Technical

Information Electromagnetic
TI 043D/06/en
No. 50093117 Flow Measuring System
promag 30 (Model '99)

Flexible System Measure Precisely

Wide choice of materials for process Measuring error: 0.5% or 0.2%
connections and measuring tube 1000:1 operable flow range
linings, compatible to the fluid Excellent repeatability
Transmitter housing and display can
be rotated to fit the orientation Install Anywhere
Robust, shock-resistant aluminium
Operational Security housing, resistant to acids and
ISO 9001 manufacturer caustics
High electromagnetic compatibility IP 67 protection for compact and
(EMC) remote versions (optional IP 68 sensor)
High operating integrity through Wide size range DN 2...2000 (1/12...78")
self-monitoring Flanged version with ISO meter lengths
Data protection with EEPROM Modular, hygienic sensor for food and
on power failure (without batteries) pharmaceutical applications
Auxiliary input for Positive Zero Return Ex versions for use in Ex Zones 1 and 2
(PZR) and totalizer reset
Empty Pipe Detection (EPD)

Easy to Operate
Local display: all important variables
easily read off
E+H operating matrix: instrument
functions easily configurable

Endress + Hauser
Nothing beats know-how

Home Contents Print Exit

Measuring System Fields of Application
With the Promag 30 (Model '99) flow-
Ex Versions
Promag 30 (Model '99) is available
meter most liquids can be measured as a remote version with the following
provided they have a minimum conduc- Ex approvals:
tivity of 5 S/cm, e.g. Sensor in Ex Zone 1
acids, alkalis, pastes, pulps, Transmitter in Ex Zone 2
drinking water, waste water,
sewage sludge,
milk, beer, wine, mineral water,
yoghurt, molasses, etc.

A minimum conductivity of 20 S/cm

is required for measuring demineralised
water.

Sensor Transmitter

Promag A
DN 2...25
Promag 30 (Model '99)

Compact version

Promag H
DN 25...100

Remote version
(with wall mounting)

Promag F
DN 15...300

Promag F
DN 350...2000
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Measuring System The Promag 31 F / 31 H

The measuring system consists of: Measuring System
Promag 30 (Model '99) transmitter The Promag 30 is also available under
Promag A, H or F sensor the following designations and approv-
als:
The Promag 30 measuring system is
mechanically and electronically Promag 31 F
designed for maximum flexibility with PTB approval for custody transfer
the transmitters and sensors being with cold water and wastewater (either
combined in any variation. The wide for approval or approved for custody
range of materials and process transfer)
connections (fittings; flanges DIN, ANSI, Heat measurement approval,
JIS; Tri-Clamp, etc.) ensure that the Swiss certification to OIML R72/R75
measuring point can adjust to both plant
and process conditions. Promag 31 H
PTB approval to DIN 19217 (OIML 117)
for custody transfer with beer, original
wort, milk.

2
Function Measuring Principle
According to Faraday's Law of Magnetic
Function of the Promag 30 (Model '99)
The Promag transmitter converts the
Induction, a voltage is induced into a measured values coming from the
conductor which moves in a magnetic sensor into standardised output signals.
field. With the electromagnetic measur- The following outputs are available for
ing principle, the flowing fluid is the these signals:
moving conductor. The induced voltage Current output
is proportionally related to the flow (full scale value freely selectable)
velocity and is fed to the measuring Pulse output
amplifier by a pair of electrodes. Using (pulse value freely selectable)
the pipe cross-sectional area, the flow Status output:
volume is calculated. Indication of system or process
errors
The DC magnetic field is generated by Indication of flow direction
a switched direct current of alternating Auxiliary input:
polarity. Together with the patented Positive zero return
Integrated Autozero Circuit, this guar- Totalizer reset
antees a stable zero point, and makes
the measurement fluid-independent and Promag 30 also has the following
insensitive to entrained solid particles. features:
Every meter is factory calibrated with Empty Pipe Detection (EPD) detects
the most modern calibration rigs, trace- and indicates partially filled or empty
able to national standards. measuring tubes.
The special electrode cleaning cir-
cuitry (EEC) ensures accurate flow
measurement even with conductive
build-up in the measuring tube
(e.g. magnetite).

Ue = B L v
Q = vA

Ue = induced voltage
B = magnetic induction (magnetic field)
L = distance between electrodes
v = flow velocity
Q = volume flow
A = pipe cross-section
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3
Operation Display and Operation
The Promag 30 measuring system is Three operating keys are used for
equipped with a large local display. selecting and setting all functions of the
This ensures that all important variables instrument.
can be read off and controlled directly The E+H operating matrix allows quick
at the measuring point: and easy access to all individual
Flow rate and/or totalized flow functions.
Technical units
Process conditions:
falling below creep limit
signal outputs exceeded
Display of system errors

LC display
8 characters

ENDRESS+HAUSER
PROMAG

+ 2246 11 display segments on

engineering units, instrument
l/s l
m3/h m3
status and process condition
USgpm USgal
Low flow cutoff USgal x 1000
Overflow Error Empty Pipe

E - +

3 operating keys:
Access / leave operating matrix
Select functions
Set / store parameters

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Functions (Operating matrix)

User interface Auxiliary input

Function code (display) Function
Flow rate units
Totalizer units Display
Totalizer reset
Current output Display mode
Full scale value (freely adjustable) Display damping
Time constant (freely selectable) Totalizer overflows
Current range 0/4...20 mA
Process parameter
Pulse output Creep suppression
Pulse value (freely adjustable) Empty Pipe Detection (EPD)
Electrode cleaning (ECC), optional
Status output
Function

4
Diameter Selection As a rule, the pipe diameter determines
the sensor nominal diameter.
The flow velocity (v) is also to be deter-
mined by the fluid's physical properties:
v < 2 m/s: with abrasive fluids, e.g.
A necessary increase in velocity can be potter's clay, lime milk, ore slurry
achieved through a reduction of the v > 2 m/s: with fluids causing build up,
sensor diameter (see page 8). The e.g. wastewater slurry etc.
higher installation expense is normally
balanced by the lower sensor cost. The table below summarizes the
minimum and maximum end values
(incl. factory settings).

Full scale values (current output)

l/s m3/h USgpm

DN Min. Factory Max. Min. Max. Min. Factory Max.

setting setting

2 0.00094 0.008 0.031 0.0034 0.1131 0.015 0.1 0.498

4 0.0038 0.03 0.126 0.0136 0.4524 0.060 0.5 1.99
8 0.015 0.10 0.50 0.0543 1.810 0.239 2 7.97
15 0.053 0.45 1.77 0.1908 6.362 0.840 7 28.0
25 0.147 1 4.91 0.5301 17.67 2.33 20 77.8
32 0.241 2 8.04 0.8685 28.95 3.82 30 127.5
40 0.377 3 12.6 1.357 45.24 5.98 50 199.2
50 0.589 5 19.6 2.121 70.69 9.34 80 311.2
65 0.995 8 33.2 3.584 119.5 15.8 150 526.0
80 1.51 10 50.3 5.429 181.0 23.9 200 796.7

100 2.36 20 78.5 8.482 282.7 37.4 300 1245

125 3.68 30 122.7 13.25 441.8 58.4 500 1945
150 5.30 45 176.7 19.09 636.2 84.0 700 2801

200 9.42 80 314.2 33.93 1130 149.4 1000 4980

250 14.7 100 490.9 53.01 1767 233.4 2000 7781

300 21.2 150 706.9 76.34 2545 336.1 3000 11204

350 28.9 250 962.1 103.9 3464 457.5 4000 15250

400 37.7 300 1256.6 135.7 4524 597.5 5000 19918

450 47.7 400 1590.4 171.8 5726 756.3 6500 25209

500 58.9 500 1963.4 212.1 7069 933.7 8000 31122

600 84.8 700 2827.4 305.4 10179 1345 10000 44816
700 115.4 950 3848.5 415.6 13854 1830 15000 60999
750 132.5 1000 4417.9 477.1 15904 2101 15000 70025
800 150.7 1000 5026.5 542.9 18096 2390 20000 79672
900 190.8 1500 6361.7 687.1 22902 3025 25000 100835

1000 235.6 2000 7854.0 848.2 28274 3735 30000 124488

1050 259.7 2000 8659.0 935.2 31172 4117 35000 137248
1200 339.2 3000 11310 1222 40715 5379 50000 179263
1350 429.4 3500 14313 1546 51530 6806 55000 226880
1400 461.8 4000 15393 1663 55418 7320 60000 243997
1500 530.1 4500 17671 1909 63617 8403 70000 280098
1600 603.1 5000 20106 2172 72382 9561 80000 318690
1700 680.9 5500 22698 2451 81713 10793 90000 359771
1800 763.4 6500 25447 2748 91609 12100 100000 403342

2000 942.4 8000 31416 3393 113097 14939 100000 497953

Minimum full scale flow rate = 0.3 m/s

Maximum full scale flow rate = 10 m/s
Factory settings flow rate ~ 2.5 m/s (I = 20 mA)

5
Mounting In order to measure correctly and to prevent damage, please observe the following
installation instructions.

Mounting Position

Vertical mounting:
This is the recommended position with
the flow upwards. Entrained solid
particles sink and fatty components in
the stationary fluid rise away from the
measuring electrodes. This is the
optimal position in empty pipe system
and when using Empty Pipe Detection.

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Horizontal mounting:
The axis of the electrodes must be
horizontal, thus preventing brief insula-
tion of the electrodes by entrained air
bubbles.

Measuring electrodes
Electrode axis:
The plane in which the electrode axis
Electrode axis lies with regard to the transmitter is
identical for the Promag A, H and F
sensors.

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(Example Promag F)

Inlet and Outlet Sections

5 x DN 2 x DN The sensor should be mounted away
from fittings such as valves, T-pieces,
elbows, etc.

Inlet section: 5 x DN
Outlet section: 2 x DN

The inlet and outlet sections must be

observed in order to maintain accuracy.
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Vibration
The piping before and after the sensor
should be securely fastened if there
is excessive vibration. Information on
shock and vibration resistance is found
on page 24.
Excessive vibration necessitates
separate mounting of the sensor and
transmitter.

Mechanical support of the sensor is

recommended for free runs of piping
> 10 m over 10 m long.
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6
 Mounting Location
Correct measurement is only possible
when the pipe is full. The following
locations should therefore be avoided:

No installation at the highest point

(air accumulation).
No installation immediately before
an open pipe outlet in a downward
line. The alternative suggestion,
however, permits such a location.

The alternative installation, however,

alternatively permits a correct measurement.

h 2 x DN

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Partly Filled Pipes
For inclines a mounting similar to a drain
should be adopted.
Added security is offered by Empty Pipe
Detection in order to detect empty or
partly filled pipes.

Note!
Danger of solids accumulation!
2 x DN
Do not mount the sensor at the lowest
5 x DN point of the drain. A cleaning valve
should also be installed.
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Downward Pipe
Venting valve
With the installation suggested opposite,
partial vacuum is avoided even with a
downward pipe > 5 m long (siphon, vent
valve downstream of the sensor).
>5m

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Installation of Pumps
Do not mount the sensors on the
suction side of pumps.
This prevents low pressure and prevents
possible damage to the lining of the
measuring tube.

Pulse dampers should be installed

when using reciprocal, diaphragm or
peristaltic pumps.
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7
Mounting Adapters
The sensor can also be mounted in a
pipe with a larger nominal diameter
when suitable adapters (reducers and
expanders) to DIN 28545 are fitted.
The resultant increase in the rate of flow
increases the accuracy of measurement
with slowly moving fluids.

The adjacent nomogram can be used to

determine the pressure loss caused:

1. Determine the ratio of the

diameter d/D.
2. From the nomogram read off the
pressure loss at the flow velocity and
Pressure loss [mbar] d/D ratio.

Note!
The nomogram applies to fluids with a
viscosity similar to that of water.

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Diameter ratio d/D

Remote Version
Two different versions are available for
the remote version:

Lmax
FS version
The permissible cable length greater
than 10 meters is governed by the
fluid conductivity (see Fig.).
Permissible cable length of max.
10 meters if the instrument is
equipped with an Empty Pipe
Detection (EPD) electrode.
The FS cable is recommended only for
distances smaller than 20 m.

FL version
All fluids with a minimum conductivity
of 5 S/cm (demineralised water
Conductivity
[S/cm] 20 S/cm) can be measured
independent of the cable length.
FS Empty Pipe Detection (EPD) is not
200
available with this version.
Permissible
range Please also note the following:
Fasten the cable gland or lay it in a
100
conduit. When the fluid conductivity is
low, cable movements can cause
serious changes in capacitance and
Remote version has to be
5 FL
thereby falsify the measuring signal.
mounted when:
access is difficult
Do not run the cable in the vicinity of
10 100 200 [m]
space is restricted electrical machines or switching
extreme process and ambient Cable length Lmax elements.
temperatures prevail Ensure potential equalisation between
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(see page 24)

there is severe vibration the transmitter and the sensor.
(see page 24)

8
Electrical Connection
Transmitter

Fuse
Power supply 20...55 V AC / 16...62 V DC:
2.5 A slow-blow / 250 V; 5.2 x 20 mm
Power supply 85...260 V AC:
1 A slow-blow / 250 V; 5.2 x 20 mm

Supply cable

1
2 3 Ground terminal for
protective conductor
20
21
22
23
24
25 28
Ground terminal for
26
27 signal cable shield

Signal cable

3
Ground connection (protective earth)

1 L1 L+
for AC power supply for DC power supply
2 N L

+
20 Pulse output (passive):

21
- fmax = 400 Hz, max. 30 V / 250 mA

+
22 Status output (passive): max. 30 V / 250 mA,
23
- can be configured for error indication or flow direction

+
24 Auxiliary input: 3...30 V DC, Ri = 1.8 k
Positive zero return
25
- Reset totalizer (external reset)
+
26
Current output: 0/4...20 mA, RL < 700
27 -

Ground connection (screening of signal cable)

28

Note!
Example connection diagrams for the pulse, current, status output and auxiliary input
are given on the following page.
The input and outputs for the power supply are galvanically separated
from one other.
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9
Electrical Connection
Examples
Pulse output
SPS
+
20 +24 V

21 Binary input
-
Ground (GND)

Relay / mechanical counter

+ Mechanical counter
20 Relay coil
+
21 External voltage
- - (e.g. 24 V)

Status output
SPS
+
22 +24 V

23 Binary input
-
Ground (GND)

Relay

+
22 Relay coil
+
23 External voltage
- -

Auxiliary input

+ External switch
24
+
25 External voltage
- - 3...30 V

Current output as a power supply source

If the current output is not required, then this can be used as a power supply.
Set the current output to 420 mA.

24 +
25 - External switch
26 +
27 -
Wire jumper

Caution!
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Carefully note the specifications required for inputs and outputs (see page 22)

10
Electrical Connection FS Version

Remote Version
Promag 30 A Promag 30 H / F

Transmitter Transmitter

EPD EPD

S1 E1 E2 S2 GND E S Coils S1 E1 E2 S2 GND E S Coils

6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41

brown

yellow
yellow
brown

green
green

white
white

2
1
2
1
4 6 5 7 8 37 36 42 41 6 5 7 8 4 37 36 23 22 42 41

GND S1 E1 E2 S2 E S Coils S1 E1 E2 S2 GND E S Coils

EPD EPD

Sensor Sensor

FL Version

Promag 30 A Promag 30 H / F

Transmitter Transmitter

E1 E2 GND V+ V- Coils E1 E2 GND V+ V- Coils

6 5 7 8 4 37 36 23 22 42 41 6 5 7 8 4 37 36 23 22 42 41
brown
yellow

brown
yellow
green

green
white

white
grey

grey
2
1

2
1

7 5 23 22 4 42 41 5 7 4 37 36 23 22 42 41

E2 E1 V+ V- GND Coils E1 E2 GND V+ V- Coils

out- out+
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Sensor Sensor

11
Cable Specifications Remote Version FS
Coil cable: 2 x 0.75 mm2 PVC cable with common screen *
Conductor resistance 37 /km
Capacitance: core/core, screen grounded 120 pF/m

Signal cable: 3 x 0.38 mm2 PVC cable with common screen *

and separately screened cores
With EPD (Empty Pipe Detection) 4 x 0.38 mm2 PVC cable
Conductor resistance 50 /km
Capacitance: core/screen 420 pF/m

Permanent operation temperature: 20...+70 C

* braided copper screening: ~ 7 mm

Remote Version FL
Coil cable: 2 x 0.75 mm2 PVC cable with common screen *
Conductor resistance 37 /km
Capacitance: core/core, screen grounded 120 pF/m

Signal cable: 5 x 0.5 mm2 PVC cable with common screen *

Conductor resistance 37 /km
Capacitance: core/core, screen grounded 120 pF/m

Permanent operation temperature: 20...+70 C

* braided copper screening (coil cable ~ 7 mm; signal cable ~ 9 mm)

Operation in Areas with Severe Electrical Interference

The Promag 30 measuring system fulfils all general safety requirements according
to EN 61010 and electromagnetic compatibility (EMC) according to EN 50081 Part 1
and 2 / EN 50082 Part 1 and 2 when installed in accordance with the NAMUR
recommendations.

Note!
With the remote-mounted version the signal and coil cables between sensor and
transmitter must always be screened and grounded at both ends.
The cable must be resistant to an ambient temperature of max. +80 C if the
Promag H is operated at a process temperature of +150 C.

12
 Reference electrodes:
Potential Equalisation The sensor and the fluid must have
roughly the same electrical potential to
Promag A:
ensure that measurement is accurate
Always with reference electrode
and no galvanic corrosion takes place
at the electrode. Normally the reference Promag F:
electrode in the sensor or the metal Optional, depending on material
pipe ensures that the potentials are
Promag H:
equalized.
No reference electrode, as there is
always a metallic connection to the
fluid.

If the reference electrode is correctly

grounded and the fluid flows through
metallic, unlined and grounded piping,
then it is sufficient to connect the
1
grounding terminal of the Promag 30
transmitter housing to the potential
2 2 equalisation line in order to prevent
corrosion. The connection with the
remote-mounted version is made at the
ground terminal of the connection
housing.
3

Caution!
Danger of permanent damage to
the instrument! If the fluid cannot be
1 Empty pipe detection electrode
2 Measuring electrodes grounded for operational reasons,
3 Reference electrode ground disks are to be used.

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Potential Equalisation for Lined

Pipes with Cathodic Protection
Isolating transformer
Power supply When the fluid cannot be earthed for
operational reasons, the measuring unit
must be installed that it is potential-free.
Ensure that components of the piping
are connected to one another (copper
wire, 6 mm2).

All national regulations regarding

potential free installation are to be
observed (e.g. VDE 0100).
Ensure that the mounting material used
does not result in a conductive bond
6 mm Cu
with the measuring unit and that the
material can withstand the tightening
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torque used.

13
Potential Equalisation Plastic or Lined Piping
Ground disks must always be used
with non-conductive piping materials if
compensation currents flow through the
fluid. They can irreparably damage the
reference electrode within a short time
due to electrochemical corrosion.

Such conditions occur especially if:

the piping is insulated with electrically
non-conductive materials and
the piping is made of fibreglass or
6 mm Cu PVC through which flow highly concen-
trated acids and alkalis.

Ground disks: appr. 3 mm thick

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Caution!
Danger from damage due to electrochemical corrosion!
Note the corrosion resistance of the ground disks.
Note the electrochemical potential series in cases where the ground disks
and the measuring electrodes are made of different material.

Equalising Currents in Unearthed

Metal Pipes / Earthing in an Area
with Severe Interference

The fluid may be earthed. In order to

make the most of the electromagnetic
compatibility (EMC) of the Promag 30,
it is advisable to provide two flange-to-
flange links and to connect them jointly
with the transmitter housing to earth
potential.

6 mm Cu
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Wall mounting kit

Promag A
Wall mounting kit
Promag A sensor

A = 105 mm
B = 105 mm
C = 115 mm
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14
Dimensions
Promag 30 A Compact version

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Remote version
FS version

FL version
Weight:
Compact version 5 kg (without process connections)
Promag 30 transmitter 3 kg (5 kg for wall mounted version)
Promag A sensor 2 kg

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Can be ordered separately as mounting set:
Internal thread, external thread, PVC adhesive
coupling, hose connection, welded nipples
A

DN 2...25 O-ring

1" threaded stub

(ISO 228)

Flange joints
B (mounted when delivered)

Tri-Clamp
Process connections Promag A
(mounted when delivered)
(Dimensions: see page 16)

A Mounting set: DN 2...25

coupling nut on a 1" threaded
stub
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B Screw-in process connections

(instead of threaded stub)

15
Process Connections Promag A
DN L L1 Thread
1
Internal thread 2...15 20 18 /2"
1
standard thread: 2...15 20 18 /2" NPT
ISO 228/DIN 2999 25 45 22 1"
25 45 22 1" NPT

DN L L1 di Thread
1
External thread 2...15 35 13.2 16.1 /2"
1
standard thread: 2...15 42 20.0 16.1 /2" NPT
ISO 228/DIN 2999 25 50 16.8 22.0 1"
25 60 25.0 22.0 1" NPT

DN L D Pipe connection
2...15 19 20.0 20 2
1
2...15 20 21.5 /2"
PVC adhesive coupling
25 66 25.0 25 2
25 69 32.0 32 2.5
25 69 33.5 1"

DN L D di LW
Hose connection
2...15 30 14.5 8.9 13
2...15 30 17.5 12.6 16
2...15 30 21.0 16.1 19
LW = Internal diameter hose

Welded nipple DN L D s Pipe connection

DN 2...15 1
2..15 20 21.3 2.6 /2"
2..15 20 21.3 2.6 18 1

DN L D di Pipe connection
Welded nipple 25 30 33.7 26.0 1"
DN 25 25 30 33.7 26.0 28 1
25 20 25.4 22.1 25.4 1.6 / 1"

DN L D di Pipe connection
1
Tri-Clamp
2..8 24 25.0 9.5 /2"
3
Stainless steel 15 24 25.0 16.0 /4"
1.4404/316L 2...8 24 50.4 22.1 1"
15 24 50.4 22.1 1"
25 24 50.4 22.1 1"

Flange to DIN 2501, PN 40

DN L D di LK
2...8 51.8 95 17.3 65
Flange 15 51.8 95 17.3 65
Stainless steel 1.4404/316L 25 51.8 115 28.5 85
with joint dimensions to
Flange to ANSI B16.5
DIN 2501/ANSI B16.5/JIS B2210
Class 150 Class 300
DN 2...15: DN L D LK di L D LK
with DN 15 or 1/2" flanges
2...8 61.6 88.9 60.5 15.8 61.6 95.2 66.5
DN 25:
15 61.6 88.9 60.5 15.8 61.6 95.2 66.5
with DN 25 or 1" flanges 25 67.4 108.0 79.2 26.6 73.8 123.9 88.9
Flange to JIS B2210
DN L D di LK
y22-01...10

2...8 62.5 95 15 70
Flange 15 62.5 95 16 70
PVDF with joint dimensions to 25 62.5 115 25 90
DIN 2501/ANSI B16.5/JIS B2210
Face-to-face length to DVGW (200 mm)
DN 2...15:
with DN 15 or 1/2" flanges Flange to DIN 2501/ANSI B16.5/JIS B2210
PN 16/Class 150/10K
DN 25: DN L L1 D d di DIN ANSI JIS
with DN 25 or 1" flanges LK LK LK
Length: 2...8 52.7 6 95 34 16.2 65 60.5 70
2 x L + 143 mm 15 52.7 6 95 34 16.2 65 60.5 70
2 x L + 95 mm (for flanged or 25 52.7 7 115 50 27.2 85 79.2 90
Tri-Clamp version) All dimensions in [mm] Face-to-face length to DVGW (200 mm)

16
Dimensions
Promag 30 H Compact version

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Remote version

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DN DI ** PN L A B B1 C K H M Weight*
DIN
[mm] [inch] [mm] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

25 DIN 26.0 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
25 1" 22.6 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.0
40 11/2" 35.3 16 140 318 254.0 158.5 64.0 128 222.5 M 6x4 6.5
50 2" 48.1 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
65 21/2" 59.9 16 140 343 266.5 171.0 76.5 153 247.5 M 8x4 9.0
80 3" 72.6 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 19.0
100 4" 97.5 16 200 393 291.5 196.0 101.5 203 297.5 M 12x4 18.5
** Internal diameter of tube

Weight:
Compact version * see table above
Promag 30 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg

Process connections Promag H

Tri-Clamp ISO 2853

Welded nipple

ISO 2852

Flat gasket
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Silicone / EPDM DN 11851 SMS

Process connections
Promag H
(Dimensions: see page 18)

17
Process Connections Promag H

DN D G di 1) L L1 LK
25 75 27 22.6 42 19 56.0
25 DIN 79 31 26.0 42 19 60.0
Welded nipple 40 92 40 35.3 42 19 71.0
40 DIN 92 43 38.0 42 19 71.0
50 105 55 48.1 42 19 83.5
50 DIN 105 55 50.0 42 19 83.5

y27-01...06
65 121 66 59.9 42 21 100.0
65 DIN 121 72 66.0 42 21 100.0
80 147 79 72.6 42 24 121.0
80 DIN 147 87 81.0 42 24 121.0
100 168 104 97.5 42 24 141.5
100 DIN 168 106 100.0 42 24 141.5

DN di 1) G D L LK
25 26 52 x 1/6" 79 68 60.0
DIN 11851 40 38 65 x 1/6" 92 72 71.0
50 50 78 x 1/6" 105 74 83.5
65 66 95 x 1/6" 121 78 100.0
80 81 110 x 1/4" 147 83 121.0
100 100 130 x 1/4" 168 92 141.5

DN ANSI di 1) G D L LK
25 1" 22.1 50.4 75 68.6 56.0
Tri-Clamp 40 11/2" 34.8 50.4 92 68.6 71.0
50 2" 47.5 63.9 105 68.6 83.5
65 60.2 77.4 121 68.6 100.0
80 3" 72.9 90.9 147 68.6 121.0
100 4" 97.4 118.9 168 68.6 141.5

DN di 1) G D L LK
25 22.5 40 x 1/6" 75 60 56.0
SMS 1145 40 35.5 60 x 1/6" 92 63 71.0
50 48.5 70 x 1/6" 105 65 83.5
65 60.5 85 x 1/6" 121 70 100.0
80 72.0 98 x 1/6" 147 75 121.0
100 97.6 132 x 1/6" 168 70 141.5

DN di 1) G D L LK
25 22.6 50.5 75 68.5 56.0
ISO 2852
40 35.6 50.5 92 68.5 71.0
50 48.6 64.0 105 68.5 83.5
65 60.3 77.5 121 68.5 100.0
80 72.9 91.0 147 68.5 121.0
100 97.6 119.0 168 68.5 141.5

DN di 1) G D L LK

ISO 2853 25 22.6 37.1 75 61.5 56.0

40 35.6 50.6 92 61.5 71.0
50 48.6 64.1 105 61.5 83.5
65 60.3 77.6 121 61.5 100.0
80 72.9 91.1 147 61.5 121.0
100 97.6 118.1 168 61.5 141.5

1)
Length: Please note the internal diameter (di, DI) when cleaning
DN 25... 65 = 2 x L + 136 mm the piping with a scraper!
DN 80...100 = 2 x L + 196 mm

18
Dimensions
Compact version

Promag 30 F
DN 15...300

ti043y28
Remote version

ti043y29
DN PN L1) A B C K E F H B1 Weight2)

DIN ANSI JIS DIN ANSI

[mm] [inch] Class [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
1
15 /2" 40 150 20K 200 340.5 256.5 84 120 94 14 11.2 286 202 6.5
25 1" 40 150 20K 200 340.5 256.5 84 120 94 16 14.2 286 202 7.3
32 40 20K 200 340.5 256.5 84 120 94 18 286 202 8.0
40 11/2" 40 150 20K 200 340.5 256.5 84 120 94 18 17.5 286 202 9.4
50 2" 40 150 10K 200 340.5 256.5 84 120 94 20 19.1 286 202 10.6
65 16 10K 200 390.5 281.5 109 180 94 18 336 227 12.0
80 3" 16 150 10K 200 390.5 281.5 109 180 94 20 23.9 336 227 14.0
100 4" 16 150 10K 250 390.5 281.5 109 180 94 22 23.9 336 227 16.0
125 16 10K 250 471.5 321.5 150 260 140 24 417 267 21.5
150 6" 16 150 10K 300 471.5 321.5 150 260 140 24 25.4 417 267 25.5
200 8" 10 150 10K 350 526.5 346.5 180 324 156 26 28.4 472 292 35.3
250 10" 10 150 10K 450 576.5 371.5 205 400 156 28 30.2 522 317 48.5
300 12" 10 150 10K 500 626.5 396.5 230 460 166 28 31.8 572 342 57.5

1)
The length is always identical independently of the chosen pressure rating.

Weight:
Compact version 2) see table above
Promag 30 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg

19
Dimensions
Compact version
Promag 30 F
DN 350...2000

ti043y30
Remote version

ti043y31
DN PN L 1) A B C K E F H B1 Weight2)

DIN ANSI AWWA DIN ANSI AWWA

[mm] [inch] [bar] [Class] [Class] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

350 14" 10 150 550 738 456.0 282.0 564 276 26 34.9 683.5 401.5 110
400 16" 10 150 600 790 482.0 308.0 616 276 26 36.5 735.5 427.5 130
450 18" 150 650 840 507.0 333.0 666 292 39.7 785.5 452.5 240
500 20" 10 150 650 891 532.5 358.5 717 292 28 42.9 836.5 478.0 170
600 24" 10 150 780 995 584.5 410.5 821 402 28 47.6 940.5 530.0 230
700 28" 10 D 910 1198 686.0 512.0 1024 589 30 33.3 1143.5 631.5 350
750 30" D 975 1198 686.0 512.0 1024 626 34.9 1143.5 631.5 450
800 32" 10 D 1040 1241 707.5 533.5 1067 647 32 38.1 1186.5 653.0 450
900 36" 10 D 1170 1394 784.0 610.0 1220 785 34 41.3 1339.5 729.5 600
1000 40" 10 D 1300 1546 860.0 686.0 1372 862 34 41.3 1491.5 805.5 720
1050 42" D 1365 1598 886.0 712.0 1424 912 44.5 1543.5 831.5 1050
1200 48" 6 D 1560 1796 985.0 811.0 1622 992 28 44.5 1741.5 930.5 1200
1350 54" D 1755 1998 1086.0 912.0 1824 1252 54.0 1943.5 1031.5 2150
1400 6 1820 2148 1161.0 987.0 1974 1252 32 2093.5 1106.5 1800
1500 60" D 1950 2196 1185.0 1011.0 2022 1392 57.2 2141.5 1130.5 2600
1600 6 2080 2286 1230.0 1056.0 2112 1482 34 2231.5 1175.5 2500
1650 66" D 2145 2360 1267.0 1093.0 2186 1482 63.5 2305.5 1212.5 3700
1800 72" 6 D 2340 2550 1362.0 1188.0 2376 1632 36 66.7 2495.5 1307.5 3300
2000 78" 6 D 2600 2650 1412.0 1238.0 2476 1732 38 69.9 2595.5 1357.5 4100
1)
Thickness of the flange face includes sealing strip. The length is always identical independently of the chosen pressure rating.

Weight:
Compact version 2) see table above
Promag 30 transmitter 3 kg (5 kg for wall mounted version)
Sensor connection housing approx. 1 kg

20
Material Load Curves (p-T-Diagrams)

Promag A Promag H

DIN 2413 and 2505

Flange material: Steel 1.4404/1.4435, PVDF, PVC
[bar]
40
Welded nipple material: Steel 1.4404/316L
PN 40
35 1.4404/14435 [bar]
20
30
15
PN 16
25 1.4435
10
20
5
15
0
PN 16
10 PVDF -60 -40 -20 0 20 40 60 80 100 120 140 160 [C]
PN 16
PVC
5

0
-60 -40 -20 0 20 40 60 80 100 120 140 160 [C]

Promag F

DIN 2413 and 2505

Flange material: Steel 37.2

[bar] ANSI B16.5

40 Flange material: Steel A105
PN 40
35
[bar] [psi]
30 60 870

25 50 725
PN 25 Class 300
20 40 580

15 30 435
PN 16
10 20 290
PN 10 Class 150
5 10 145
PN 6
0 0 0
-60 -40 -20 0 20 40 60 80 100 120 140 160 [C] -60 -40 -20 0 20 40 60 80 100 120 140 160 [C]

DIN 2413 and 2505

Flange material: Stainless steel 1.4571

[bar] AWWA C 207, Class D

40
PN 40
Flange material: Steel A105
35
[bar] [psi]
30 11 159,5

25 10 145
PN 25
20 9 130,5

15 8 116
PN 16
10 7 101,5
PN 10
5 2 29
PN 6
0 0 0
-60 -40 -20 0 20 40 60 80 100 120 140 160 [C] -60 -40 -20 0 20 40 60 80 100 120 140 160 [C]

JIS B2210
ANSI B16.5 Flange material: S20C / SUS 316L
Flange material: Steel 316L
[bar]
[bar] [psi]
60 870 30

50 725

20K
40 580 20
Class 300
30 435

10K
20 290 10

10 Class 150 145

ti043y35...43

0 0 0
-60 -40 -20 0 20 40 60 80 100 120 140 160 [C] -60 -40 -20 0 20 40 60 80 100 120 140 160 [ C]

21
Technical Data Application
Instrument name Flow measuring system Promag 30 (Model '99)

Instrument function Flow measurement of liquids in closed piping.

Applications in measurement, control and regulation processes,
for e.g. batching and dosing (> 10 s), etc.

Function and system design

Measuring principle Electromagnetic flow measurement according to Faradays law
(Generation of a voltage by induction in a magnetic field).

Measuring system Instrument family Promag 30 (Model '99) consisting of:

Transmitter: Promag 30
Sensor: Promag A (DN 2, 4, 8, 15, 25)
Promag H (DN 25, 40, 50, 65, 80, 100)
Promag F (DN 15...2000)

Two versions are available:

Compact version
Remote version (FS or FL version)

Input variables
Measuring variable Flow velocity (proportional to induced voltage. Measured by two
electrodes in the measuring tube)

Measuring range Measuring range of electronics within v = 0...12.5 m/s

The full scale value for the current output can be selected within
the following limits (see also page 5):
Minimum full scale value at v = 0.3 m/s
Maximum full scale value at v = 10 m/s

Operable flow range Over 1000 : 1

When the flow is pulsating, the amplifier is not overloaded above its
set full scale value even with peak velocities of 12.5 m/s.
Flow is measured between 0.01...> 10 m/s at the stated accuracy.

Auxiliary input U = 3...30 V DC, Ri = 1.8 k, galvanically isolated

Configurable for positive zero return or totalizer reset.

Output variables
Output signal Current output:
0/4...20 mA, galvanically isolated, RL < 700 ,
time constant selectable (0.5...95 s), full scale value freely
selectable, temperature coefficient: typical 0.01% o.r./C;
resolution: 10 A

Pulse output (transistor output):

passive, fmax = 400 Hz, Umax = 30 V, Imax = 250 mA,
galvanically isolated, pulse value selectable,
pulse/pause ratio up to 0.5 Hz approx. 1:1 (the pulse width is
limited to 1 s for pulse frequencies < 0.5 Hz)

Status output (transistor output):

passive, Umax = 30 V, Imax = 250 mA
Can be configured for:
indicating system errors (error), process errors
(overflow, Empty Pipe)
flow direction indication

22
 Output variables (continued)
Signal on alarm Current output: The current is set to a defined value
Pulse output: no signal supplied
Status output: on Error not conducting (open)
on Flow direction last status held
(forward not conducting;
backward conducting)

Load RL < 700 (current output)

Creep suppression Switch-on point at v = 0.02 m/s

Switch-off point at v = 0.04 m/s
Function can be switched off.

Accuracy
Reference According to DIN 19200 and VDI/VDE 2641:
conditions
Fluid temperature +28 C 2 K
Ambient temperature +22 C 2 K
Warm up period 30 minutes

Mounting:
Inlet section > 10 x DN
Outlet section > 5 x DN
Transmitter and sensor are grounded.
The sensor is build-in centered into the piping.

Measured error Pulse output: 0.5% o.r. 0.01% o.f.s.

(full scale value = 10 m/s)
Current output: additionally 10 A (typical)

0.5%
Measured error [% o.r.]
0.2% (Option)
2,5

2,0

1,5

1,0

ti043y32
0,5

0
0 2 4 6 8 10

Fluid velocity [m/s]

Option:
Promag 30 A and F: 0.2% o.r. 0.05% of Qk
Qk = desired reference flow quantity for calibration (v = 2...10 m/s).
Qk has to be noted for ordering.

Deviations in power supply voltage have no influence on the

specified ranges.

Repeatability 0.1% o.r. 0.005% o.f.s.

o.r. = of reading
o.f.s. = of max. full scale value (see table on page 5)

23
Technical Data Operating conditions
Installation conditions

Installation Orientation: vertical or horizontal

instructions Restrictions and other recommendations see page 6 ff.

Inlet and outlet Inlet section: 5 x DN

sections Outlet section: 2 x DN

Connection cable FS version:

length for remote 0... 10 m min. conductivity 5 S/cm
version 10...200 m min. conductivity = f (Lmax)

FL version:
0...200 m min. conductivity 5 S/cm

Instrument equiped with empty pipe detection (EPD):

max. cable length = 10 m

Minimum conductivity for demineralised water:

generally 20 S/cm

Conductivity [S/cm]

FS
200

Permissible
L max range

ti043y33
100

5 FL
10 100 200 [m]

Cable length Lmax

Ambient conditions

Ambient 20...+60 C (Transmitter and sensor)

temperature
An all-weather cover should be used to protect the housing from
direct sunlight when mounting in the open. This is especially
important in warmer climates and with high ambient temperatures.
Due to the danger of the transmitter electronics overheating,
the transmitter and sensor are to be mounted separately with high
ambient and fluid temperatures (see Figure).

140
120 Temperature range
Fluid temperature [C]

100 only for the remote

80 version available.
60

40

20
PTFE (Teflon)
0
Soft rubber (EPDM)
-20

-40 Hard rubber

-40 -20 0 20 40 60 80
ti043y34

Ambient temperature [C]

Storage temperature 10...+50 C (preferably at +20 C)

Degree of protection IP 67 (NEMA 4X)

(EN 60529) Option: IP 68 (NEMA 6P) for sensor A and F

Shock and vibration Accelleration up to 2 g / 2 h per day; 10...100 Hz

resistance

Electromagnetic According to EN 50081 Part 1 and 2 (interference emission) /

compatibility (EMC) EN 50082 Part 1 and 2 (interference immunity) as well as to NAMUR
recommendations

24
 Operating conditions (continued)

Process conditions

Fluid temperature The fluid temperature range depends on the sensor lining:

Promag A 20...+130 C PFA

Promag H 20...+130 C PFA with EPDM gasket

20...+150 C PFA with Silicone gasket
:
Promag F 40...+130 C PTFE (Teflon), DN 15...600
20...+120 C Soft rubber (EPDM), DN 25...2000
0...+ 80 C Hard rubber, DN 65...2000
(see Fig. on page 24)

Nominal pressure Promag A PN 40

Promag H PN 16

Promag F DIN PN 6 (DN 1200...2000)

PN 10 (DN 200...1000)
PN 16 (DN 65...150)
PN 40 (DN 15...50)
PN 16/25 (DN 200...300)
PN 40 (DN 65...100, optional)

ANSI Class 150 (1/2...24")

Class 300 (1/2...6", optional)

AWWA Class D (28...48")

JIS 10K (DN 50...300)

20K (DN 15...40)
20K (DN 50...300, optional)

Material load curves (p-T-load diagrams) see page 21

Conductivity Minimum conductivity:

5 S/cm (for liquids in general)
20 S/cm (for demineralised water)

With the remote version FS the conductivity required also

depends on the length of the cable see page 24 Connection
cable length

Pressure loss No pressure loss if sensor and piping have the same nominal
diameter.
Pressure loss specifications when using adapters e.g. reducers
or expanders see page 8

Mechanical construction
Design / Dimensions Dimensions see pages 1520

Weight See pages 1520

Materials Transmitter housing:

Powder-coated die-cast aluminium

Sensor housing:
Promag A 1.4435 incl. threaded stub
Promag H 1.4301
Promag F DN 15...300: Powder-coated die-cast aluminium
DN 350...2000: Coated steel

(continued on next page)

25
Technical Data Mechanical construction (continued)
Materials Process connections:
(continued) Promag A DIN Stainless steel 1.4404, PVDF
ANSI 316L, PVDF
JIS 316L, PVDF
Threaded stub: 1.4435, PVC
Promag H 1.4404 / 316L
Promag F DIN Stainless steel 1.4571, St. 37-2
ANSI A 105, 316L
AWWA A 105, A 36
JIS S20C, SUS 316 L

Electrodes:
Promag A 1.4435; Platinum/Rhodium 80/20; Titan;
Hastelloy C-22; Tantalum
Promag H 1.4435
Promag F 1.4435; Platinum/Rhodium 80/20;
Hastelloy C-22; Tantalum

Gasket material:
Promag A Viton, Kalrez (optional), Silicone (aseptic version)
Promag H EPDM, Silicone
Promag F no gaskets (Lining = 'gasket')

Electrodes fitted Promag A Measuring, reference and empty pipe detection

electrodes.
As standard with 1.4435, Hastelloy C-22, Tantalum
Option with Platinum/Rhodium
Promag H Measuring and empty pipe detection electrodes
Promag F Measuring, reference and empty pipe detection
electrodes.
As standard with 1.4435, Hastelloy C-22, Tantalum

CIP cleanable Promag A Yes (observe maximum temperature)

Promag H Yes (observe maximum temperature)
Promag F Yes (observe maximum temperature)

SIP cleanable Promag A No

Promag H Yes (observe maximum temperature)
Promag F No

Process Promag A:
connections Internal and external thread, PVC adhesive coupling, hose
connection, welded nipple, aseptic welded nipples for pipelines
according to DIN 11850, Tri-Clamp, flange connection (DIN,
ANSI, JIS).

Promag H:
Welded nipples for OD tube, SMS, JIS, ISO and DIN 11850 tubes,
DIN 11851 thread, SMS thread, ISO 2853 thread, Tri-Clamp,
ISO 2852 connection.

Promag F:
Flange connection (DIN, ANSI, JIS)

Electrical Wiring diagrams: see page 9 ff.

connection Cable specifications: see page 12
Galvanic isolation:
All circuits for inputs, outputs, power supply and sensors are
galvanically isolated from one another.

Cable entries Power supply and signal cable (output):

Cable glands PG 13.5 (5...15 mm) or threads for cable glands
1
/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"

Coil current cable and signal cable (remote version)

Promag A: Cable glands PG 11 (5...12 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
Promag H: Cable glands PG 13.5 (5...15 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"
Promag F: Cable glands PG 13.5 (5...15 mm) or threads for cable
glands 1/2" NPT, M20 x 1.5 (8...15 mm), G 1/2"

26
 User interface
Operation On-site operation:
All functions of the E+H operating matrix can be selected and
changed using three keys (E, , +).

Display Eight character LC display

11 display segments for indicating units and instrument status.
Damping of flow display can be adjusted: 0.5...20 s

Communication none

Power supply
Supply voltage / 85...260 V AC, 45...65 Hz
Frequency 20... 55 V AC, 45...65 Hz
16... 62 V DC

Power consumption AC: <15 VA (incl. sensor)

DC: <15 W (incl. sensor)
Current at make (Promag 30 X / 24 V DC):
max. 13.5 A (< 100 s)
max. 6 A (< 5 ms)

Power supply failure Bridges minimum 1 power cycle (22 ms)

EEPROM saves measuring system data on power failure
(no batteries required).
DAT = replaceable data memory in which basic data of the sensor
are stored: nominal diameter, SAPS (actual values), serial number,
calibration factor, zero point, status EPD (yes/no), EPD calibration
values.

Certificates and approvals

Ex approvals Information on Ex versions (e.g. CENELEC, SEV, FM, CSA) can be
supplied by your E+H sales center on request. All explosion
protection data are given in separate documentation available on
request.

Sanitary version Sensor Promag A: 3A approval

Sensor Promag H (hygienic version): 3A approval
and EHEDG tested

Custody transfer Promag 31 F

PTB approval for custody transfer with cold water and
wastewater (either for approval or approved for custody transfer)
Heat measurement approval, Swiss certification to OIML R72/R75

Promag 31 H
PTB approval to DIN 19217 (OIML 117) for custody transfer
with beer, original wort, milk.

CE mark By attaching the CE mark, Endress+Hauser confirms that the

Promag 30 measurement system has been successfully tested and
fulfils all legal requirements of the relevant CE directives.

Order information
Accessories Post mounting set for transmitter (remote version):
Order No. 50076905
Wall mounting kit for Promag A sensor:
Order No. 50064550

Supplementary System Information Promag (SI 010D/06/en)

documentation Operating Manual Promag 30 (BA 039D/06/en) *
Operating Manual Promag 31 F Cold water (BA 041D/06/en) *
Supplementary Ex documentation: CENELEC, SEV, FM, CSA

* Model '99

Other standards and guidelines

EN 60529 Degree of protection by housing (IP code)
EN 61010 Protection Measures for Electronic Equipment for Measurement, Control,
Regulation and Laboratory Procedures
EN 50081 Part 1 and 2 (interference emission)
EN 50082 Part 1 and 2 (interference immunity)
NAMUR Association of Standards for Control and Regulation in the Chemical Industry

27
 Subject to modification

Endress+Hauser
GmbH+Co.
Instruments International
P.O. Box 2222
D-79574 Weil am Rhein
Germany
Tel. (07621) 975-02
Tx 773926
Fax (07621) 975345
http://www.endress.com

Endress + Hauser
Nothing beats know-how

TI 043D/06/en/01.99
CV 5.0