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28-21 Engine Speed Sensor Checking and Adjusting PDF

This document provides instructions for checking and adjusting an engine speed (RPM) sensor. The steps include using a multimeter to check resistance values at the sensor connector terminals and inspecting for wiring faults. It also describes adjusting the sensor bracket position by using special tools to align it with the starter ring gear when the engine is at top dead center.

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528 views6 pages

28-21 Engine Speed Sensor Checking and Adjusting PDF

This document provides instructions for checking and adjusting an engine speed (RPM) sensor. The steps include using a multimeter to check resistance values at the sensor connector terminals and inspecting for wiring faults. It also describes adjusting the sensor bracket position by using special tools to align it with the starter ring gear when the engine is at top dead center.

Uploaded by

मुकेश कुमार झा
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Engine speed (RPM) sensor, checking and adjusting Page 1 of 6

28-21

Engine speed (RPM) sensor,


checking and adjusting
Notes:

To functionally check the engine speed sensor


Repair Group 01, Read measuring value
block, display group 003.

Component locations page 28-1 .

Checking

- Make sure sensor is correctly installed and


securely connected.

- Disconnect (gray) engine speed sensor harness


connector.

- Switch Fluke 83 multimeter to resistance range and connect between


terminals 1 and 2 of engine speed sensor connector using jumper
wires from VW 1594 connector test kit.
Specified value: approx. 1

If the specified value is not obtained:

- Replace engine speed sensor.

If the specified value is obtained:

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002
Engine speed (RPM) sensor, checking and adjusting Page 2 of 6

- Connect multimeter between terminals 1 and 3, then between terminals


2 and 3.
Specified values: infinite (open)

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002
Engine speed (RPM) sensor, checking and adjusting Page 3 of 6

28-22

If the specified value is not obtained:

- Replace engine speed sensor.

If the specified value is obtained:

- Check wiring between engine speed sensor


harness connector and ECM harness connector
as follows:

- Connect VAG 1598/19 test box to ECM harness


connector page 01-255 .

- Check engine speed sensor shielding for continuity between connector


terminal 3 and engine Ground (GND).
Specified value: max. 1
- Check engine speed sensor ground (GND) wire for continuity between
connector terminal 1 and test box socket A11.
Specified value: max. 1
- Check engine speed sensor signal wire for continuity between
connector terminal 2 and test box socket A9.
Specified value: max. 1

If the specified values are not obtained:

- Eliminate short circuit to Ground (GND).

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002
Engine speed (RPM) sensor, checking and adjusting Page 4 of 6

28-23

RPM sensor ECM connector A or


terminal number Engine Ground (GND)
1 A11
2 A9
3 Engine Ground (GND)

If no malfunction is found:

- Check condition of starter ring gear teeth (starter


must be removed).

- Turn engine slowly and check ring gear at edge


surface, also check for broken or damaged
teeth, and replace if necessary.

If no malfunction was found in any of these


checks:

- Replace ECM page 01-265 .

Adjusting

Note:

The bracket for the engine speed sensor is


movable via slots. Bracket position is adjusted at
the factory and should not be changed. If for any
reason the bolts were loosened, and the bracket
moved, adjust as follows:

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002
Engine speed (RPM) sensor, checking and adjusting Page 5 of 6

- Turn crankshaft to TDC position.

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002
Engine speed (RPM) sensor, checking and adjusting Page 6 of 6

28-24

- Remove engine speed sensor from left side of


cylinder block.

TDC opening in cylinder block must be located


behind hole for crankshaft position sensor
(which can be seen and felt).

- Thread in crankshaft mounting tool 3242 into hole of removed


crankshaft position sensor and tighten slightly.
- Remove engine speed sensor and heat shield.
- Loosen bracket.

- Insert adjustment tool 3308 (must lock into ring gear).


- Tighten bracket.
- Install sensor and attach heat shield.

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.FU01.28.6 11/23/2002

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