246.00boiler Operating Procedure

Engineering & Facilities Policy Number 246.
00
Page 1 of 3
BOILER OPERATING PROCEDURE
Next Review Date:
8-1-2015
General:
The Medical University of South Carolina (MUSC) operates industrial-level steam
and hot water boiler systems. These systems provide steam at various pressures
throughout the Engineering and Facilities Division (E&F) for the purpose of
environmental heating, sterilization, and heating hot water. These systems are
operated and maintained by the E&F Divisions Boiler Shop. These systems
require daily monitoring and adjustment, chemical treatment and testing as well
as annual cleaning and inspection. The efficient operation of the boiler equipment
is critical to the operation of the campus and represents a large cost in fuel and
maintenance. The day-to-day maintenance of this equipment is identified in the
E&F CMMS (Computerized Maintenance Management System). This procedure
is to ensure compliance with regulations set forth by the South Carolina
Department of Health and Environmental Control (SCDHEC).
Compliance:
To meet the requirements of SCDHEC Fuel Combustion Operations permit dated
March 30, 2011 for Boilers on the MUSC campus, the following policy is provided
regarding boiler start up, shutdown, tune-up and record keeping.
Purpose:
The purpose of this policy is to reference the procedure used for the
maintenance and testing of boilers that are owned and/or operated by MUSC.
Procedure for Maintaining Boiler Efficiency (tune-up) and Records:

Boiler tune-ups should be undertaken only by qualified, competent, and
experienced boiler operators or contractors working for MUSC.
E&F boiler tune-ups are performed on a regularly scheduled Preventive
Maintenance (PM) plan for each steam boiler at least every two years. A tune-up
plan has been developed and is kept on file.
The completed boiler tune-up PM records will be maintained by the E&F
Operations PM and Planned Renewal group for a minimum of 5 years.
The daily boiler logs are maintained online with our compliance data servicer
(Zatesafe2)
Boiler Start-Up:
Boiler start up follows after all systems have been properly checked (visual
inspection and electronic systems checks) for proper operation and assurance
that safety devices are in proper working order.
Check water level in sight glass and assure water supply to boiler, fill to
proper level(s) as required.
Engineering & Facilities Policy Number 246.00
Page 2 of 3
Next Review Date:
8-1-2015
Steam boiler water should be to center of sight glass.

Water boiler water should completely fill sight glass.
NOTE: On both steam and water boilers a vent or test valve is supplied to vent
excess air when filling the boiler. Leave the valve open on a steam boiler until
steam appears, then close, with a water boiler leave valve open until water
begins to discharge, and then close the valve.
Check all settings on operating controls.
Check all reset and lock out mechanisms.
Close supply valve to distribution header.
On combination fuel units, set fuel selector switch to primary fuel to be
used.
Turn burner switch to on position
Blower motor will energize to purge combustion chamber in the pre-purge
period and continues to run, damper closes.
Automatic igniter lights boiler in low fire. Boiler continues to run in low fire
until properly warmed up before burner is allowed to go into high fire.
BOILER OPERATION:
Normal operation will be with the manual-automatic switch set at auto and
under control of the high-low fire control.
With the switch set at auto the burner will operate on a high-low fire
basis according to the local demands.
The burner will continue to operate until the operating limit pressure or
temperature setting is reached, unless:
Burner is manually turned off.
Low water condition is detected by low-water control.
Electric current or fuel supply is interrupted.
Pressure of combustion (or atomizing airdrops below minimum level).
NOTE: There are many causes or safety shutdown motor overload,

flame outages, tripped circuit breakers, blown fuses, or through other
interlock (safety) devices in the circuitry.
BOILER SHUTDOWN:
When the operating limit pressure or temperature control setting is reached to
open the circuit, boiler shutdown occurs until the demand load for steam or hot
water causes the pressure or temperature setting to restart the burner to again
satisfy the demand. (Normal Operation and Cycling of Boiler)
If the burner switch is turned off the following sequence occurs:
Fuel valve(s) is de-energized extinguishing burner flame
Engineering & Facilities Policy Number 246.00
Page 3 of 3
Next Review Date:
8-1-2015
Blower motor is de-energized

Refer to normal start-up procedure to return boiler to service.
FUEL OIL REQUIREMENTS:

Number 2 fuel oil.
OPERATING BOILER ON FUEL OIL:

With the above requirement for grade being used:
Fuel oil re-circulating pump is activated after lining up on oil tank all
suction and return valves open.
Pump pressure should reach 75 psi on gauge.
Oil burner pressure 42-45 psi
Follow normal operating procedures with gas.
Note: operating on fuel oil applies to only the following boilers:
HCC #5 & #6, SEI #1 & #2, MRE #1 & #2
_____________________________________________________________________________________ ___
Note: This Policy, like all other policies within Engineering and Facilities is not a contract and should not be relied upon as such. Questions concerning
Interpretation of this document or suggestions for improvement should be directed to MUSC Facilities and Engineering.
Approved By: Effective Date:
John C. Malmrose Mark B. Brown Sept 1, 2012

Chief Facilities Officer Director of Facilities Operations
Engineering & Facilities Engineering & Facilities

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Engineering & Facilities Policy Number 246.

Procedure for Maintaining Boiler Efficiency (tune-up) and Records:

Steam boiler water should be to center of sight glass.

NOTE: There are many causes or safety shutdown motor overload,

Blower motor is de-energized

FUEL OIL REQUIREMENTS:

OPERATING BOILER ON FUEL OIL:

John C. Malmrose Mark B. Brown Sept 1, 2012

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