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CAL 9900 Manual PDF
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CAL 9900 Manual PDF
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INSTALLATION Insta ne 9900 contol in pane Wie up comectons tee 101 TO SELECT SENSOR AND ADJUST SETPOINT step 1 POWER UP Set check sequence: step 2 ZERO FLASHES ON LEFT Indicating no sensor solecied Note Buttons only adiust ashing cigs Ghown Greer Stop 3 To SELECT SOR Type k = 2 Sonscr optont Gor tut feb! $00 8) 1]e4fe 7] ee me 2/8 §|t 8 | Poo nN 3|7 6] 5 0 Step 4 press P to enter SENSOR INTO MEMORY Bplay shows process femporature ag Arbiont seo press 10 DISPLAY aan 06 wsnowooe IR] ian ae wre ‘Output turns on ond temperature rises The contioleris now Prop bond 25% Spetationat with Prop time 20 see factory PD settings: Derivative 26 sec Integra § min DAG oppreach conor IMPORTANT - Please read before using exist ‘Autotune AT 1 threqured ocust: Range, Hes O12 Nngatue temperature ranging. 206 8 2 Peporional cyto. 20 factory Sein ursutebe change now or use ‘Aufotune cotcusied wou er hning fun soe 6 3 For best resus use normal set point encod eonations 4 Sion Aatotane AT wth the load cool ve TO AUTOTUNE step? START AUTOTUNE ‘At NEAR AMBENT 3 CAL 9900 AUTOTUNE PID TEMPERATURE CONTROLLER INSTALLATION AND OPERATING MANUAL The CAL 9900 microprocessor based temperature controller provides precise onfrol with a minimum of seting up, the ‘advanced Autotune algorithm tunes all tive control parameters automatically. ‘The simple setting up procedure below is normaly sufficient, specialised appic~ gilons may need fhe comprehensive 9900 features covered in this manual Ha Process on onset pont wy pe PI enor sr2 | Yiewset pont Ey Bocrecse & OX Rereens Sitnsorart Couton please red tt ‘caution - plese Jo'instalaton 1 Sefting up 2,3, 5 Autofune 6 Prop cycie-tme: Functions: 4 Selection. 8 Table Tlarms WW Ertor messages he es ee Step 8 ress B10 ACCESS PROGRAM MODE Fureion 0 flashes con ight press to CHANGE TO OPTION GALECTION. Spon Stones Step 10 ress MkT0 seLecT AUTOTUNE Ar Option? . Step 7 press P 10 staat ‘AUIOTUNE AT AT ong Process ‘ersporature diployed Glterctely curr Rutotane [AUTOTUNE TYPES AND USES Two types of Autolune ate roves to Shsute opium contre of & wide rong ‘of applications AUTOTUNE AT - Nota! method. tunes ‘during worm up, AUTOTUNE PT ~ Push-to-Tune) ~ For ‘iicut oppicatons, tues ar set pot [AUTOTUNE AT Slat Autotune AT with the oad cool, shost funng eycle occurs ot 75% sot pont during worm up New BID values are automaticaly ‘entered and the temperate rises to sot pont 33 ‘Aulotuned parameters Autotune ims Etlored culamotcaty Integra moreso Dowwative imo/Rate DAC approach control 25-200 c/ronge 83-60 10-5500 05-89% g0n Proportional cycle tne 08-819 see Cocuated but for safety reasons needs ‘anual sceptonce #00 6 Fig.1 Autotune AT ‘AUTOTUNE Pt (Push-to-Tune) Select Optz st 2 step 10. Used fo tne tune diicut applications ot st seit Gu Th ot poet xtreme onctons ore substan changed Dc Pr turing tore Gvorthoot wil oseur tha S unoceepiobia, emporany reduce Bont PT tunes the parameters sled above Except DAC. Propartondl cycle tne ro Seuaten bu hoods marks eceophonce Fig. 2 Autotune PT ‘OVERIDING AUTOTUNE VALUES ‘Attor AI/PT ony Aulotuned parameter may bbe changed 19 on Gatton fom the table The orginal Autotuned value i retained in meron, Rote Subsoquent Autotune AT or Pun Feploces manual selections with now ‘calculated volues (except Cycle time)i. 8 FUNCTIONS. PLAY AND SELECTION PROCEDURE The focties of he $900 are selected rom tne functons ona Gptors adie soe 8 FnSeetA) Te’ ovoiabie controler Sptons (Opi) ~ The ovaable voues for och Fuseton eg Huncton § Option © Grip! 0) = $1 rap band ot 28% Nite shoud cticuy occur n och Gotions creck Ie Paxometot eck soa 14 io. Noted Normal contol monloined wih To. Gain sotings Gutng proprommng 1 step press P ro enter PROGRAM MO step? ress ano 40.0 fa INDEX TO FUNCTION Ee mas vy 29 Furction 16 (Caeser setae!) fashos Stop 3 Faess CHANGE TO GPnON SELECTION eg Opton 2 (Type K) step 4 ness Wor Secr OPNON ReaureD 29 Oplion 1 (Type J) Stop 5 ees I CHANGE TO FINCTON SELECTION Se! other Funchons es requried E po pressP 10 exit PROGRAM MODE WHEN SELECTIONS COMPLETE Process temperature displayed ‘Control commences with new Fatuctions now entered memory 4.2 MODE B - FUNCTION/OPTION DISPLAY Procebue UsedL in Function 2 to set fl scale alarms rd Function 24 ~ Range adjustment Mego Boncbes of dot obo urea tr step! meeA ronoes cee Eo OE Nbte 2 bors = Mode 8 Stop 2 press 9 10 DISPLAY OPTION VALUE 9g Range 400° Snes v0 step 3 ress ANO HOLD PRESS" TO INCREASE 7 PRESS'W 10 DECREASE GPTION VALUE an it 5 AUIOTUNE HINTS. 5.1 Autotune extor messages seo 11 (EES.7) Latched PRESS'W Mb to ros01). T/PT tunos mast oppicolions sotistactorly, but if tuning fois and err messager. epeatediy oseu" the oppleation has (Wlosuo! choracteistesrequiing manual funng see 21 5.2 Turing with sot point near ambient Difficult both to contol and Autotune. Use Pruiftuning fase fy wih Fr S/Op! Lather ‘wo increase se! Poin or tune manually 15.8 In gh Rosoluton (O1") Snould euox message EE6 occu dt tunng select normal rsoiuion ea 8 ‘Opr8) then Autolune ond ater wards rortoloc! fos (check Yonge sottng fn 28) ‘5.4 AUTOTUNE VALUE DISPLAY At the ond of an Autotune run the AT vale Gautematcaly entered end may be Gisplayed in Functions. 5 Prop band/Gain 8 Detalve trme/Rate 7 DAC approach control 8 Integral hme/Reset Stop 1 press Pro ener PROGRAM MODE Step 2 press TO INDEX TO FUNCTION 29 Function 5 Pop bond Afvous = 35% eC Note 3 LED's show oh AT volue diplayed 6 PROPORTIONAL CYCLE TIME 6.1 Autotuned cycle tne Aulotune calculates the optimum value but for safely reasons does nat aufomatcaly Enplomen 16.21 the cycle tme needed is known ‘Appications known to roqute shorter times fan the 20 soe factory setting. newcing SSR ctive (Tsee), near outputs (08 see) should select the approprate Option in Function d using the procedure se0 4 Tie softing wil be chongedt Bur moy be replaced with the coleuated AT value refered aller the Autoline tun 6.3 Normal procedure Run Autotune AT s9@ 2. When compicto, (Gtemating Ai display stops) display the AT Saiavoted cycia tena ord accept futable. ths wil than toplace the 20 sec fectory seting stop 1 indo to Function & For procodule #00 4 Spin 6:20 see {etary sotteg if step2 press 10 CHANGE TO Gro SSLeCTON ‘a8 stop 3 press M10 Dispiay CALCULATED AT VALUE 89 98sec Note fasting bor Brows cacuated AT vue b deployed 4 Stop 4 IF AT VALUE SUTABLE press P10 accerT AL VALUE NOW OPERATIONAL (OR FAT VALUE UNSUITABLE ress To SELECT A SUITABLE GPTION FROM TABLE 89 Option & 30 soc 6.4 AT Cycle time values in Function Two AT eyele tme values are stored. to ‘enable the eurtent operational vals 10 be felained, uit @ new value fom 8 sb: equant Autotune rin considered Example of two At cycie fe values after subsequent Autotune run Step 5 Index to Function & Operational At value-98 sec, Ai eccopled provousy Giep 4) "Note 31205 ON stop 6 PRESS 3€ TO CHANGE TO OPTION SELECTION step? PRESS ATO DISPLAY ‘test calculated AT vous, 89 72:06. Nbke Fsing bar Step 8 ‘Aiemative actions: E55 P to cccopt the latest calculated AT vaue 72 tae which ropiosss 98 tee 6s the Operational AT value (08 PRESS W 10 cspioy curent operational [AT value. Then PRESS P) to rotain 98 secs (OR PRESS A. fo select Option trom Table 7 AvaRMs 7.1 $2 Operating modo The operating mode mus! be selected of Puncton ® Botore aang 92 a Fonction 2 7.2 Alam output operation The olorm output tsa, SF2 ey is So-cnergsed and $2 1eSLED on culing the ‘Slam eonation (Not wih SP2 Proportong mode) 7.3 LBA - Loop break alarm $90 Fig. 3 LBA detects a contr! loop fault. ond ‘splays on enor message (E63) Tho clarm feloy may be cortiguied to oct aso {a operates the conto fas forecelve tho gotectresponie 0 fe cutout win @ Ba occurs whon SP output is saturated ‘0% oF 100% ond the process temperature fais fo move a mnman 50% prop bons nh the LBA time 3 output sate fr unattecteg by LBA arm condition rae as | a fig 3 Type Touts detect by L8A 71.4 Seoctng LBA - EES moszage orty Tiere urton ee re BREN ERO: depayes 2. PRESS 3 to change to option selection 4 PRESS to slat Option ve fhe econmanied ie! sting Gi kegainen oe) 4.1Bh cia condition £69 ilove. Stovsatng wih proces torperatio Siplyltehostoreset PSS WA, fost: ro-eonigae Nam ey 92 0 LBA see! SASTPM ENT W fot teres clorm concen fo rosot PaeSS WA.) Sto Use ton wim $92 ONvo¥F odo ory UBiCrS xO) "foset ES hola Deters chy Shor orci chroot{8 FUNCTIONS AND OPTIONS TABLE Please read ese important notes fat 1. Factory setting: Option © (See Een ee S 2 Initial contiguration: clone Ed rust be siete tt non entered invo ex rom ‘meds #90 4 Pron Lulgtone ond other Finetions may be soeciod * Nee et a tut £2 may be odked a mama oer S00 la foromoter nck 4. Atvalues (mates fy: [As calculated on the latest AT or PT run £8, BB rovameter $8! rerometer CnteanIe MODE Potected OPERATIONAL PARAMETERS conrued © perating mode $91 DAC epprecch coi © Normal Operetion cmp FS 2 demesgeere mootand § 38 1 Sue i ae 44-100 Manuatheat % 92min Fein ign mn mn asmn PD) 1® stops (max #127°/50% prop band) 2 sez Agjust 19 stops Foctory setting 5° FZ mode must be selected in 4 & Atvalue Function 19 betore cdusting 3P2 * | en sina somonniy SHS") Mg) | amos on 1 ym en Retina 1-3/0 epona ce coatthoteay” “7° | Sar S72 Popertonal crete tale mor ye ((# Sensor range : Fn 16) Tec 1O 7 sec i PGE 2 ion is ——_ are teeta ge Pier sugee ieee ced eT eh stem 4 nepeena ee me TU o nome IO ame vos PRe Pig we Pee Be Pee HER : i Gee ova $2 ui ges & O05 sec 9 Ave : ee ‘oe PSF wm Bete $e af + inceotona siamo Soares! UN eau Pes ee ie UA too be om ne ie if of gm i=f % fo Bas iB og im PBm i® # ig Be ie g ok 6 Og ne rag. PEE fe ako i. 2 fe. & imitate © a ey 7 ss 1 § avoue $ © Nema PRosat Function 22 not reset) 6 $P1 Derivative time/Rate evoanen-o ‘5 Locating Functions: Fonction ne Program made enty point Pressing increments “V moves direct to Function 13 {or cecess To higher Functions Hold pressed to outa ex trough table (Fundions 3,1, 25 ore UNuseS) No, Re! INTIAL CONFIGURATION .. Protected Porameter 16 Sensor Select and Range Table Range Table = Sensor Type Factory set, qS0tOla, We °c Foe oe 1 J° 460 800 360. 1470 2 & 400 860 1200 1099 3 N 400 860 1200 99 4 R 1600 1999 1600 i999 5 $1600 1999 1600 999 $ 1 280° 500 250° 500 7 & 800 i6c0 800 fod 8 £400 wD BOO 1 To B 1800 i999 1800 1999 RID 9% 7100200 400 400 750 Range minimum: 0°C/32°F Excopt T/PTIOO, Factory set 08/229 Meimum ovatabie -200°C/°F Unear process inputs Display M9 -20mv 12 4 22omv 13 0 “3omv 14 4 -2omv 15 0 22omv 17 Negative temperature ranging © Disabled Enabled (range min -200°) 18 Display resolution © Normal (ie TV Hres(Ol*y t1999° ye "sotlings bacome 01° Ronged'© - 200° cn selection (of 105, (oset wth Fr 24) 1 $P2 Operating mode Select ond enter Function 19 before ‘dajustng S62 In Function 2 © ou 1 Deviation ctr High 2 Deviation gam - Low 3. Deviation Sand ciarm 4) Ful'seaie oar © High 5 Fulsea crm _ Low $ LBA Loop break arm 7 Cooistitegy: 20. SPI Sensor break © Uptcalo VY Downicele 21 $P2 Sensor break © Upscale P Dewrseee 22. °C/*F (Note Change top fase) © 2C | Factory set TF {nof reset by Function 15 23 Software version nurnber 24 Configured range (CR) adjustment 1° stops Mode 8 adjustment se0 42 (Gee Range Tobe in Function 16)|9 INSTALLATION: IMPORTANT SAFETY INFORMATION PLEASE REVIEW Designed for uso: UL 873 - only in broducis where ine accoptobllly is Seemngs by unaorwntes taboratoniss ne. ENGIOTO: Within instalation Categories!! andl eawironment and olution degree 2. ocvod possble hazards accessible conductive pars of tnalingtoiaion Shoudbe protecively eartned oscordance ‘wih ENGIO10 for Class 1 BiibaTwrtng sous be wenn o (founded cabinet Sencar sheaths Should be bonces to ground or not be Ne pars should not be accessible ‘Without use of 6 tock 10.1 ELECTRICAL INSTALLATION. ‘CAUTION RISK OF ELECTRICAL, SHOCK. TiGheck conttoter label is the ortect suppy volioge fo" your Spricolion. 2. Conneetions are shown on the Seeker aba. fr connection to socket uso, 260 4 Recommended wir size for mains vollgga ona outputs 33/03 1 orm? {BANE 008 tated io 6 Amos! '300V at 70°C ot 70° 5. Foruse van 2 wie RID on external Scored belwoen connections 6. IMPORTANT recommended not Interierence suppressors exe tiled ggrstteay contoes to prciong etoy ‘TERROR MESSAGES, ‘APPLICATION FALLTS EI Sensor Burnout FEZ RIDIPHIOO Check sensor Set short ieorng FER LBA Loop Check conto! lotenae beck” loop Roser [AUTOTUNE AT/PT TUNING CYCLE FAULTS ‘Autotune run is aborted: Previous values are retained EES Qutsice time tent Check sensor Seif leoring SPlin ON/OFF mode SOFTWARE FAULTS FEB Colbraton date ‘Replace unt or 18 perasts 89 Systom error Repoce unt press WA together to reset latched mozege eae rere sroxkmarahip and smaterits oy tvwe (3) year rom 1. Should the unit malfunction. return it {0 the factory. Gefecive it wil be Tepated ot epioced at no chorge, 2 There ore no tser-sorviceatie parts in th unt. Ths warranty s yoo fhe Unt shows ovidonce of bel fompered with or subjected ‘excessive heat, masture, CorOSON Srothor aus, 3 Components which wear, or dornage ists snd se ma be by rotted peroneal 5 Netner CAL Controls {1a 0 A Sonk ne sal be osponstle tary orcs 0 other ego: ‘ment owsooter caused, which may So experienced os. resut of ho Ieoieton or uso of ts proc CAL Contos toby for Gry breach of {ie ogeomen snl not exceed tho Purchase price pod Lotches Reset EEG O/snoct excegds imit_LStches Rese! EET Urabe 1o run Autotune, Latches Rese! Its the responsboty ofthe instalation fgeagneer io ensure that fis ‘equment’s compliance to EN6IOI0 is fol impetted when fifed 16 the final Instotation and te use tis equipment os Specitied in ths manual. fasta fo do 20 hay impat the protection provided. Folow wiing diagrams and reguiations. Futes: 250VAC rated, time log type to IEC 127. 129900 SPECIFICATION ‘CONFIGURATION ‘Rifunctone or ront key selectable, ils ths reaponeiony of he retain fengneer fo ensure that he coetauration sate Remave the fonction lok ink fo protec! ericol functions trom tameerin USiiMate SAFETY ALARWS Normal saety advice: Bo not use $2 6 ho t0@ Glam where persona) fury occamage may Bs coused by eaubsment fate. MECHANICAL Prepare 9 1/16 DIN panel cut out: Bon aemm 106 0 2 102 1 RE SO sanginte rete rrecremaro rests, ee eee BO TEESe om anscacad Ae ite omar on ce 7 aeterreenaer Senet eaaeecy SPIB RSME cts 1 seucontzray ! congnicen, SRIBRAGRIEST™ "Garten x suomi 5 seven, pene i Sete Pe Reems Bere for PEs FES eect tized com FE 28) DAC approach control 0.5:9.0x PB sioarer Prsgyon.s9 Beaeiaese™ BRE, TEN shee UTE Shore IN, ayaa B/SO008C $5°E.30G.1GOO*Czzec UPPIVVOoge: —i8v oF ZN Re BNC MOGs Se ESAREELE GSS see oepatco omer Geren Reutonce hemos gainecoor Sie RID/PTICO 2 wire cptiongl 3 wre) SRPMS" — $1 Srcen sro amor GINS 100.9 O° CHES & ‘CPt Keypad: ‘aeostomone buttons nar rent pu 2004/2200 ROMER, useage ea CaeNAToTY REN on inn Bey een stool altinpu Be Bese on feeteenie tire SSaewa ewes ty Gitamanan SESE SEL pte uh oaton Sages Se MEET NBS B/250V 48%, after 30m setting time courrurs ‘OUTPUT MODULE - Dua! standara Main output: $1 fay Sones 5A/250Vox resistive Sorrrome SSc.optional: _5V/26mA nonolated ‘Alatm/Coo! channel output: $P2 fetaytondod "Sty S50 restive Miirrome SScoptionat _5V/25mA non-solated 9900 Controlier output module - types SP output sP2 SV code 230V Rolcy Rely ANCHE gpuIcyE feey Sa” lave pplz SS” Recy Seater Senay Sa So" eazice Seance Rooy Sole SpLoac/e Sa” > GOK Soe FCC ues 15 Sub port 3 Class A EMC Immunity: ENS0082-1, RF Field 22% FS Ambient 080°C G2:150F) Moudngs Flame Retardent Polycarbonate ‘CAL Contos potey of contruour doveooment may ‘cause delol changes foe enclosed oration. FoeThe advanced functions ore infencad for roars Access & avis and process. thetetere rotocted n tho Function teblo To avold unauthorised use of these, {anetions remove Inve section trom the ‘before supply fo end user 13.1 HIDDEN ACCESS TO ADVANCED FUNCTIONS Step 1 press P ro enter PROGRAM MODE step 2 pressW 10 Go orecry TOPINCTION 1 step PRESS & HOUD IE FOR S sec TQ ACeE ADVANCES FINCH Gatty port Fn 28) 13.2 ADVANCED FUNCTIONS _ Protected Fn Opt parameter NO, Ro, Promote 26 SPI Heat Power limit © 100%mex 8 40% P Soe” Soper 9 Se 2 sot To 3 ee IP ae 2 oy 2 ae S Be i Se 3 ee la 28 a oe 13 On Not in $1 ON/OFF mode 27. $P2 Cool limit © 100%mo 4 40% P 2Oe” Cpt $ Son 2 cox $ 2s 3 Sk 9 oe Not n $2 ON/OFF mese Ditect/Reverse mode solection OFF wher Normal ‘egeaiv ON 3. eee en fee 22 ter clon 9 tamale centre p tomas $9 enone day meet fi 34 Derivative polling ratio © OSx derivative time P o2 2 97 3 5 Sensor span adjust Mh steos (4152/18 max, [Note ‘Hidden’ Fn 15/Op! 5 revels ALL functions, except Fn 22 36 sP2Latch alarms © Normal P ten ‘Ony for: 8P2 ON/OFF mode, Fa 18/Opt 15 PRESS WA togethor fo reset (rv non ‘orm cancion) 7 sae DIAGNostics Rod only Functions 99:49 Mode B Stplay #00 42 PERFORMANCE MONITOR (PM) Start monitor (Entry point rom Fr 18) ° oF P Sor Readings ae resot on subsequent nontor star or de-powenng 29. ead temperate vain (O1*) ead mover temperate (°C/°F 4 Road miner tperaie (96/9 ood Dy Cyt Monto ‘% heat (SFI % ON time) om [AUIOWUNE TINING DATA Fi 8 (Qvershoot/undershoot (°C/*F) Mon 285° fees 255° 08 4s us Sx Quarter cycle umes (00 Se Tr BES SB iy ech 43 acts Scr 4% Sie Spare PRESSAL to FO 12.3 oGNOSTICS Functions 38 = 49 BB 43 ° 50. To asst wth mactine development CBifmnssoning ard hoube smoohng PERFORMANCE MONITOR (PM) te ea arama seer eens Soest ae etree area, ibaa. era eas Seto) Tele ARES) Fig 7_Pertoursance monitor (PM) Fs 38-4 DUTY cYCLE MONITOR (OM) ‘Monitors peccentoge power used inthe Previous proporionng eyee Several reodgs for Sore accu Powor rqurements outside the 20% 86% may be difeut foc ard ovoune result AUTOTUNE TUNING DATA (Ens 4249) 13.4 MONITOR OPERATION (PM/DCM) - re rn Mesgirerees ‘operation | pressP Bee een coca SE, 1 Bee ‘= a mst conat scr mono siat Bong 14. PROGRAM SecuRTTY LOCK Tobe made by quoiifed tecinicoin.De Dower contoler betele proesoang wang o Sow diver of ide 6! vel emneve wat Tose contoning push buttons. Al tunctons excep! uorsettngFunctons '3.canbe prolected gone! tomperng fo protect Finetion seffgs enange fs ples ink trom unlocked To iockes poiton [Eas Locke crremove ino +E] umoceen 15. NTERNALUNK CHANGES These operational mociications should be ‘ede ly @qvained Yechncion betere Tosorpove the 29004 boos Pes remouetne output module, cortuly Igvat the rctomnng Cips fom ina sot mn tng module cove? wih osmral SSeowaner _i- 2. Top modiie cover on obie top. 08 {Roum fo relsave no O900A Boa. (Corenay remove beara, aveld asrrogeg ‘Somponont on piotudng longue 15.1 To conve to 3 wie RTD/eTION (nibs tnermoccuple Speraton) Gorotuly Gut 909 oI X ovals domage to RS, FiPzoido tes kz Ung 225076 wee. 15.2 supply Votoge Conversion (lug inks) IMPBANT check your nsolcton spacing wolage belete proceccng Wisnatcometion coud dorage is For 115 Vt 215% opertion Bt fwo inks (gpa inkin gocszore: Bagh post Ons Mig ond 18. For 2s0Vor 218% operation ft ne nein postin 230 16 [9900 FINCTONTOPTION RECORDE HEAT-COOL 17 SoOL steNIEGY FOR 001 rat Banas A change in toad couses "he inked hea! ond coolprop Foo negra causes inked prop bands to us 2 Stobiises og, 30% heat 5 Brotherme logs change couses integral fo mavo prop bands down mnnisng Gsturbonee, 1 Winwmum atts ochieved (4a = offsat ‘witout coo! shategy integra action) 9 Stables eg: 50% coo! 6 Coneston? Sead Band Ihroughout 171 SETTING UP ROUTINE FOR-HEAT COOL Gingle sone procecure) Step Faun putlune A: el pert Searing temp) Ascent Proportional chee imo. Fn 4/Opt 15 Kote ‘Sayshsoyoia trnoe must be Somoattle wifi swing Govices wed G2 oot ouipul s OF of tna soos) 2. When temperature stable at wel polnt: SSloc cool suategy _ Fr.19/Op17 Ssiest €o0l prop Sena opto ‘avs fom lable necrest Fo Hoot sop bora waive (ew 8) "FAM + Seer Goal eye tne onion ove necrest fovect cycle ine wave (ew Fo) Yn « Kaji 2 Sead band too? Poti set S°) fn 3. Run with normal background/ Sxoformie Mormal condiions, ood rots shou Bo achieved Gnd rows the Bats fr fe tuning 4 Further adjustments: 6 Weer Soon Sen onsncionovse hy T'Seu8%2 cool prop band wake Fn a rocuce weg tre va | 8 « She cost eves tena Sikes cool oven In2/Cve & Nontingcr coating FerWwater coating Gboyo 100°C where Faatio steam occurs Slack nsnnane ‘Saosin Coal cyclo ime Fr 10/0pt 1318 6 Fine tuning Hfanest (xo 22) or undanoat (eto Sec docs slowiy ele he erg oastmart PEER Sool sera Fn 2/0 Reply 2 600) re. ogee En 27/061 | Procedoc: Si heat init Fn 26/Opt | 7. Contact CAL for more application Savice ond data itrequted 18 NOTES ON OTHER FUNCTIONS Function item, Fn'0 Park mode (Opt 3) Temporanly furs outputs off ~ por ond Process temperate sot in commissioning and Youtie Srootna ea Mutzore goptcotors Heit e eons bro cctes (217 SP Sutpur (raster power) ‘moruoly contrgieg £) Bern ORS mode) Display: 200 (XK = % output) Fn $P1 Set point tock: Stopnusauhorsed adhstment Fn Retransmission: With 100% prop bond. cccuecy 38m sonigurafion range srg linear inputfoutpat * ee aes To enable the 9900 caloration to match on external moter, da logger of Ge"Remote’recdng) ‘SENSOR ERROR CORRECTION: Fn 9 Provides correction of one singe tomporcture. egoara fxample Reads Roo, ade Remote’ 400° Gor | ® Set C4) couection ot Fn ike enor poltty apse To 9805. ‘comnecton mY SPOS Sensor span adjust: Fn 35 Provides conection where two |. Choate @ temperature towards the Sottom of he normal operatng range. ‘Grd ong af the lop 2 fun af the ower femperatize Th note Ihe artor #1 between 9500 and Romnote! eoding aRepeat at upoe temoerate T2.0nd ste ers Example Treads Boo, 4oe Fomote’ 58 crore 32 Treads 200 Be 4. Calculation of span adusl form 38 a-8 Formula Fas = =F xcR (as Fn 24) : 250° Example: fn 35 = grate Fr35=-5% Sot (-5%)in Fn.35 5 Aspen evr entowed ine mmmedotely ‘Changes he ecting. alow tne fo Stable of 2. an eror ents comect Soni man cheek ot Titan error ‘Susie chock tosdngs and cacualions: repeat I necesary Fa 16 Unear process in ‘Optond S300-PM Process nter- {aco module (bata from GAL) Tis remote module ovides acer werent an arg the ‘with ion nous jn ure rangi Fo” ein ps TELTIOO ToDo ed below O° /a2¢F le ngoosgg rangeto 200" Cr, ‘may effec! FO veoes Fr 8 Display resolution Fn 26 $P1 Heat power mit Urns tata hector power suing war i Cts Fn 27 $P2.Cool power iimit ints maemum cooing power ‘ouside prop bond in heal-coot Proportional cycle time: Ens 4/10 Boleros tho Cyse ote of The Cutt eevee Output device Recommended $700 itera "Sec minmun oon G06 win doratos Cortsctee smote) se Tree tear output OOS soc (manvech 00 0 ear) 2. Proportional band/Galn: fn 6/11, Srppsins out oxstonon occuring ft ON/OFF conto! Teonarew Too wide Gsallates) (Gow watm uo and Fesponme) 3. Integral time /Roset: Fr 8 Autcnancaly conects cst errors ‘caused by proporional contra! 4. Derivative time/Rate: Fn & Suppresses overthoo! ond speed: response fo dsturbances Too long Too snort (Greate ond owt worm yp ond Sworconect)) fesporse under corrects) 5. DAC approach contol: Fn 7 Tunes warm up choractersics Indopendon’ ef renal operat Conaitions, Contils when gervotve ‘Seton star's on worm up (ame Setting = closer fo set pont) Ut ‘when tensor very remote fom heater For unusuct appicaions producing error messages (££5/6) on Aufotune AT/Pr inal satiogs oo al Seon Eo root Bie ramen Piet ae grea seme) 2 fake Severe osdings ot Ampstuce A yes r Tea rast Dogrostes Fre 36/39 may neo) 3 Set FD valves: "Yat pt valve Fnuropeyee 1 soc Neo fino (neue compete win ‘devie®) ‘Ax18100% Next Fn6Donwaive Tae Next Iime/Reto 36; stortor Fr Bintogrl = T min Next fme/Resst — @Glonger Fn 7 Dac 1s se foctory sot 20522 ADDITIONAL INSTALLATION INFORMATION FOR SINGLE OUTPUT STANDARD INPUT 3-WIRE PT100 INPUT CAL9910xx Single 5A Relay CAL9810xx Single SA Relay CAL9920xx Single SVDC SSR CAL9820xx Single SVDC SSR The single output models listed above have only one output fitted which has different connections to the two output versions described in this manual, Please read carefully the following information to ensure correct use of the controller: SINGLE OUTPUT MODEL WIRING TYPICAL WIRING DIAGRAM FOR SINGLE OUTPUT 1 ov 9200 5A Mechanical Relay Be Wa aE Yan 1. “tt ll ™ 54 3 2 7 Se fi Oo La S600 BVOC Sofa Sate Diver o 789 = : I 5A/250V SPDT SVDC SSR. N WEES ist conisciions—your gabl porto temerstue ad process cot Control Solutions International Sales and Support austin mo HG — Gm ianjin Co, Lid. No. 28 Wei $ Road France ES = () WEST @Alf Partlow YOM 000218 - Issue 2
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