Off Machine Switch Specification Component Location KENR3530

Part No. Function Actuate Deactuate Contact Position

Component
Schematic Machine
Component
Schematic Machine April 2000
3E-6449 Temperature 38 3C (100 5F) 27C MIN (80.6F) Normally Closed Location Location Location Location

3E-6451 Coolant Temperature

107.0 3.0C 93.0C MIN
Normally Closed
Alarm E-2 3 Relay - Neutral Start H-3 B Electrical Schematic Symbols And Definitions
(224.6 6.0F) (199.0F MIN) Alarm - Backup F-10 5 Relay - Start E-5 4
VIB Charge Pressure 1400 kPa MAX 1100 150 kPa A-C Normally Closed
3E-7382 Alternator G-10 8 Relay - Throttle E-5 4
Propel Charge Pressure (205 psi MAX) (160 22 psi) A-B Normally Open
103-4977 Engine Oil Pressure 60.0 kPa (8.7 psi) Normally Open Amplifier H-15 B Relay - Warning Light G-2 B
93.00 21.00 kPa 70.00 21.00 kPa Assembly - Regulator I-13 B Resistor B-14 B
107-611 Engine Oil Pressure Normally Open
(13.49 3.05 psi) (10.15 3.05 psi) Batteries H-10 1 Rheostat B-14 B
92 1.5 C 85C A-B Normally Open
110-514 Hydraulic Oil Temperature Breaker - Alternator Ckt G-6 B Sender - Fuel G-10 19
(197.6 34.7 F) (185F MIN) B-C Normally Closed T
275 to 1750 kPa Breaker - Throttle F-5 B Sensor - VIB Speed H-12 20
114-5333 A/C High/Low Pressure Normally Open
(40 to 255 psi) Pressure Temperature Level Flow
Control - Throttle G-4 A Solenoid - A/C Compressor Group D-7 8
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 3740 kpa (542.4 psi), with decreasing pressure the closed Symbol Symbol Symbol Symbol
condition can be maintained down to 166 kpa (24.1 psi). Controller - VIB C-15 B Solenoid - Axle Interlock H-9 11
Contact position at the contacts of the harness connector. Converter F-13 A Solenoid - Drum Interlock H-8 11
Dial - CMV F-15 A Solenoid - Engine Shutdown H-10 7
Dial - Frequency G-15 A Solenoid - Speed Shift E-8 12
Dial - RMV F-15 A Solenoid - Throttle Control H-7 7
Diode #1 D-6 A Solenoid - VIB Control H-9 21
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Diode #2 D-6 A Switch - A/C D-8 B
Diode #3 D-6 A Switch - A/C Refrigerant C-6 8
Fuses H-5 B Switch - Backup Alarm H-4 B
Normally open switch that is closed due to an applied condition, and will open again with a
Fuse - Recording Module G-12 B Switch - Beacon I-5 B
specific decrease in that condition.
Gauge - Fuel B-3 A Switch - Brake H-4 B
Resistor, Sender and Solenoid Specifications Gauge - VPM Tach B-4 A Switch - Coolant Temperature G-10 8
Part No. Component Description Resistance (Ohms) Gauge - Warning B-5 A Switch - Disconnect H-9 2

CS-531D, CP-533D, and CS-533D

VIB Control: Normally closed switch that will open with an increase of a specific condition.
24.6 2.0 Ground - Platform H-12 10 Switch - Engine Oil Pressure H-8 22
-- Solenoid: Fixed
21.7 2.0
Variable Group - Conditioner/Heater B-9 18 Switch - Engine Oil Pressure H-8 22

Vibratory Compactor
3E-1906 Solenoid: A/C Clutch 17.6 0.6 Horn - Forward D-2 10 Switch - Fan D-10 B
Latch: 1.55 0.15
8C-3663 Solenoid: Engine Shutdown
Unlatch: 10.3 1.03
Lamp - Alternator Indicator B-6 A Switch - Flood Light H-6 B Normally closed switch that is open due to an applied condition, and will close again

Electrical System
137-1761 Resistor: VIB Controller 130 6.5 Meter - Hour B-2 A Switch - Front Wiper C-10 B with a specific decrease in that condition.
Fuel: Motor - Front Washer Fluid C-8 15 Switch - Horn D-2 A
27.5 to 39.5
144-9420 Sender: Full Motor - Front Wiper B-12 17 Switch - Hydraulic Oil Temperature E-9 23
240 to 260
Empty
Motor - Rear Washer Fluid C-8 15 Switch - Key C-6 A The circle indicates that the component has screw terminals and a wire can be disconnected
At room temperature unless otherwise noted.
Motor - Rear Wiper C-12 16 Switch - Neutral Start (Propel Pump) G-7 14 from it.
Motor - Starter H-10 6 Switch - Propel Charge Pressure H-7 24
AGH1-UP
Recorder I-15 B Switch - Rear Wiper C-10 B 4MZ1-UP
Receptacle - Housing H-14 B Switch - Ref VIB C-14 B
Relay - Brake G-3 B Switch - Speed Select D-2 A
AET1-UP No circle indicates that the wire cannot be disconnected from the component.
Relay - Brake G-3 B Switch - Start Aid C-5 A 5CZ1-UP
Relay - Coolant Temperature H-2 B Switch - Temperature F-9 14 AFC1-UP
Relay - Engine Oil Pressure H-2 B Switch - Throttle C-2 A
Relay - Function Light G-2 B Switch - VIB Charge Pressure F-7 25
6AZ1-UP
This indicates that the component has a wire connected to it that is connected to ground.
Relay - Hydraulic Oil Pressure H-3 B Switch - VIB On/Off H-4 B
Relay - Hydraulic Temperature G-2 B Switch - VIB Select H-5 B
Relay - Main E-5 4 Valve - Start Aid F-6 23
Relay - Neutral Start G-3 B
Related Electrical Service Manuals Machine locations are repeated for components located close together. This indicates that the component does not have a wire connected to ground. It is grounded
Title Form Number
A = Located in or on the Steering Console.
by being fastened to the machine.
Alternator: 9W-3043 SENR3685
B = Located in or on the Right Console.

2000 Caterpillar Printed in U.S.A.

All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Distribution Circuits Monitoring Circuits (Continued)
A AA 1 1
101 RD Bat (+) 447 PK Fuel Level Gauge 1 2 2
103 YL Speed Switch 449 BU Recorder Typical representation of a Typical representation of a
105 RD Key Sw 450 BU Recorder Deutsch connector. The Sure-Seal connector. The
1 109 RD Alt Output (+) Term. 450 YL Tach Sender (+) Plug Receptacle plug contains all sockets plugand receptacle contain
14 24
12 110 GN Recorder 465 OR Low Charge Press Warning and the receptacle contains both pins and sockets.
5 23 19
111 OR Compactometer Accessory Circuits 2 all pins.
8
Connector Location 13
112 PU Main Power Rly Output 500 BR Wiper - Front (Park)
11
Schematic Machine 21
16 A 115 PK Front Flood 501 GN Wiper - Front (Low)
Connector Number 18 17 Pin or Socket
Location Location 116 BR Rear Flood 502 OR Wiper - Front (HI)
CONN 1 H-15 10 7
Number
118 GY Wipers 503 BR Wiper - Rear (Park)
CONN 2 F-14 A 22 3
6 10 121 YL Back Alarm To Lamp 504 YL Wiper - Rear (Low) Wire, Cable, or Harness
CONN 3 G-13 A 2 B Component
CONN 4 H-13 10
26 15
9 122 RD Dome Lamp 505 BU Wiper - Rear (HI) Assembly Identification Part Number
1
25 4
CONN 5 H-13 10 123 WH Gauge Relay 506 PU Washer - Front Single Wire
CONN 6 H-12 10 124 GN A/C 507 WH Washer - Rear Connector
CONN 7 H-12 10 128 RD Forward Horn 513 OR A/C Compressor/Refrigerant Pressure SW A AA 9X-1123
20 C A
CONN 8 H-12 10 143 PK Speed Switch 515 GY Blower Motor (HI) 325-PK-14 1 325-PK-14
CONN 9 C-12 16
143 RD Brake 516 GN Blower Motor (Medium)
CONN 10 B-12 17
144 RD Hood Actr 517 BU Blower Motor (Low) Pin Socket Wire
CONN 11 C-10 26 Color
CONN 12 B-9 18 148 WH Start Aid 521 YL A/C SW To Refrigerant SW
CONN 13 C-9 B 165 RD Recording Module 522 WH A/C Clutch To Thermostat SW
CONN 14 C-9 B 176 YL Recording Module 567 WH A/C SW Jumper
2 200-BK-14
CONN 15 D-9 B
181 GY Eng Speed Ctrl (+) Bat 568 GN Warning Buzzer To Diodes
CONN 16 D-8 26
Ground Circuits Lighting Circuits
CONN 17 C-7 8 Circuit Number Wire
200 BK Main Chassis 603 PK Rotary Beacon
CONN 18 D-7 8 Identification Gauge
CONN 19 D-7 8 206 BK Recorder 603 PU Rotary Beacon
CONN 20 G-6 9 210 BK Freq Dial 607 PK Flood Lamp - Front
CONN 22 G-6 9 220 BK Eng Oil Press Sensor 608 GN Flood Lamp - Rear
CONN 23 G-6 9
Electrical Schematic Symbols And Definitions
16 17 221 BK Eng Coolant Temp Sensor Control Circuits
CONN 24 E-5 4
226 BK Hyd Oil Temp Sensor 751 GN XMSN Shift Sol No1 Or 3
CONN 25 E-5 4 A FUSE - A component in an electrical circuit that will open the circuit if too much current flows
CONN 26 E-5 4 230 BK RMV Dial 776 YL Brake Release Relay Cont
13 8 through it.
B 276 BK XMSN Ctrl Ident Code 0 777 PU Brake Release Motor
CONN 27 H-4 B 7
CONN 28 E-4 10 277 BK XMSN Ctrl Ident Code 1 801 PU Ref Vib Switch
3 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 29 E-3 10 14 Basic Machine Circuits 852 GN Recorder contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 30 E-3 10 9 10
26 4
23 301 BU Starter No1 Sol 906 YL Converter
21
CONN 31 E-2 10 22
15
2 6 11 12 304 WH Starter Relay No1 Output 916 OR Scraper XMSN Gear Code 6
The connectors shown in this chart are for harness to harness connectors. 5 18
19
Connectors that join a harness to a component are generally located at or near the 306 GN Starter Relay Coil To Neut Start SW 919 GN Eng Overspeed Test SW SENDER - A component that is used with a temperature or pressure gauge. The sender
component. See the Component Location Chart. 1 307 OR Key SW To Neutral Start SW 920 GN Oil Press SW To Lift Detent measures the temperature or pressure. Its resistance changes to give an indication to the
20
T gauge of the temperature or pressure.
308 YL Main Power Relay Coil 921 WH XMSN Sol No 1 Or 3 Return
24 25 309 GY Alternator Regulator Term. 923 YL XMSN Sol No 3 Or 1 Return
311 PU Start Aid Sol To Temp SW 924 OR XMSN Sol No 4 Or 5 Return RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
321 BR Backup Alarm Lamp A919 BU Left Eng Throttle SW To Relay/Diode It has a coil that makes an electromagnet when current flows through it. The electromagnet
322 GY Warning Horn (Forward) A920 BR Left Eng Throttle SW To Relay/Diode can open or close the switch part of the relay.
326 RD Key SW "C" Term. A953 PK Right Console Eng Throttle SW To Relay/Diode
330 YL Neutral Start Relay Coil A982 BR Eng Throttle Cont CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
373 GN Start Aid Switch To Timer A983 BU Eng Throttle Cont - Signal much current flows through it. This does not destroy the circuit breaker and it can be reset to
Machine Harness Connector And Component Locations 377 OR Start Aid Resistor To Start Aid B919 GN VIB On/Off SW To FWD/REV SW become part of the circuit again.
397 OR Hood Raise Motor B920 GN FWD/REV (Fwd) SW To EDC
398 BU Hood Raise Motor B921 WH FWD/REV (Rev) SW To EDC SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Monitoring Circuits C720 BU Relay Interlock that makes an electromagnet when current flows through it. The electromagnet can open or
400 GN Service Meter SW C905 OR Cont to Relay
close a valve or move a piece of metal that can do work.
400 YL Recorder C906 PU Cont to SW
405 GY Opr Mon Oil Press(Low Setting) C930 BR Functional Lights GP to Relay
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
406 PU Opr Mon Coolant Temp C931 OR Warning Lights GP to Relay
that make electromagnet when current flows through them. It also has an internal switch that places
428 OR Opr Mon Xmsn Oil Temp C938 BR Diagnostic Warning Horn
the latch coil circuit open at the time the coil latches.
439 YL Lamp Indicator F765 BR Park Brake SW To Relay
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

206-BK 200-BK
165-RD

A REGULATOR AS OPTIONAL NOTE A

081-4135
5
6
7
8
BK BEACON SW NOTE B
6T-3990
SENSOR GP
120-3885
5 1
6 2
7 3
I 8 4 I
HARNESS AS BRAKE SW

1
2
3
4
B - P12
YL 449-BU 167-6797 304-WH-6 115-PK 116-5275
G S 603-PU 116-7344
RECORDER R7 P7 +

608-GN
200-BK

607-PK
4 DRUM
5 1
6 2
7 3
8 4

3 2 1 5 116-5270
166-8518 1 176-YL - MTR BAT 2 200-BK 200-BK 2 INTERLOCK OPTIONAL FLOOD
C 101-RD-6 116-6565
2 200-BK 1 777-PU 777-PU 1 SOLENOID 2 1
LIGHT SW

176-YL
RD F765-BR 143-BR
3 200-BK AXLE 107-2868 THROTTLE 7T-3811 3
CONN 5 MOTOR DISCONNECT 776-YL 143-BR
4 449-BU CONTROL 4 X1776-YL
5 1
6 2
7 3
8 4

159-7919 SW INTERLOCK
R30 P30 CONN 6 SOLENOID SOLENOID 1
110-GN 7N-0718 200-BK 465-OR ENGINE OIL PRESSURE
1 200-BK 107-2868 120-4187 2 608-GN X2 4
D RD-00 5 RELAY AS.
2 449-BU ENGINE OIL 116-BR 3 1
FRAME ENGINE OIL 123-WH 130-3033

P10
206-BK
1
2
3
4

3 GND RD-00 BK-00 PRESSURE SW PRESSURE SW PLATFORM 276-BK

607-PK 200-BK

WH
P33 R33

RD
176-YL 2V-6166 103-4977 107-0611

BK
4 5 4 1 GROUND 2 4
115-PK 2 3 5
5 450-BU 1 206-BK BATTERY B919-GN 200-BK 1
400-YL GROUND 123-WH

P1
6 400-YL 2 ENG FRAME 6 VIB 3 HYD OIL PRESSURE
921-WH

POS NEG POS NEG 220-BK

919-GN

VIB ON/OFF SW
GND GND SELECT SW RELAY AS. 2

C
A
B
CONN 7 P14 144-0900 3
PROPEL 130-3033 405-GY
101-RD P14 R14
R31 P31 BATTERY CHARGE 112-PU C720-BU

B920-GN
BATTERY

A920-BR
1

A919-BU
B919-GN

A983-BU

B921-WH
3T-5760 3T-5760 PRESS SW 112-PU 5 4 COOLANT TEMP
A 165-RD VIB TACH OPTION C906-PU 2 1
3E-7382 RELAY AS.

BK
RD
112-PU

BK

BK
B 919-GN P34 R35 P9 321-BR 3 330-YL

P9
RD
BU

BK
101-RD 200-BK 130-3033
C 921-WH R9 1 400-YL 1 200-BK 1 200-BK 200-BK 4 200-BK
2

101-RD
2 200-BK 2 450-YL 2 450-YL 3 4 5
CONN 8 BACKUP ALARM SW 143-BR 1

C-4
C-6
C-2

C-8
D-2
A-6

B-6
B-8
CONN 27

A-2
A-4

A-8

B-4

D-4
B-2

D-6
D-8
C
CONN 4

1
2

B
A
R32 P32 TO EXISTING VIB SPEED VIB CONTOL 123-WH

P2
TO EXISTING CONTROL LEVER

2
1

2
1
P9 301-BU-10 P15 NEUTRAL START 221-BK
1 176-YL ENGINE OIL HARNESS FRAME SENSOR SOLENOID P13 P12
200-BK-10 7R-3145 HARNESS AS RELAY AS. 2
2 200-BK

277-BK
200-BK
PRESSURE SW 3
H GND H

20A

10A
10A
10A
10A
10A
10A
10A

10A
10A
PLATFORM THROTLLE CONTROL 130-3033

10A
176-YL 109-9849 406-PU

123-WH
VIB SENSOR

400-GN

200-BK
220-BK
AMPLIFIER 3 HARNESS AS GROUND 103-4977 326-RD 119-7020
4 852-GN 165-RD 7R-3145 CONN 20 306-GN

OPTION (LOC D-8)

OPTION (LOC D-8)

OPTION (LOC D-8)

133-6157 167-6795 HARNESS AS 5 4 WARNING LIGHT
5 450-BU 304-WH-6 200-BK -GND
2 1 167-6796 304-WH-6 1

GAUGE RELAY 123-WH

HARNESS AS ENG SHUTDOWN 181-GY +HOT 330-YL RELAY AS.

OPTION (LOC H-12)

HOOD ACTR 144-RD

BACKUP ALARM 121-YL

FRONT FLOOD 115-PK
6

REAR FLOOD 116-BR

FRONT HORN 128-RD

BRAKE 143-BR

P8
KEY SWITCH 105-RD
HOUSING-RECP 109-9849 130-3033

START AID 148-WH

VIB ON/OFF 103-YL
SOL A982-BR +AUX 200-BK 200-BK

1
2
3
4
400-YL 7T-6365 3 A919-BU A RED 2
CONN 1 8C-3663 P10 3 4 5
200-BK 109-RD-6 109-RD-6 A953-PK B WHT 307-OR 1
EXISTING C930-BR

P3
VIB SW FRAME CONN 22 A983-BU C BLK NEUTRAL START

B921-WH
HARNESS AS 200-BK

B920-GN

200-BK
200-BK
RELAY AS.

10A
167-6798 144-0900 RECORDING MODULE FUSE P3 GND 2
D-4 RD 1 221-BK P16 130-3033 3
101-RD-6 101-RD-6 C931-OR
RECORDING MODULE BK 2 200-BK 308-YL 1 776-YL
330-YL 2 CONN 23 5 4 HYD TEMP
T ALT CKT 1 RELAY AS.

60A
NEUTRAL BREAKER 776-YL

P7
COOLANT TEMP 130-3033
START SW 9S-0174 200-BK
SW 2 200-BK
HARNESS AS. 3E-6451 (PROPEL PUMP) 3 4 5
1 2 1
168-8826 C720-BU 123-WH

P4
P11 R11 BRAKE 226-BK
RELAY AS. 2
121-YL 1 121-YL 3
309-GY 123-WH 2 123-WH 130-3033 428-OR
P39 R39 FRAME GROUND
109-RD-6 308-YL 3 308-YL 777-PU
1 919-GN 1 R37 5 4
309-GY 4 309-GY 1 FUNCTION LIGHT
2 906-YL 2 B+
1 2 3 4 5 6 321-BR 5 321-BR 776-YL RELAY AS.
321-BR CONN 3 ALTERNATOR

P6
3 3 D R 200-BK
9W-3043 326-RD 6 326-RD 130-3033
4 200-BK 4 P37 2
B- 330-YL 7 330-YL C930-BR
3
373-GN 8 373-GN F765-BR C938-BR
LIGHT - TO PLATFORM TO LEVER GP
G 400-GN 9 400-GN 4 5 G
200-BK
210-BK
220-BK
230-BK
906-YL

FREQ HARNESS 154-7308 W/O BLADE BRAKE 1

WIRE AS. 200-BK 447-PK 10 447-PK RELAY AS. C938-BR
DIAL 119-6476 154-7309 WITH BLADE

P5
TO ENGINE 450-YL 11 450-YL 200-BK
167-1322 200-BK 130-3033
BLOCK 108-7882 447-PK 608-GN 12 608-GN 2
+S - FUEL 751-GN 13 3
751-GN 123-WH
SENDER 777-PU 14 777-PU
HARNESS AS. 144-9420 A919-BU 15 A919-BU
168-8828 A920-BR 16 A920-BR
BACKUP A983-BU
CONN 2 121-YL 17 A983-BU
ALARM B920-GN
321-BR 18 B920-GN
P38 R38 3T-1815
B921-WH 19 B921-WH
111-OR 1 220-BK 20 220-BK
LIGHT - 200-BK 2 221-BK 21 221-BK
210-BK 3 906-YL 24V 226-BK 22
CMV 226-BK
220-BK 4 906-YL IGN 276-BK 23 276-BK
DIAL 230-BK 5 200-BK GND P1 144-RD 24 144-RD
167-1321 200-BK 6 MEM TO FLOOD 1 608-GN
+S - 7 RD 1 311-PU
111-OR 12V LIGHTS 2 200-BK
111-OR 8 BK 2 200-BK
CONVERTER T P4
134-1346 TEMPERATURE SW
HARNESS AS. 1 3E-6449
168-8827 398-BU VIB CHARGE
2 PRESS SW
3 144-RD
3E-7382
P8
397-OR 200-BK A BK
4 5
LIGHT - 200-BK 226-BK B RD
F RMV 6 P2 C BU F
HARNESS AS.

C
A
B
DIAL START AID 15A

C938-BR
167-1323 HOOD ACTR SWITCH 168-8327
7N-8008 1 OPTION THROTTLE

200-BK

306-GN
+S -

A953-PK
BREAKER

200-BK
2

200-BK
112-PU-10
308-YL
3 TO HEAT SW 373-GN 6T-3643

109-RD-6

181-GY
4 TO VALVE 377-OR P13 R13

RD
BK

WH
P5 CONN 24 CONN 25 CONN 26 2 ALARM
MOTOR 1 3E-6328
HARNESS AS. R16 P18 P17
START AID OPTION 2 377-OR 1 WH START AID

1
2

1
2

1
2
HYD OIL 377-OR 149-6476 CONN 31

T
1 311-PU 2 PU VALVE P16 R18 R17
TEMP SW P6 311-PU

304-WH

C906-PU
A920-BR
HOOD ACTUATOR

A982-BR

C931-OR
C938-BR
3E-6332

123-WH

751-GN
RMV CMV FREQ HA/LA 12V GND A-SNSR CDS

607-PK
465-OR

200-BK
148-WH

450-YL
309-GY

326-RD

405-GY
110-0514 P7

307-OR

373-GN
400-GN

428-OR

568-GN
181-GY

447-PK
406-PU
128-RD

308-YL
1

103-YL

143-BR
105-RD
161-4002 751-GN
2 200-BK
PROCESSOR 167-1319 HARNESS AS.
COMPACTOMETER SPEED SHIFT CONN 28 CONN 29 CONN 30
168-8325
SOLENOID P21 P20 P19
109-RD-8

10
11
12
147-6937 FRAME GND

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
HARNESS AS. MAIN RELAY START RELAY THROTTLE RELAY R21 R20 R19
139-2786 101-7740 118-3534 118-3534

148-WH
128-RD
123-WH

C931-OR
447-PK
181-GY
307-OR
103-YL

607-PK
105-RD

405-GY
400-GN

428-OR

465-OR
568-GN

751-GN

C938-BR
308-YL

450-YL

200-BK
406-PU
309-GY
322-GY
326-RD
373-GN

C906-PU
143-PK

A982-BR
6
7
DIODE #1 5 568-GN
105-3542 4 405-GY
8 568-GN
E 1 406-PU E
2 HORN SWITCH
3 3T-2357

BEACON SUPPRESSOR-ARC 128-RD

108-1029
OPTION REAR OPTION FRONT 106-8704
200-BK 607-PK FLOOD 322-GY
FLOOD OPTION REAR
608-GN 200-BK LIGHTS OPTION FRONT
LIGHTS FLOOD FWD HORN
9X-4381 FLOOD

1
2
9X-4381 7T-0969
LIGHTS LIGHTS 6
9X-4381 9X-4381 SOCKET AS. R4
HARNESS AS.-A/C 7 322-GY
200-BK 607-PK 9R-7941 139-2270 200-BK
P4 5 568-GN

1
2
SOCKET AS. R1 P1 CONN 19 DIODE #2
9R-7941 608-GN 200-BK 105-3542 4 465-OR
R12 TERMINAL AS. 2 1
TO HARNESS AS. BEACON 7T-5957 1 GN-14 2 567-WH A/C SWITCH 8 308-YL
1 603-PU 1
PLATFORM 108-1029 2 BN-14 5 515-GY 144-0900 1 439-YL
2 200-BK 2 3
149-6476 5 GY-14 4 516-GN 2
3 608-GN 603-PU
NOTE B TERMINAL AS. 4 GN-14 3 517-BU 3
4 607-PK 200-BK
7T-5957 3 BU-14 1 124-GN
608-GN P6 R6
607-PK 521-YL 1 521-YL
CONN 15 1
522-WH 2 522-WH
FAN SWITCH 2
CONN 16 143-PK 3
110-7890
200-BK 607-PK 751-GN
OPTION REAR OPTION FRONT 103-YL
FLOOD 200-BK 607-PK FLOOD 608-GN 200-BK 6 5
C905-OR 4
LIGHTS 608-GN 200-BK LIGHTS FUSE BOX 7
9X-4381 OPTION REAR OPTION FRONT 5 568-GN
D 9X-4381 FLOOD FLOOD R2 P2 124-GN FAN
B2
P2 R2 DIODE #3 4 428-OR
6 D
LIGHTS WIPER B+ RD-14 1 118-GY 513-OR 1 105-3542 SPEED SELECT
LIGHTS FUSE BOX 8 400-GN
9X-4381 9X-4381 WASHER B+ RD-18 2 118-GY 522-WH 2 SWITCH
GND BK-18 3 200-BK 118-GY WIPERS 1 C938-BR 9X-9099
HIGH SPEED 502-OR A6 CONN 18 2
WH-14 4
LOW SPEED YL-14 501-GN A/C COMPRESSOR GP 3
5 FUSE BOX
PARK 500-BR 3E-1906
BU-14 6 122-RD DOME LIGHT
HARNESS AS.-ROPS WASHER PUMP BR-18 7 506-PU D2
8
139-2787 EXISTING HARNESS AS.
CONN 14 START AID
LIGHTING GP-CAB FRONT WIPER 200-BK SWITCH
1234 P1 R1
111-0157 SWITCH 6T-6066
112-6174 FRONT WASHER 521-YL 1 BK 148-WH
513-OR 2 BK
MOTOR FLUID MOTOR
603-PU
200-BK
608-GN
607-PK

REAR WIPER R3 P3 7T-8890 CONN 17 373-GN 1

MOTOR WIPER B+ RD-14 1 118-GY
REF VIB SWITCH WASHER B+ 118-GY 506-PU A/C REFRIGERANT SW 2
RD-18 2 181-GY
144-0900 147-7970 114-5333 3
GND BK-18 3 200-BK KEY SWITCH A982-BR
0801-PU HIGH SPEED WH-14 4 505-BU
R4 P4 REAR WIPER 110-7887 5 4
L LOW SPEED YL-14 5 504-YL C905-OR
CONTROLLER AS.-VIB 2 1 GN 1 SWITCH PARK BU-14 6 503-BR C906-PU
138-8585 200-BK H 2 200-BK 112-6174 6
MOTOR WASHER PUMP BR-18 7 507-WH
924-OR 3 503-BR R
3 8 200-BK THROTTLE SWITCH
T BK 4 504-YL
CONN 13 YL-16 1 308-YL 9X-9099 COLORS
GY 5 505-BU OFF C
REAR WASHER PU-16 2 326-RD
BR 6 118-GY ON S
MOTOR FLUID MOTOR ST B OR-16 3 307-OR
OR R4 P4
C 12
WH/GY 11 1 916-OR CONN 9
501-GN 1 501-GN
7T-8890 BR-16 4 105-RD
ABBREV COLOR C
10 2 924-OR 118-GY 2
9 118-GY 507-WH
3 920-GN 920-GN 500-BR 500-BR RD RED
OR 8 3 WH WHITE
YL 7 4 919-GN 919-GN REMOVE END TERMINALS FROM 502-OR 502-OR
4 OR ORANGE
WH/BR 6 5 CORRESPONDING WIRES IN 149-6476
BR 5 FRONT WIPER 504-YL 5 504-YL 309-GY YL YELLOW
6 200-BK HARNESS AS. AND SPLICE WITH PK PINK
WH/BU 4 MOTOR 503-BR 6 503-BR ALT INDICATOR
BU 3 7 921-WH 139-2783 WIRES 439-YL BK BLACK
921-WH 505-BU 7 505-BU 7N-5876
BK 2 147-7969 GY GRAY
8 923-YL 200-BK 8 200-BK PU PURPLE
RD 1
RESISTOR R5 P5 122-RD 9 122-RD BR BROWN
L GN GREEN
137-1761 GN 1 10
11 BU BLUE
H 2 200-BK CONN 11

C931-OR
123-WH
465-OR
MOTOR

406-PU

428-OR
405-GY
916-OR 3 500-BR 12
T BK 4 501-GN
GY 5 502-OR
923-YL BR 6 118-GY SYMBOL DESCRIPTION
OR R12
RHEOSTAT

400-GN
CONN 10 603-PU 1 BLADE, SPADE, RING

123-WH

123-WH
1
2

3
4

6
134-3846

200-BK
200-BK 2 OR SCREW TERMINAL
TO HARNESS AS.
1
2

OPTIONAL VAR VIB 608-GN 3 PLATFORM R5 P5 CIRCUIT CONNECTED

450-YL

447-PK
C

D
A
CONTROL HARNESS AS.

E
F

128-RD
607-PK 4 149-6476 1

607-PK
139-2783

607-PK
NOTE A HEATER GP 200-BK 2 200-BK CIRCUIT NOT CONNECTED
-
107-3317 515-GY 3 515-GY I I 2
HARNESS AS.-CAB ELECTRICAL CONNECTION
516-GN 4 516-GN +
152-9802 CONDITIONER S S 1 TO VEHICLE STRUCTURE

HYD PRES.
517-BU 5 517-BU 3

TEMP.
SIG

HYD
DOME LIGHT 107-3318 522-WH 6 522-WH L L INTERNAL ELECTRICAL
G G CONNECTION TO SURFACE
B HARNESS AS.-TAG B

+
CONN 12 OF COMPONENT
HARNESS AS. 200-BK

+
139-9288
167-1280 GND HOUR METER CONNECTOR
WARNING GAUGE 200-BK
STUD 135-2929 161-3932
FUEL GAUGE
116-4684 ATCH WIRE, CABLE,
COMPONENT

+
OPTIONAL CIRCUIT GROUPING

+
TEMP.
VPM TACH DESIGNATION

ENG OIL
ENG
122-4232

PRES.
SCREED HARNESS AS.
HARNESS AS.
149-8097
RELAY PANEL LAYOUT

FUSE PANEL LAYOUT P6 BRAKE RELAY

WIRES THAT HAVE BATTERY VOLTAGE
D1 EMPTY P 6 P 7 P 8 P7 BRAKE RELAY
A1 EMPTY B1 EMPTY C1 EMPTY WHEN THE KEY SWITCH IS OFF.
A2 144-RD HOOD ACTR D2 EMPTY (OPTION 122-RD DOME LAMP) P8 NEUTRAL START RELAY
D1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 B2 EMPTY (OPTION 124-GN FAN SWITCH) C2 148-WH START AID WIRES THAT HAVE BATTERY VOLTAGE
P 10 P 9
D3 BUSSED P9 NEUTRAL START RELAY WHEN THE KEY SWITCH IS ON.
A3 EMPTY B3 112-PU FUSE BUSS C3 112-PU FUSE BUSS
P10 HYD OIL PRESS RELAY THIS SCHEMATIC IS FOR THE CS/CP500D SERIES COMPACTORS. STARTING CIRCUIT.
C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 A4 EMPTY B4 103-YL VIB ON/OFF C4 121-YL BACKUP ALARM D4 EMPTY (OPTION 165-RD RECORD MODULE) (185-0791 CHG 00)
A5 EMPTY B5 BUSSED C5 BUSSED D5 BUSSED GAUGE CIRCUIT.
B 1 B 2 B 3 B4 B 5 B 6 B 7 B 8 B 9 A6 EMPTY (OPTION 118-GY WIPER SWITCH) B6 116-BR REAR FLOOD C6 115-PK FRONT FLOOD D6 105-RD KEY SWITCH WIRES TO BE 18 GAUGE UNLESS OTHERWISE SPECIFIED. PANEL LAMP CIRCUIT.
P1 ENGINE OIL PRESS RELAY
A7 EMPTY B7 BUSSED C7 BUSSED
A A 1 A 2 A 3 A 4 A 5 A 6 A7 A 8 A 9
A8 EMPTY
D7 BUSSED
P 1 P 2 P 3
P2 COOLANT TEMP RELAY WASHER/WIPER CIRCUIT.
A
B8 143-BR BRAKE C8 123-WH GAUGE RELAY NOTE A: FOR MACHINES EQUIPPED WITH A CAB CONNECT HARNESS
D8 128-RD FORWARD HORN P3 WARNING LIGHT RELAY 152-9802 TO HARNESS 149-6476. HEATER AND AIR CONDITIONER CIRCUIT.
A9 EMPTY B9 BUSSED C9 112-PU FUSE BUSS NOTE B: FOR MACHINES EQUIPPED WITH A ROPS CONNECT HARNESS
D9 101-RD FUSE BUSS P 5 P 4 P4 HYD TEMP RELAY GROUND CIRCUIT.
139-2787 TO HARNESS 149-6476.
P5 FUNCTION LIGHT RELAY
START AID CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1