Secondary Unit Substations-Secondary Below 1000

Secondary Unit SubstationsSecondary Below 1000 V 14.
0-1
April 2016
Sheet 14 001
Secondary Below 1000 V

Secondary Unit Substations Contents
Secondary Unit SubstationsSecondary Below 1000 V
Transformer Fluids and NEC Compliance
i
ii
Transformer Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-2
Transformer Cooling Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-3 1
Transformer Fluids Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-4
National Electrical Code (NFPA 70 NEC) Requirements. . . . . . . . . . . . 14.0-5
Product Overview
2
DOE 2016 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-9
Types of Distribution Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-10 3
Cable Terminal Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-11
Type MVS Load Interrupter Switchgear . . . . . . . . . . . . . . . . . . . . . . . . 14.0-11 4
Metal-Enclosed Switchgear Assembly, Type MSB . . . . . . . . . . . . . . . . 14.0-11
Liquid-Filled Substation Transformers . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-12 5
VPI/VPE Dry-Type Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-19
Cast Coil Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-21
RESIBLOC Epoxy Cast Resin Transformers. . . . . . . . . . . . . . . . . . . . . . 14.0-23
6
Magnum DS Low Voltage Metal-Enclosed Switchgear . . . . . . . . . . . . 14.0-25
Pow-R-Line C Switchboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-25 7
Secondary Unit Substation Plug-and-Play . . . . . . . . . . . . . . . . . . . . . . 14.0-26
TC-100 Temp Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-27 8
Layout Dimensions
Composite Floor Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-28
9
Substation with Air Terminal Chamber (ATC). . . . . . . . . . . . . . . . . . . . 14.0-32
Primary Switching Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-34
Transformers and Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-35
10
Outdoor Secondary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-39
Technical Data 11
Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-41
Primary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-42 12
Secondary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.0-47
Specifications
13
See Eatons Product Specification Guide, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
Section 16311 Section 26 11 16.11 14
15
16
17
18
19
20
MVS Primary Switch and DSII Low Voltage Metal-Enclosed Switchgear
21
CA08104001E For more information, visit: www.eaton.com/consultants

14.0-2 Secondary Unit SubstationsSecondary Below 1000 V
Transformer Fluids and NEC Compliance April 2016
Sheet 14 002
Product Selection
i Transformer Product Selector

Table 14.0-1. Transformer Product Selector
Transformer Maximum Voltage Available CAG Types Application Standards and
ii Primary Secondary kVA Tab Considerations Certifications
Unit Substation TransformerDry-Type

1 Secondary 34.5 kV 600 V 112.5 kVA 14 VPIAn economical Transformer is part ANSI
Unit Substation 3750 kVA choicesuitable for of a close-coupled C57.12.01/
(provides secondary most commercial appli- assembly that includes C57.12.91
2 system voltage) cations. Technology
characterized by design
both primary and
secondary equipment.
UL available
flexibility and overload Seismic Zone 4
Explosion-resistant,
safety factor. Vacuum certification
fire-resistant and
3 pressure impregnation
nonpolluting to the
with polyester resin.
environment.
Cast CoilLowest
Neither containment
4 maintenance for
nor fire suppression
most commercial
required for indoor
and industrial applica-
installations.
tions. By hermetically
5 sealing the windings
in epoxy, higher levels
of performance and
6 environmental robust-
ness are achieved in
high moisture, dust
laden, and chemical
7 contaminated
environments.
RESIBLOCFor
8 applications with high
shock and vibration or
cold climates, RESIBLOC
9 delivers a differentiated
solution. Coils are
insulated with epoxy
and reinforced with
10 glass-fiber rovings.
Unit Substation TransformerLiquid-Filled
11 Secondary
Unit Substation
34.5 kV 600 V 300 kVA
3750 kVA
14 Mineral OilTypical
outdoor installation.
Transformer is part
of a close-coupled
Complies with
ANSI C57.12.00
(provides secondary assembly that may and C57.12.90,
SiliconeApplied
system voltage) include both primary CSA88
12 where flammability
is a concern.
and secondary
UL, FM
equipment.
available
Envirotemp FR3
High short-circuit
Specified where Seismic Zone 4
13 flammability, clean-up
strength.
certification
and life extension are Sealed tank design
a concern. is impervious to the
14 environment.
Smaller footprint,
greater efficiency,
15 nonpolluting to
the environment
when filled with
Envirotemp FR3
16
17
18
19
20
21
For more information, visit: www.eaton.com/consultants CA08104001E

Secondary Unit SubstationsSecondary Below 1000 V 14.0-3
April 2016 Transformer Fluids and NEC Compliance
Sheet 14 003
Cooling Classes
Cooling Classes Table 14.0-2. IEEE Transformer Cooling Classes

i
of Transformers
The cooling classes of transformers
O N A N
have changed, and are explained in
ii
Table 14.0-2. The IEEE transformer First Letter Fourth Letter
cooling designations were changed
to become consistent with the IEC
Internal Cooling Medium
In Contact With Windings
Circulation Mechanism for
External Cooling Medium
1
standards (IEC 60076-2: 1998). The O = Mineral oil or other fluid with N = Natural convection
new classifications are described fire point m300 C F = Forced circulation 2
in IEEE C57.12.00 for liquid-filled K = Insulating liquid with fire point fans (air cooling) or pumps
transformers. IEEE C57.12.01-2015 L300 C (water cooling)
L = Insulating liquid with no
describes dry-type transformers. measurable fire point
Third Letter
3
The new cooling designations have External Cooling Medium
four-letter descriptions that describe Second Letter
the type of oil, how the oil is internally Circulation Mechanism for
A = Air
W = Water
4
circulated, what is used to cool the oil, Internal Cooling Medium
and how the oil is externally cooled. N = Natural convection flow through cooling
equipment and in windings. 5
For example: ONAN F = Forced circulation through cooling
equipment (i.e., cooling pumps) and
natural convection flow in windings.
D = Forced circulation through cooling
6
equipment, directed from the cooling
equipment into at least the main windings.
7
Table 14.0-3. Cooling Classes Comparisons, Table 14.0-4. Dry-Type Transformer 8

Past/Present Designations Cooling Classes
Designations Description Class IEC
Previous Present Equivalent 9
OA ONAN Ventilated self-cooled AA AN
FA
OA/FA/FA
ONAF
ONAN/ONAF/ONAF
Ventilated forced-
air-cooled
AFA AF
10
OA/FA/FOA ONAN/ONAF/OFAF Ventilated self-cooled/ AA/FA AN/AF
OA/FOA ONAN/ODAF forced-air-cooled
OA/FOA/FOA ONAN/ODAF/ODAF Non-ventilated ANV
11
FOA OFAF self-cooled
FOW OFWF
FOA ODAF
Sealed self-cooled GA 12
FOW ODWF
Note: In the IEC symbols, N indicates
natural.
13
14
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17
18
19
20
21

Sheet 14 004
Fluids Comparison
i Transformer Fluids Comparison

Table 14.0-5. Fluid Advantages and Disadvantages
Advantages Disadvantages
ii Mineral Oil
Low transformer cost Higher installation cost
1 Good dielectric performance Potential vaults required for indoor installations per NEC
Low maintenance cost low fire point160 C
Good heat dissipation l30% Biodegradability

2
Good cold climate performance
Preventative maintenanceDGA historical data available
Silicone Fluid
3 Low heat release Non-biodegradable
Reduced smoke Not suitable for use with internal Bay-O-Net fuses
Low flame Transformer cost
4 Self extinguishing Disposal cost
Good dielectric performance Viton gaskets required
Low toxicity Retrofil applications
5 Moderate viscosity High transformer cost
High stability High moisture absorption
Environmentally Friendly Fluids
6 High fire point360 C Transformer cost (lower than silicone fluid)
High flash point330 C Pour point (15 C to 25 C) transformer energized with full load with
Compatible with mineral oil top oil temperature at 50 C with no dielectric problemsno crystals
7 Excellent retrofil fluid (compatible with oil up to a 10% mixture) formed at 68 C
Excellent dielectric performance
99% biodegradable
8 Renewable resource
Greater tolerance to moisture
Excellent switching medium
9

Excellent cold weather performance
Significant extension of transformer insulation life
Air
10 Non-flammable Transformer cost (oil is better dielectric than air)
No fluid analysis necessary
Zero environmental impact
11
Table 14.0-6. Fluid Properties Comparison
Property Mineral Silicone Environmentally Friendly
12 Oil Fluid Fluids
Specific gravity 0.91 0.96 0.91

Flash point C 145 300 330
13 Fire point C 160 330 360
Viscosity (cSt.) 100 C 3 16 10
40 C 12 38 45
14 0 C 76 90 300
Pour point C 40 55 1525
Dielectric strength, kV 30 4.3 49
15 Dissipation factor (%) 25 C 0.05 0.01 0.0250.05
Permittivity 2.2 2.7 3.1
Resistivity 1013 1014 1013
16 Oxidation inhibitor Optional No Required
Biodegradability l30% 0% 99%
17
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19
20
21

Sheet 14 005
NEC Requirements
NEC Requirement Guidelines Dry-Type Transformers Less-flammable liquid-filled

i
Information regarding installation of transformers were formally recognized
for the Installation of dry-type transformers indoors is by the NEC for indoor installation
Transformers referenced from NEC 450.21. According in 1978. In 1990, the NEC integrated
ii
to NEC Article 450.21, dry-type trans- specific less-flammable transformer
NEC (NFPA) Recognition formers that are completely enclosed, requirements for outdoor installations
excluding ventilating openings, may in Article 450.23, in effect recognizing
These guidelines focus on the be installed indoors without further less-flammable transformers as 1
requirements of Article 450 of the requirements. The only consideration inherently safer than conventional oil-
National Electrical Code (NEC). is allowing 6.00 inches minimum filled transformers. Less-flammable
Articles 450.21 and 22 describe the clearance on the front and rear to transformers, long recognized as 2
installation of dry-type transformers; ensure proper ventilation. an additional safeguard for indoor
Article 450.23 describes the installation installations, are becoming increas-
of less-flammable liquid insulated Open ventilated dry transformers must ingly recognized for outdoor applica- 3
transformers; and Articles 450.26 either have space separation of 6 feet tions as well. Less-flammable liquid
and 27 describe the installation of horizontally or 12 feet vertically from insulated transformers are commonly
mineral-insulated transformers. Typical combustible material, have a fire resis- installed either indoors or outdoors. 4
applications of fire concern include tant heat insulating barrier between the
installations indoor, on rooftops, near transformer and combustible material The requirements and options for the
buildings, bush and forest fire prone or be installed in a transformer room different types of indoor and outdoor 5
areas, and in pedestrian traffic areas. of fire resistant construction. Dry-type installations of less-flammable liquid-
transformers rated over 35,000 volts insulated transformers per NEC 450.23
NEC Requirements shall be installed in a vault complying are outlined in Table 14.0-7. These 6
with Part III of Article 450. guidelines also summarize the UL
Mineral-Oil Insulated Transformers Classification and FM Approval
Per NEC 450.27 for mineral oil insulated Per Article 450.22, dry-type installation requirements for less- 7
transformers installed outdoors, in transformers installed outdoors flammable fluids referred to as
cases where the transformer installa- shall have a weatherproof enclosure. listing requirements in NEC 450.23.
tion presents a fire hazard, one or more Dry-type transformers are most
Outdoor installations may be made
8
of the following safeguards shall be commonly installed indoors.
simpler by utilizing a less-flammable
applied according to the degree of Less-Flammable Liquid fluid in lieu of mineral oil per NEC
hazard involved: Insulated Transformers 450.23 part B. Less-flammable liquid-
9
1. Space separation Less-flammable liquids, also known as filled transformers shall be permitted
high fire point liquids, are transformer to be installed outdoors, attached to, 10
2. Fire-resistant barriers dielectric coolants that have a minimum adjacent to, or on the roof of buildings,
fire point of 300 C. Commonly where the building is a type I or II
3. Automatic fire suppression systems (non-combustible) construction and
used less-flammable fluids include
the installation shall comply with all
11
4. Enclosures that confine the oil of a dimethysiloxane, and ester-based fluids.
ruptured transformer tank Two Nationally Recognized Testing restrictions provided for in the listing
Per NEC 450.26, mineral oil insulated

Laboratories (NRTL); Underwriters of the liquid. Installations unable to
comply with these requirements shall
12
Laboratories (UL) and FM Global (FM)
transformers installed indoors shall currently list less-flammable liquids. comply with Article 450.27.
be installed in a 3-hour rated vault
per Article 450, Part III.
They also list less-flammable liquid- 13
filled transformers.
Mineral oil insulated transformers are
most commonly installed outdoors. 14
15
16
17
18
19
20
21

Sheet 14 006
NEC Requirements
Indoor installations using less- The installation of less-flammable with an automatic fire extinguishing
i flammable liquid-insulated liquid insulated transformers indoors system and liquid containment or
transformers must comply with without a vault in a Type I or II non- the transformer must be installed
NEC Article 450.23 part A, which combustible building where no complying with NEC 450.26.
ii defines the requirements for three combustible materials are stored
types of indoor transformer installa- requires that: NEC Article 450.28, modification
tions as detailed in Table 14.0-7: of transformers, requires that when
1 A liquid confinement area modifications are made to transformers
Type I or II (non-combustible) be provided in existing installations that change
building with no combustible The transformer be filled with a the transformer type, the transformers
2 materials stored in area listed less-flammable insulating must be marked to show the type
Combustible building or liquid with a minimum 300 C of insulating liquid installed and the
combustibles stored in area fire point installations must comply with current
3 Rating greater than 35 kV The installation complies with the
requirements of the NEC. Examples of
listing requirements (either UL or changes include replacing a complete
FM) of the liquid in the transformer transformer (retrofitting) or replace-
4 ment of the liquid only (retrofilling).
Liquid containment can be offered as Askarel (PCB) and conventional mineral
a transformer accessory for indoor oil-filled transformers are frequently
5 installations by the transformer retrofitted or retrofilled using less-
manufacturer. If the installation cannot flammable liquids. NEC 110.34 sets
comply with the liquid listing require- minimum clear work space dimensions
6 ments, it must either be provided around transformers.
Table 14.0-7. NEC Article 450 Requirements
7 Installation
Type
NEC
Requirements
Indoor Installations
8 Transformer rated m35 kV, installed in a non-combustible building Less-flammable fluid filled with liquid confinement, and equipped
with no combustible materials stored in area. and installed per either of the following listing requirements 1:
Underwriters Laboratories Classification
9 FM Global
Less-flammable fluid filled with liquid confinement and
auto extinguishment
10 Vault per NEC 450, Part III 1
Dry-type transformer
Transformer rated m35 kV, installed in a combustible building or in a Less-flammable fluid filled with liquid confinement and
11 building with combustible materials stored in area. auto extinguishment 1
Vault per NEC 450, Part III 1
Dry-type transformer in accordance with NEC 450.21 (B)
12 Transformer rated L35 kV Vault per NEC 450, Part III 1

Outdoor Installations
Non-combustible building 2 and no combustible materials stored Less-flammable fluid filled per either of the following listing requirements 3:
13 in area. Underwriters Laboratories Classification
FM Global
Dry-type transformer in accordance with NEC 450.21 (B)
14 Combustible building 2 or combustible materials stored In accordance with NEC Article 450.27, oil insulated transformers installed
in area. outdoors, i.e., space separation, fire barriers or water spray systems
Dry-type transformer in accordance with NEC Article 450.22
15 1 Optionalno additional safeguards are required if one or more Exceptions 1-6 of Article 450.26, oil-insulated transformers installed indoors apply.
2 Refer to NFPA 220-1999 for definition of non-combustible Type I and II building construction.
3 Fine print note, Article 450.23, (B) (1) states: Installations adjacent to combustible material, fire escapes, or door and window openings may
16 require additional safeguards such as those listed in Article 450.27.
17
18
19
20
21

Sheet 14 007
NEC Requirements
Underwriters Laboratories Requirements FM Approved Transformer

The UL Classification of less- Less-flammable liquid-filled i
flammable liquids per the NEC Article 1 transformers rated 510,000 kVA must
450.23 for three-phase 4510,000 kVA 2 be equipped with specific design and
transformers requires transformer protection features to be FM approved ii
fluid that will be UL Classified Main Building or equivalent. Key characteristics
complying with the following (Plan View) of this protection system are fire
transformer requirements: properties of the liquid, the ability 1
3
4 to mechanically withstand pressure
Transformers be equipped with generated by a low-level electrical fault
tanks capable of withstanding 1: Detached building
and the ability of electrical protection 2
12 psig minimum without rupture 2: Outside room with direct access
from outside only to clear a fault before tank rupture.
Transformers be equipped According to FM approval Standard
with pressure relief devices with
3, 4: Inside room with direct access
from outside only 3990, the key protection features are 3
minimum pressure relief capacity See Table 14.0-8 for construction as listed below. Refer to the FM
per the UL Classification marking features. standard for complete requirements:
Note: Refer to Table 14.0-9.
4
The transformer tank rupture
Figure 14.0-1. FM Global Recommended
Transformer primaries be protected Construction for Transformer Buildings strength shall be a minimum of
with overcurrent protection options and Rooms 15 psi for rectangular and 20 psi 5
per the UL Classification marking for cylindrical tanks. All transformer
tanks shall be designed to withstand
Transformers will be supplied with a pressure of 7 psi without perma- 6
appropriate pressure withstand and nent distortion. The transformer tank
pressure relief when UL Classification shall be provided with a pressure
is specified. Overcurrent protection relief device to vent internal over- 7
may be supplied integral to the pressures. The device must be
transformer or via switchgear capable of venting a minimum
feeding the transformer. specified flow rate, based on the kVA 8
as noted in Table 14.0-9 Section 2.3.3
of the FM approval Standard 3990.
Table 14.0-8. Construction Features Proper pressure venting coordinated 9
Transformer Fluid Fluid Volume Room or Fire Protection with proper tank pressure withstand
Type Type in Largest Building for Transformer rating has proven highly effective
Transformer Fire Rating Liquids in preventing tank rupture from 10
Dry or gas N/A N/A Noncombustible None 2 overpressure due to internal fault
insulated 1 currents below the trip rating of
FM approved FM approved Any 4 Noncombustible None 2 primary circuit current limiting fuses 11
or equivalent 3 liquids The transformer is filled with an FM
Any 4 None 2 Approved less-flammable fluid to
Non-approved
transformer
FM approved
liquids
1-hour fire-rated
reduce the probability of ignition to
12
Noncombustible Per Section 2.2.3 5
Non-approved Less than 1-hour fire-rated None 2
the liquid. Less-flammable fluids,
also known as high fire point or
liquids 100 gal (380 L) 4
fire-resistant liquids, are dielectric
13
More than 3-hour fire-rated with None 2
100 gal (380 L) 4 subdivisions if multiple coolants that have a minimum
transformers 6 fire point of 300 C (572 F) per
the ASTM D92 Cleveland Open
14
3-hour fire-rated with Per Section 2.2.3 5
multiple transformers Cup test method
and no subdivision
1-hour fire-rated with Per Section 2.2.3 5
Note: For a listing of FM-approved less-
flammable fluids, refer to Factory Mutual
15
single transformer Research Approval Guide P7825.
1
2
No mineral oil-filled bushings, tap changers or other mineral oil-filled accessories.
Refer to FM Global DS 5-4 Section 2.2.3.4 for protection of other combustibles other than
16
transformer liquids.
3 FM Global DS 5-4 Section 3.3 describes FM Approved and equivalent transformers
(also described on 17.0-7). 17
4 Provide liquid spill containment in accordance with DS 5-4 Section 2.2.1.5.
5 Automatic sprinklers, foam water sprinklers or water mist. Also provide emergency drainage
for sprinkle discharge per DS 5-4 Section 2.2.1.6. 18
6 Subdivide room or building with 3-hour rated construction for each transformer if multiple
transformers are present.
19
20
21

Sheet 14 008
NEC Requirements
The primary circuit shall have Transformers shall be capable of Transformers with greater than
i overcurrent protection that limits maintaining rated basic lightning 100 gal (380 L) of non-approved
the let-through current (I2t) to a impulse insulation level (BIL) at a fluids:
specified maximum value as listed minimum tilt of 1.5 from vertical 3-hour fire-rated construction.
ii in Table 14.0-10 and in Section 2.3.5
If multiple transformers are
of the FM approval Standard 3990. Transformers will be supplied with
appropriate pressure withstand, present, also provide one of
Current-limiting fusing and its
1 pressure relief and other devices noted the following:
functional equivalents are designed
to interrupt a high current internal above when FM Approval is specified. 3-hour fire-rated subdivisions
fault before the tank withstand The required overcurrent protection for each transformer, or
2 pressure level is reached. If protec- may be supplied integral to the trans-
Automatic sprinklers, FM
tion is designed to vent gas during former or via switchgear feeding the
approved foam-water or
operation, such as with expulsion transformer as noted above depending
3 how it is specified by the user. FM approved water mist
fuses, this protection shall be
protection per Section 2.2.3
located outside the transformer Additional FM Global Requirements
tank. Certain exceptions apply Applying to All Indoor Transformers (Non-approved fluids generally applies
4 and permit expulsion fusing to be to mineral oil.)
mounted in the tank if in series and Indoor installation requirements,
properly coordinated with current according to FM loss prevention data Table 14.0-9. FM and UL Pressure Relief
5 limiting fusing (LPD) 5-4, consist of requirements for Device Required Ratings
all transformer types and likely would kVA Rating Flow Rate
The transformer shall have an apply to those who are FM insured or SCFM at 15PSI
additional nameplate with the FM Three- Single-
6 approval mark with the following
those choosing FM Approval as their Phase Phase (103 kPa)
means to comply with the listing
data: tank pressure rating, fuse part restrictions of NEC 450.23 for less- 112.5 37.5 35
number, pressure relief device part
7 number, and requirements particular
flammable insulated transformers. 150
300
50
100
50
100
to the type of installation Transformer If transformers cannot be located out- 1000 333 350
manufacturers instructed to design doors, provide a detached dedicated 2000 667 700
8 and build transformers per the UL building or room with location and 10,000 3333 5000
Classification Mark (refer to UL construction safeguards as noted in
Classification Mark in 17.0-5) the Figure 14.0-1 and Figure 14.0-9. Note: For kVA ratings not listed, use next
9 utilized less-flammable fluid should highest rating in table.
be designed accordingly. If primary Arrange transformer rooms for direct
access only from outdoors or install Table 14.0-10. FM and UL Maximum I2t
overcurrent protection is specified
10 as integral to the transformer, trans- transformer(s) in a detached building Let-Through Required Ratings
former manufacturers should also of the following construction: kVA Rating Current Other
Limiting Protection
11 comply. Otherwise, meeting FM Dry-type, gas-insulated and Three- Single-
Fusing
Approval requirements will be the Phase Phase
FM approved or equivalent
responsibility of the user. less-flammable liquid insulated 45 15 500,000 700,000
12 For grounded wye secondary wind- transformers: 75 25 500,000 800,000
ings of 150 V or more and rated at Liquid containment 112.5 37.5 550,000 900,000
1000 or more nominal amperes, a 150 50 600,000 1,000,000
Noncombustible building
13 notification tag shall be provided by
construction
225 75 650,000 1,200,000
the manufacturer, secured to the low 300 100 750,000 1,400,000
voltage neutral bushing, advising Non-FM Approved transformers 500 167 900,000 1,900,000
750 250 1,100,000 2,200,000
14 that the transformer installation with FM Approved transformer
requires ground fault relay protec- fluids: 1000 333 1,250,000 3,400,000
tion prior to energization (if not 1500 500 1,500,000 4,500,000
Liquid containment
2000 667 1,750,000 6,000,000
15 installed at time of manufacturing) 1-hour fire-rated construction if 2500 833 2,000,000 7,500,000
Indoor units greater than 500 kVA no fire protection is provided, or 3000 1000 2,250,000 9,000,000
and outdoor units greater than 3750 1250 2,500,000 11,000,000
16 Noncombustible construction if
2500 kVA shall be equipped with 5000 1667 3,000,000 14,000,000
fire protection (automatic sprin-
alarm contacts on the pressure relief 7500 2500 3,000,000 14,000,000
klers, FM Approved foam-water
device. Transformer above 2500 kVA 10,000 3333 3,000,000 14,000,000
17 in all locations shall be equipped
sprinklers, or FM Approved water
mist) is also provided
with a rapid rise relay Note: For kVA ratings not listed, use next
Transformers with no more than lowest rating in table.
Three-phase pad-mounted and
18 substation transformers shall be 100 gal (380 L) of non-approved
equipped with an oil level gauge. fluids: 1-hour fire-rated construction
Additionally, all transformers rated
19 750 kVA or higher shall be equipped
with a liquid temperature indicator
and pressure-vacuum gauge
20
21

April 2016 Product Overview
Sheet 14 009
DOE Requirements
DOE 2016 Requirements Table 14.0-12. High Voltage 15 kV and Below. Low Voltage 600 V and
Below. Copper Conductor Windings. Losses in Watts. Three-Phase i
This information details the minimum efficiencies required Dry-Type Unit Substation Transformers 1
of distribution transformers rated 2500 kVA and below, VPI, 15 kV Primary 150C Temp. Rise
as defined by the Department of Energy (DOE) Federal kVA No Load Loss Total 4695 kV BIL
ii
Regulation for Distribution Transformers. Load at 100% Losses Total Losses at
(Watts) Load and at 100% 50% Load and
This federal regulation requires all transformers rated 170 C Ref. Load and 75C Ref. Temp. 1
2500 kVA and below with a primary voltage of 35,000 V and Temp. 170 C per DOE (Watts)
below, and a low voltage of 600 V and below to meet the (Watts) (Watts)
efficiency levels as stated below. This regulation affects all 300 2 950 3450 4400 1806 2
transformers in scope manufactured as of January 1, 2016. 500 2 1300 5650 6950 2551
This regulation affects all applicable transformers installed in 750 2 1600 8600 10,200 3329
the U.S., regardless of domestic or foreign manufacturing. 1000 2 1850 10,700 12,550 4032 3
1500 2 2700 11,850 14,550 5287
Note: There are transformers exempt from DOE efficiency 2000 2 2950 16,900 19,850 6441
requirements. Contact Eaton with any questions.
2500 2 4500 14,500 19,000 7419 4
3000 6200 26,100 32,300 N/A
Table 14.0-11. DOE 2016 Transformer Efficiencies Three-Phase 3750 7100 33,400 40,500 N/A
Liquid Filled Transformers
Three-Phase Efficiency No-Load Load Loss Total Total
5000 13,000 40,000 53,000 N/A 5
7500 18,500 45,000 63,500 N/A
kVA at 50% (Watts) at 100% Losses Losses at 10,000 23,500 55,000 78,500 N/A
Load (Watts) at 100% 50% Load
(Watts) (Watts)
1
2
Losses offered are typical only, not guaranteed. 6
Units must typically meet the new DOE efficiency guideline levels with
300 99.27 609 1977 2586 1103 noted losses complying with such.
500 99.35 903 2932 3835 1636
750 99.4 1250 4057 5307 2264 Table 14.0-13. High Voltage 15 kV and Below. Low Voltage 600 V and 7
1000 99.43 1582 5136 6718 2866 Below. Copper Conductor Windings. Losses in Watts. Three-Phase
1500 99.48 2164 7025 9189 3920 Dry-Type Unit Substation Transformers 3
2000 99.51 2718 8824 11,542 4924 Cast, 15 kV Primary 115 C Temp. Rise 8
2500 99.53 3258 10,578 13,836 5903
kVA No Load Loss Total 4695 kV BIL
Load at 100% Losses Total Losses at
(Watts) Load and at 100% 50% Load and 9
135 C Ref. Load and 75 C Ref. Temp.
Temp. 135 C per DOE (Watts)
(Watts) (Watts) 10
300 4 950 3400 4350 1806
500 4 1350 4450 5800 2551
750 4 2050 4700 6750 3329 11
1000 4 2350 7200 9550 4032
1500 4 2900 12,200 15,100 5287
2000 4 3150 13,200 16,350 6441 12
2500 4 4350 16,150 20,500 7419
3000 7200 20,000 27,200 N/A
3750 8600 21,000 29,600 N/A 13
5000 13,500 30,000 43,500 N/A
7500 20,000 35,000 55,000 N/A
3
10,000 22,500 45,000 67,500 N/A 14
Losses offered are typical only, not guaranteed.
4 Units must typically meet the new DOE efficiency guideline levels with
noted losses complying with such. 15
16
17
18
19
20
21

Product Overview April 2016
Sheet 14 010
General Description
i General Description Types of Distribution Systems be further improved by substituting

selector type primary switches as in B.
Definition Simple Radial
Loop Selective
ii A secondary unit substation is a Primary Low-Voltage
close-coupled assembly consisting Switch Transformer Main
of enclosed primary high voltage
1 equipment, three-phase power
transformers, and enclosed secondary
low voltage equipment. The following
2 electrical ratings are typical:
Feeders
Primary voltage: 2.438 kV
3 Transformer kVA: 3003750 Figure 14.0-1. Simple Radial MVS
Secondary voltage: 208, 240, 480
Simple and less costly
or 600 V (maximum)
4 Easy to coordinate Figure 14.0-4. Loop Selective
A secondary unit substation is defined No idle parts
in the following standards: This configuration is based upon a
Primary Selective string of substations being fed from
5 NEMA Standard No. 210 two sources. The power cables from the
IEEE Standard No. 100 first source terminate at a loop switch
in the substation primary switchgear
6 Advantages assembly, down the switchgear bus
to another loop switch in the same
As a result of locating power switchgear assembly, then back out to
7 transformers and their close-coupled Duplex
another loop switch in a different
secondary switchboards as close as MVS
substation. The loop cabling system is
possible to the areas of load concentra- continued through every unit substation
8 tion, the secondary distribution cables until the cable connects to the second
or busways are kept to minimum source. Typically, the path from one
lengths. This concept has obvious substation to another is broken by an
9 advantages such as:
Selector open switch in one of the substations.
Reduced power losses MVS The philosophy is if there is a failure
10 somewhere, or it is desired to perform
Improved voltage regulation Figure 14.0-2. Primary Selective Radial maintenance to cable or a switchgear
Improved service continuity assembly, it may be isolated by opening
Similar to simple radial with added
Reduced exposure to low the appropriate switches in the loop, thus
11 voltage faults advantage of a second primary
restoring service to the other substations.
incoming cable circuit. By switching
Increased flexibility to a second circuit, duration of outage Spot Network (See Tab 18)
12 Minimum installation cost from cable failure is limited.
Efficient space usage
Secondary Selective l l l l
13 Additional advantages of Eatons

unit substations in this unified M l l
T l l
M
approach are:
14 Single-source responsibility Figure 14.0-5. Spot Network
Complete electrical and mechanical
The transformers are parallel on the
15 control over coordination of the
three close-coupled sections
Figure 14.0-3. Secondary Selective secondary sides through network
Normally operated as two electrically protectors. In case of primary voltage
Availability of all switchboard and
failure, the associated protector auto-
16 switchgear types gives broad independent unit substations, with bus
matically opens. The other protector
application flexibility tie breaker (T) open, and with approxi-
mately half of the total load on each remains closed, and there is no dead
Modern design time on the bus, even momentarily.
17 Composite assembly retains proven
bus. In case of failure of either primary
When primary voltage is restored, the
incoming circuit, only one bus is
safety and integrity of each of its protector automatically checks for
affected, and service can be promptly
three major parts synchronism and recloses.
18 restored by opening main breaker (M)
on the dead bus and closing tie breaker Secondary voltage regulation is
(T). This operation can be made improved by paralleled transformers.
19 automatic, with duration of outage on
either bus limited to a few seconds. Secondary fault capability is increased
by paralleled transformers and the
Because the transformers are not
20 paralleled, secondary fault currents
feeder breakers must be selected
accordingly. Primary switches are
and breaker applications are similar to usually selector or duplex type so
those on radial unit substations. Service
21 continuity and substation capacity can
that transformers may be transferred
to alternate live sources.

Sheet 14 011
General Description
Cable Terminal Compartment, Load Interrupter Switchgear, i

Air Filled, No Disconnect Type MVS, Unfused or Fused 2 Position Duplex
l l
ii
l l
1
Selector Loop
l l
2
l
l
3
l
Figure 14.0-6. MVS Switch Arrangements 4

Switch Arrangements
In addition to the single, two-position
5
switch for simple ON-OFF operation
from a single primary feeder, other 6
standard arrangements are available
for use with primary selective power
centers involving two primary alter- 7
l
nate sources. These arrangements
are shown above.
Air Terminal Compartment Type MVS Fused Switch
8
Air terminal chamber is furnished when Secondary unit substations requiring a Metal-Enclosed Switchgear
connecting cables only to the trans- primary disconnect are furnished with
former, such as in the case when the Eatons Type MVS metal-enclosed load Assembly, Type MSB 9
primary circuit protection or disconnect interrupter switchgear assemblies. Each
switch is remotely located from the unit MVS switchgear, when provided
assembly consists of one (or more)
substation. The standard air terminal with a fixed-mounted medium voltage 10
gang-operated MVS switch(es) with
chamber is a floor-standing, metal- vacuum circuit breaker instead of
full air load break characteristics. With
enclosure mechanically and electrically fuses, is termed Type MSB metal-
power fuses incorporated into the
connected to the transformer primary, enclosed switchgear. Use of the 11
assembly, the MVS switchgear provides
and includes the following equipment: medium voltage circuit breaker in
short circuit protection for the trans-
conjunction with protective relaying
former as well. MVS switchgear is
Clamp-type terminals and bus- provides a significantly higher level 12
furnished as the standard high side
connectors, if required, for making of protection for the transformer and
disconnecting equipment for all
the connection from the bushings to low voltage switchboard/switchgear
secondary unit substations, both
the customer-furnished incoming than that attainable with fuses. Typical 13
dry-types and liquid-filled types.
cables protection relaying functions are:
Undrilled entrance plate for top or Ratings Overcurrent and ground fault
bottom entry of customer cables
See Technical Data Page 14.0-43 for protection 14
Cutout and hardware for bolting
standard ratings. For additional Transformer differential
to transformer Z-Bar flange
Gasket for installation between
details, see MVS Tab 8. Rate of rise relay on liquid-filled 15
transformer
terminal chamber and Z-Bar MVS Switchgear Features
flange connection for outdoor On single-ended substations, deleting
designs only Quick-make, quick-break stored the secondary main circuit breaker might 16
energy manual or optional be possible as the medium voltage
Removable end panel for access
electrically operated mechanism circuit breaker and the protective relays
to chamber 17
Removable operating handle would serve the same purpose. In some
conveniently and attractively stored critical applications, it may still be
DE-ION arc interruption necessary to apply overcurrent relaying
on the secondary of the transformer to
18
Positive position indication
trip the medium voltage circuit breaker
Standard insulated cable connections
rather than relying solely on the primary
to transformer (voltage rating 15 kV
overcurrent protection.
19
maximum) for fused switches
Available with current limiting fuses Other Available Primary Incoming
or expulsion fuses, or unfused 20
Line Equipment
Proven reliability
Medium voltage metal-clad switchgear.
UL or CSA listing is available as
See Tab 5. 21
an option

Sheet 14 012
General Description
i Liquid-Filled Substation Design and Technology Note: Envirotemp FR3 fluid-filled trans-
formers are a potential cost, footprint and/
Transformers Liquid-filled transformers are custom or weight reducing option. This design is
designed and manufactured. Coils are available due to the insulation life extending
ii Application Description of the rectangular design. Primary
windings are comprised of wire
properties that Envirotemp FR3 provides.
Insulation life of an Envirotemp FR3 fluid-
Eatons liquid-filled substation conductors, either aluminum or filled transformer operating at a 75 C
transformers are custom-designed average winding rise is expected to double
1 power transformers suitable for both
copper. Secondary windings are either
the insulation life of a mineral oil-filled
full height sheet conductors or wire transformer operating at 65 C average
indoor and outdoor applications. conductor dependent on the voltage winding rise. This design is recognized
2 The transformers are of the sealed and kVA rating. The layer-to-layer in IEEE C57.154 and is available as a UL
tank design and suitable for use insulation is coated with a diamond Listed transformer. Contact Eaton for
in coordinated unit substation in pattern of B-stage epoxy adhesive, more information.
3 most any type of application and which cures during processing to
Material used for cores is non-aging,
environment. Typical applications form a high-strength bond. This bond
restrains the windings during opera- cold rolled, high permeability, grain-
of liquid-filled transformers are:
4 tion and under short-circuit stresses. oriented silicone steel or amorphous
Utility substations metal. Cores are rigidly braced to
Liquid-filled transformers are suitable reduce sound levels and losses in
Pulp and paper mills for use up to 65 C average winding
5 Steel mills rise (75 C average winding rise with
the finished product.
Chemical plants/refineries Envirotemp FR3 fluid) over a maxi- The core and coil assembly is immersed
mum ambient temperature of 40 C, in either mineral oil, silicone or
6 General industry
not to exceed 30 C average for any environmentally friendly fluids
Commercial buildings
24-hour period. The transformer may and is contained in a sealed tank.
be specified as 55 C rise, in which
7 Benefits case the transformer has a self-cooled
Flat, tubular or panel radiators may be
Custom-design flexibility to meet mounted on the front and back of the
(OA) overload capability of 112%
special customer needs and tank. The liquid circulates through the
(55/65 C rise) or 122% (55/75 C rise)
8 applications such as retrofitting without loss of life.
tank and radiators by means of natural
existing liquid-filled and dry convection, and effectively cools the
transformers core and coil assembly.
9 Computerized loss-evaluated
designs for specific customer
10 load and evaluation criteria
Standard Features
11 High short-circuit strength
IEEE short-time overload capability
Impervious to the environment
12 through sealed design
Lowest first cost and cost of
13 ownership to cast/dry designs
Available as mineral oil-filled or
with less-flammable liquids, such
14 as silicone or Envirotemp FR3
an environmentally friendly fluid
15
16
17
18
19
20
21

Sheet 14 013
General Description
FILLING/FILTER PRESS CONNECTION i

One inch upper filling and filter press connection.
NAMEPLATE
Laser-scribed anodized
RAPID PRESSURE RISE RELAY
ii
aluminum or stainless steel.
Monitors rapid rise of internal pressure.
PRESSURE/VACUUM GAUGE TANK LIFTING LUGS

1
Available with bleeder and/or Lift hooks welded to the tank at each corner for lifting.
alarm contacts.
2
PRESSURE RELIEF DEVICE
LIQUID LEVEL GAUGE
Activated by excessive tank
Monitors oil level. Available
with alarm contacts.
pressure. Available with 3
alarm contacts.
LIQUID
TEMPERATURE
4
GAUGE
For easy
monitoring of 5
oil temperature.
Available with LOW VOLTAGE
BUSHINGS
multiple alarm
contacts. Sidewall- 6
mounted
low voltage
DE-ENERGIZED
TAP CHANGER
molded epoxy 7
or porcelain
Tap changer bushings with
is externally NEMA spades.
operable. 8
THROAT
FULL
LENGTH
Allows
connection
9
CABINET to low
voltage gear.
10
CONTROL
BOX
Weather- 11
resistant,
dust-proof,
COOLING
NEMA-rated
RADIATORS
12
control box
for controls
and alarm
contacts. 13
14
GROUND PADS
Non-corrosive, stainless
steel or copper faced 15
ground pads on the front
and rear.
BASE
16
Suitable for skidding,
rolling and jacking.
DRAIN FILTERING VALVE
17
The combination drain and
filtering valve contains a fluid
sampling device. 18
Liquid-Filled Substation Transformer
19
20
21

Sheet 14 014
General Description
i Liquid-Filled Substation Optional Features Factory Tests

Transformers (Continued) Rapid pressure rise relay with The following tests are standard:
seal in relay
Induced potential
ii Accessories Cover mounted high volume
Applied potential
pressure relief device
Standard accessories include: Insulation power factor test
Upper filter press cap
1 De-energized padlockable manual Dial winding temperature indicator Resistance measurement
tap changer Routine impulse test
Alarm contacts on gauges
Liquid level gauge Ratio test
2 Dial type thermometer
Control power transformer,
Polarity and phase relationship test
single-phase 480120/240 V
Drain valve 55 C or 75 C average winding rise No load loss
3 Lifting lugs Non-standard ambient temperature Exciting current at rated voltage
Jacking provisions (30 C average/24-hour 40 C Impedance and load loss
Ground pad maximum is standard) Mechanical leak test
4 Diagrammatic nameplate Non-standard altitude (up to
Bolted handhole 3300 ft [1000 m] is standard) Special Tests
5 Non-standard BIL level The following tests can be provided
Provisions for rolling and skidding
Fan cooling package at additional cost:
ANSI 61 paint finish
Lightning arresters
Pressure relief valve or device Temperature rise
6 Low loss design (loss evaluation)
Upper fill plug with filter press IEEE lightning impulse
connection Special sound level
Sound level
7 Copper windings/bussing
Corona (RIV-partial discharge)
Containment pan with plug
Insulation resistance
UL listed
8 Zero-phase sequence impedance
UL classification
FM Global approved to meet Fluid Tests
9 NEC 450.23 listing restrictions
Dissolved gas analysis (DGA)
Future fan provisions (on units
Dielectric strength
7502500 kVA)
10 Core ground strap Note: Witnessing tests are available, but will
incur a charge and shipment delay.
Neutral grounding resistor
Hazardous Location (Class I,
11 Division 2, Groups B, C, and/or D)
12
13
14
15
16
17
18
19
20
21

Sheet 14 015
General Description
VFI Transformer Table 14.0-14. VFI Ratings

The VFI transformer combines a Description Rating i
conventional liquid-filled distribution Nominal voltage, kV 15 15 25 35
substation transformer with a vacuum Maximum design voltage, kV 15.5 15.5 27.0 38.0 ii
fault interrupter (VFI) installed integral
BIL, kV 95 95 125 150
to the transformer. This combination
1-minute withstand voltage (60 Hz), kV 35 35 40 50
provides both voltage transformation 1
and primary transformer switching Momentary current, 10 Cycles (sym.), kA 12.5 16.0 12.5 12.5
and overcurrent protection in a space- 3-second withstand current (sym.), kA 12.5 16.0 12.5 12.5
saving and money-saving package. Fault Continuous current, (max), A 600 600 600 600 2
The substation VFI transformer protects interrupter Interrupting current (sym./asym.) 12.5/20.0 16/25.8 12.5/20.0 12.5/20.0
the transformer and can provide
Making current (sym.), kA 12.5 16.0 12.5 12.5
coordination with upstream protective
Cable charging interrupting current, A 10.0 10.0 25.0 40.0
3
devices. The three-phase VFI breaker
has independent single-phase initia- Load-break Continuous current, (max), A 600 600 600 600
switch
tion, but is three-phase mechanically Load switching, A 600 600 600 600 4
gang-tripped. A trip signal on any 3-shot make and latch (asym.), kA 20.0 25.8 20.0 20.0
phase will open all three phases, Minimum full life fault interrupting duty cycle Number of operations
eliminating single phasing of three- per IEEE Std C37.60 standard (2 duty cycles) 5
phase loads. The VFI breaker may also Percent of interrupting current rating 1520% 88 88 88 88
be used as a three-phase load-break
4555% 112 112 112 112
switch. An optional visible break switch
90100% 32 32 32 32
6
with blades visible via a sealed window
may be installed in series with the VFI. Total 232 232 232 232
This feature allows an operator to see 7
if the switch blades are in an open or
closed position before performing Schematic for VFI
Schematic for VFI
maintenance. VFI transformers may
Transformer with
Secondary Protection
Transformer with
TPG Control
8
be utilized in a simple radial, primary TPG Control
selective radial, or loop selective with SCADA TPG Control
system simply by adding a selector or

50/51 50G/ 50/51 50G/
9
loop feeding switch in series with the 51G 51G
VFI and is integral to the transformer. Trip Remote

Signal Trip
Trip
Signal
VFI may be controlled by:

10
VFI VFI
A tri-phase electronic controller,
allowing tripping of all three phases ARMS
11
upon sensing a fault condition
Tri-Phase with Ground Trip
Technology (TPG): Incorporates 12
separate zero sequence circuit and
settings for special applications
where increased sensitivity and 50G/
13
50/51 51G
speed is required in detecting
ground fault and phase loading
imbalance conditions. Package
Eaton E-Series
Feeder 14
Protection Relay
includes standard Tri-Phase control
features with an option for SCADA Figure 14.0-7. VFI Schematics with Arcflash Reduction Maintenance System 15
Relays: Eaton and Cooper Power
series multi-function programmable
relays may control the VFI 16
17
18
19
20
VFI Primary with Secondary Cable VFI with Secondary Unit Substation VFI End View with Secondary 21
Connections and Containment Pan Cable Connections

Sheet 14 016
General Description
Triplex Indoor Power Center Base ratings of 7502500 kVA Optional substation transformer
i Installation and removal of either dry- Three-phase, 50 or 60 Hz accessories:
type or liquid-filled transformers can be distribution substation transformers Air terminal chambers
Primary voltage through 15 kV Control boxes
ii difficult when encountering a size and
weight constrained entry. An Eaton Secondary voltage through 600 V Gauges (with or without
Triplex Indoor Power Center (IPC) Envirotemp FR3 fluid contacts)
1 offers a modular designed efficient
Temperature rise options: 55 C, Rapid rise relays
liquid-filled transformer that may be
55 C to 65 C, 65 C, 55 C to 75 C, Removable radiators
installed even when access is limited by
75 C
2 a freight elevator or doorway. A Triplex
FM approved
Containment pans
IPC is a three-phase transformer
UL Listed/Classified Removable castors
assembly consisting of three single-
3 phase Envirotemp FR3 fluid-filled Infrared viewing windows
transformers connected into one Air insulated bus for
complete assembly built according interconnections
4 to applicable D.O.E. (Department of
Energy), ANSI/IEEE, UL, FM and NEMA
standards and customer supplied
5 specifications. The Triplex IPC shall be
constructed in the field with single-
phase transformers and partially
6 assembled factory prepackaged
modules. The core and coil construc-
tion uses the same proven methods
7 as the conventional three-phase
substation assemblies. Flawless fire
safety of Triplex IPC is attributed to
8 the use of Envirotemp FR3 fluid,
a less-flammable and biodegradable
dielectric fluid. Integrated switching
9 and protection schemes are available
with Triplex designs. Castors may be
added to further facilitate transformer
10 installation and to reduce the transmis-
sion of vibrations to the surrounding
structures. Downtime may be reduced
11 by stocking a spare single-phase
transformer for emergency situations.
12
13
14
15
16
17
18
19
20
21

Sheet 14 017
General Description
PEAK Transformers Increased Load Capacity Smaller, Lighter Transformers

PEAK 65/75 C AWR transformers are When compared to traditional 65 C i
Product Description designed to accommodate heavier AWR transformers of the same kVA
Eatons Cooper Power series PEAK base loading for extended periods rating, 75 C AWR PEAK transformers
transformers are uniquely designed of time without accelerating loss of have the ability to be smaller and ii
to provide additional capability for insulation system life. You can load lighter. These units will typically use
managing increased loads and PEAK three-phase transformers 12% less material and fewer gallons of
temporary overloads without acceler- beyond full rated base load while dielectric fluid resulting in better 1
ating loss of insulation system life maintaining IEEE Std C57.91- 2011 value, as well as lower handling
when compared to mineral oil-filled standard per unit life requirement. and operating costs.
transformer alternatives. Two options PEAK three-phase transformers can 2
Easier to handle and install
are currently available for PEAK operate at 22% beyond full-rated base
transformers, both utilizing an load with a 55/75 C AWR slash rating. Lower crane/hoisting costs
advanced high-temperature insulation Simplifies retrofitting efforts
3
system comprised of thermally Increased Reliability
Eliminates need to upgrade
upgraded kraft paper, biodegradable Moisture and thermal stress are the
Envirotemp FR3 dielectric fluid, enemy of transformer insulation
utility poles 4
Accommodates doorway and
and an optimized core and coil design. system life. PEAK transformers
superior moisture and thermal elevator constraints
Application Description stress managing capabilities allow for Eliminates need for larger 5
For applications where additional extended insulation system life, which concrete pad
overload capacity is most contributes to better overall system
importantto manage increased reliability by reducing the frequency
Product Scope 6
loads or peak demanda 65/75 C of outages due to transformer failures. 75 C AWR (Average Winding Rise)
(Average Winding Rise) AWR or 65/75 C AWR
55/75 C AWR PEAK transformer 75 C AWR designs offer transformer
55/75 C AWR, available
7
is recommended insulation system life extension of
three-phase only
up to 4 times that of the IEEE 20.55
For applications where a smaller 5167 kVA single-phase 8
year life requirement
footprint and a lighter transformer pole-mount transformers
65/75 C AWR designs offer
capable of the same ratings as a 5167 kVA single-phase
transformer insulation system
physically larger 65 C AWR rated
unitare desired, a 75 C AWR life extension of up to 8 times pad-mount transformers 9
that of the IEEE 20.55 year life 4512,000 kVA three-phase
PEAK transformer is recommended
requirement, when operated at pad-mount transformers
Features, Benefits and Functions the base kVA rating 5006667 kVA single-phase 10
Soybean oil-based fluid creates substation transformers
Increased Overload Capacity
barrier against water at the surface 30012,000 kVA three-phase 11
Customers are now able to operate of the insulation, helping to protect substation transformers
PEAK three-phase transformers the kraft paper in the windings from
12% beyond full rated base load thermal degradation, resulting in Transformer Standard
with a 65/75 C AWR slash-rating. insulation extended life The IEEE Std C57.154-2012 standard,
12
Customers are able to operate covering the design, testing, and
Filled with a soybean oil-based
PEAK three-phase transformers 22% applications of transformers operat-
beyond full-rated base load with
dielectric fluidrecognized by UL
ing at elevated temperatures, such as
13
and FM Global as a less flammable
a 55/75 C AWR slash rating. These the PEAK transformer, was published
fluidproviding significantly
options allow customers to more October 30, 2012.
precisely size transformers based
enhanced fire safety 14
on periods of peak demand More than 15 years of field
without accelerated reduction of experience with no reported fires
insulation life in Envirotemp FR3 fluid-filled 15
transformers
PEAK transformers can perform at
higher kVA ratings than traditional 16
mineral oil-filled units
Aging equipment can be more
easily replaced to add increased 17
reliability to an existing system for
long-term distribution planning
18
19
20
21

Sheet 14 018
General Description
PEAK Transformers (Continued)

i Table 14.0-15. PEAK Transformer Comparison
Description Mineral Oil PEAK 75 C PEAK 65/75 C PEAK 55/75 C
ii Three-phase load capacity IEEE Std C57.91-2011 standard IEEE Std C57.91-2011 standard +12% continuous +22% continuous
(above base kVA rating) (above base kVA rating)
Life extension 1x 34x 8x (when operating at 8x (when operating at
1 base kVA rating) base kVA rating)
Enhanced fire safety
2 Environmentally preferred
First price Lowest Lower Low Low
Lifetime cost of ownership Low Lower Lowest Lower
3 Bioremediation cost High Moderate Moderate Moderate
Note: All values are design dependent.

4
Table 14.0-16. Three-Phase, Single Temperature kVA Ratings
Three-Phase kVA Self-Cooled and Forced-Air Cooled with 75 C Temperature Rise
5 75 C Rise KNAN 75 C Rise KNAN/KNAF
500 +15%
6 750 863
1000 1150
1500 1725
2000 2300
7 2500 +25% 3125
3750 4688
5000 6250
8 7500 9375
10,000 12,500
12,000 +33% 16,000
9
Table 14.0-17. Three-Phase, Dual or Triple Temperature kVA Ratings 1
Three-Phase kVA Self-Cooled and Forced-Air Cooled with PEAK Triple Rated 55 C/75 C Temperature Rise
10 55 C Rise 65 C Rise 75 C Rise 55 C Rise 65 C Rise 75 C Rise
KNAN KNAN KNAN KNAN/KNAF KNAN/KNAF KNAN/KNAF
11 500 +12% 560 +9% 610

750 840 916 863 966 1053
1000 1120 1221 1150 1288 1404
12 1500 1680 1831 1725 1932 2106
2000 2240 2442 2300 2576 2808
2500 2800 3052 3125 3500 3815
13 3750
5000
4200
5600
4578
6104
4688
6250
5250
7000
5123
7630
7500 8400 9156 9375 10,500 11,445
14 10,000
12,000
11,200
13,440
12,208
14,650
12,500
16,000
14,900
17,920
15,260
16,533
1 If 65 C Rise is the base rating, the 75 C slash rating will increase the kVA capacity by 12%.
15
16
17
18
19
20
21

Sheet 14 019
General Description
VPI/VPE Dry-Type i
Transformers
Application Description Ventilation ii
Eatons VPI and VPE transformers Louvers
are custom-designed dry-type power
transformers, which give environmental
1
Fan Control/
protection, for both indoor and outdoor Winding
applications. The transformers are
explosion-resistant, fire-resistant,
Temperature
Indicator
2
non-polluting to the environment, and Core-Coil
Removable Assembly
ideally suitable for use in coordinated
unit substations. Typical applications Panel 3
of VPI/VPE transformers are:
Schools, hospitals, shopping centers 4
High-rise buildings
Industrial environments
5
Benefits
Custom-design flexibility to meet Fan Motor and Blades
6
special customer needs and
Dry-Type Substation Transformer
applications
Computerized loss-evaluated Design and Technology
7
designs for specific customer load
and evaluation criteria The dry-type transformers are custom Taps are provided on the central section
Environmental protection
designed and manufactured with coils of the HV coil face. Taps are accessed by 8
insulated with a 220 C, Class H, removing enclosure panels, and taps are
Low maintenance insulation system. Environmental changed by moving the flexible bolted
High short-circuit strength protection is provided by vacuum links from one connecting point to the 9
IEEE short-time overload capability pressure impregnation with polyester other. To simplify these changes, the
Aluminum or copper windings resin (VPI). Enhanced environmental connection points are clearly identified.
Available in NEMA 1, 2 and
protection is available through the use 10
of silicone resin encapsulation (VPE). Material used for cores is non-aging,
3R enclosures cold rolled, high permeability, grain-
Both systems are superior to the
Economical conventional dry-type technology oriented silicone steel. Cores are con- 11
known as Dip and Bake. Transformers structed with step lap mitered joints and
Ratings with Class H insulation are suitable for are rigidly braced to reduce sound levels
112.53750 kVA use up to 150 C average rise over a and losses in the finished product. 12
Primary voltages: 600 V 35 kV maximum ambient temperature of To reduce the transfer of noise to the
40 C, not to exceed 30 C average for case, the core is mounted on neoprene
Primary BIL: up to 150 kV
any 24-hour period. Other temperature rubber vibration dampeners. The core
13
Secondary voltages: 120 V 15 kV rise options are 80 C and 115 C, which is electrically grounded by means of
Secondary BIL: up to 75 kV allow the transformer to be overloaded a flexible ground braid.
Temperature rise: 80/115/150 C up to 150 C rise. 14
The enclosure has removable panels
for access to taps and for core and coil
inspection. The complete case can be 15
removed and knocked down to reduce
size and weight for rigging into tight
locations. 16
17
18
19
20
21

Sheet 14 020
General Description
i VPI/VPE Dry-Type Optional Features Tests

Transformers (Continued) Copper windings/bussing The following tests are standard:
(aluminum is standard)
Induced potential
ii Accessories VPE silicone resin vacuum pressure
Applied potential
impregnation and encapsulation
Standard accessories include: Resistance measurement
Fan cooling package, complete with
1 Jacking pads digital winding temperature Ratio test
Ground pad 80 C or 115 C rise (150 C rise is Polarity and phase relationship test
Diagrammatic nameplate standard) No load loss at rated voltage
2 Non-standard ambient temperature Exciting current at rated voltage
Provisions for rolling
Ventilation grilles (30 C average/24-hour 40 C Impedance and load loss
3 maximum is standard)
Core ground strap Quality control impulse
Non-standard altitude (up to
Primary reconnectable taps 3300 ft (1006 m) is standard) Special Tests
4 Future fan provisions on units Non-standard BIL level
over 500 kVA The following tests can be provided at
NEMA 3R enclosure additional cost:
ANSI 61 paint finish
Aluminum or copper ground bus
5 Step-lap mitered core Temperature rise
Lightning arresters
NEMA 1 enclosure ANSI impulse
Low loss design (loss evaluation)
Sound level
6 Special sound level
Witness
Wye-wye connected windings
UL label
7
10
11
12
13
14
15
16
17
18
19
20
21

Sheet 14 021
General Description
Cast Coil Transformers i

Application Description Ventilation
LV Bus Louvers
Eatons cast coil transformers are ii
premium, custom-designed, dry-type
power transformers, which offer longer
life, higher BIL levels, superior short- 1
circuit strength and superior protection Fan Control/
against high moisture, metallic dust- Winding
laden and harsh chemical environments. Core-Coil Temperature 2
Cast coil transformers may be applied Assembly Indicator
indoors as well as outdoors. Removable
The transformers are explosion
Panel 3
HV Bus
resistant, fire resistant, non-polluting
to the environment and ideally 4
suitable for use in coordinated unit
substations. Typical applications of
cast coil transformers are: 5
Steel mills Fan Motors
and Blades
High-rise buildings/rooftop units
Cast Coil Substation Transformer 6
Pulp and paper mills
Cement mills and mining operations Design and Technology
Chemical plants The cast coil transformers are custom- Taps are provided on the central section
7
Water-side installations, sand and designed and manufactured with coils of the HV coil face. Taps are accessed by
salt spray insulated with materials such as glass removing enclosure panels, and taps are 8
Onshore oil and gas mat and aramid fiber. The thickness changed by moving the flexible bolted
of the epoxy is carefully engineered links from one connecting point to the
Benefits to provide maximum strength and other. To simplify these changes, the 9
environmental protection and yet connection points are clearly identified.
Practically maintenance free
minimize the temperature differential
Highest possible short-circuit Material used for cores is non-aging,
strength
through the core thickness in order
cold rolled, high permeability, grain- 10
to limit destructive stresses.
Custom-design flexibility to meet oriented silicone steel, cores are
special customer needs and HV and LV coils are separately constructed with strap lap mitered
applications manufactured and mounted coaxially joints and are rigidly braced to 11
on the core legs with blocks to hold reduce sound levels and losses in
Computerized loss-evaluated
them firmly, yet permit expansion and the finished product.
designs for specific customer
contraction. HV windings are wound 12
load and evaluation criteria To reduce the transfer of noise to the
with one or more strands of rectangular
Environmental immunity, wire, into disc or drum development, case, the core is mounted on neoprene
unlimited storage and placed into molds. They are rubber vibration dampeners. The 13
IEEE short-time overload capability dried and vacuum poured or cast, to core and associated core clamps
eliminate moisture and voids in the and structural parts are electrically
Aluminum or copper windings
sealing process. Low voltage windings grounded to prevent an induced 14
Available in NEMA 1, 2 and voltage buildup.
3R enclosures are hermetically sealed in epoxy.
Windings with operating voltage less
Ultimate impulse withstand
than 600 V are cast using a pressure
The enclosure has removable panels 15
for access to taps, and for core and coil
Moisture and chemical resistant injection process. Winding with inspection. The complete case can
operating voltages greater than
Ratings 600 V are processed using the same
be removed and knocked down to 16
reduce size and weight for rigging
112.53750 kVA techniques employed for the high into tight locations.
voltage windings. Although other low
Primary voltage: 2300 V 46 kV
voltage techniques are available, this
17
Primary BIL: up to 250 kV design offers the best long-term value
Secondary voltages: 120 V 15 kV in contaminated environments.
Secondary BIL: up to 95 kV Cast transformers use 185 C class
18
Temperature rise: 80/100/115 C insulation and are typically specified for
80 C average rise over a maximum 19
ambient temperature of 40 C, not to
exceed 30 C average for any 24-hour
period. Other temperature rise options 20
are 100 C or 115 C.
21

Sheet 14 022
General Description
i Cast Coil Transformers Optional Features Tests

(Continued) Copper windings The following tests are standard:
Full cast secondary Induced potential
ii Accessories Fan cooling package, complete with Applied potential
Standard accessories include: digital winding temperature
Resistance measurement
100 C or 115 C rise (80 C rise is
1 Jacking pads standard) Ratio test
Ground pad Polarity and phase relationship test
Non-standard ambient temperature
Diagrammatic nameplate (30 C average/24-hour, 40 C No load loss
2 maximum is standard) Exciting current at rated voltage
Provisions for rolling
Ventilation grilles Non-standard altitude (up to Impedance and load loss
3 Core ground strap 3300 ft (1006 m) is standard) Partial discharge test (for coils rated
Non-standard BIL levels 1.2 kV and higher)
Future fan provisions on units
over 500 kVA NEMA 3R enclosure Quality control impulse
4 Reconnectable primary taps Lightning arresters
ANSI 61 paint finish Low loss design (loss evaluation) Special Tests
5 Step-lap mitered core Special sound level The following tests can be provided
Wye-wye connected windings at additional cost:
NEMA 1 enclosure
UL listing Temperature rise
6 ANSI impulse
Sound level
7 Witness
10
11
12
13
14
15
16
17
18
19
20
21

Sheet 14 023
General Description
RESIBLOC Epoxy Cast Ratings Temperature Rise

i
RESIBLOC cast transformers use
Resin Transformers 112.53750 kVA
155 C class insulation and are
Primary voltages: 2300 V 34.5 kV
typically specified for 80 C average
Primary BIL: up to 150 kV rise over a maximum ambient ii
Secondary voltages: 120 V 15 kV temperature of 40 C, not to exceed
Secondary BIL: up to 75 kV 30 C average for any 24-hour period.
1
Temperature rise: 80 C Taps
Taps are provided on the central
Design and Technology section of the HV coil face. Taps are 2
The RESIBLOC epoxy cast resin accessed by removing enclosure
transformers are custom-designed and panels, and taps are changed by
manufactured with coils insulated with moving the flexible bolted links from 3
epoxy and reinforced with glass fiber. one connecting point to the other. To
simplify these changes, the connection
Low Voltage Windings points are clearly identified. 4
Transformer low voltage windings
with an insulation class of 1.2 kV (600 V) Core
RESIBLOC Substation Transformer
and below, are wound using sheet Material used for cores is non-aging, 5
conductors that allow free current cold rolled, high permeability, grain-
Application Description distribution within the axial width of oriented silicone steel. Cores are
Eatons RESIBLOC cast resin the coil and that eliminate the axial constructed with strap lap mitered joints 6
transformers are premium, custom- forces developed in other types of and are rigidly braced to reduce sound
designed, dry-type power transformers windings under short-circuit condi- levels and losses in the finished product.
that offer a robust solution for tions. The impregnated insulation To reduce the transfer of noise to the 7
applications with high shock/vibration bonds the sheet conductors together case, the core is mounted on neoprene
or ambient temperature extremes. to form a solid winding block for rubber vibration dampeners. The core
internal mechanical strength. During and associated core clamps and struc- 8
RESIBLOC cast resin transformer may
assembly, each low voltage winding tural parts are electrically grounded to
be applied indoors as well as outdoors.
is blocked radially against the core prevent an induced voltage buildup.
The transformers are explosion-
for additional short-circuit integrity. 9
resistant, fire-resistant, non-polluting Enclosure
to the environment and ideally suitable High Voltage Windings The enclosure has removable panels
for use in a coordinated unit substation. Transformer high voltage windings, for access to taps and for core and coil 10
Typical applications of RESIBLOC cast insulation class 2.5 kV (2400 V) and inspection. The complete case can be
resin transformers are: above, are wound using the exclusive removed and knocked down to reduce
Heavy equipment RESIBLOC cast resin construction, size and weight for rigging into tight 11
which is reinforced with a licensed locations.
Cranes
glass roving technique. This fiber
Earth movers roving technique was originally Accessories 12
Cold climate applications developed for production of synthetic
Standard accessories include:
Offshore oil and gas cylindrical components, such as
containers, which are subject to Jacking pads 13
Benefits high mechanical loads. The use of Ground pad
the glass fiber roving technique in
Construction process yields superior
the manufacture of RESIBLOC Diagrammatic nameplate 14
mechanical strength that resists Provisions for rolling
transformers provides mechanical,
damage due to physical or thermal
thermal and short-circuit strength Ventilation grilles
shock
that is unequaled. The high coils Core ground strap
15
60 C cold startup temperature are coaxially mounted over the low
virtually eliminates warming Future fan provisions on units
voltage windings on the core legs.
processes after extended shutdowns over 500 kVA 16
Environmental immunity, unlimited Epoxy Reconnectable primary taps
storage The epoxy used in RESIBLOC is a ANSI 61 paint finish
Ultimate withstand to thermal and bisphenol A-based resin that is Step-lap mitered core 17
mechanical stresses halogen-free to ensure that no harmful NEMA 1 enclosure
decomposition products are formed in
ANSI short-time overload capability
the event of a fire. In addition, epoxy 18
Copper windings is one of the best non-hygroscopic
Available in NEMA 1, 2, 3R materials available for insulation, and
enclosures is highly resistive to chemicals and 19
Low losses and longest life for harsh industrial environments.
greatest economy of ownership
20
21

Sheet 14 024
General Description
i RESIBLOC Epoxy Cast Tests Special Tests

Resin Transformers (Continued) The following tests are standard: The following tests can be provided
at additional cost:
Induced potential
ii Optional Features Applied potential Temperature rise
Fan cooling package, complete with Resistance measurement ANSI impulse
digital winding temperature
1 Non-standard ambient temperature
Ratio test Sound level
Polarity and phase relationship test. Witness
(30 C average/24-hour 40 C
No load loss
2 maximum is standard)
Exciting current at rated voltage
Non-standard altitude (up to
3300 ft (1006 m) is standard) Impedance and load loss
3 Non-standard BIL level Partial discharge test (for coils rated
NEMA 3R enclosure 1.2 kV and higher)
Lightning arresters Quality control impulse
4
Low loss design (loss evaluation)
Special sound level
5 Wye-wye connected windings
10
11
12
13
14
15
16
17
18
19
20
21

Sheet 14 025
General Description
Magnum DS Low Voltage Pow-R-Line C Switchboards i

Metal-Enclosed Switchgear See Tab 21 for complete description and layout information.
ii
8
Magnum DS Switchgear with Power Circuit Breaker Pow-R-Line C 9
Product Description Construction Details
Eatons Magnum DS switchgear has a 50-year history of 6000 A main bus maximum 10
power circuit breaker and switchgear development that has Front and rear accessmain section front and/or
set industry standards for quality, reliability, maintainability side accessible
and extended operating life. Magnum DS switchgear is an Feeder devices panel mounted
11
assembled metal enclosure that houses drawout power Sections rear aligned, or front and rear aligned
circuit breakers and typically includes control and metering
devices. Low voltage switchgear is applied at 600 V and less.
Not designed for mounting against a wall, self-supporting 12
and requires code clearance at the rear
Application Description Main DevicesIndividually Mounted 13

Switchgear is used for protection, control and monitoring of Molded case circuit breaker, 4002500 A, fixed or drawout
low voltage distribution systems in all types of industrial, Air power circuit breaker, Magnum DS, 8006000 A, fixed
commercial and utility environments requiring up to 600 V or drawout
14
distribution between 1600 A and 10,000 A continuous loads,
Air power circuit breaker with current limiting fuses, DSL,
and between 42,000 A and 200,000 A interrupting current.
8005000 A 15
Bolted pressure switch, 8005000 A, fixed
Product Offering Fusible switches, 4001200 A, fixed
Indoor NEMA 1 16
Rear access Feeder DevicesGroup Mounted
Front access Molded-case circuit breaker, 151200 A 17
Arc resistant (2B) Fusible switches, 301200 A
Integrated switchboard, MCC and ATS
Unit substation transformer integration Feeder DevicesIndividually Mounted 18
Outdoor NEMA 3R rear access Air power circuit breaker, Magnum DS, 8005000 A
Outdoor NEMA 3R front access Bolted pressure switches, 8005000 A, fixed 19
Molded-case circuit breaker, 16002500 A
20
21

Sheet 14 026
General Description
i Secondary Unit Substation Features and Benefits Benefits

Reduces substation installation
Plug-and-Play Features time and complexity
Pre-made wiring harness inside Reduces contractor-supplied
ii General Description the dry-type substation transformer, external wiring, including conduit,
For years, Eaton has provided connecting the temperature special communications wiring and
standardized bus/cable coordination controller, fans, low voltage terminal blocks
1 for unit substations, making it easier switchgear and medium voltage The interconnect points are pre-
for installing contractors to put the switch components documented for easy reference
substation components together in Pull-apart terminal blocks
2 the field. Now, Eaton is introducing between the medium voltage
Communications wiring to
devices throughout the substation
the next evolution of substation switch, transformer and low (including medium voltage switch
coordinationnew substation voltage switchgear for error
3 plug-and-play wiring. proof installation
and transformer temperature
controller) are connected back to
Traditionally, installing contractors Basic feature set includes control the Power Xpert Gateway in the low
4 have relied on point-to-point wiring power connections throughout the voltage switchgear, for one network
diagrams of each piece of equipment substation fed from the low voltage termination point in the substation
(medium voltage switch, transformer switchgear, as well as alarm/trip
5 and low voltage switchgear) to do contacts from the transformer
the substation control interconnects temperature controller
wiring. The new plug-and-play feature Includes RS-485 communications
6 includes dedicated pull-apart terminal wiring throughout the substation if
blocks and pre-made harnesses required
designed to eliminate the headaches
7 associated with wiring control and
communications devices inside
a substation.
8
9 MSB XFMR SWGR SECTION 1
TB7 TB7 TB6 TB6

MVV1
A 1 1 1 1 A
10 PTS FROM MSB TO XPERT METER IN LVA

B
C
2
3
2
3
MVV2
MVV3
2
3
2
3
B
C
PTS FROM MSB TO XPERT METER IN LVA
MVV4
N 4 4 4 4 N
L 5 5 5 5
120VAC CONTROL POWER FROM MSB TO XPERT METER IN LVA SPARE
N 6 6 6 6
11 24VDC CONTROL
+
-
7
8
7
8
24+
24-
7
8
7
8
+
-
24VDC CONTROL
5310
9 9 9 9
MV 52 AUX b 5311 MV 52 AUX b
10 10 10 10
3CB18
11 11 11 11
12 LV 52 MAIN AUX b
12
13
12
13
3CB19 12
13
12
13 F1
LV 52 MAIN AUX b
ALARM FROM XFMR TO MSB 14 14 ALARM FROM XFMR TO MSB 240/120VAC TO XFMR FROM LVA 14 14 Y 240/120VAC TO XFMR FROM LVA
15 15 15 15 F2
16 16 16 16 A
13 TRIP FROM XFMR TO MSB 17

18
17
18
TRIP FROM XFMR TO MSB RS-485 MOSBUS FROM TEMP CONTROLLER
TB619
17
18
17
18
B
SH/COM
RS-485 MODBUS TO PXG600A
19 19 19 19
MV 52 REMOTE OPEN TB620 MV 52 REMOTE OPEN
20 20 20 20
21 21 TB621 21 21
MV 52 REMOTE CLOSE MV 52 REMOTE CLOSE
14 ETR4000 TRIP
22
23
22
23
TB622
TB623
TB624
22
23
22
23
ETR4000 TRIP
24 24 24 24
15
16 CT WIRING TO RUN DIRECT BETWEEN MSB AND SWGR. NO TERMINAL BLOCKS IN XFMR.
STBB2
B2CG
B2C1
ETR-4000 B2C2 (3) CTS MOUNTED IN LVA TO ETR-4000
17 B2C3
STBB1
B1C1
B1G1
B1C2
18 DT 520MV B1G2
B1C3
(3) CTS MOUNTED IN LVA TO DT 520MV
B1G3
MVCG
19 (3) CTS MOUNTED IN MSB TO PXM-MV

MVC1
MVC2 PXM-MV
MVC3
20
Figure 14.0-8. Plug-and-Play Diagram
21

Sheet 14 027
General Description
TC-100 Transformer Form C contacts are provided for Features and Benefits
i
notification of alarm conditions. A
Temperature Controller for red LED illuminates to indicate that the Control
Dry-Type Transformers alarm is actuated. An internal audible Thermocouple inputs (E or K type
ii
alarm also sounds when the unit goes thermocouples)
into alarm condition. This audible
Automatic correlation throughout
buzzer can be silenced without cancel-
entire temperature range to 1
ing the alarm. The alarm and trip relays
compensate for thermocouple
can be configured as a fail-safe relay
non-linearity
(normally energized when the unit is
powered up). For example, if the alarm Programmable on and off set points 2
relay was configured as a fail-safe; if Alarm relay for remote monitoring
supply control power to the TC-100 is Trip relay for remote monitoring
interrupted, the alarm relay changes Two fan power relays
3
state for notification of this condition.
Fan failure detection to start a
The alarm circuit is also used for
notification of an open or a missing
backup fan or alarm 4
thermocouple. If a thermocouple were Fan exerciser (cycle time and
to open, the alarm relay operates and duration) to reduce fan wear
the corresponding channel will read - Fans can be operated automatically 5
on the LED display. It is important to or manually
note that a failed thermocouple
TC-100
will not cause the device to trip the Metering 6
transformer offline. Average temperature
(all three windings)
General Description Form C contacts are provided to trip 7
Maximum instantaneous
The TC-100 Transformer Temperature the transformer offline if any of the temperature (all three windings)
Controller monitors up to three venti- winding temperatures exceed the trip
Maximum temperature memory
lated dry-type transformer windings setting. A red LED indicates that the
per winding
8
and one ambient temperature. The trip relay has actuated.
TC-100 operates relays by comparing Fans hours of operation
A test function is provided to: test the Winding 1, Winding 2, Winding 3 9
the highest winding temperature to
digital display and all of the LEDs; and ambient temperature
stored set point temperatures and
simulate over-temperature conditions;
displays four thermocouple inputs,
and check the internal temperature of Monitoring 10
as well as the stored maximum
the monitor. Trending
temperature and its associated wind-
ing. The unit provides fans, alarm and A 420 mA analog signal is provided Fan failure
trip output relays. Up to two fans can for remote indication or for use with Fan wear 11
be controlled via the TC-100. Each fan SCADA systems. Alarm log
operating contact is fuse protected.
A yellow LED indicates that fans are The TC-100 has built-in monitoring Trip log 12
on. A fan exerciser turns the fans on functions and logging functions to Test mode
automatically at periodic intervals to help you shed some light on the Detect failed sensors
prevent fan motor seizing (on-time unknowns of the operation of your
Self-diagnostics
13
and interval is programmable). transformer. Temperature trending lets
you understand the hour of the day Communications
that the transformer runs hotter, and USB port in the front 14
modify its loading to extend the life of
Modbus-RTU communications
your transformer; logging information
lets you restore the operation of your Programming and monitoring 15
system faster, by letting you correlate software (the unit can be completely
tripping and alarming events to the programmed through the front of
overall conditions of your system; the unit) 16
and fan wear information can be 420 mA output for integration with
used to perform preventive mainte- SCADA systems
nance to increase the uptime in 17
your transformers. Hardware
One trip relay (Form C)
One alarm relay (Form C) 18
Two power fan relays (1 NO each)
Two digital inputs 19
420 mA output for integration with
SCADA systems
Local Alarm 95 db 20
Available in semi-flush or hinge
panel-mounting versions
21

Layout Dimensions April 2016
Sheet 14 028
Indoor Liquid-Filled
i Indoor Composite Floor PlanLiquid-Filled Transformer
Rear
ii
1 Primary Equipment Transition Transformer Transition Secondary Equipment

Section Section
D2R
2 DTX
DP
CL DS
3 of Transformer
D1F D2F
4
5
WP W1 WTX W2 WS
6 Front
7 Figure 14.0-9. Liquid-Filled, IndoorTop View
Table 14.0-18. Primary Equipment Dimension References Legend:

8 Primary Dimensions Reference MVC = Medium Voltage Motor Control,
Equipment Page(s) Type AMPGARD
MVS = Medium Voltage Metal-Enclosed
Transformer WTX, DTX Page 14.0-35 Switches, Type MVS
9 MVS WP, DP Page 14.0-34 ME = Medium Voltage Metal-Enclosed
ME WP, DP Page 14.0-34 Breakers, Type MEB, MEF, MSB
MC WP, DP Tab 5
MC = Medium Voltage Metal-Clad Breaker
10 Air Terminal Chamber (ATC) or Transition SectionDimensions in Inches (mm) Assemblies, Type VacClad-W
Voltage Primary Three-Phase, Three-Wire or Three-Phase Four-Wire
kV Equipment W1 D1F
11
5 or 15 MVS 20.00 (508.0) 25.25 (641.3) 1
ME 20.00 (508.0) 25.25 (641.3) 1
12 MC 18.00 (457.2) 42.50 (1079.5)
27 MVS 30.00 (762.0) 2
MC 36.00 (914.4) 2
13 38 MVS 30.00 (762.0) 2

2
MC 42.00 (1066.8)
1 For three-phase, four-wire, D1F is 30.25.
14 2 Contact Eaton.
Table 14.0-19. Secondary Equipment Dimension ReferencesDimensions in Inches (mm)

15 Secondary W2 D2F D2R For WS, DS Dimensions
Equipment
Tab-Page
16 Magnum DS and SB switchgear (rear access) 22.00 (558.8) 45.00 (1143.0) 20.1
Pow-R-Line C switchboard (front access) 20.00 (508.0) 24.00 (609.6) 21.1 (All)
Pow-R-Line C switchboard (rear access) 20.00 (508.0) 24.00 (609.6) 21.2 (All)
17 Pow-R-Line i switchboard (rear access) 20.00 (508.0) 24.00 (609.6) 21.3 (All)
18
19
20
21
Dimensions for estimating purposes only.

April 2016 Layout Dimensions
Sheet 14 029
Outdoor Liquid-Filled
Outdoor Composite Floor PlanLiquid-Filled Transformer i

Transformer ii
Secondary Equipment D2 R
Transition Section/Throat
1
Primary Equipment
D1R
DTX DS
Section/Throat
DP
2
Transition
CL
of Transformer
3
D1F
5
Door
WP W TX W2 WS Swing
W1
6
Walk-in Aisle (if used)
7
Figure 14.0-10. Liquid-Filled, Outdoor EnclosureTop View
1 Radiator position and number of radiators will vary based on design.
8
Primary Dimensions Reference MVC = Medium Voltage Motor Control,
Equipment Page(s) Type AMPGARD 9
Transformer WTX, DTX Page 14.0-35 Switches, Type MVS
MVS
ME
WP, DP
WP, DP
Page 14.0-34
Page 14.0-34
ME = Medium Voltage Metal-Enclosed 10
Breakers, Type MEB, MSB
MC WP, DP Tab 5
Air Terminal Chamber (ATC) or Transition Section/ThroatDimensions in Inches (mm) Assemblies, Type VacClad-W
Voltage Primary Three-Phase, Three-Wire or Three-Phase Four-Wire
11
kV Equipment
W1 D1F D1R
5 or 15 MVS 20.00 (508.0) 25.25 (641.3) 2

12
ME 20.00 (508.0) 25.25 (641.3) 2
MC 16.00 (406.4) 16.50 (419.1) 3
27 MVS 35.00 (889.0) 13
MC 4
38 MVS 35.00 (889.0)
MC 4 14
2 For three-phase, four-wire, D1F is 30.25 inches (768.4 mm).
3 For three-phase, four-wire, D1R is 14.50 inches (368.3 mm).
4 Contact Eaton. 15
Secondary W2 D2R For WS, DS Dimensions 16
Equipment
Tab-Page
Magnum DS and SB switchgear 38.50 (977.9) 27.00 (685.8) 20.1 17

Pow-R-Line C switchboard (front access) 25.00 (635.0) 20.00 (508.0) 21.1 (All)
Pow-R-Line C switchboard (rear access) 25.00 (635.0) 20.00 (508.0) 21.2 (All)
Pow-R-Line i switchboard (rear access) 25.00 (635.0) 25.00 (635.0) 21.3 (All) 18
19
20
21

Sheet 14 030
Indoor Dry-Type
i Indoor Composite Floor PlanDry-Type Transformer
ii 1 1
1
DP
DTX DS
2 Primary Equipment Transition Transformer Transition Secondary Equipment
Section Section
(Optional) (Optional)
3
4 Front
WP W1 WTX W2 WS
5
Figure 14.0-11. Ventilated Dry-Type, RESIBLOC and Cast Coil, IndoorTop View
1
6 Transition section may only be required for connection to existing transformers or rear alignment.
Contact Eaton for details.

7 Primary Dimensions Reference MVC = Medium Voltage Motor Control,
Equipment Page(s) Type AMPGARD
8 Transformer WTX, DTX Pages 14.0-37 and 14.0-38 Switches, Type MVS
MVS WP, DP Page 14.0-34 ME = Medium Voltage Metal-Enclosed
ME WP, DP Page 14.0-34 Breakers, Type MEB, MEF, MSB
9 MC WP, DP Tab 5
Assemblies, Type VacClad-W
10 Secondary
Equipment
For WS, DS Dimensions
Tab-Page
11 Magnum DS and SB switchgear (front and rear access) 20.1

Pow-R-Line C switchboard (front access) 21.1 (All)
Pow-R-Line C switchboard (rear access) 21.2 (All)
12 Pow-R-Line i switchboard (rear access) 21.3 (All)
13
14
15
16
17
18
19
20
21

Sheet 14 031
Outdoor Dry-Type
Outdoor Composite Floor PlanDry-Type Transformer i
1 1 ii
Transition Section (Optional)
Transition Section (Optional)

1
Primary Equipment
DP DTX DS
2
Transformer Secondary Equipment
3
Front 5
WP W1 WTX W2 WS
6
Figure 14.0-12. Ventilated Dry-Type, RESIBLOC and Cast Coil, OutdoorTop View
1 Transition section may only be required for connection to existing transformers or rear alignment. Contact Eaton for details.
7
Primary
Equipment
Dimensions Reference
Page(s)
MVC = Medium Voltage Motor Control,
Type AMPGARD
8
Transformer WTX, DTX Pages 14.0-37 and 14.0-38 Switches, Type MVS
MVS W P , DP Page 14.0-34 ME = Medium Voltage Metal-Enclosed 9
ME W P , DP Page 14.0-34 Breakers, Type MEB, MSB
MC W P , DP Tab 5
Air Terminal Chamber (ATC) or Transition Section/ThroatDimensions in Inches (mm) Assemblies, Type VacClad-W 10
Primary W1
Equipment 5 kV 15 kV 27 kV 38 kV
11
MVS 5.00 (127.0) 5.00 (127.0) 1 1
ME 5.00 (127.0) 5.00 (127.0) N/A N/A
1 1
1
MC 16.00 (406.4) 16.00 (406.4)
12
Contact Eaton.
Table 14.0-25. Secondary Equipment Dimension ReferencesDimensions in Inches (mm) 13

Secondary W2 For WS, DS Dimensions
Equipment
Tab-Page
14
Magnum DS and SB switchgear 38.50 (977.9) 20.1
Pow-R-Line C switchboard (front access) 5.00 (127.0) 21.1 (All)
Pow-R-Line C switchboard (rear access)
Pow-R-Line i switchboard (rear access)
5.00 (127.0)
5.00 (127.0)
21.2 (All)
21.3 (All)
15
16
17
18
19
20
21

Sheet 14 032
Substation with Air Terminal Chamber (ATC)
i Substation with Air Terminal Chamber (ATC) UsageLiquid-Filled Transformer

A substation using one or two air terminal chambers (ATCs) is different from a substation using close-coupling on both the
primary and secondary sides. An ATC uses a cable connection on either the primary side, secondary side or both, and is
placed between the transformer and the remotely mounted primary or secondary equipment.
ii
1 Transformer
D2 R
2 D1R
Air Terminal Chamber

DTX DS
3 DP
CL
of Transformer
4
D1F
W1 W TX W2
7
Figure 14.0-13. Liquid-Filled Indoor/Outdoor Using Air Terminal ChambersTop View
8 1 Radiator position and number of radiators will vary based on design.
Table 14.0-26. Primary ATC or Transition Section Table 14.0-27. Secondary ATC or Transition Section
9 Dimensions in Inches (mm) Dimensions in Inches (mm)
Voltage Three-Phase, Three-Wire or Three-Phase, Four-Wire Voltage W2 DS
10 kV W1 DP V
5 or 15 18.00 (457.2) DTX All 18.00 (457.2) DTX

27 24.00 (609.6) DTX
11 38 36.00 (914.4) DTX Note: Minimum ATC widths by kVA are listed in the table above.
The width of any ATC can be expanded to allow for the installation
Note: Minimum ATC widths by kVA are listed in the table above. of additional conduits. When calculating the area of the conduit
12 The width of any ATC can be expanded to allow for the installation opening, allow for a 2.00-inch (50.8 mm) lip around the entire
of additional conduits. When calculating the area of the conduit perimeter of the ATC.
opening, allow for a 2.00-inch (50.8 mm) lip around the entire
perimeter of the ATC.
13
14
15
16
17
18
19
20
21

Sheet 14 033
Substation with Air Terminal Chamber (ATC)
Substation with Air Terminal Chamber (ATC) UsageDry-Type Transformer i

A substation using one or two air terminal chambers (ATCs) is different from a substation using close-coupling on both the
primary and secondary sides. An ATC using a cable connection on either the primary side, secondary side or both, and is
placed between the transformer and the remotely mounted primary or secondary equipment.
ii

DP DTX DS
3
Transformer
4
Front
6
W1 WTX W2
7
Figure 14.0-14. Dry-Type Indoor/Outdoor Using Air Terminal ChambersTop View
Table 14.0-28. Primary ATC or Transition Section Table 14.0-29. Secondary ATC or Transition Section
8
Dimensions in Inches (mm) Dimensions in Inches (mm)
Voltage Three-Phase, Three-Wire or Three-Phase, Four-Wire Voltage W2 DS 9
kV W1 DP V
5 or 15
27
18.00 (457.2)
24.00 (609.6)
DTX
DTX
All 18.00 (457.2) DTX
10
38 36.00 (914.4) DTX Note: Minimum ATC widths by kVA are listed in the table above.
The width of any ATC can be expanded to allow for the installation
Note: Minimum ATC widths by kVA are listed in the table above. of additional conduits. When calculating the area of the conduit 11
The width of any ATC can be expanded to allow for the installation opening, allow for a 3.00-inch (76.2 mm) lip around the entire
of additional conduits. When calculating the area of the conduit perimeter of the ATC.
opening, allow for a 3.00-inch (76.2 mm) lip around the entire 12
perimeter of the ATC.
13
14
15
16
17
18
19
20
21

Sheet 14 034
Primary Switching Equipment
i Primary Switching EquipmentType MVS/MSB Switchgear

Table 14.0-30. Primary Switching EquipmentType MVS Switchgear
Configuration Rated Fault Dimensions in Inches (mm)
ii of Switch(es) Maximum Close kV
WP 12 DP Height Height (Outdoor WC CC
Voltage, Asym. (Indoor) Non-Walk-in)
kV Maximum Three-Wire Four-Wire
1 Single 5 64 36.00 (914.4) 55.30 (1404.6) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
switch 15 64 36.00 (914.4) 55.30 (1404.6) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
27 60 48.00 (1219.2) 80.00 (2032.0) 80.00 (2032.0) 3 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
2 38 30 48.00 (1219.2) 80.00 (2032.0) 80.00 (2032.0) 3 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
Duplex 5 64 72.00 (1828.8) 62.00 (1574.8) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
(two) l 15 64 72.00 (1828.8) 62.00 (1574.8) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
3 switches 27 60 96.00 (2438.4) 100.00 (2540.0) 100.00 (2540.0) 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
38 30 96.00 (2438.4) 100.00 (2540.0) 100.00 (2540.0) 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
Selector 5 64 36.00 (914.4) 62.00 (1574.8) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 20.00 (508.0)
4 switch 15 64 36.00 (914.4) 70.00 (1778.0) 6 70.00 (1778.0) 6 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 20.00 (508.0)
5 Sectional- 5 64 108.00 (2743.2) 55.30 (1404.6) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
izing 15 64 108.00 (2743.2) 55.30 (1404.6) 62.00 (1574.8) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
loop feed 27 60 144.00 (3657.6) 80.00 (2032.0) 3 80.00 (2032.0) 3 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
6 switches 38 30 144.00 (3657.6) 80.00 (2032.0) 3 80.00 (2032.0) 3 127.00 (3225.8) 4 135.00 (3429.0) 5 16.00 (406.4) 8.00 (203.2)
1 A transition section is required when any MVS switchgear assembly is connected to a liquid-filled transformer and when any MSB switchgear
assembly is connected to any kind of transformer. When a 5 or 15 kV MVS switchgear assembly is connected to a dry-type or cast coil transformer,
7 no transition section is required when installed indoors, but a 5.00-inch (127.0 mm) throat is required when installed outdoors.
2 Where disconnect fuses are used, add 6.00 inches (152.4 mm) to section width, 5 and 15 kV only.
3 When height of 101.50 inches (2578.1 mm) is used with fuses identified in footnote 4, the depth increases to 100.00 inches (2540.0 mm).
8 4 Height is 101.50 inches (2578.1 mm) for 27 kV MVS switchgear without fuses or with Cooper type NX fuses, and 38 kV MVS switchgear without
fuses or with GE type EJO-1 fuses.
5 Height is 110.00 inches (2794.0 mm) for 27 kV MVS switchgear without fuses or with Cooper type NX fuses, and 38 kV MVS switchgear without
fuses or with GE type EJO-1 fuses.
9 6 Can be 62.00 inches (1574.8 mm) deep if incoming cable enters from below.
Table 14.0-31. Primary Switching EquipmentType MSB Switchgear

10 Configuration Rated Fault Close Dimensions in Inches (mm)
of Switch(es) Maximum kV Asym.
WP 7 DP Height Height (Outdoor WC CC
and Vacuum Breaker Voltage, kV Maximum
11 (Indoor) Non-Walk-in)
Single 5 64 42.00 (1066.8) 70.00 (1778.0) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
15 64 42.00 (1066.8) 70.00 (1778.0) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
12 52
Duplex 5 64 78.00 (1981.2) 70.00 (1778.0) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
13 l
52
15 64 78.00 (1981.2) 70.00 (1778.0) 90.40 (2296.2) 95.50 (2425.7) 10.00 (254.0) 8.00 (203.2)
14 Sectionalizing
loop feed
5
15
64
64
114.00 (2895.6)
114.00 (2895.6)
70.00 (1778.0)
70.00 (1778.0)
90.40 (2296.2)
90.40 (2296.2)
95.50 (2425.7)
95.50 (2425.7)
10.00 (254.0)
10.00 (254.0)
8.00 (203.2)
8.00 (203.2)
switches 52
15 7 A transition section is required when any MVS switchgear assembly is connected to a liquid-filled transformer and when any MSB switchgear
assembly is connected to any kind of transformer. When a 5 or 15 kV MVS switchgear assembly is connected to a dry-type or cast coil transformer,
no transition section is required when installed indoors, but a 5.00-inch (127.0 mm) throat is required when installed outdoors.
16
WC WC WC WC WC WC WC WC WC WC
Table 14.0-32. Approximate Weights in Lb (kg)
6.6
6.6 (167.6) (167.6) 6.6 (167.6) Description Indoor Outdoor
17 CC CC CC
5 or 15 kV Class
MSB section 1600 (726) 1900 (863)
MVS section 1500 (681) 1800 (817)
18 (non-fused)
DP Fuses (3) add 200 (91) 200 (91)
Transition section 300 (136)
19 Outdoor throat 1200 (544)
25.8 or 38 kV Class
MVS section 2000 (908) 2400 (1090)
20 WP WP WP
(non-fused)
Fuses (3) add 300 (136) 300 (136)
Single or Duplex Sectionalized Loop Feed Transition section 1100 (499)
SelectorPlan View Plan View Plan View Outdoor throat 1200 (544)
21 Figure 14.0-15. Primary Equipment Floor Plan Dimensions for estimating purposes only.

Sheet 14 035
Transformers
Liquid-Filled Transformers i
Table 14.0-33. Oil-Filled Standard Design, 60 Hz, HV Delta, LV at 600 V Class (30 kV BIL) Indoor or Outdoor Application
kVA HV, kV HV BIL, kV Dimensions in Inches (mm) Weight Liquid
HTX WTX DTX Lb (kg) Gallons (Liters) ii
Oil-Filled 55, 65 and 75 C Rise
300 5 or 15 60 or 95 74.05 (1880.9) 65.50 (1663.7) 53.50 (1358.9) 4800 (2177) 330 (1249) 1
500 5 or 15 60 or 95 74.05 (1880.9) 67.50 (1714.5) 57.50 (1460.5) 5800 (2631) 330 (1249)
750 5 or 15 60 or 95 74.05 (1880.9) 71.50 (1816.1) 59.50 (1511.3) 6800 (3084) 370 (1401)
25 or 35 125 or 150 74.05 (1880.9) 78.00 (1981.2) 66.50 (1689.1) 8500 (3856) 460 (1741) 2
1000 5 or 15 60 or 95 82.05 (2084.1) 75.50 (1917.7) 59.50 (1511.3) 8400 (3810) 440 (1666)
25 or 35 125 or 150 82.05 (2084.1) 82.00 (2082.8) 66.50 (1689.1) 9400 (4264) 480 (1817)
1500 5 or 15 60 or 95 82.05 (2084.1) 79.10 (2009.1) 84.70 (2151.4) 10,800 (4899) 480 (1817)
3
25 or 35 125 or 150 82.05 (2084.1) 91.60 (2326.6) 91.70 (2329.2) 12500 (5670) 600 (2271)
2000 5 or 15 60 or 95 82.05 (2084.1) 81.10 (2060.0) 94.10 (2390.1) 13,000 (5897) 500 (1893)
25 or 35 125 or 150 82.05 (2084.1) 93.60 (2377.4) 97.10 (2466.3) 15,000 (6804) 620 (2347) 4
2500 5 or 15 60 or 95 82.05 (2084.1) 89.10 (2263.1) 94.10 (2390.1) 15,500 (7031) 560 (2120)
25 or 35 125 or 150 82.05 (2084.1) 103.60 (2631.4) 98.10 (2491.7) 18,800 (8528) 730 (2763)
3000 25 or 35 125 or 150 92.25 (2343.2) 89.60 (2275.8) 119.90 (3045.5) 19,000 (8618) 750 (2839)
5
3750 25 or 35 125 or 150 106.50 (2705.1) 97.60 (2479.0) 119.90 (3045.5) 23,000 (10,433) 980 (3710)
5000 5 or 15 60 or 95 85.00 (2159.0) 98.00 (2489.2) 105.00 (2667.0) 25,000 (11,340) 960 (3634) 6
Plan Elevation 7
CLof Bushing
8
HTX
DTX CL
9

10
WTX
11
Figure 14.0-16. Liquid-Filled, Indoor and Outdoor
1 = 55.00 inches (1397.0 mm) for all ratings through 15 kV primary,
600 V secondary. 12
13
14
15
16
17
18
19
20

21

Sheet 14 036
Transformers
i Environmentally Friendly Fluid-Filled Units

Table 14.0-34. Liquid-Filled Standard Design, 60 Hz, HV Delta, LV at 600 V Class (30 kV BIL) Indoor or Outdoor Application
kVA HV, kV HV BIL, kV Dimensions in Inches (mm) Weight Liquid
ii HTX WTX DTX Lb (kg) Gallons (Liters)
Oil-Filled 55, 65 and 75 C Rise

1 300 5 or 15 60 or 95 74.05 (1880.9) 65.50 (1663.7) 53.50 (1358.9) 4800 (2177) 330 (1249)
500 5 or 15 60 or 95 74.05 (1880.9) 67.50 (1714.5) 57.50 (1460.5) 5800 (2631) 330 (1249)
750 5 or 15 60 or 95 74.05 (1880.9) 71.50 (1816.1) 59.50 (1511.3) 6800 (3084) 370 (1401)
2 25 or 35 125 or 150 74.05 (1880.9) 78.00 (1981.2) 66.50 (1689.1) 8500 (3856) 460 (1741)
1000 5 or 15 60 or 95 82.05 (2084.1) 75.50 (1917.7) 59.50 (1511.3) 8400 (3810) 440 (1666)
25 or 35 125 or 150 82.05 (2084.1) 82.00 (2082.8) 66.50 (1689.1) 9400 (4264) 480 (1817)
3 1500 5 or 15 60 or 95 82.05 (2084.1) 79.10 (2009.1) 84.70 (2151.4) 10,800 (4899) 480 (1817)
25 or 35 125 or 150 82.05 (2084.1) 91.60 (2326.6) 91.70 (2329.2) 12500 (5670) 600 (2271)
2000 5 or 15 60 or 95 82.05 (2084.1) 81.10 (2060.0) 94.10 (2390.1) 13,000 (5897) 500 (1893)
4 25 or 35 125 or 150 82.05 (2084.1) 93.60 (2377.4) 97.10 (2466.3) 15,000 (6804) 620 (2347)
2500 5 or 15 60 or 95 82.05 (2084.1) 89.10 (2263.1) 94.10 (2390.1) 15,500 (7031) 560 (2120)
25 or 35 125 or 150 82.05 (2084.1) 103.60 (2631.4) 98.10 (2491.7) 18,800 (8528) 730 (2763)
5 3000 25 or 35 125 or 150 92.25 (2343.2) 89.60 (2275.8) 119.90 (3045.5) 19,000 (8618) 750 (2839)
3750 25 or 35 125 or 150 106.50 (2705.1) 97.60 (2479.0) 119.90 (3045.5) 23,000 (10,433) 980 (3710)
6 5000 5 or 15 60 or 95 85.00 (2159.0) 98.00 (2489.2) 105.00 (2667.0) 25,000 (11,340) 960 (3634)
Table 14.0-35. DOE 2016 Transformer Efficiencies Three-Phase

7 Plan Elevation Liquid-Filled Transformers
Three-Phase 2016% Losses
kVA Approximate (watts)
8
CLof Bushing 300 99.27 4900
HTX
500 99.35 7200
DTX 750 99.40 10,000
9 CL
1000 99.43 12,650

1500 99.48 17,200
2000 99.51 21,750
10 2500 99.53 26,100
WTX
11
Figure 14.0-17. Liquid-Filled, Indoor and Outdoor
12 1 = 55.00 inches (1397.0 mm) for all ratings through 15 kV primary,
600 V secondary.
13
14
15
16
17
18
19
20
21 Dimensions for estimating purposes only.

Sheet 14 037
Transformers
VPI and VPE Ventilated Dry-TypeStandard Unit Substation i

Table 14.0-36. Aluminum Windings, Standard Design, Delta-Wye, 60 Hz, Indoor, 600 V LV Class at 10 kV BIL, Indoor 1
kVA HV, HV Dimensions in Inches (mm) Weight kVA HV, HV Dimensions in Inches (mm) 1 Weight
kV BIL, H WTX DTX Lb (kg) kV BIL, H WTX DTX Lb (kg) ii
kV 2 TX kV 2 TX
150 C Rise 80 or 115 C Rise
300 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 3840 (1745) 300 5 60 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 4800 (2182)
1
15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 4320 (1964) 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 6000 (2727)
27 125 102.00 (2590.8) 90.00 (2286.0) 66.00 (1676.4) 4800 (2182) 27 125 102.00 (2590.8) 96.00 (2438.4) 66.00 (1676.4) 7200 (3273)
38 150 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 5400 (2455) 38 150 102.00 (2590.8) 108.00 (2743.2) 66.00 (1676.4) 7800 (3545) 2
500 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 5280 (2400) 500 5 60 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 6240 (2836)
15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 5520 (2509) 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 6960 (3164)
27 125 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 6000 (2727) 27 125 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 8400 (3818)
38 150 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 6600 (3000) 38 150 102.00 (2590.8) 108.00 (2743.2) 66.00 (1676.4) 9000 (4091) 3
750 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 6600 (3000) 750 5 60 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 7440 (3382)
15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 7440 (3382) 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 8400 (3818)
27
38
125
150
102.00 (2590.8) 108.00 (2743.2)
102.00 (2590.8) 108.00 (2743.2)
66.00 (1676.4)
72.00 (1828.8)
7800 (3545)
8400 (3818)
27
38
125
150
102.00 (2590.8) 114.00 (2895.6)
102.00 (2590.8) 114.00 (2895.6)
72.00 (1828.8) 9600 (4364)
78.00 (1981.2) 10,200 (4636) 4
1000 5 60 90.00 (2286.0) 84.00 (2133.6) 66.00 (1676.4) 7560 (3436) 1000 5 60 90.00 (2286.0) 84.00 (2133.6) 66.00 (1676.4) 9360 (4255)
15 95 90.00 (2286.0) 84.00 (2133.6) 66.00 (1676.4) 8880 (4036) 15 95 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 10,500 (4773)
27
38
125
150
112.00 (2844.8) 114.00 (2895.6)
112.00 (2844.8) 114.00 (2895.6)
66.00 (1676.4)
72.00 (1828.8)
9000 (4091)
9600 (4364)
27
38
125
150
112.00 (2844.8) 120.00 (3048.0)
112.00 (2844.8) 120.00 (3048.0)
72.00 (1828.8) 11,400 (5182)
72.00 (1828.8) 12,000 (5455)
5
1500 5 60 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 9840 (4473) 1500 5 60 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 11,400 (5182)
15 95 96.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 11,160 (5073) 15 95 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 12,600 (5727)
27 125 112.00 (2844.8) 120.00 (3048.0) 66.00 (1676.4) 12,000 (5455) 27 125 112.00 (2844.8) 120.00 (3048.0) 72.00 (1828.8) 13,200 (6000) 6
38 150 120.00 (3048.0) 120.00 (3048.0) 72.00 (1828.8) 12,600 (5727) 38 150 112.00 (2844.8) 120.00 (3048.0) 72.00 (1828.8) 13,800 (6273)
2000 5 60 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 11,280 (5127) 2000 5 60 96.00 (2438.4) 96.00 (2438.4) 66.00 (1676.4) 14,400 (6545)
15
27
95
125
96.00 (2438.4) 96.00 (2438.4)
120.00 (3048.0) 126.00 (3200.4)
66.00 (1676.4)
72.00 (1828.8)
12,600 (5727)
14,400 (6545)
15
27
95
125
102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4)
120.00 (3048.0) 126.00 (3200.4) 72.00 (1828.8)
15,600 (7091)
15,840 (7200)
7
38 150 120.00 (3048.0) 126.00 (3200.4) 78.00 (1981.2) 15,000 (6818) 38 150 120.00 (3048.0) 126.00 (3200.4) 72.00 (1828.8) 16,200 (7364)
2500 5 60 102.00 (2590.8) 90.00 (2286.0) 66.00 (1676.4) 14,040 (6382) 2500 5 60 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 18,000 (8182)
15 95 108.00 (2743.2) 96.00 (2438.4) 66.00 (1676.4) 15,600 (7091) 15 95 108.00 (2743.2) 108.00 (2743.2) 66.00 (1676.4) 18,960 (8618) 8
27 125 120.00 (3048.0) 132.00 (3352.8) 78.00 (1981.2) 17,400 (7909) 27 125 130.00 (3302.0) 132.00 (3352.8) 78.00 (1981.2) 19,200 (8727)
38 150 120.00 (3048.0) 132.00 (3352.8) 78.00 (1981.2) 18,000 (8182) 38 150 130.00 (3302.0) 138.00 (3505.2) 78.00 (1981.2) 19,800 (9000)
3000 5
15
60
95
102.00 (2590.8) 96.00 (2438.4) 66.00 (1676.4)
108.00 (2743.2) 102.00 (2590.8) 66.00 (1676.4)
18,000 (8182)
19,200 (8727)
3000 5
15
60
95
102.00 (2590.8)
108.00 (2743.2)
102.00 (2590.8)
114.00 (2895.6)
66.00 (1676.4)
66.00 (1676.4)
20,400 (9273)
21,600 (9818)
9
27 125 120.00 (3048.0) 138.00 (3505.2) 78.00 (1981.2) 21,600 (9818) 27 125 130.00 (3302.0) 138.00 (3505.2) 78.00 (1981.2) 24,000 (10,909)
38 150 120.00 (3048.0) 144.00 (3657.6) 78.00 (1981.2) 22,800 (10,364) 38 150 140.00 (3556.0) 144.00 (3657.6) 78.00 (1981.2) 26,400 (12,000)
3750 5 60 102.00 (2590.8) 108.00 (2743.2) 66.00 (1676.4) 19,200 (8727) 3750 5 60 102.00 (2590.8) 114.00 (2895.6) 66.00 (1676.4) 21,600 (9818) 10
15 95 112.00 (2844.8) 114.00 (2895.6) 66.00 (1676.4) 20,400 (9273) 15 95 112.00 (2844.8) 120.00 (3048.0) 66.00 (1676.4) 22,800 (10,364)
27 125 120.00 (3048.0) 144.00 (3657.6) 78.00 (1981.2) 22,800 (10,364) 27 125 130.00 (3302.0) 150.00 (3810.0) 78.00 (1981.2) 26,400 (12,000)
38 150 120.00 (3048.0) 150.00 (3810.0) 78.00 (1981.2) 25,200 (11,455) 38 150 140.00 (3556.0) 150.00 (3810.0) 78.00 (1981.2) 28,800 (13,091)
1 Dimensions based on MVS primary coordination and Magnum DS secondary coordination. For outdoor base construction, add 12.00 inches
11
(304.8 mm) to height and 6.00 inches (152.4 mm) to width and depth. Roof overhangs 8.50 inches (215.9 mm) front and rear.
2 30 kV BIL is standard for 5 kV class; 60 kV BIL is available as an option. 60 kV BIL is standard for 15 kV class; 95 kV BIL is available as an option.
Note: Smaller dimensions/weights may be available, refer to Eaton. Add 6.00 inches to depth dimension for seismic rating <1.25 SDS. 12
Add 12.00 inches to depth dimension for seismic rating M1.25 SDS.
Table 14.0-37. High Voltage 15 kV and Below. Low Voltage 600 V and 13
Below. Copper Conductor Windings. Losses in Watts. Three-Phase
Dry-Type Unit Substation Transformers 3
VPI, 15 kV Primary 150 C Temp. Rise 14
(Watts) Load and at 100% 50% Load and 15
170 C Ref. Load and 75 C Ref. Temp.
Temp. 170 C per DOE (Watts)
H
TX (Watts) (Watts) 16
300 4 950 3450 4400 1806
500 4 1300 5650 6950 2551
750 4 1600 8600 10,200 3329 17
1000 4 1850 10,700 12,550 4032
1500 4 2700 11,850 14,550 5287
2000 4 2950 16,900 19,850 6441 18
2500 4 4500 14,500 19,000 7419
3000 6200 26,100 32,300 N/A
W
D
TX
3750 7100 33,400 40,500 N/A 19
TX 3 Losses offered are typical only, not guaranteed.
noted losses complying with such. 20
Figure 14.0-18. Indoor Ventilated Enclosure (NEMA 1 Construction)

21

Sheet 14 038
Transformers
i Cast Coil and RESIBLOC Dry-TypeStandard Unit Substation

Table 14.0-38. Standard Windings, Standard Design, Delta-Wye, 60 Hz, Indoor, 600 V LV Class at 10 kV BIL, Indoor 1
kVA HV, HV Dimensions in Inches (mm) Weight kVA HV, HV Dimensions in Inches (mm) 1 Weight
ii kV BIL, H WTX DTX Lb (kg) kV BIL, HTX WTX DTX Lb (kg)
kV 2 TX kV 2
80 C Rise 100 C Rise or 115 C Rise
1 300 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 4600 (2091) 300 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 4485 (2039)
15 95 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 5060 (2300) 15 95 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 4830 (2195)
500 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 6785 (3084) 500 5 60 90.00 (2286.0) 78.00 (1981.2) 60.00 (1524.0) 6900 (3136)
2 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 8165 (3711) 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 7130 (3241)
27 125 90.00 (2286.0) 10.002 (2590.8) 66.00 (1676.4) 8625 (3920)
750 5 60 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 8510 (3868) 750 5 60 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 8625 (3920)
3 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 9085 (4130) 15 95 90.00 (2286.0) 84.00 (2133.6) 60.00 (1524.0) 9085 (4130)
27 125 102.00 (2590.8) 108.00 (2743.2) 66.00 (1676.4) 9660 (4391)
1000 5 60 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 10,005 (4548) 1000 5 60 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 9660 (4391)
4 15
27
95
125
90.00 (2286.0) 90.00 (2286.0)
102.00 (2590.8) 108.00 (2743.2)
66.00 (1676.4)
66.00 (1676.4)
10,120 (4600)
10,350 (4705)
15 95 90.00 (2286.0) 90.00 (2286.0) 66.00 (1676.4) 9775 (4443)
38 150 102.00 (2590.8) 114.00 (2895.6) 72.00 (1828.8) 12,995 (5907)

1500 5 60 90.00 (2286.0) 96.00 (2438.4) 66.00 (1676.4) 12,650 (5750) 1500 5 60 90.00 (2286.0) 96.00 (2438.4) 66.00 (1676.4) 11,730 (5332)
5 15 95 102.00 (2590.8) 96.00 (2438.4) 66.00 (1676.4) 13,110 (5959) 15 95 102.00 (2590.8) 96.00 (2438.4) 66.00 (1676.4) 12,420 (5645)
27 125 112.00 (2844.8) 120.00 (3048.0) 66.00 (1676.4) 13,455 (6116)
38 150 112.00 (2844.8) 126.00 (3200.4) 72.00 (1828.8) 14,950 (6795)
6 2000 5 60 96.00 (2438.4) 96.00 (2438.4) 66.00 (1676.4) 15,640 (7109) 2000 5 60 96.00 (2438.4) 96.00 (2438.4) 66.00 (1676.4) 14,260 (6482)
15 95 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 16,100 (7318) 15 95 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 14,950 (6795)
27 125 112.00 (2844.8) 126.00 (3200.4) 72.00 (1828.8) 16,100 (7318)
38 150 120.00 (3048.0) 132.00 (3352.8) 78.00 (1981.2) 20,700 (9409)
7 2500 5 60 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 19,435 (8834) 2500 5 60 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 17,480 (7945)
15 95 112.00 (2844.8) 108.00 (2743.2) 66.00 (1676.4) 19,090 (8677) 15 95 112.00 (2844.8) 108.00 (2743.2) 66.00 (1676.4) 16,905 (7684)
27 125 112.00 (2844.8) 138.00 (3505.2) 72.00 (1828.8) 18,400 (8364)
8 38 150 120.00 (3048.0) 144.00 (3657.6) 78.00 (1981.2) 24,380 (11,082)
3000 5 60 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 22,500 (10,215) 3000 5 60 102.00 (2590.8) 102.00 (2590.8) 66.00 (1676.4) 20,000 (9080)
15 95 112.00 (2844.8) 108.00 (2743.2) 66.00 (1676.4) 23,500 (10,669) 15 95 112.00 (2844.8) 108.00 (2743.2) 66.00 (1676.4) 21,000 (9534)
9 27
38
125
150
120.00 (3048.0)
124.00 (3149.6)
144.00 (3657.6)
150.00 (3810.0)
78.00 (1981.2)
84.00 (2133.6)
24,000 (10,896)
24,000 (10,896)
3750 5 60 102.00 (2590.8) 126.00 (3200.4) 66.00 (1676.4) 24,000 (10,896) 3750 5 60 102.00 (2590.8) 126.00 (3200.4) 66.00 (1676.4) 23,000 (10,442)
10 15
27
95
125
120.00 (3048.0)
120.00 (3048.0)
126.00 (3200.4)
144.00 (3657.6)
72.00 (1828.8)
78.00 (1981.2)
25,000 (11,350)
26,000 (11,804)
15 95 120.00 (3048.0) 126.00 (3200.4) 72.00 (1828.8) 26,000 (11,804)
38 150 124.00 (3149.6) 150.00 (3810.0) 84.00 (2133.6) 27,000 (12,258)

1 Dimensions based on MVS primary coordination and Magnum DS secondary coordination. For outdoor base construction, add 12.00 inches
11 (304.8 mm) to height and 6.00 inches (152.4 mm) to width and depth. Roof overhangs 8.50 inches (215.9 mm) front and rear.
2 30 kV BIL is standard for 5 kV class; 60 kV BIL is available as an option. 60 kV BIL is standard for 15 kV class; 95 kV BIL is available as an option.
Note: Smaller dimensions/weights may be available, refer to Eaton. Add 6.00 inches to depth dimension for seismic rating <1.25 SDS.
12 Add 12.00 inches to depth dimension for seismic rating M1.25 SDS.
Table 14.0-39. High Voltage 15 kV and Below. Low Voltage 600 V and
13 Below. Copper Conductor Windings. Losses in Watts. Three-Phase
Dry-Type Unit Substation Transformers. 3
14 Cast, 15 kV Primary 115 C Temp. Rise
(Watts) Load and at 100% 50% Load and
15 135 C Ref. Load and 75 C Ref. Temp.
H Temp. 135 C per DOE (Watts)
TX (Watts) (Watts)
16 300 4 950 3400 4350 1806
500 4 1350 4450 5800 2551
750 4 2050 4700 6750 3329
17 1000 4 2350 7200 9550 4032
1500 4 2900 12,200 15,100 5287
2000 4 3150 13,200 16,350 6441
18 2500 4 4350 16,150 20,500 7419
3000 7200 20,000 27,200 N/A
D 3750 8600 21,000 29,600 N/A
TX
19 W
TX 5000 13,500 30,000 43,500 N/A
7500 20,000 35,000 55,000 N/A
10,000 22,500 45,000 67,500 N/A
20 Figure 14.0-19. Indoor Ventilated Enclosure (NEMA 1 Construction) 3 Losses offered are typical only, not guaranteed.
noted losses complying with such.
21
Dimensions and weights for estimating purposes only.

Sheet 14 039
Outdoor Secondary Equipment
12.13
i
(308.1) Structure
Roof Width 109.13
2.50 3.21 25.00 25.00 45.66 Rear of Base 'C' to Floor
(63.5) (81.5) (635.0) (635.0) (1159.8) 5.03
(127.8)
B Rear of
Inner Structure
1.05
(26.7)
(2771.9)
ii
3.06 Control Wire 2.00 15.68 14.07
26.94 Maximum Opening (50.8) 30.00 (398.3) (357.4)
(77.7) 25.25
Opening Opening Unit C
(684.3) 4.25 x 3.50
(108.0 x 88.9)
(762.0) A A (641.4)
1
3.06 30.81 47.83 B 1.05
(77.7) Opening Bottom (1214.9) (26.7)
Section B-B
40.94 Conduit 44.00 C
Opening
(1039.9)
(782.6)
Maximum
Space
3.93
Control Wire
Opening
Unit
(1117.6)
Structure
2
Opening
(99.8) 4.25 x 3.50 Top View A Width 'B' 'C'
(108.0 x 88.9) 22.00 16.99 11.00
3.06 Bus Duct (558.8) (431.6) (279.4)
(77.7) 18.94
Opening
(481.1)
Maximum
Opening
22.00
Unit
(558.8)
Chimney
& Cover
30.00
(762.0)
24.99
(634.8)
15.00
(381.0)
3
1.05 1.05 38.00 32.99 19.00
Lifting Angle 1.50 (26.7) (26.7) (965.2) (838.0) (482.6)
(38.1) 'B'

Foundation
Tie Down Section A-A
44.00
(1117.6)
38.99
(990.4)
22.00
(558.8) 4
(for Seismic Only) 50.00 44.99 25.00
Floor Plan (1270.0) (1142.8) (635.0)
5
22-inch Width = 21.40 (543.56) to Rear Frame
'A' 38-inch Width = 37.40 (949.96) to Rear Frame
O.S. of
6
119.98 Outdoor
Overall Depth End Sheet
(3047.5) Outdoor
See Section A-A Above for
Bus Duct Orientation Info.
15.68 Bus Opening
(398.3) (from Base)
Roof
Sheet
36.00
(914.4) 16.96
7
1.00 21.50 14.50 (430.8) 'A'
0.61 (25.4) (546.1) (368.30)
2.30
(15.5)
(58.4)
28.59 30.21 29.97 26.57 C
8
(From Base) (Opening (761.2) (674.9)
(726.2) Width)
109.13 C
(2771.9) 5.75 (767.3) 111.48 72.00 C
105.06 C
(146.1)
5.75
(146.1) Overall
Height
Throat
Opening
& TXF
(Switchgear
Depth)
See
Top View
9
(2668.5) (1828.8) Above
(2831.6)
C Switchgear Throat
33.45 (Shipped Disassembled)
*51.79
(1315.5) (Door Width)
(849.6)
10
A 1.00 4.00 A 33.45 33.45
(25.4) Door Swing 42.00 Door Swing
(101.6)
26.00
(660.4) 117.08
(849.6) (Aisle Width)
(1066.8)
(849.6) 39.66
(1007.4) 11
(Base)
(2973.8)
Front of
Side View Top View Outdoor
Base
12
Weights of Outdoor Structures 13

Transition Box
(Shipped Attached) (without breakers)
Weight-
Switchgear
Structure Lb (kg) 14
Throat
End trims (one set per lineup) 1500 (681)
(Shipped 22-inch (558.8 mm) wide breaker structure 2600 (1180)
Disassembled)
19.70
30-inch (762.0 mm) wide breaker structure
44-inch (1117.6 mm) wide breaker structure
2700 (1226)
5200 (2361)
15
(500.4)
45.00
22-inch (558.8 mm) wide auxiliary structure 2300 (1044)
22-inch (558.8 mm) wide transition structure 2500 (1135)
(1143.0)
41.38 38-inch (965.2 mm) wide utility structure 2700 (1226)
16
(1051.1)

50-inch (1270.0 mm) wide utility structure 3200 (1453)
8.00
Transformer throat 150 (68)
1.00
(25.4) 16.00
(203.2)
17
(406.4) 44.00 30.00
21.50 22.00
(1117.6) (762.0)
(546.1) (558.8) 5.00
38.50 Unit Widths
(977.9) (Overall Shipping Width)
(127.0) 18
Front View
9255C25 19
Figure 14.0-20. Outdoor Walk-in Enclosure Magnum DS Switchgear and Magnum SB SwitchboardsDimensions in Inches (mm)
1 46.63 inches (1184.4 mm) = 55.00-inch (1397.0 mm) throat (44.00-inch [1117.6 mm] wide transition box). 20
52.63 inches (1336.8 mm) = 61.00-inch (1549.4 mm) throat (44.00-inch [1117.6 mm] wide transition box).
2 18.70 inches (475.0 mm) = 44.00-inch [1117.6 mm] wide transition box.
3 0.50-inch (12.7 mm) hardware recommended in all tie down locations.
21

Sheet 14 040
Outdoor Secondary Equipment
i EnclosuresPow-R-Line C
Table 14.0-40. Enclosure
4.50
17.37 Dimensions in Inches (mm)
ii 2.15 (54.6)
(114.3)
(441.2) 1.25
Switchboard Non-Walk-in
(31.8)
Indoor Structure Enclosure
Depth Depth
1
2.13 48.00 (1219.2) 61.00 (1549.4)
(54.0) Dimension A
20.00
2 5.00
(127.0)
(508.0)
02500 kVA transformer 55.00 (1397.0)
90.70
22.00 25015000 kVA transformer 61.00 (1549.4)
(2303.8) (558.8)
1 Standard busway entry/exit location,
3 44.00 36.00-inch (914.4 mm) deep minimum.
A (1117.6) 2 20.00-inch (508.0 mm) wide structure always
To Front of required when throat connecting to other
4 Floor PRL C Inner
Structure
equipment. Standard transformer throat
connection, 48.00-inch (1219.2 mm) deep
structure only.
5 Structure 20-inch
(508.0)
12.81 Swbd. Struc.
Depth
Width (325.4)
Transition Enclosure Depth
Structure Width
6
Figure 14.0-21. Front or Rear AccessNon-Walk-in with Flat RoofDimensions in Inches (mm)
7 Table 14.0-41. Enclosure

4.5 (114.3) 2.25 Dimensions in Inches (mm)
(57.2)
Switchboard Non-Walk-in
8 Indoor Structure Enclosure
Depth Depth
2.13
9 5.00
(127.0)
(54.0) 20.00
(508.0)
48.00 (1219.2)
54.00 (1371.6)
61.00 (1549.4)
67.00 (1701.8)
66.00 (1676.4) 79.00 (2006.6)
92.95
22.00
Dimension A
10 (2360.9) (558.8)
02500 kVA transformer 55.00 (1397.0)
44.00
A (1117.6) 25015000 kVA transformer 61.00 (1549.4)
11 To
Floor
Front of
PRL C Inner
3 20.00-inch (508.0 mm) wide structure always
Structure required when throat connecting to other
equipment. Standard transformer throat
12 Swbd. Struc.
connection, 48.00-inch (1219.2 mm) deep
structure minimum.
0.13 (3.2) Structure 20-inch 0.13 (3.2) 12.81
(508.0) (325.4) Depth
End Trim Width End Trim
Transition Enclosure Depth
13
Figure 14.0-22. Front AccessNon-Walk-in with Sloped RoofDimensions in Inches (mm)
14 Table 14.0-42. Enclosure
20.5 Dimensions in Inches (mm)
4.50 (520.7)
2.31 (58.7)
(114.3) Switchboard Non-Walk-in
15 Indoor Structure Enclosure
Depth Depth
Rear of
Enclosure
16 2.13
(54.0)
25.00
(635.0)
48.00 (1219.2)
54.00 (1371.6)
65.00 (1651.0)
71.00 (1803.4)
5.00
(127.0)
66.00 (1676.4) 83.00 (2108.2)
96.25
17 92.95
(2360.9)

22.00
(558.8)
(2444.8) Dimension A
02500 kVA transformer 55.00 (1397.0)
Top of
44.00 Bus Duct 25015000 kVA transformer 61.00 (1549.4)
(1117.6)
18 A
to
Front of
PRL C Inner Rear of
Chimney Cap
4 Standard transformer throat connection,
Floor Structure PRL C Inner 48.00 inches (1219.2 mm) deep only.
Structure 20.00-inch (508.0 mm) wide structure
19 always required when throat connecting
to other equipment.
Structure 20-inch 0.125 (3.2) Swbd. Struc. 4.19 5
Depth (106.3)
Non-walk-in dimension12.81 inches
Width (508.0) End Trim
Enclosure Depth (325.4 mm).
20 Transition
6 Standard busway entry/exit location.
Figure 14.0-23. Rear AccessNon-Walk-in with Sloped RoofDimensions in Inches (mm)

21 Dimensions for estimating purposes only.

April 2016 Technical Data
Sheet 14 041
Transformers
Table 14.0-43. Suggested Minimum Ratings (kV) for Metal Oxide Surge Arresters Located in Metal-Enclosed Switchgear
System Nominal System Line-to-Line Voltage (kV)
i
Grounding 2.4 4.16 4.8 7.2 12.0 12.47 13.2 13.8 14.4 22.9 24.9 34.5
Solidly grounded 3 6 6 6 12 12 12 12 12 12 24 30 ii
system
Low resistance 3 6 6 6 12 12 12 12 12 21 24 30
grounded system 1
High resistance 6 6 9 12 18 18 21 21 24 36 39 54
or ungrounded system
2
Note: Arrester rating is based on a 55C maximum ambient temperature in the enclosure.
Table 14.0-44. Transformer Primary Fuse Applications 3

Rated Maximum Fuse Type Amperes Symmetrical To find the suggested minimum fuse size
System Voltage, kV Type Nomenclature Interrupting Rating for transformer:
2.75 Current limiting CLE (striker pin type) 63,000
1. Calculate the transformers base 4
CLE-750 40,000 full load current rating by dividing
CXN 50,000 the transformer base kVA by the
Expulsion RBA200 19,000 nominal transformer voltage, then 5
RBA400/RBA800 37,500 dividing this result by 1.732.
5.5 Current limiting CLE (striker pin type) 63,000
CLE-750 40,000
2. Multiply the result of Step 1 by 6
CXN 50,000 1.4 to determine the theoretical
minimum recommended fuse
Expulsion RBA200 19,000
RBA400/RBA800 37,500 continuous current rating. 7
8.3 Current limiting CLE (striker pin type) 63,000 3. Find the closest available fuse
CXN 50,000 continuous current rating that is
Expulsion RBA200 19,000 equal to or greater than this value. 8
RBA400/RBA800 37,500 This is the suggested minimum
14.4 Expulsion HRBA400/HRBA800 34,800 recommended fuse size for the
15.5 Current limiting CLE (striker pin type) 63,000 transformers base kVA rating. 9
CXN 50,000
Expulsion RBA200 14,400
If the transformer has a fan rating,
RBA400/RBA800 29,400 perform two calculations: 1.) self- 10
25.8 Expulsion RBA200 10,500
cooled (as above), and 2.) fan-cooled,
RBA400/RBA800 21,000 however in the later calculation, use
38 Expulsion RBA200 6,900
the fan full load amperes and use 11
RBA400/RBA800 16,800 a 1.2 multiplier instead of 1.4, as
directed above. Select the fuse rating
for each of the applications by select- 12
ing a fuse value equal to or greater
than the calculated ampere values.
13
Usually, fan-cooled transformers
require a higher rated primary fuse,
and the higher rated fuse from the 14
calculations should be selected.
However, it is possible that the fuse
selection process yields the same 15
fuse rating for self-cooled and fan-
cooled units; when that occurs,
higher rated fuses are not required 16
for fan-cooled units.
These application guidelines are
subject to modification when specific
17
factors such as transformer character-
istics, other protective devices, 18
coordination requirements and load
variations may indicate a different
ratio of fuse ampere rating to 19
transformer full load current rating.
Caution: Primary fuses must not be
relied upon for clearing secondary 20
ground faults.
21

Technical Data April 2016
Sheet 14 042
Primary Equipment
Table 14.0-45. Suggested Current Limiting Fuse Current Ratings for Self-Cooled 2.415.5 kV
i Transformer Applications
(Check Compliance of Fuses to FM Requirements if Installation Must Comply with FM)
System 2.4 4.16 4.8 7.2 12.0 13.2 13.8 14.4 Per-
ii Nominal kV cent
Fuses Max- 2.75 5.5 5.5 8.3 15.5 15.5 15.5 15.5 Impe-
imum kV dance
1 Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse
(% Z)
kVA Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating
Self-Cooled Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E
2 Amps Amps Amps Amps Amps Amps Amps Amps
112.5 27.1 40E 15.6 25E 13.5 20E 9.0 15E 5.4 10E 4.9 10E 4.7 10E 4.5 10E 2.25
150 36.1 50E 20.8 30E 18.0 25E 12.0 20E 7.2 10E 6.6 10E 6.3 10E 6.0 10E 3.0
3 225 54.1 80E 31.2 50E 27.1 50E 18.0 25E 10.8 15E 9.8 15E 9.4 15E 9.0 15E 3.0
300 72.2 100E 41.6 80E 36.1 65E 24.1 40E 14.4 20E 13.1 20E 12.6 20E 12.0 20E 5.0
500 120.3 175E 69.4 125E 60.1 100E 40.1 65E 24.1 40E 21.9 30E 20.9 30E 20.0 30E 5.0
4 750 180.4 250E 104.1 150E 90.2 150E 60.1 100E 36.1 65E 32.8 65E 31.4 65E 30.1 65E 5.75
1000 240.6 350E 138.8 200E 120.3 175E 80.2 125E 48.1 80E 43.7 80E 41.8 80E 40.1 80E 5.75
1500 360.8 600E 1 208.2 300E 180.4 250E 120.3 175E 72.2 100E 65.6 100E 62.8 100E 60.1 100E 5.75
5 2000 481.1 750E 1 277.6 400E 240.6 350E 160.4 250E 96.2 150E 87.5 125E 83.7 125E 80.2 125E 5.75
2500 601.4 1100E 1 347.0 600E 300.7 400E 200.5 300E 120.3 175E 109.3 150E 104.6 150E 100.2 150E 5.75
1 Fuse ratings represent the smallest fuse possible that will withstand transformer inrush (12 x
6 FLA for 0.1 second and 25 x FLA for 0.01 second)
and be able to handle temporary overloads (133% of FLA).
7 Table 14.0-46. Suggested Minimum RBA Expulsion Fuse Current Ratings for Self-Cooled 2.415.5
kV Power Transformer Applications 2
8 System
Nominal kV
2.4 4.16 4.8 7.2 12.0 13.2 13.8 14.4 Per-
cent
Fuses Max- 8.3 8.3 8.3 8.3 15.5 15.5 15.5 15.5 Impe-
imum kV dance
9 Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse
(% Z)
kVA Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating Load Rating
Self-Cooled Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E Current Amps E
10 Amps Amps Amps Amps Amps Amps Amps Amps
Three-Phase Transformers
11 112.5
150
27
36
40E
50E
16
21
25E
30E
14
18
20E
25E
9
12
15E
20E
5
7
10E
10E
5
7
7E
10E
5
6
7E
10E
5
6
7E
10E
2.25
3.0
225 54 80E 31 50E 27 40E 18 25E 11 15E 10 15E 9 15E 9 15E 3.0
300 72 100E 42 65E 36 50E 24 40E 14 20E 13 20E 13 20E 12 20E 5.0
12 500 120 200E 69 100E 60 100E 40 65E 24 40E 22 30E 21 30E 20 30E 5.0
750 180 250E 104 150E 90 125E 60 100E 36 50E 33 50E 31 50E 30 50E 5.75
1000 241 400E 139 200E 120 200E 80 125E 48 80E 44 65E 42 65E 40 65E 5.75
13 1500 361 540E 3 208 300E 180 250E 120 200E 72 100E 66 100E 63 100E 60 65E 5.75
2000 481 720E 4 278 400E 241 400E 160 250E 96 150E 87 125E 84 125E 80 125E 5.75
2500 601 347 540E 3 301 450E 5 200 300E 120 200E 109 150E 105 150E 100 150E 5.75
14 3750 180 250E 164 250E 157 250E 150 250E
2 Fuse ratings represent the smallest fuse possible that will withstand transformer inrush (12XFLA
for 0.1 second and 25XFLA for .01 second) and be able to handle temporary overloads (133% of
15 3
FLA).
Two 300 E-Ampere fuse refills used in parallel with 10% derating factor.
4 Two 400 E-Ampere fuse refills used in parallel with 10% derating factor.
16 5 Two 250 E-Ampere fuse refills used in parallel with 10% derating factor.
Table 14.0-47. Suggested Minimum RBA Expulsion Fuse Current Ratings for Self-Cooled 25.838.0
17 kV Power Transformer Applications
System Nominal kV 22.9 23.9 24.9 34.5
Fuses Maximum kV 25.8 25.8 25.8 38.0
18 Transformer Full Load Fuse Full Load Fuse Full Load Fuse Full Load Fuse
kVA Rating Current Rating Current Rating Current Rating Current Rating
Self-Cooled Amps Amps E Amps Amps E Amps Amps E Amps Amps E
19 Three-Phase Transformers
750 19 30E 18 25E 17 25E 13 20E
1000 25 40E 24 40E 23 40E 17 25E
20 1500 38 65E 36 50E 34 50E 25 40E
2000 50 80E 48 80E 46 65E 33 50E
2500 63 100E 60 100E 58 80E 42 65E
21 3750 95 150E 91 150E 87 125E 63 100E

Sheet 14 043
Primary Equipment
Table 14.0-48. Type MVS Primary Switch, Standard Ratings Transformer Technical Data
Rated Impulse Rated Current Rated Fault-Close i
Maximum Withstand, Continuous and and Momentary Transformer Standards
Voltage, kV kV (BIL) Load Break, Amperes Current, kA Asym. Dimensions and weights as listed in
5 60 600 40 the tables are based on the following: ii
5 60 600 64
5 60 1200 40 Standard base kVA ratings:
5 60 1200 64
30050075010001500 1
15 95 600 40 2000250030003750
15 95 1200 40 Three-phase, 60 Hz, two windings
15 95 600 64 Standard temperature rise
2
15 95 1200 64 (see tables) above ambient air
27 125 600 40
temperature of 40 C (104 F)
27 125 600 64 maximum and 30 C (86 F)
3
38 150 600 40
average in any 24-hour period
Table 14.0-49. Available Vacuum Breaker Ratings, MSB Switchgear Maximum altitude of 3300 ft 4
1
(1006 m) above sea level for full
Rated Control Spring Charge Motor Close or Trip Voltage Range
Voltage Amperes
rating
Run Amperes Time Seconds Close Trip
VPI altitude derating is 0.3% per 5
48 Vdc 4.0 5 5.2 3856 2856 100 m on the AA rating and 0.5%
125 Vdc 3.0 5 3.6 100140 70140 per 100 m on the FA rating
250 Vdc 2.0 5 1.8 200280 140180
Liquid-filled transformer derating 6
120 Vac 3.0 5 3.6 104127 104127 is 0.4% per 100 m above 1000 m
240 Vac 2.0 5 1.8 208254 208254
Standard high voltages:
1 Inrush current is four times running amperes.
2400416048006900720012000
7
1247013200138002080022900
34500, delta connected only 8
Standard high voltage taps:
Two approximately 2-1/2% full
capacity above and two below 9
rated voltage
Standard low voltages (no taps):
208Y/120 (2000 kVA maximum) 10
240 delta (2000 kVA maximum)
480 delta (all ratings)
480Y/277 (all ratings) 11
Note: 600Y and 600 delta also available.
Aluminum winding conductors 12

No series-parallel or delta-wye
terminal boards
Standard accessories and losses
13
Standard surface preparation, finish
processes, materials and colors 14
Standard tests in accordance with
IEEE standard test code (see below)
HV and LV basic impulse levels (BIL), 15
impedance and sound levels in line
with the following tables
16
IEEE Standard Tests
Resistance measurements
Ratio tests
17
Polarity and phase relation
No-load loss 18
Exciting current
Impedance and load loss
Applied potential test
19
Induced potential test
20
21

Sheet 14 044
Transformers
Table 14.0-50. Liquid-Filled Transformer Continuous kVA for Different Base Temperature Rise Ratings
i Temperature Rise, C, Transformer Base, kVA Continuous kVA Multiplier
Base Rating, OA 65 C OA 55 C FA 65 C FA
ii 55 Below 2500 1.120 1.150 1.290

2500 and larger 1.120 1.250 1.400
65 Below 2500 1.000 N/A 1.150
1 2500 and larger 1.000 N/A 1.250
Table 14.0-51. Dry-Type (Conventional VPE and VPI) Transformer Continuous kVA for Different Base Temperature Rise Ratings
2 Temperature Rise, C, Continuous kVA Multiplier
Base Rating, AA 80 C AA 115 C AA 150 C AA 80 C FA 115 C FA 150 C FA
3 80 1.000 1.150 1.330 1.330 1.500 1.800

115 N/A 1.00 1.150 N/A 1.330 1.500
150 N/A N/A 1.00 N/A N/A 1.330
4 Table 14.0-52. Dry-Type Cast Coil, Dura-Cast, and RESIBLOC Transformer Continuous kVA for Different Base Temperature Rise Ratings
Temperature Rise, C, Type Continuous kVA Multiplier
5 Base Rating, AA 80 C AA 100 C AA 115 C AA 80 C FA 100 C FA 115 C FA
80 Cast Coil or 1.000 1.120 1.170 1.330 1.450 1.500

100 Dura-Cast N/A 1.000 1.050 N/A 1.330 1.380
6 115 N/A N/A 1.000 N/A N/A 1.330
80 RESIBLOC 1.000 N/A N/A 1.330 N/A N/A
7 Table 14.0-53. Three-Phase, Single Temperature kVA Ratings

Three-Phase kVA Self-Cooled and Forced-Air Cooled with 75 C Temperature Rise
8 75 C Rise KNAN 75 C Rise KNAN/KNAF
500 +15%
750 863
9 1000 1150
1500 1725
2000 2300
10 2500 +25% 3125
3750 4688
5000 6250
11 7500
10,000
9375
12,500
12,000 +33% 16,000
12 Table 14.0-54. Three-Phase, Dual or Triple Temperature kVA Ratings 1
Three-Phase kVA Self-Cooled and Forced-Air Cooled with PEAK Triple Rated 55 C/75 C Temperature Rise
13 55 C Rise 65 C Rise 75 C Rise 55 C Rise 65 C Rise 75 C Rise
KNAN KNAN KNAN KNAN/KNAF KNAN/KNAF KNAN/KNAF
500 +12% 560 +9% 610

14 750 840 916 863 966 1053
1000 1120 1221 1150 1288 1404
1500 1680 1831 1725 1932 2106
15 2000 2240 2442 2300 2576 2808
2500 2800 3052 3125 3500 3815
3750 4200 4578 4688 5250 5123
16 5000 5600 6104 6250 7000 7630
7500 8400 9156 9375 10,500 11,445
10,000 11,200 12,208 12,500 14,900 15,260
17 12,000 13,440 14,650 16,000 17,920 16,533
1 If 65 C Rise is the base rating, the 75 C slash rating will increase the kVA capacity by 12%.
18
19
20
21

Sheet 14 045
Transformers
Table 14.0-55. Secondary Short-Circuit Capacity of Typical Power Transformers

Trans- Maximum 208 V, Three-Phase 240 V, Three-Phase 480 V, Three-Phase 600 V, Three-Phase i
former Short- Rated Short-Circuit Current Rated Short-Circuit Current Rated Short-Circuit Current Rated Short-Circuit Current
Rating Circuit Load rms (Symmetrical Load rms (Symmetrical Load rms (Symmetrical Load rms (Symmetrical
Three- kVA Contin- Amperes) Contin- Amperes) Contin- Amperes) Contin- Amperes) ii
Phase Available uous uous uous uous
kVA and from Trans- 50% Com- Trans- 100% Com- Trans- 100% Com- Trans- 100% Com-
Current, former Motor bined Current, former Motor bined Current, former Motor bined Current, former Motor bined
Impe- Primary
dance System
Amps Alone Load Amps Alone Load Amps Alone Load Amps Alone Load 1
1 2 1 2 1 2 1 2
%
300
5%
50,000
100,000
834 14,900 1700
15,700
16,600
17,400
722 12,90
13,60
2900 15,800
16,500
361 6,400
6,800
1400 7,800
8,200
289 5,200
5,500
1200 6,400
6,700
2
150,000 16,000 17,700 13,90 16,800 6,900 8,300 5,600 6,800
250,000 16,300 18,000 14,10 17,000 7,000 8,400 5,600 6,800
500,000 16,500 18,200 14,300 17,200 7,100 8,500 5,700 6,900 3
Unlimited 16,700 18,400 14,400 17,300 7,200 8,600 5,800 7,000
500 50,000 1388 21,300 2800 25,900 1203 20,000 4800 24,800 601 10,000 2400 12,400 481 8,000 1900 9,900
5% 100,000 25,200 28,000 21,900 26,700 10,900 13,300 8,700 10,600 4
150,000 26,000 28,800 22,500 27,300 11,300 13,700 9,000 10,900
250,000 26,700 29,500 23,100 27,900 11,600 14,000 9,300 11,200
500,000 27,200 30,000 23,600 28,400 11,800 14,200 9,400 11,300
Unlimited 27,800 30,600 24,100 28,900 12,000 14,400 9,600 11,500
5
750 50,000 2080 28,700 4200 32,900 1804 24,900 7200 32,100 902 12,400 3600 16,000 722 10,000 2900 12,900
5.75% 100,000 32,000 36,200 27,800 35,000 13,900 17,500 11,100 14,000
150,000 33,300 37,500 28,900 36,100 14,400 18,000 11,600 14,500 6
250,000 34,400 38,600 29,800 37,000 14,900 18,500 11,900 14,800
500,000 35,200 39,400 30,600 37,800 15,300 18,900 12,200 15,100
Unlimited 36,200 40,400 31,400 38,600 15,700 19,300 12,600 15,500 7
1000 50,000 2776 35,900 5600 41,500 2406 31,000 6900 40,600 1203 15,500 4800 20,300 962 12,400 3900 16,300
5.75% 100,000 41,200 46,800 35,600 45,200 17,800 22,600 14,300 18,200
150,000
250,000
43,300
45,200
48,900
50,800
37,500
39,100
47,100
48,700
18,700
19,600
23,500
24,400
15,000
15,600
18,900
19,500
8
500,000 46,700 52,300 40,400 50,000 20,200 25,000 16,200 20,100
Unlimited 48,300 53,900 41,800 51,400 20,900 25,700 16,700 20,600
1500 50,000 4164 47,600 8300 55,900 3609 41,200 14,400 55,600 1804 20,600 7200 27,800 1444 16,500 5800 22,300 9
5.75% 100,000 57,500 65,800 49,800 64,200 24,900 32,100 20,000 25,800
150,000 61,800 70,100 53,500 57,900 26,700 33,900 21,400 27,200
250,000 65,600 73,900 56,800 71,200 28,400 35,600 22,700 28,500 10
500,000 68,800 77,100 59,600 74,000 29,800 37,000 23,900 29,700
Unlimited 72,500 80,800 62,800 77,200 31,400 38,600 25,100 30,900
2000
5.75%
50,000
100,000

2406 24,700
31,000
9600 34,300 1924
40,600
19,700
24,800
7800 27,500
32,600
11
150,000 34,000 43,600 27,200 35,000
250,000 36,700 46,300 29,400 37,200
500,000 39,100 48,700 31,300 39,100 12
Unlimited 41,800 51,400 33,500 41,300
2500 50,000 3008 28,000 12,000 40,000 2405 22,400 9600 32,000
5.75% 100,000 36,500 48,500 29,200 38,800 13
150,000 40,500 52,500 32,400 42,000
250,000 44,600 56,600 35,600 45,200
500,000
Unlimited

48,100
52,300
60,100
64,300
38,500
41,800
48,100
51,400
14
3000 50,000 3609 30,700 14,000 44,700 2886 24,600 11,500 36,100
5.75% 100,000 41,200 55,200 33,000 44,500
150,000 46,600 60,600 37,300 48,800 15
250,000 51,900 65,900 41,500 53,000
500,000 56,800 70,800 45,500 57,000
Unlimited 62,800 76,800 50,200 61,700 16
3750 50,000 4511 34,000 18,000 52,000 3608 27,200 14,400 41,600
5.75% 100,000 47,500 65,500 38,000 52,400
150,000
250,000

54,700
62,200
72,700
80,200
43,700
49,800
58,100
64,200
17
500,000 69,400 87,400 55,500 69,900
Unlimited 78,500 96,500 62,800 77,200
1 Short-circuit capacity values shown correspond to kVA and impedances shown in this table. For impedances other than these, short-circuit
18
currents are inversely proportional to impedance.
2 The motors short-circuit current contributions are computed on the basis of motor characteristics that will give four times normal current.
For 208 V, 50% motor load is assumed while for other voltages 100% motor load is assumed. For other percentages, the motor short-circuit 19
current will be in direct proportion.
20
21

Sheet 14 046
Transformers
Table 14.0-56. IEEE Standard Insulation LevelskV BIL Table 14.0-60. Transformer kVA Ratings, Three-Phase
i High- Transformer In addition to their self-cooled (AA or OA) kVA ratings,
Voltage Eatons standard secondary unit substation transformers
Liquid-Filled Ventilated Dry Cast Coil
Rating of liquid-filled and ventilated dry-types are designed for
ii HV LV 1 HV LV 1 HV LV 1
continuous operation at the following supplementary
2400 45 30 20 10 20 10 self-cooled and fan-cooled (FA) kVA ratings:
4160 60 30 30 10 30 10
1 4800 60 30 30 10 30 10 Liquid-Filled
6900 75 30 45 10 45 10 65 C Rise 55/65 C Rise
7200 75 30 45 10 45 10 OA FA OA 55 C OA 65 C FA 55 C FA 65 C
2 12,000 95 30 60 10 60 10
300 N/A 300 336 N/A N/A
12,470 95 30 60 10 60 10
500 N/A 500 560 N/A N/A
13,200 95 30 60 10 60 10
750 862 750 840 862 966
3 13,800 95 30 60 10 60 10
1000 1150 1000 1120 1150 1288
22,900 125 30 110 10 110 10
1500 1725 1500 1680 1725 1932
34,400 150 30 150 10 150 10
2000 2300 2000 2240 2300 2576
4 1 600 V maximum.
2500 3125 2500 2800 3125 3500
Note: Increased BIL option is available. 3000 3750 3000 3360 3750 4200
3750 4690 3750 4200 4690 5250
5 Table 14.0-57. Standard Guaranteed Sound LevelsDecibels Ventilated Dry-Type
Maximum Liquid-Filled Ventilated Dry and Cast 150 C Rise 115/150 C Rise
Base kVA Transformer Coil Transformer
AA FA AA 115 C AA 150 C FA 150 C
6 (Self-Cooled) OA FA AA FA
300 400 300 345 450
300 55 55 67 500 667 500 575 750
7 500
750
56
58
67
67
60
64
67
67
750 1000 750 863 1125
1000 1333 1000 1150 1500
1000 58 67 64 67 1500 2000 1500 1725 2250
1500 60 67 65 68
8 2000 61 67 66 69
2000 2667 2000 2300 3000
2500 3333 2500 2875 3750
2500 62 67 68 71
3000 63 67 68 71 80/115 C Rise 80/150 C Rise
9 3750 64 67 70 73
AA 80 C AA 115 C FA 115 C AA 80 C AA 150 C FA 150 C
Table 14.0-58. Impedances (7-1/2% Tolerance) 2

300 345 450 300 399 540
10 kVA Liquid-Filled Ventilated Dry and Cast 500 575 750 500 665 900
Transformer Coil Transformer 750 863 1125 750 997 1350
1000 1150 1500 1000 1330 1800
11 300 5.0% 5.75% 1500 1725 2250 1500 1995 2700
500 5.0% 5.75% 2000 2300 3000 2000 2660 3600
750 5.75% 5.75%
2500 2875 3750 2500 3325 4500
12 1000
1500
5.75%
5.75%
5.75%
5.75%
3000
3750
3450
4313
4500
5625
3000
3750
3990
4987
5400
6750
2000 5.75% 5.75%
Cast Coil
13 2500
3000
5.75%
5.75%
5.75%
5.75%
80/115 C Rise
3750 5.75% 5.75% AA 80 C AA 115 C FA 115 C
2 Optional impedance values are available up to 8.0%.
14 Contact Eaton for more information.
300
500
351
585
450
750
750 877 1125
Table 14.0-59. De-Rating Factors for Elevated Altitudes
15 Altitude (FT) kVA Correction BIL Correction
1000
1500
1170
1755
1500
2250
VPI (AA) Forced Air (FA) 2000 2340 3000
2500 2925 3750
16 3300 1.00 1.00 1.00 3000 3510 4500
4000 0.994 0.989 0.98 3750 4387 5625
5000 0.985 0.974 0.95
17 6000 0.975 0.959 0.92
7000 0.966 0.944 0.89
8000 0.957 0.929 0.86
18 9000 0.948 0.914 0.83
10,000 0.939 0.898 0.80
11,000 0.930 0.883 0.77
19 12,000 0.921 0.868 0.75
13,000 0.912 0.853 0.70
14,000 0.903 0.838 0.70
15,000 0.894 0.823 0.67
20
Note: 3.28 ft = 1 meter
21

Sheet 14 047
Secondary Equipment
Secondary Equipment i
For information on secondary
equipment for use in unit substations,
refer to the following tabs of the ii
Consulting Application Guide:
Tab 20Low Voltage Metal-Enclosed 1
Drawout Switchgear
Tab 21Low Voltage
Switchboards
2
Tab 26Power Circuit Breakers
and Insulated-Case Circuit Breakers 3
Tab 27Molded-Case Circuit Breakers
and Enclosures 4
10
11
12
13
14
15
16
17
18
19
20
21

April 2016
Sheet 14 048
This page intentionally left blank.

i
ii
10
11
12
13
14
15
16
17
18
19
20
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Secondary Unit SubstationsSecondary Below 1000 V 14.

Secondary Below 1000 V

CA08104001E For more information, visit: www.eaton.com/consultants

i Transformer Product Selector

Unit Substation TransformerDry-Type

For more information, visit: www.eaton.com/consultants CA08104001E

Cooling Classes Table 14.0-2. IEEE Transformer Cooling Classes

Table 14.0-3. Cooling Classes Comparisons, Table 14.0-4. Dry-Type Transformer 8

CA08104001E For more information, visit: www.eaton.com/consultants

i Transformer Fluids Comparison

Specific gravity 0.91 0.96 0.91

For more information, visit: www.eaton.com/consultants CA08104001E

NEC Requirement Guidelines Dry-Type Transformers Less-flammable liquid-filled

Per NEC 450.26, mineral oil insulated

CA08104001E For more information, visit: www.eaton.com/consultants

12 Transformer rated L35 kV Vault per NEC 450, Part III 1

For more information, visit: www.eaton.com/consultants CA08104001E

Underwriters Laboratories Requirements FM Approved Transformer

CA08104001E For more information, visit: www.eaton.com/consultants

For more information, visit: www.eaton.com/consultants CA08104001E

CA08104001E For more information, visit: www.eaton.com/consultants

i General Description Types of Distribution Systems be further improved by substituting

13 Additional advantages of Eatons

For more information, visit: www.eaton.com/consultants CA08104001E

Cable Terminal Compartment, Load Interrupter Switchgear, i

Figure 14.0-6. MVS Switch Arrangements 4

CA08104001E For more information, visit: www.eaton.com/consultants

For more information, visit: www.eaton.com/consultants CA08104001E

FILLING/FILTER PRESS CONNECTION i

PRESSURE/VACUUM GAUGE TANK LIFTING LUGS

CA08104001E For more information, visit: www.eaton.com/consultants

i Liquid-Filled Substation Optional Features Factory Tests

For more information, visit: www.eaton.com/consultants CA08104001E

VFI Transformer Table 14.0-14. VFI Ratings

system simply by adding a selector or

VFI and is integral to the transformer. Trip Remote

VFI may be controlled by:

CA08104001E For more information, visit: www.eaton.com/consultants

For more information, visit: www.eaton.com/consultants CA08104001E

PEAK Transformers Increased Load Capacity Smaller, Lighter Transformers

CA08104001E For more information, visit: www.eaton.com/consultants

PEAK Transformers (Continued)

Note: All values are design dependent.

11 500 +12% 560 +9% 610

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CA08104001E For more information, visit: www.eaton.com/consultants

i VPI/VPE Dry-Type Optional Features Tests

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Cast Coil Transformers i

CA08104001E For more information, visit: www.eaton.com/consultants

i Cast Coil Transformers Optional Features Tests

For more information, visit: www.eaton.com/consultants CA08104001E

RESIBLOC Epoxy Cast Ratings Temperature Rise

CA08104001E For more information, visit: www.eaton.com/consultants

i RESIBLOC Epoxy Cast Tests Special Tests

For more information, visit: www.eaton.com/consultants CA08104001E

Magnum DS Low Voltage Pow-R-Line C Switchboards i

Application Description Main DevicesIndividually Mounted 13

CA08104001E For more information, visit: www.eaton.com/consultants

i Secondary Unit Substation Features and Benefits Benefits