.28 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.30 SCM440H 0.37 0.44 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.35
SCM430 0.28 0.33 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.30 SCM445H 0.42 0.49 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.15 0.35
SCM432 0.27 0.37 0.15 0.35 0.30 0.60 0.030 max. 0.030 max. 0.25 max. 1.00 1.50 0.15 0.30 SCM822H 0.19 0.25 0.15 0.35 0.55 0.95 0.030 max. 0.030 max. 0.25 max. 0.85 1.25 0.35 0.45
SCM435 0.33 0.38 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.30 SNC415H 0.11 0.18 0.15 0.35 0.30 0.70 0.030 max. 0.030 max. 1.95 2.50 0.20 0.55
SCM440 0.38 0.43 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.30 SNC631H 0.26 0.35 0.15 0.35 0.30 0.70 0.030 max. 0.030 max. 2.45 3.00 0.55 1.05
SCM445 0.43 0.48 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.15 0.30 SNC815H 0.11 0.18 0.15 0.35 0.30 0.70 0.030 max. 0.030 max. 2.95 3.50 0.65 1.05
SCM822 0.20 0.25 0.15 0.35 0.60 0.90 0.030 max. 0.030 max. 0.25 max. 0.90 1.20 0.35 0.45 SNCM220H 0.17 0.23 0.15 0.35 0.60 0.95 0.030 max. 0.030 max. 0.35 0.75 0.35 0.65 0.15 0.30
Remark: As impurities, Cu shall not exceed 0.30% for all grades. SNCM420H 0.17 0.23 0.15 0.35 0.40 0.70 0.030 max. 0.030 max. 1.55 2.00 0.35 0.65 0.15 0.30
Remark: As impurities, Cu shall not exceed 0.30% for all grades.
14 15
Available Steel Grades JIS
16 17
Available Steel Grades JASO M 106-92
18 19
Available Steel Grades
Nippon Steel Standards
(1) Free-cutting Steels for Machine Structural Use (5) Steels for Cold Heading Quality
Free-cutting composition, % Grade Chemical composition, %
Steel type Base steel Example Applications
S Ca Pb Si
Type K Type A Type R C Mn P S
S free-cutting Carbon steel for S1 0.040 0.070 Type K Type A Type R
steel machine S2 0.080 0.120 Automobile parts CH6K CH6A CH6R 0.08 max. 0.25 0.50
structural use Z 0.035 max. Proper quantity CH8K CH8A CH8R 0.10 max. 0.25 0.50
Ca free-cutting Construction
steel ZS 0.035 0.060 Proper quantity machinery parts CH10K CH10A CH10R 0.08 0.13 0.30 0.60
Alloy steel for
Pb free-cutting machine L1 0.04 0.09 Others CH12K CH12A CH12R 0.10 0.15 0.30 0.60
steel1,2 structural use L2 0.10 0.30 CH15K CH15A CH15R 0.13 0.18 0.30 0.60
Remarks: 1. In case of adding 0.04 0.09% of Pb to JIS S45C S45C L1 CH16K CH16A 0.13 0.18 0.60 0.90
In case of adding 0.040 0.070% of S to the above S45C L1 S1
2. When ordering steel with Iead, please contact us. CH17K CH17A CH17R 0.15 0.20 0.30 0.60
CH18K CH18A CH18R 0.15 0.20 0.60 0.90
CH19K CH19A 0.15 0.20 0.70 1.00
(2) Boron Steels CH20K CH20A CH20R 0.18 0.23 0.30 0.60
Chemical composition, % CH21K 0.18 0.23 0.60 0.90
Grade CH22K CH22A 0.18 0.23 0.70 1.00
C Si Mn P S B
NHB20 0.18 0.23 0.90 1.30 CH23K CH23A CH23R 0.20 0.25 0.30 0.60
0.15 0.35 0.030 max. 0.030 max. 0.0005 min. CH25K CH25A 0.22 0.28 0.30 0.60
NHB30 0.27 0.33 0.60 0.90 0.15 0.35 0.10 max. 0.030 max. 0.030 max.
Remarks: 1. As impurities, Cu and NiCr shall not exceed 0.30% and 0.15% respectively. CH28K 0.25 0.31 0.60 0.90
2. Mechanical and other tests shall be in accordance with agreement. CH30K CH30A 0.27 0.33 0.60 0.90
3. Steel grades not listed above are also manufactured. (See JASO and SAE standards)
CH33K 0.30 0.36 0.60 0.90
CH35K CH35A 0.32 0.38 0.60 0.90
CH38K 0.35 0.41 0.60 0.90
(3) Atmospheric Corrosion-resistant High-strength Steel CH40K 0.37 0.43 0.60 0.90
Chemical composition, % Mechanical properties CH41K 0.36 0.44 1.35 1.65
Yield point Tensile strength CH43K CH43A 0.40 0.46 0.60 0.90
Grade Diameter
C Si Mn P S Cu Other (min.) (min.) CH45K 0.42 0.48 0.60 0.90
mm N/mm2 N/mm2 CH48K 0.45 0.51 0.60 0.90
0.12 0.25 0.20 0.07 0.035 0.25 Cr: 0.30 1.25 Below 38 325 460 CH50K 0.47 0.53 0.60 0.90
COR-TEN O | | | |
max. 0.75 0.50 0.15 max. 0.55 Ni: 0.65 max. 38 min. 295 430 CH53K 0.50 0.56 0.60 0.90
Remark: COR-TEN is the trademark of United States Steel Corporation and licensed to Nippon Steel. CH55K 0.52 0.58 0.60 0.90
CH58K 0.55 0.61 0.60 0.90
Remarks:
(4) Sulfuric-acid Resistant Steel 1. ARof Type A shall be 0.025% or more. 4. Type K: 28 grades of silicon-killed steel
2. As for impurities of Types K and A, Cu and NiCr shall not exceed Type A: 16 grades of alumi-killed steel
Chemical composition, % 0.30% and 0.15%, respectively. Type R: 9 grades of rimmed steel
Grade 3. The grade in JIS G 4051 (Carbon Steels for Machine Structural Use),
C Si Mn P S Cu Cr Ti corresponding to CH23K and CH23A, is S22C.
S-TEN 2 0.14 max. 0.15 0.55 1.60 max. 0.035 max. 0.035 max. 0.25 0.50 0.501.00 0.15 max.
20 21
References
Steel Bars That Eliminate Secondary Processing
The following products have been developed with the aim of rationalizing secondary
processing by elimination of quenching and tempering after hot forging, reduction of
heat-treatment costs through reduction of carburizing time for gears, and elimination of
peeling and drawing before hot or cold forging.
These products help reduce energy and labor costs and contribute to other cost-
cutting effects such as reduced inventory expenses due to elimination of secondary
processing.
Mechanical properties equal to those of normalized steel because of very Shafts and other machined
Fine-grained steel
fine grain sizes in microstructure attained by controlled rolling. parts, cold-extruded parts
Dimensional accuracy achieved, by profile meter and advanced precision- Pins, shafts, bolts & nuts
Precision-rolled bars rolling, to such a degree as makes it possible to eliminate the process of and other cold- and hot-
peeling or drawing prior to cold or hot forging or other working. forged parts, machined parts
The technology of softening steel in an as-rolled state (controlled rolling + Constant velocity joint (CVJ)
Pre-softened steel
controlled cooling) makes it possible to eliminate light anneal and regular inner race, differential pinion
MILD ALLOY
anneal in subsequent processing. gears
Pre-softened steel By the addition of trace elements and the technology of softening steel in Carburized gears, carburized
SUPER MILD ALLOY an as-rolled state, spheroidizing can be eliminated. shafts, etc.
Anti coarsening extra-fine The trace elements added and the coarsening of crystal grains restrained
Gears, shafts, pins, carbur-
steel (High-temperature car- by process designs make it possible to carburize at high temperatures,
ized parts
burizing steel) NSACE thus greatly shortening the carburizing time, in subsequent processing.
High-strength induction- By the trace elements added and the strength prediction technology, this
Shafts, CVJ outer rings
hardening steel steel is made to provide greater torsional strength.
22
Research & Development
Energy & Environment Process R&D Div. Ironmaking R&D Div. Steelmaking R&D Div.
Environment & Pro- Steel Rolling R&D Div. Refractory Ceramics R&D Div. lnstrument & Control R&D Div.
cess Technology
Plant Engineering Div. Mechanical Engineering Div. Systems & Control Engineering Div.
Center
Civil Engineering Div.
Advanced Ceramics & Metals Research Lab. Materials Characterization Research Lab.
Technology Lab. Surface & Interface Research Lab. Energy & Environment Research Lab.
Technology R&D Yawata R&D Lab. Muroran R&D Lab. Hirohata R&D Lab.
Lab. Kimitsu R&D Lab. Nagoya R&D Lab. Oita R&D Lab.
23
Head Office Nippon Steel Corporation
Marunouchi Park Building,
2-6-1, Marunouchi, Chiyoda Ward, Tokyo, 100-8071, Japan
Phone: 81-3-6867-4111 Fax: 81-3-6867-5607
New York Nippon Steel U.S.A., Inc., New York Office Singapore Nippon Steel Southeast Asia Pte. Ltd. Shanghai Nippon Steel Consulting (Beijing)
780 Third Avenue, 34th Floor, New York, 16 Raffles Quay #35-01 Company Ltd., Shanghai Office
N.Y. 10017, U.S.A. Hong Leong Building, Singapore 048581 Room No.808, UNITED PLAZA
Phone: 1-212-486-7150 Phone: 65-6223-6777 1468 Nanjing Road West,
200040 Shanghai, P.R. China
Chicago Nippon Steel U.S.A., Inc., Chicago Office Bangkok Nippon Steel (Thailand) Co., Ltd. (Bangkok) Phone: 86-21-6247-9900
900 North Michigan Avenue, Suite 1820 1MD Tower, 4th Fl., Room C3 E F,
Chicago, Illinois 60611, U.S.A. Soi Bangna-Trad 25, Khwang Bangna, Guangzhou Nippon Steel Consulting (Beijing)
Phone: 1-312-751-0800 Knet Bangna Bangkok 10260, Thailand Company Ltd., Guangzhou Office
Phone: 66-2-744-1480 G.T. Land Plaza 14F 02A/B No.8,
Duesseldorf Nippon Steel Corporation, European Office Zhu Jiang West Road,
Am Seestern 8, 40547 Desseldorf, So Paulo Nippon Steel Empreendimentos Pearl River New Town, Tianhe,
Federal Republic of Germany Siderrgicos Ltda. Guangzhou 510623, P.R. China
Phone: 49-211-5306680 Av. Paulista, 283-5 Andar-Conj. 51/52 Phone: 86-20-8386-8192
Bela Vista, So Paulo-SP
Sydney Nippon Steel Australia Pty. Limited CEP 01311-000, Brasil New Delhi Nippon Steel Corporation
Level 24, No.1 York Street, Sydney Phone: 55-11-3736-4666 New Delhi Liaison Office
N.S.W. 2000, Australia 12th Floor, A Wing, IFCI Tower,
Phone: 61-2-9252-2077 Beijing Nippon Steel Consulting (Beijing) 61-Nehru Place,
Company Ltd., Beijing Office New Delhi-110019 India
Room No.5002, Chang Fu Gong Center Phone: 91-11-4610-6880, 6881
Jian Guo Men Wai Da Jie
100022 Beijing, P.R. China
Phone: 86-10-6513-8593
Steel Bars
Cat. No. EXE205 2008.2 2 2011.3
NIPPON STEEL CORPORATION 2008, 2011 All Rights Reserved. EXE205 2008.2 Printed in Japan