Designer Checklist For ASD Tug
Designer Checklist For ASD Tug
Designer Checklist For ASD Tug
TECHNICAL INFORMATION
Steerprop
1/2001
DESIGNERS CHECKLIST N 1
Azimuth Stern Drive Tugs (ASD)
TABLE OF CONTENTS
GENERAL
MAIN DIMENSIONS
1. Main Particulars........................................................................................................... 1
2. Main Dimension Ratios .............................................................................................. 2
3. Main Particulars Estimate.......................................................................................... 2
HULL FORM
4. Stern Lines ................................................................................................................... 2
5. Hard Chine................................................................................................................... 3
6. Round Bilge.................................................................................................................. 3
7. Transom........................................................................................................................ 3
SKEG
8. Skeg Size ..................................................................................................................... 4
WEIGHT, HYDROSTATIC, STABILITY
9. Metacentric Height, Stability...................................................................................... 5
10. Weight........................................................................................................................... 5
11. Trim and Draft.............................................................................................................. 5
HULL STRENGTH
12. Mounting Adapters...................................................................................................... 5
13. Navigation Mast........................................................................................................... 6
14. Shaft Bearing Support................................................................................................ 6
15. Bulwark......................................................................................................................... 6
16. Skeg.............................................................................................................................. 7
PROPULSOR INSTALLATION
17. Propulsor Installation Alternatives............................................................................ 7
18. Distance between the Propulsor Units .................................................................... 9
19. Propulsor Tilting and Heeling..................................................................................10
INTERMEDIATE SHAFTS
20. Shaft Arrangement....................................................................................................10
21. Shaft Angle.................................................................................................................14
22. Cardan Joint Phasing...............................................................................................14
GENERAL LAYOUT
23. Forecastle...................................................................................................................15
24. Aft Deck ......................................................................................................................15
25. Towing Hook / Aft Towing Winch............................................................................16
26. Superstructure...........................................................................................................16
27. Wheelhouse...............................................................................................................16
28. Control Layout ...........................................................................................................17
PROPULSOR ROOM SPACE
29. Propulsor Room Space............................................................................................18
MAIN ENGINE
30. Main Engine Choice ................................................................................................18
ESCORT TUGS
31. Special Requirements .............................................................................................18
EXTERNAL CONNECTIONS
32. Electricity....................................................................................................................19
33. Cabling........................................................................................................................19
34. External Tanks...........................................................................................................19
35. Cooling........................................................................................................................19
1/2001
March 2001
DESIGNERS CHECKLIST N 1
Azimuth Stern Drive Tugs (ASD)
GENERAL
The list is in no way exhaustive and does not include every important
aspect to a good stern drive design. It is more to be seen as a reminder to
details often not known, forgotten or ignored.
The advice and details in the list should not be taken as requirements, nor
can a tug be designed solely relying on the items in this list the real
work, and end result is still up to the naval architect designing the vessel
as is the full responsibility. Steerprop Ltd. cannot be held responsible for
any possible negative influence on any design based on the proposals in
this list.
MAIN DIMENSIONS
1. Main Particulars
Stern drive tugs intended for harbour duty and ship handling should be
dimensioned according to the local requirements, assisted vessel size,
environment (wind, current, tide), type of jetties, manoeuvring space
etc.
1/2001
March 2001
Tug designs are normally based on a certain bollard pull requirement, from
which the necessary engine power can be determined. Once this is
assessed the correct azimuth propulsor and propeller diameter can be
chosen. The required minimum draft of the tug can then be set to 1.6
1.75 x propeller diameter.
For the first estimate of main particulars the lightweight of the tug can be
approximated to 200 250 kg/m3 (LBH). Ice class and other special
requirements are not accounted for and should be considered separately.
Dead weight capacity is depending on vessel purpose and may vary from
less than 60 ton to more than 400 tons for same size tugs.
Check space and height requirements for the main components, propulsor
and main engines to determine required hull height.
HULL FORM
4. Stern Lines
Stern drive tugs should be designed with a buttock flow or - also called -
pram-type stern, where the water inflow to the propellers is mainly
along the buttocks, not from the sides. The angle between the baseline
and the buttocks in the stern should be kept as small as possible. A good
rule-of-thumb for maximum recommended angle is 13 + 1 for each
meter of immersion (hull draft). Thus, on ASD tugs the angle should
normally be kept less than 17 17.5 (fig. 1).
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Azimuth Stern Drive Tugs
1/2001
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Fig.1. Profile of a buttock flow stern. Maximum recommended angle a is 13 + 1 for each meter
of draft
Larger angles will cause the water flow to separate as well as water inflow
from the sides, which is prone to decrease propeller performance
drastically.
The stern should have a slight V-angle all the way to the transom. There is
no need for flattening the area in way of the propulsors. A V-angle even
a slight one will reduce the risk for stern slamming in waves.
The propulsors may protrude below base line, as on some of the finest tug
designs they do. The skeg dimensions ought to match.
5. Hard Chine
Hard chine designs are possible, but only double chine type is
recommended. Alignment of the chine needs attention. Flow separation
may occur where flow-lines cross the chine. This increases the resistance
and deteriorates the operating conditions for the propeller.
The double chine should extend all the way to the transom.
6. Round Bilge
From hydrodynamics point of view the best bilge form is a round bilge with
the radius growing towards the stern. A hull form with a narrowing stern is
also advantageous.
7. Transom
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Fig. 2. A transom cut-off, as shown above, will improve the astern performance substantially
SKEG
8. Skeg Size
The skeg can normally be very small without losing the directional
stability. A short skeg will make the tug more manoeuvrable and will
improve astern running course keeping and performance. In no case
should the skeg run all the way to the propulsors, when turned for astern
sailing, fig. 3. A too long skeg will also make sidestepping difficult as the
water flow from the propulsor is re-directed by skeg.
Fig. 3. Maximum skeg length shown in the left figure. The right figure shows a too long skeg.
The draft of the skeg should preferably be large enough to go below the
azimuth propulsors by 100300mm. However, dry-docking procedures
should be taken into account, when the propulsion units are protruding
below the bottom of the tug hull.
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1/2001
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The stability for the specified bollard pull needs to be checked at an early
stage, especially if the design is rather narrow. The stability requirement is
not only for a static situation, as in normal towing conditions both the
tug and the assisted vessel are moving, the assisted vessel dragging the
tug along. Especially important this is if the tug is assisting vessels at
higher speed or used for escort towing.
10. Weight
The weight of the azimuth propulsors may come as a surprise and often it
will be difficult to get a proper balance, if not accounted for in the first
basic design. The units are way back in an area with little or no hull
volume. Hence, the centre of gravity for the rest of the tug needs to be
kept more forward than on other tug types.
HULL STRENGTH
12. Mounting Adapters
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Mounting adapter
min. 300 mm
Fig. 4. A drawing showing the mounting adapter and its minimum height.
The hull in way of the azimuth propulsors may require extra strength to
accomplish the correct sequence of damage, i.e. the propulsor should
break before tearing off the bottom.
The shaft bearing supports need to be stiff and strong enough to take the
load of the rotating shaft.
15. Bulwark
The bulwark should be inc lined inwards to prevent the bulwark from
touching assisted vessels. Ideally the bulwark should not be as far to the
sides as possible, but some tens of centimetres inwards to enable easy
stepping onboard without having to jump the bulwark first.
The bulwark around aft deck need to be strong enough to take the whole
weight of the tow wire without shearing, if the tug is equipped with an aft
winch and intended for towing over the stern.
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16. Skeg
The skeg need to be supported inside the hull, not just welded to the
bottom plate. A soft skeg may cause severe vibration throughout the
tug, not only to the skeg itself. The vessel is also supported by the skeg
during dry-docking and it is the first part to hit the bottom in case of
grounding, thus protecting the propeller nozzles.
PROPULSOR INSTALLATION
17. Propulsor Installation Alternatives
Weld-in installation
Small bolt-in mounting cone
Large mounting adapter for thru-hull mounting
Weld-in Installation
The weld in installation is the strongest installation into the hull and the
propulsor is an integrated part of the hull structure. The propulsor is
usually installed in two parts the upper part, that is welded into the hull,
from above and the lower part from below the hull.
Fig. 5. Weld-in installation: 1) the upper part is installed from above; 2) the upper part is welded at
the hull bottom and at the top flange, the lower part is brought into place from below the
hull; 3) the lower part is bolted to the upper part
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When the propulsor is installed using the small mounting cone there is no
need to compromise hull strength around the propulsors, as the needed
openings in the hull can be kept to a minimum. Mounting cone installation
allows the propulsor to be installed in one piece from below or in two
pieces, upper gearbox from above and lower gearbox from below.
Fig. 6. Small bolt-in mounting cone installation in one piece: 1) the propulsor is brought below
the hull; 2) the propulsor is turned in way of the trunk and lifted into position; 3) the
propulsor is bolted into the trunk and the clutch assembly is installed
Fig. 7. Small bolt-in mounting cone installation in two parts: 1) the upper part is installed from
above, the lower part is brought into place from below the hull; 2) the upper part is bolted
into the hull; 3) the lower part is lifted into place and bolted to the upper part
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Fig. 8. Large bolt-in mounting adapter installation: 1) the propulsor is lifted onboard; 2) the
propulsor is bolted to the trunk flange; 3) the deck hatch is bolted or welded into place
above the propulsor
It is also recommended that the distance from the vessel side to the unit
centre is more than unit turning diameter + 500 mm, in order to
prevent the units from touching jetties or assisted vessels even when
heeling.
min. min.
500 mm 500 mm
Fig. 9. Minimum distance between the units as well as between the side and the units are 500 mm
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The propulsor units need not to be installed vertically, but can be both
tilted (longitudinally) and heeled (laterally) in order to achieve some
benefits. Typically the units are tilted, up to 3 5 in order to decrease
the cardan shaft angles on the intermediate shaft. To achieve same
lifetime expectancy / maintenance interval for all the cardan bearings the
prime mover should be tilted correspondingly. Note that some main engine
manufacturers have strict maximum angles for engine tilt, thus also
restricting the propulsor tilt angle.
If the main engines need to be installed close to each other, the distance
between the units can be maximized (and performance improved) by a)
using oblique intermediate shaft angles note maximum cardan shaft
angles! and/or b) by heeling the units outwards. Maximum heel angle is
to be determined case by case.
o
heel 5 o
heel 5
o
tilt 3
Fig. 10. The units can be installed either tilted or heeled, or both. A tilt of 2 3 is recommended to
optimise the water inflow to the propeller.
INTERMEDIATE SHAFTS
20. Shaft Arrangements
The power train between the prime mover and the propulsor is by an
intermediate shaft. Depending on application and installation there are
several different possibilities for the intermediate shaft layout. In the
shortest case the shaft is only a tooth coupling and a flexible coupling,
between the engine flywheel and the propulsor input flange.
In order to prevent the forces from the propulsor and the shafts to
damage the prime mover a flexible coupling has always to be installed
between the engine flywheel and the intermediate shaft package.
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Fig. 11. Using only a tooth coupling and a flexible coupling results in the shortest possible
intermediate shaft line arrangement
Stub Shaft
The next shortest intermediate shaft is a short, so called stub shaft. The
shaft should be equipped with a pair of bearings to take the gravity load of
the shaft and thus the shortest possible length is one that provides for
space for the bearings. The stub shaft is usually fixed by flanges to the
propulsor input flange and the flexible coupling on the prime mover
flywheel.
Fig. 12. The stub shaft arrangement is another very compact installation method.
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Centalink
Fig. 13. The flexible shaft line arrangement with no bearings enables a fast and easy
installation of the intermediate shaft.
If the engine is installed close to the same level as the propulsor and
rather close to each other a single cardan shaft can be used as the
intermediate shaft. In order not to damage the engine a stub shaft is
required, at least for power ratings above, say 600 kW. The stub shaft
requires a pair of bearings capable of taking axial forces and to take the
shaft weight. Note that the cardan shaft cannot be used with very small
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Azimuth Stern Drive Tugs
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Fig. 14. Sometimes it is feasible to use the single cardan shaft solution. Also this installation will
require a stub shaft and flexible coupling.
Fig. 15. The typical intermediate shaft on stern drive tugs comprise two cardan shafts with a long
straight shaft in between. At the prime mover end a stub shaft and a flexible coupling wil be
required
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Maximum usable angle is approximately 7.5 per joint, due to cardan shaft
rpm, bearing lifetime, and vibration. Use of the maximum angle has to be
separately checked. In order to avoid later problems, maximum
recommended angle is 6 ...6.5 per joint.
max. 15 o
Fig. 16 The angle of the intermediate shaft should be minimized - maximum recommended angle is
usually 15
Fig. 17 Cardan shaft phasing. Above with same phase for intermediate shaft with odd number of
bearings. Below with different phasing for intermediate shafts with even number of
bearings.
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GENERAL LAYOUT
23. Forecastle
Stern drive tugs for harbour use should be designed without a forecastle.
The normal direction of work is over the bow and thus the main towing
point and winch are installed on the foredeck. A forecastle will bring the
towing point considerably higher deteriorating the stability. Also on coastal
tugs the forecastle should be kept as low as possible, preferably only as
half height forecastle.
H
h
Fig. 18 Stern drive tugs for harbour and coastal duty should have the foredeck as low as possible,
as most of the normal operation is over the bow. A high forecastle causes a high heeling
moment due to the towing point position
CL
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26. Superstructure
Fig. 20 This sketch shows the need for narrow and central superstructure and wheelhouse,
especially for the handling of vessels with high flare.
27. Wheelhouse
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Fig. 21 The important lines of sight from the wheelhouse are to the bow fender and stern corners,
ideally to the winch and as much of aft deck as possible. Visibility upwards is also important
for tugs assisting high freeboard / high sheer vessels (see fig. 7).
Fig. 22 An example sketch of a single steering position wheelhouse layout, with walk -through
control layout. The helmsmans chair is installed on tracks to enable it to be moved out of
the way.
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55 ...65 cm
Fig. 23 A typical single steering position layout with a walk-through control layout. The distance
between the azimuth propulsor controls should be 55-65 cm.
There should be enough internal height in the propulsor room to allow for
installation as well as maintenance of the units. Recommended is a height
of 200 300 mm above the units. A separate bolted-on maintenance hatch
can be installed above the unit if enough height is otherwise not available.
The Steerprop Azimuth Propulsors are designed to be as short as possible,
i.e. the internal height requirement is minimised and thus the units are
suitable also for low deck heights.
MAIN ENGINE
30. Main Engine Choice
ESCORT TUGS
31. Special Requirements
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EXTERNAL CONNECTIONS
32. Electricity
The electricity demand is approx. 300 W for the primary steering, approx
100 W for the emergency steering and display and approx. 50 W for the
alarms.
33. Cabling
The controls will require three cables for each propulsor to be drawn
between the wheelhouse control stand and the engine room / propulsor
room. There is one cable for the main control, one for the emergency
control and display and on cable for the alarms.
35. Cooling
The Steerprop units are equipped with coolers that need to be connected
to a cooling water system (fresh or sea water) the water capacity need is
100 200 litres/min, depending on propulsor size and power. These values
are for an input water temperature of +32 C.
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Steerprop Ltd.
P.O. Box 217
FIN-26101 RAUMA
Finland
e-mail: [email protected]
phone: +358 2 8387 7900
fax: +358 2 8387 7910
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