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Hydro-Flo Technologies, Inc.: Call 630-762-0380 To Talk To A Hydro-Flo Application Engineer

The document provides information and calculations for sizing an API oil-water separator. It includes inputs for design flow rate, temperature, oil and water properties. Calculations determine the separator dimensions to achieve a horizontal velocity below 3 feet per minute while maintaining a depth to width ratio of 0.3 to 0.5. Graphs show relationships between density, viscosity and temperature to help inform separator sizing.

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0% found this document useful (0 votes)
131 views13 pages

Hydro-Flo Technologies, Inc.: Call 630-762-0380 To Talk To A Hydro-Flo Application Engineer

The document provides information and calculations for sizing an API oil-water separator. It includes inputs for design flow rate, temperature, oil and water properties. Calculations determine the separator dimensions to achieve a horizontal velocity below 3 feet per minute while maintaining a depth to width ratio of 0.3 to 0.5. Graphs show relationships between density, viscosity and temperature to help inform separator sizing.

Uploaded by

badelitamarius
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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Hydro-Flo Technologies, Inc.

The Art and Science... of Wastewater Treatment

Company
Location

API Separator Calculations

USER INPUT IN YELLOW


Design Flow rate (in gpm) 250
Temperature (in deg F) 150
Specific Gravity of the Oil (in g/cm3) 0.34 An "oil droplet size" of 150 is typical
Oil Droplet size (in microns) 150 API separators. Do not change this
Density of the Water (in g/cm3) 0.98022 you have a specific need. The mini
value is 60
Viscosity (in Poise) 0.00439

For more detailed information go to www.HydroFloTech.com

RESULTS
Width of separator in feet 5.000
Depth of separator in feet 2.500
Length of separator in feet 25.000

Oil Droplet (in cm) 0.015

Call 630-762-0380 to talk to a Hydro-Flo application engineer

Minimum Maximum
Allowable Design Allowable
Result Result
terminal velocity (in cm/s) 1.80 1.80 1.80
terminal velocity (in ft/min) 3.54 3.54 3.54
Minimum cross sectional area needed (in ft) 11.14 11.14 11.14
Cross Sectional Area (in square feet) 11.14 12.50 160.00
maximum horizontal velocity (15*vt, but must be <=3) 3.00 3.00 3.00
horizontal velocity (in ft/min) 3.00 2.67 0.21
vh/vt 0.85 0.76 0.06
short-circuiting factor 1.20 1.20 1.17
Length of unit (must be at least 5X of width) (in ft) 5.00 25.00 100.00
length/width 5.00 5.00 5.00
minimum horizontal area 11.34 11.31 11.08
Width of channel (in feet) (must be 6 to 20) 1.00 5.00 20.00
Depth (in feet) 0.30 2.50 10.00
Depth/Width Ratio (must be .3 to .5) 0.30 0.50 0.50

Step 1:
Adjust the width and depth of the chanel until you achieve a
horizontal velocity <=3. Ideal horizontal velocity should be in
the <=2 range at average flow. Make sure that you maintain
a depth/width ratio of .3 to .5
Step 1:
Adjust the width and depth of the chanel until you achieve a
horizontal velocity <=3. Ideal horizontal velocity should be in
the <=2 range at average flow. Make sure that you maintain
a depth/width ratio of .3 to .5
An "oil droplet size" of 150 is typically the norm for
API separators. Do not change this value unless
you have a specific need. The minimum useable
value is 60

of the chanel until you achieve a


eal horizontal velocity should be in
ow. Make sure that you maintain
.5
of the chanel until you achieve a
eal horizontal velocity should be in
ow. Make sure that you maintain
.5
Density vs. Temperature

1
f(x) = 0.00000000277462147773447x^3 - 0.00000211838753585720000x^2 + 0.00013993394855035800000x + 0.99753287920394200000000
Temperature (in deg F)

R = 0.99995045835253700000000

0.99

0.98

0.97

0.96

0.95

0.94

0.93
0 50 100 150 200 250
Density (in g/cm3)
Temp Absolute Viscosity Kinematic Viscosity
F Centipoises Poise Density (g/cm3) Centistokes SSU ft/sec
32 1.79 0.0179 0.9998 1.79 33 1.93E-005
50 1.31 0.0131 0.9997 1.31 31.6 1.41E-005
60 1.12 0.0112 0.999 1.12 31.2 1.22E-005
70 0.98 0.0098 0.99797 0.98 30.9 1.06E-005
80 0.86 0.0086 0.9966 0.86 30.6 9.30E-006
85 0.81 0.0081 0.9958 0.81 30.4 8.69E-006
100 0.68 0.0068 0.993 0.69 30.2 7.39E-006
120 0.56 0.0056 0.9885 0.57 30 6.09E-006
140 0.47 0.0047 0.9832 0.48 29.7 5.14E-006
160 0.4 0.004 0.9771 0.41 29.6 4.42E-006
180 0.35 0.0035 0.9704 0.36 29.5 3.85E-006
212 0.28 0.0028 0.95836 0.29 29.3 3.19E-006
vh/vt turbulence factor f=1.2*turbulence factor
20 1.45 1.74
15 1.37 1.64
10 1.27 1.52
6 1.14 1.37
3 1.07 1.28
turbulence and short circuiting factor (F)

1.8
f(x) = - 1.7
0.0000213597934790414x^3 + 0.0000986213627510133x^
R = 0.9981820238082630000
1.6

1.5

1.4

1.3

1.2
1.5

1.4

1.3

1.2

1.1

1
vh/vt
986213627510133x^2 + 0.0349403358078105000x + 1.1713602582357000000
7000000
Viscosity vs. temperature

0.02

0.018
f(x) = 0.0000000000314883016339438x^4 - 0.0000000198359271686222000x^3 + 0.0000047858489752853000000x^2 - 0.0005579906068530540000000x + 0.0314145949124697000000000
Viscosity (in poise)

R = 0.9997858425917630000000000
0.016

0.014

0.012

0.01

0.008

0.006

0.004

0.002

0
0 50 100 150 200 250
Temperature (deg F)

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