Development of Finite Element Computer Code For Thermal Analysis
Development of Finite Element Computer Code For Thermal Analysis
www.elsevier.com/locate/advengsoft
a
Civil Engineering Department, University Putra Malaysia, 43400 Serdang, Malaysia
b
Civil Engineering Department, University Technology Petronas, 31750 Tronoh, Perak, Malaysia
Abstract
Thermal analysis of roller compacted concrete (RCC) dams plays an important role in their design and construction. This paper deals
with the development of a nite element based computer code for the determination of temperatures within the dam body. The nite
element code is then applied to the real full-scale problem to determine the impact of the placement schedule on the thermal response
of roller compacted concrete dam. Based on the results obtained, it could be concluded that for a given roller compacted concrete dam,
changing the placing schedule can optimize the locations of maximum temperature zones.
2007 Elsevier Ltd. and Civil-Comp Ltd. All rights reserved.
Keywords: RCC dams; Birth; Death; Thermal analysis; Field problems; Schedule of construction; Finite element
0965-9978/$ - see front matter 2007 Elsevier Ltd. and Civil-Comp Ltd. All rights reserved.
doi:10.1016/j.advengsoft.2006.08.040
M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895 887
o oT o oT oT evaluation of temperatures at the new time stage using
kx ky Q_ qc 1
ox ox oy oy ot the following expression;
where T is the concrete temperature, kx and ky are the con- 2
fT gb fT ga fDT g 8
crete conductivity coecients in x- and y-directions, 3
respectively, Q_ is the rate of heat of hydration introduced
per volume, q is the material density, and c is the concrete Since conductivity coecient (kx, ky), density (q), specic
specic heat. heat (c) are constants, the value of the [C] and [K] in the
Two main types of boundary conditions are Drichlet above expressions are also constant over each element.
and Cauchy boundary, which can be written, respectively, Hence the matrix [AG ] for each element has a constant
as [3,4]: value for each time interval. Therefore, the nodal tempera-
ture changes are only based on the value of the heat load
T Tp
oT oT 2
kx lx k y ly q hT s T f Start
ox oy
where Tp is the known values of the nodal points of the Birth and Death of
temperatures on the boundaries; q is owing heat from sur- Elements Technique
face; h is the lm coecient; Ts is unknown temperatures at
the boundary nodal points; Tf is the ambient temperature; Read the Geometric, Material Properties
lx and ly are the direction cosines of the normal to the sur- and Boundary Conditions data
face under consideration [3,4].
Read the initial nodal temperatures
3. Numerical model
The numerical solution scheme used in this study is Generate the Thermal Matrices
based on the TaylorGalerkin approach. Upon applying [Kt]e, [C]e, {Ft}e, & [ AG* ]
this approach the following system of dierential equation
is obtained: - Compute the daily temperatures Tf
- Compute the heat of hydration Q .
oT
Ce K t e fT g fF t ge 0 3 - Compute the temperature values {T}b
ot
at the end of time step
where [C]e is the capacitance matrix; K t e is the heat sti-
ness (conduction and convection) matrix; and fF t ge is the Save the temperatures {T}b to use as the initial
total load heat vector due to hydration and convection temperatures {T}a for next time increment ti+1.
actions. Save the temperatures for selected nodes and stages
Save reference temperatures for structural analysis
The nite dierence approximation was used for solving
Eq. (3) in the time domain numerically. This solution (after
assembly of the stiness matrices) is given by [3] Evaluate the load heat vector matrix {FG}*
where Yes
No
1 2 Last Stage
AG C K t 6 Take a new stage
Dt 3 Yes
and Save the temperatures for
selected nodes and stages
1
fF G g fF t ga 2fF t gb 3K t fT ga 7
2
End
where {DT} represents the temperature changes at the
nodal points with respect to time Dt which is used for Fig. 1. Program ow chart.
888 M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895
Fig. 2. Birth and death of elements technique according to the casting schedule of RCC: (a) mesh generation, (b) activating bed rock, (c) birth of 1st layer,
(d) birth of other layers.
M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895 889
where Kt is the maximum temperature rise of concrete Conduction coefficient k = 401 W/m C
under an adiabatic condition; a is a parameter which repre- Specific heat coefficient c = 385 J/kg C
Material density = 8933 kg/m3 Perfect insulation
sents the heat generation rate and t is the time (h).
5 2
The cumulative heat generated due hydration up to time q = 310 W/m
100 mm
t is given by T0 T150
Q cqT ad 11 8 @ 75 mm
Using Eqs. (10) and (11), the expression for the rate of heat
of hydration to be used can be written as Fig. 3. Finite element mesh of the cooper thick wall.
Q_ cqK t aeat 12
FE (0 mm) Analytical (0mm)
The values of Kt and a are taken equal to 17 C and 0.0183, FE (150 mm) Analytical (150 mm)
respectively, in this investigation. 140
T0
Heat of hydration adiabatic calorimeter tests or large 120
concrete blocks with insulated surfaces can alternatively 100
Temp. (C)
be used when an accurate evaluation of the parameters is
80
required [9]. T150
60
Adiabatic hydration models give the fastest rate of heat
generation as they are based on the implicit criterion that 40
the heat already produced by hydration accelerates this 20
hydration process in turn. Although this may be valid to 0
the interior of massive structures such as dams, it would 0 20 40 60 80 100 120 140
become invalid near the surfaces of massive structures or Time (s)
in other members such as walls and foundations [9]. Fig. 4. FE and analytical solutions comparisons.
165
150
135
120
105
Height
90
75
60
45
30
15
0
0 2 4 6 8 10 12 14 16 18 20 22 22.5
Fig. 8. Boundary conditions.
Time (month)
24
Eq. (15) is used in this investigation for assessing the allow-
able temperature drop of the roller compacted concrete. 20
Temp
16
7. Birth and death of elements technique
12
The incremental construction of roller compacted con-
crete (RCC) dam is modelled using the birth and death 8
0 20 40 60 80 100 120 140
algorithm. The application of this algorithm is shown in Time (day)
Fig. 2. Initially, the nite element mesh of the dam and Dt = 2 hr Dt = 3 hr Dt = 6 hr Dt = 12 hr
its foundation is generated as shown in Fig. 2a. Then the
rock ground elements are made active and are considered Fig. 9. Comparison of several time-intervals for the selected node (387).
for the thermal analysis (Fig. 2b). Next, the rst layer of
the dam body is made active and added to previous stage at one surface such that the net heat ux is maintained at
as shown in Fig. 2c. In the same way, the sequence of con- constant value of 3 05 W/m2. The example is solved by
struction of the dam is modelled using the above technique the developed nite element code using 8-noded isopara-
(Fig. 2d). metric element where a 600 mm of the slab thickness is
taken which is greater than the required thickness for the
8. Model verication validity of the assumed semi-innite media in the case of
2 minute exposure time. The idealization and the material
The code is veried by solving a few examples of heat properties used for solving this example are as shown in
transfer problems available in literature and only result Fig. 3. The solution obtained form the developed FE code
of one of these examples (given in Ref. [12]) is presented after an elapsed time of 2 min is compared with analytical
herein in which a thick slab of copper initially held at a uni- solution given in Ref. [12] for a two points located at the
form temperature of 20 C is suddenly exposed to radiation surface (T0) and 150 mm from the surface (T150). This
M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895 891
Table 1
on the U/S 5 m from U/S
Properties of the roller compacted concrete (RCC) material 39.5 m from U/S 74.5 m from U/S
45
Material properties Materials
40
Rock ground CMC RCC 35
Temp. (C)
Heat conduction coe. (k) kcal/m h C 1.3 1.81 1.81 30
Heat convection coe. (h) kcal/m2 h C 10.0 10.0 10.0 25
Specic heat (c) kcal/kg C 0.22 0.22 0.22 20
Material density (q) kg/m3 2710 2400 2400 15
10
5
0
30
15
30
45
60
75
90
10
12
13
15
16
00
00
00
00
00
00
50
50
00
50
00
0
0
0
0
25
Time (hr)
20
Temp
Temp. (C)
30
0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 25
layer (each 20 days) 20
Mean Ambient Temp RCC Placing Temp 15
10
Fig. 10. RCC placing temperature for 1 November start. 5
0
0
15
30
45
60
75
90
10
12
13
15
16
00
00
00
00
00
00
50
00
50
00
50
0
0
0
0
30 Time (hr)
25
Fig. 12. Temperature histories at elevation 2.5 m under construction of
20 stage No. 1: (a) November 1 start schedule, (b) July 1 start schedule.
15
Temp
10
On the U/S 3.5 m from U/S
22.5 m form U/S 44.0 from U/S
5 45
0
40
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
layer (each 20 days)
Temp. (C)
30
25
Mean ambient Temp. RCC Placing Temp.
20
15
Fig. 11. RCC placing temperature for 1 July start. 10
5
0
solution is shown in Fig. 4 which is clear that it is in good
60
75
90
10
12
13
15
16
00
00
50
00
50
00
50
00
0
0
Time (hr)
30
ple in this investigation. The maximum dam height is
25
169 m. The upstream and downstream facings are made 20
of conventional concrete. The cohesion layer on the bot- 15
tom is also made of conventional concrete (3 m thick). 10
Although the real roller compacted concrete is placed in 5
2530 cm thick horizontal layers, 5 m thick layers with the 0
60
75
90
10
12
13
15
16
50
00
00
50
50
00
00
0
0
computation time [8]. Hence the section of the roller com- Time (hr)
pacted concrete dam is divided into 34 layers given a total Fig. 13. Temperature histories at elevation 57.5 m under construction of
of 329 elements and 1029 nodes with one degree of freedom stage No. 12: (a) November 1 start schedule, (b) July 1 start schedule.
892 M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895
32 Casting Temperature
28 After 24 hr
24 After 5 days
After 10 days
20
Temp. C
42 After 24 hr
38 After 5 days
After 10 days
34
Temp. C
Fig. 14. Temperature changes at elevation 2.5 m for the mid nodes of stage No. 1: (a) 1 November start, (b) 1 July start.
per node (Fig. 6). The progress of the dam construction mal analyses. The eect of solar radiation during the con-
with respect to time is illustrated in Fig. 7 while the bound- struction was incorporated by allowing an increase in
ary conditions throughout the dam construction are shown ambient temperature of 1.0 C to account for solar radia-
in Fig. 8. tion heating of the concrete surface [7].
The surface heat transfer coecient h (lm coecients)
9.1. Time step optimization in thermal equation is applied to all exposed surfaces to represent the convec-
tion heat transfer eect between the surrounding air and
Since the interval of the time step (Dt) in the thermal Eq. concrete surface. The following approximate equation is
(6) has a signicant eect on the accuracy of the results and used to calculate the surface heat transfer coecient [7];
computational eorts, number of trials have been carried
out to nd out the most optimum time step. h hc hw 16
Fig. 9 show the temperature variations at node 387 in
where for concrete surface the average value of hc is taken
the dam as indicated in Fig. 6 for dierent time interval
as hc = 4.84 kcal/m2 h C, and hw is related to the wind
(Dt). It is clear from this gure that the best interval of time
speed v approximately as hw = 1.086v, (v in km/h). In this
step is 3.0 h because it yields the same response as Dt = 2 h,
work, the monthly average wind velocities at the project
so there is no point to use a time step shorter than 3 h.
site are assumed uniform over the construction period
(680 days) and taken as v = 4.75 km/h. Thus using Eq.
9.2. Material properties
(16), yields h = 10.0 kcal/m2 h C.
The material properties for the conventional mass con-
crete (CMC) and the roller compacted concrete (RCC) 9.3. Placing schedule
adopted for nite element analyses are summarized in
Table 1 which are taken from Saetta et al. [8]. The eect of dierent placement schedules on the ther-
Based on the observed data at the project site, the daily mal response of the roller compacted concrete dam has
changes of temperatures are taken into account in the ther- been investigated. The rst schedule starts on the 1st
M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895 893
40
Casting Initial Temperature
After 24 hr
36
After 5 days
Temp C
32 After 10 days
24 After 1 year
32
Casting Initial Temperature
28
After 24 hr
24
After 5 days
20
Temp C
After 10 days
16
After 30 days (Ref. T)
12
After 50 days
8
After 1 year
4
After dam construction (680 days)
0
568 569 570 571 575
Node No. from U/S to D/S
Fig. 15. Temperature changes at elevation 57.5 m for the mid nodes of stage No. 12: (a) 1 November start, (b) 1 July start.
November while the second schedule begins on the 1st July the 1st stage has been observed. However, the temperature
as shown in Figs. 10 and 11, respectively. remains almost constant at the interior nodes (22.5 and
44.0 m from U/S). The maximum temperature predicted
9.4. Temperatures distribution for the 1st Nov. start and the 1stJuly start are 42 C and
30 C, respectively. This clearly indicates the eect of con-
Fig. 12a and b shows the temperature histories for few struction schedule on the temperature variations along the
nodes which are located at elevation of 2.5 m correspond- dam height which followed by the seasonal changes.
ing to Stage 1. These nodes are situated at distances of Fig. 14a and b shows the temperature changes for some
0.0, 5.0, 39.5 and 74.5 m from the upstream face, respec- nodal points of stage 1 for the two starting schedules (1
tively, as shown in Fig. 6 (Nodes: 315, 316, 317, 318). Ini- November start and 1 July start) after several time periods
tially, just after concreting starts, there is a sudden rise in of the roller compacted concrete placement. The positions
temperatures at all nodes. Then the temperatures at the of all nodal points are shown in Fig. 6. Initially, all the
nodes on the dam surface follows the ambient temperature nodes posses the same temperature degree (placement tem-
(sinusoidal shape), while there is a drop in temperature at perature). Later, there is an increase in the temperature of
the interior nodes takes place with a slow rate. The maxi- interior nodes during the rst 10 days due to the eect of
mum temperature predicted for 1 Nov. start and 1 July the heat of hydration. After 10 days, the heat of hydration
start are 32 C and 42 C, respectively. stopped and the temperature at these nodes starts to
The temperature histories for four nodal points which decreased gradually. Whereas for those nodes which are
are located at elevation of 57.5 m while Stage 12 is under located on the upstream and downstream, the temperature
construction are shown in Fig. 13a and b. These nodes changes follow the ambient temperature changes.
are situated at distances of 0.0, 3.5, 22.5 and 44.0 m from Fig. 15a and b shows the temperature changes for the
the upstream face, respectively, as shown in Fig. 6 (Nodes: mid nodes of stage 12 for the two starting schedules (1
568, 569, 570, 571). Similar trend of behaviour to that of November start and 1 July start) after several time periods
894 M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895
Fig. 16. The isothermal curves of the RCC dam at the end of stage No. 20.
Fig. 17. The isothermal curves at the completion of the RCC dam construction.
of the roller compacted concrete placement. Similar trend (iii) The value of the tensile strain capacity (ec) is assumed
of behaviour to that of 1st stage for the temperature equal to 80 lm.
changes with time has been observed. (iv) The permissible crack width is assumed equal to of
Furthermore an attempt has been made to illustrate the 2.0 mm.
variation of temperature in the dam body for both starting
time schedules. Figs. 16 and 17 shows the contour plots of For the present case of study, the dam block width (Wb)
the temperature distribution in stage 20 and 34 under, being analyzed is taken as 20 m, substituting the adopted
respectively. It is clear from those plots that there is a little values of the parameters (Wb), (Wp), and ec in Eq. (15)
dierence in the maximum temperature values, but the yields an allowable temperature drop of 18.0 C. From
location of these maximum values is at dierent zone. the safety point of view, the comparison between the allow-
able temperatures drop for the two schedules at the dam
9.5. Allowable temperature drop base, for the 1st July starting schedule, the maximum tem-
perature rise is 42 C and the roller compacted concrete
To determine the allowable temperature drop, the fol- placing temperature is 25 C yields a maximum temperature
lowing parameters are adopted: drop of 17 C while for the 1st November starting schedule,
the maximum temperature rise is 28 C and the roller
(i) The restraints coecients KR and Kf are conserva- compacted concrete placing temperature is 15 C yields a
tively assumed equal to 1.0 [1]. maximum temperature drop of 13 C. Both schedules
(ii) The value of the coecient of thermal expansion a is yield a temperatures drop values lesser than the allowable
taken as 1 105. drop temperature. The November starting schedule drop
M.S. Jaafar et al. / Advances in Engineering Software 38 (2007) 886895 895
temperature which is 13 C is less than that of the 1st July compacted concrete dams carried by a Ph.D. candidate
starting schedule (17 C). Thus, the November schedule is K.H. Bayagoob in the Civil Engineering Department, Uni-
much safer than the July schedule in which the probability versity Putra Malaysia.
of cracking are more likely to occur due to its drop temper-
ature is very close to the allowable drop temperature.
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Acknowledgement
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[13] Noorzaei J, Meherdadi M. Thermal analysis of roller compacted
This investigation is a part of the in progress Ph.D. work concrete dams. In: World conference on concrete materials and
under the title of Thermal and structural analysis of roller structures, Malaysia; 2002. p. 38194.