Rubber Joints
Rubber Joints
Rubber Joints
RUBBER JOINTS
The EMIFLEX rubber joints described in this catalogue have been used successfully for over 20 years in pipelines
conveying pressurized uids at various temperatures. The technical information and suggestions provided
here are intended to facilitate the process of selecting the product best suited to the particular application.
A rubber joint is a exible joint (expansion joint) in which the elastic part is composed of a synthetic elastomer-based rubber
compound, with particular vulcanized components added.
The vulcanization process is essential in order to achieve the nal characteristics of the product, as is the selection of the
particular type of elastomer and other components used in the compound.
The components are selected in order to obtain certain effects on the nal characteristics of the resultant compound:
softening agents, protective agents, antioxidants, antiozonants, anti-ageing agents, lling agents, etc. The nished product is
a rubber joint with superior elastic, mechanical and chemical properties.
erties.
To withstand the stresses due to the operating pressure and temperature to which they will be subjected, the rubber
joints are internally reinforced with several layers of textile bres and steel wires arranged accordingly. In this manner
the rubber joint can be used safely in pipelines in order to:
reduce stresses by compensating for the axial, lateral and angular movements due to contraction or extension of the
pipelines caused by thermal variations of the piped uid or the surrounding environment.
dampen mechanical vibrations caused by operating machines.
interrupt the propagation of noise caused by the pumping action of the uid in the piping.
ADVANTAGES:
PRODUCTION RANGE:
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BODY
The body is moulded with a single long-radius arch and is formed by multiple plies of continuous nylon bres which are twill-
woven and embedded in the rubber so as to allow the necessary exibility between the plies. In addition, the interior edge of
each are is reinforced further by high-strength steel-wire in order to increase the maximum allowable operating pressure.
A protective impermeable tubular layer of elastomer continuously covers both the internal surface of the body as well as the
ares. This prevents the piped uid from penetrating into the casing. The type of elastomer used for the internal protective
layer depends on the operating conditions and the type of uid being piped. Select the best suited elastomer by evaluating
its chemical resistance and other physical properties provided in the following tables.
Similarly, the entire external surface of the body is protected by an additional impermeable tubular layer of elastomer which
covers and protects it from the surrounding environment. The type of elastomer used for the external protective layer depends
on the environmental conditions to which the joint will be exposed (sunlight, acidic fumes, saline environment, etc.). Select
the best suited elastomer by evaluating its chemical resistance and other physical properties provided in the following tables.
FLANGES
The anges swivel and contain the edge of the joints are in the special shaped groove. The are allows a perfect seal at
all pressures, eliminating the need for any additional gaskets. The standard drilling of the anges is according to UNI 2223.
1 2
1. Joint body
2. Flange
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NN (Neoprene on both the outside and inside); label colour: BLUE / WHITE
EE (EPDM on both the outside and inside); label colour: RED / WHITE
NP (Neoprene on the outside + Nitrile on the inside); label colour: RED / YELLOW
NH (Neoprene on the outside + Hypalon on the inside); label colour: GREEN / YELLOW
NV (Neoprene on the outside + Viton on the inside); label colour: GREEN / WHITE
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DN Free Max Allowable Movements (not concurrent) Active Section Max Allowable Pressure up to 80C Total Weight
Length
Axial Lateral Angular
[mm] [inches] [mm] Compress. mm Extens. mm +/- mm +/- degrees cm2 Positiv Vacuum Kg
bar mm Hg
25 1 152 13 9 13 15 24 16 660 2.2
32 1 1/4 152 13 9 13 15 30 16 660 3.2
40 1 1/2 152 13 9 13 15 36 16 660 3.8
50 2" 152 13 9 13 15 65 16 660 5.1
65 2 1/2 152 13 9 13 15 84 16 660 5.9
80 3 152 13 9 13 15 106 16 660 7.0
100 4 152 19 13 13 15 157 16 660 7.6
125 5 152 19 13 13 15 232 16 660 10.0
150 6 152 19 13 13 15 322 16 660 12.4
200 8 152 19 13 13 15 504 16 660 18.3
250 10 203 25 16 19 15 774 16 660 24.2
300 12 203 25 16 19 15 1074 16 660 30.0
350 14 203 25 16 19 15 1389 10 660 53.0
400 16 203 25 16 19 15 1783 9 660 61.5
450 18 203 25 16 19 15 2183 9 660 66.8
500 20 203 25 16 19 15 2630 9 660 72.0
550 22 254 25 16 19 15 3105 8 660 96.8
600 24 254 25 16 19 15 3627 8 660 121.5
700 28 254 25 16 19 10 4793 8 660
750 30 254 25 16 19 10 5836 8 660
Notes
-For higher vacuums, i.e. pressures lower than 660 mm Hg, the joint must have an inner vacuum ring.
-The max allowable pressures indicated in the table above are valid for temperatures up to 80C.
For higher operating temperatures, the max operating pressure is given by the formula:
operating P = allowable P x reduction factor R
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NN (Neoprene on both the outside and inside); label colour: BLUE / WHITE
EE (EPDM on both the outside and inside); label colour: RED / WHITE
NP (Neoprene on the outside + Nitrile on the inside); label colour: RED / YELLOW
NH (Neoprene on the outside + Hypalon on the inside); label colour: GREEN / YELLOW
NV (Neoprene on the outside + Viton on the inside); label colour: GREEN / WHITE
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DN Free Max Allowable Movements (not concurrent) Active Section Max Allowable Pressure up to 80C Total Weight
Length
Axial Lateral Angular
[mm] [inches] [mm] Compress. mm Extens. mm +/- mm +/- degrees cm2 Positiv Vacuum Kg
bar mm Hg
25 1" 130 13 9 13 15 24 16 660 2.2
32 1" 1/4 130 13 9 13 15 30 16 660 3.2
40 1" 1/2 130 13 9 13 15 36 16 660 3.8
50 2" 130 13 9 13 15 65 16 660 4.8
65 2" 1/2 130 13 9 13 15 84 16 660 5.8
80 3" 130 13 9 13 15 106 16 660 7.2
100 4" 130 13 9 13 15 157 16 660 7.8
125 5" 130 13 9 13 15 232 16 660 9.7
150 6" 130 13 9 13 15 322 16 660 13.2
200 8" 130 13 9 13 15 504 16 660 17.9
250 10" 130 13 9 14 10 774 16 660 24.5
300 12" 130 13 9 15 10 1074 16 660 31.0
Notes
-For higher vacuums, i.e. pressures lower than 660 mm Hg, the joint must have an inner vacuum ring.
-The max allowable pressures indicated in the table above are valid for temperatures up to 80C.
For higher operating temperatures, the max operating pressure is given by the table below:
Movements (FSFA-FSFB):
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FSFA - FSFB
FLANGES Material: carbon steel (on request: stainless steel)
Surface protection: electrogalvanizing
DN f PN 6 PN 10
DN f PN 16 ANSI 150
f
F
E
K
DN
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BODY
The body is moulded with a double arch and is formed by multiple plies of continuous nylon bres which are twill-woven and
embedded in the rubber so as to allow the necessary exibility between the plies. In addition, the interior edge of each are
is reinforced further by a high-strength steel-wire in order to increase the maximum allowable operating pressure.
A protective impermeable tubular layer of elastomer completely covers both the internal surface of the body as well as the
ares. This prevents the piped uid from penetrating inside. The type of elastomer used for the internal protective layer
depends on the operating conditions and the type of uid being piped. Select the best suited elastomer by evaluating its
chemical resistance and other physical properties provided in the following tables.
Similarly, the entire external surface of the body is protected by another impermeable tubular layer of elastomer which covers
it continuously and protects it from the surrounding environment. The type of elastomer used for the external protective layer
depends on the environmental conditions to which the joint will be exposed (sunlight, acidic fumes, saline environment, etc.).
Select the best suited elastomer by evaluating its chemical resistance and other physical properties provided in the following
tables.
FITTINGS
The ttings are three-piece union ttings with female end pieces and BSP gas thread. The standard material is galvanized
malleable cast iron. On request, the ttings can also be manufactured in stainless steel AISI 316 or bronze.
NN (Neoprene on both the outside and inside); label colour: BLUE / WHITE
EE (EPDM on both the outside and inside); label colour: RED / WHITE
NP (Neoprene on the outside + Nitrile on the inside); label colour: RED / YELLOW
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DN Free Max Allowable Movements (not concurrent) Active Section Max Allowable Pressure up to 80C Total Weight
Length
Axial Lateral Angular
[mm] [inches] [mm] Compress. mm Extens. mm +/- mm +/- degrees cm 2 Positiv Vacuum Kg
bar mm Hg
.
.
.
.
.
.
.
Notes
-The max allowable pressures indicated in the table above are valid for temperatures up to 80C.
For higher operating temperatures, the max operating pressure is given by the table below:
FTUA-R: this joint is identical to the FTUA joint with the addition of a reinforcement ring placed externally in the hollow
between the two arches in order to stabilize them at high pressures. The ring is made of galvanized malleable cast iron.
FTUA-F: this joint is identical to the FTUA joint with the difference that the end part of each tting is formed by a ange with
internal coupling thread.
FTUA-P: this joint is identical to the FTUA joint with the difference that the ttings can be in PVC or PP and are used on
plastic piping.
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MANUFACTURING CHARACTERISTICS
The cylindrical body is manufactured in EPDM elastomer and contains two anged inserts in carbon steel. The coupling
drilling is UNI ISO PN 16. Starting from DN 80, the pair of anged inserts are completed with internal spacer tie rods in carbon
steel in order to counter the end thrust effect due to the internal pressure which tends to extend the joint.
The JM-10 anti-vibration joint has no metal parts in contact with the piped uid or the mating anges.
APPLICATION
Heating systems, water-pumping plants, air-conditioning systems, public installations such as condominiums, hospitals,
schools, etc. Compatible uids: water, seawater, weak acids and weak bases, etc. Max operating pressure: 10 bar. Max
constant operating temperature: + 100C.
WARNINGS
The JM-10 joints must not be used to absorb axial or lateral expansions, large-amplitude vibrations, torsions or angular
movements. Each JM-10 joint must be installed between two appropriately dimensioned xed points.
The JM-10 joints must be installed maintaining their specied length H and without any initial tension.
The mating anges of the pipeline must be parallel with one another and aligned well. The connection to the mating anges
must be made with suitable bolts, ensuring that the length of the bolts is such as to not damage the joint (which has solid
connection holes) and completing the connection with the relative washers. No gaskets are required.
a
PUNTO FISSO
3 nxf FIXED POINT
1 2
JM-10
g
JM-10
m x T PUNTO FISSO
4 POMPA
H
h
D1
D2
D3
Installation example for EMIFLEX type JM-10 anti-vibration joints.
nx mx
DN D1 D2 D3 a H g h Code
f T
20 20 56 105 75 76 12 70 4xM12 - 0319020
25 26 66 115 85 76 12 70 4xM12 - 0319025
32 32 76 140 100 76 14 70 4xM16 - 0319032
40 40 88 150 110 76 14 70 4xM16 - 0319040
50 50 100 165 125 76 14 70 4xM16 - 0319050
65 68 120 185 145 76 14 70 4xM16 - 0319065
80 80 134 200 160 76 14 70 8xM16 4xM8 0319080
100 105 154 220 180 76 14 70 8xM16 4xM8 0319100
125 130 182 250 210 76 16 70 8xM16 4xM10 0319125
150 155 212 285 240 76 16 70 8xM20 4xM10 0319150
200 200 264 340 295 96 16 90 8xM20 6xM12 0319200
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ERV type with red band. Suitable for drinking water, cold water and hot water up to 90C, seawater, cooling water and
wastewater with no oily residues. Not suitable for hydrocarbons or water and air with oily residues.
Body: reinforced with nylon plies, coated internally with a butyl/EPDM compound and externally with EPDM.
Flanges: swivel PN 10/16 in electrogalvanized carbon steel. Length 130 mm.
ERV type with yellow band. Suitable for oil products and fuels, methane (but not LPG). Also suitable for emulsions of cooling
water with anticorrosive oils. Operating temperature up to 90C.
Body: reinforced with nylon plies, coated internally with nitrile (NBR) and externally with neoprene.
Flanges: swivel PN 10/16 in electrogalvanized carbon steel. Length 130 mm.
ERV type with green band. Suitable for moderate acids and alkalis up to 80C, compressed air with oil residues.
Body: reinforced with nylon plies, coated internally and externally with Hypalon.
Flanges: swivel PN 10/16 in electrogalvanized carbon steel. Length 130 mm.
ERV type with white band. Suitable for food liquids, vegetable oils, drinking water up to 80C.
Body: reinforced with nylon plies, coated internally with white nitrile and externally with neoprene.
Flanges: swivel PN 10/16 in electrogalvanized carbon steel. Length 130 mm.
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Elastomer type
Chemical product neoprene nitrile hypalon epdm viton
Amyl acetate X X C A X
Butyl acetate X X C B X
Aluminium acetate B B B A X
Lead acetate B B C A X
Potassium acetate B B B A X
Sodium acetate B B B A X
Zinc acetate B B C A X
Isobutyl acetate X X C X X
Methyl acetate C X C B X
Propyl acetate X X X B X
Acetylene B A B A A
Acetone C X C A X
Fatty acids B B X X A
Acetic acid 10% B B B A A
Acetic acid 50% C C B A C
Acetylacetic acid X X - - -
Benzoic acid C X B B A
Boric acid A A A A A
Phenol carbolic acid X X C X A
Carbonic acid A B A A A
Hydrocyanic acid (prussic acid) B B A A A
Hydrochloric acid (concentrated) X X X C A
Hydrochloric acid 10% A B A A A
Hydrochloric acid 100% X X C C A
Hydrochloric acid 38% C C A A A
Chromic acid 25% X X A A A
Chromic acid 50% X X B B A
Formic acid A C B A C
Phosphoric acid 50% B C B A A
Phosphoric acid 85% C X B B A
Nitric acid 25% C X B B A
Nitric acid 35% X X B C A
Nitric acid 50% X X C X A
Oleic acid B B B C B
Oxalic acid B C B A B
Picric acid A B B B A
Salicylic acid X C A A A
Sulphuric acid (concentrated) X X B B A
Sulphuric acid (diluted) B X B A A
Sulphuric acid 25% C X B B A
Sulphuric acid 60% X X B B A
Sulphuric acid 95% X X C C A
Tannic acid A B A B A
Tartaric acid B A A B A
Water B A A A B
Seawater A A A A A
Distilled water C A A A A
Sewage B A A B A
Amyl alcohol A B B A B
Benzyl alcohol C X B B A
Butyl alcohol A A A B A
Ethyl alcohol A A A A B
Isopropyl alcohol B B A A A
Propyl alcohol A A A A A
Alum A A A A A
Ammonia A A A A A
Aniline X X X B B
Air A A A A A
Hot air 150 C B B B B A
Hot air 90 C A A A A A
Benzaldehyde X X X B X
Petrol B A X X A
Butyl benzoate X X X A A
Sodium bicarbonate A A A A A
Potassium bichromate B A A A A
Calcium bisulphide A A A X A
Sodium bisulphide A A A A A
Borax B B A A A
Butane A A B X A
Fat lime A A A A -
Ammonium carbonate B X B A A
Aliphatic ketones X X X A X
Aromatic ketones X X X A X
Cyclohexane C A X X A
Cyclohexanone X X X B X
Chloroprene X X C X A
Aluminium chloride A A A A A
Ammonium chloride A A A A A
Barium chloride A A A A A
Calcium chloride A A A A A
Cobalt chloride A A A A A
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Elastomer type
Chemical product neoprene nitrile hypalon epdm viton
Iron chloride B A A A A
Magnesium chloride A A A A A
Mercury chloride B A A A A
Potassium chloride A A A A A
Sodium chloride A A A A A
Zinc chloride A A A A A
Ethyl chloride B B C B A
Methyl chloride X X X C A
Aviation gasoline C A X X A
Hexane B A B X A
Hexanol B A B C A
Ethyl hexanol B B A A A
Ethanol A A A A B
Butyl ether C B C C X
Isopropyl ether C B C X X
Petroleum ether B A X X A
Dimethyl ether C B C B B
Ethylene - B A C A
Ethylenediamine A A B A X
Phenol X X C X A
Formaldehyde B B B A B
Aluminum phosphate A A A A A
Ammonium phosphate A A A A A
Tributyl phosphate X X X A X
Tricresyl phosphate X X C A B
Trioctyl phosphate X X X A B
Dibutyl phthalate X X X A B
Dioctyl phthalate X X X B A
Furfural X X C B X
Glycerine A A A A A
Ethylene glycol A A A A A
Propylene glycol - A A A A
Liquid petroleum gas B A X X A
Hydrazine C C C A X
Hydrogen gas A A B A A
Magnesium hydroxide B B A A A
Potassium hydroxide B C A B C
Sodium hydroxide B C B A B
Calcium hypochloride X X A A A
Sodium hypochlorite C C C B A
Iso Octane B A B X A
Lacquers X X X X X
Sodium metaphosphate B A B A A
Methane B A B X A
Methanol A A A A X
Methylamine A B - A -
Naphtha C B C X A
Aluminum nitrate A A A A B
Ammonium nitrate B A A A A
Calcium nitrate A B A A A
Lead nitrate A A B A A
Potassium nitrate A A A A A
Silicone oils and greases A A A A A
Mineral oils B A B X A
Olive oil B A B B A
Oil of palma christi A A A B A
Ethyl oxide X X X C C
Hydrogen oxide B A A A B
Oxygen (cold) A B B A A
Ozone B X A A A
Parafn B A X X A
Pitch B A B X A
Pentane A A B X A
Sodium perborate B B B A A
Potassium permanganate C B A A B
Ammonium persulfate A X A B A
Petroleum oil crude B A B X A
Propane B A B X A
Caustic soda B C B A B
Aluminum sulfate A B A A A
Barium sulfate A A B A A
Iron sulfate A A A A A
Nickel sulfate A A A A A
Potassium sulfate A A A A A
Sodium sulphate A A A A A
Zinc sulfate A A A A A
Sodium thiosulfate A A A A A
Steam (to 225F) C C B A X
Steam (225F to 300F) X X C A X
Vaseline B A B X A
Rating: A = Excellent B = Good C = Not recommended for continuous use X = Not suitable - = No information
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ACCESSORIES
Component Quantity
Tie rod 1
Plate 2
Nut 4
Washer 2
DN Tie rod
Number of units
L in kit
mm inches
mm mm
32 1 1/4 M 16 300 2
40 1 1/2 M 16 300 2
50 2 M 16 300 2
65 2 1/2 M 20 315 2
80 3 M 20 315 2
100 4 M 20 315 2
125 5 M 20 325 2
150 6 M 24 335 2
200 8 M 24 340 2
250 10 M 24 400 3
300 12 M 24 400 4
350 14 M 24 410 4
400 16 M 27 425 4
450 18 M 27 425 4
500 20 M 27 425 4
550 22 M 27 425 4
600 24 M 30 425 4
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Characteristics:
it completely covers the joint and the mating anges of the pipeline;
its exible, so it allows all the designed movements of the joint;
its asbestos-free and made of several layers of special heat-
resistant fabric;
its quick and easy to install: just wrap it around the
assembled joints, fastening the aps with the screws provided.
It can also be disassembled easily at any time.
Flame Proof Protective Cover (FSFA-FSFB).
DN A B C L
20 178 58 98 197
25 171.5 68 108 197
32 170 80 120 197
40 162 90 130 185
50 159 106 160 185
65 161 124 180 185
80 161 144 200 185
B L
A 6
C
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FIXED POINTS
Since the rubber joint is an elastic body, when its subjected to internal pressure it develops an axial thrust (end effect) which
tends to elongate it, dangerously deforming the piping. This thrust must be countered by the xed points. The axial thrust
is given by S = p A
where: S = axial thrust [kg] p = internal pressure [bar] A = active section of the joint [cm2]
This thrust must be countered by the xed points.
Each rubber joint must always be installed between two xed points which are appropriately dimensioned to withstand
the joints axial thrust and line up coaxially with the joint. The section of piping including the rst xed point, the elastic
joint and the second xed point must be straight, supported properly and suitably guided so as to prevent any possibility
of lateral deviation.
The joint must be placed as close as possible to a xed point.
When the piping changes direction, a xed point must be installed at the elbow. The xed point on the elbow must support
a total force given by the sum of the axial thrust dened above and the centrifugal force due to the change in direction of
the piped uid.
PUNTO FISSO
FIXED POINT
FSFA - FSFB
PUNTO FISSO FSFA - FSFB POMPA
FIXED POINT PUMP
CONDITIONS OF USE
Check that the operating conditions of the piping (pressure, temperature, expected movements) are compatible with the
performance of the elastic joint being installed.
Check that the elastomer selected for the joint being installed has the best chemical resistance against the piped uid.
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SUPPORTS
The piping must be properly supported so that its weight does not rest on the joint.
MATING FLANGES
The mating anges of the piping to which the joint will be connected must have a at contact surface which is smooth,
clean and free of any unevenness which could scratch or cut the sealing surface of the rubber are of the joint (g. B).
2 3
4 1
1 4
OK OK OK OK
3 2
Fig. C
NO NO NO NO
Fig. B
GENERAL WARNINGS
The rubber expansion joints must be installed in locations where they are easily accessible for periodic inspections
or replacement.
Do not use any sharp-edged or pointed tools during installation (these could damage the rubber of the joint).
During installation, strictly avoid twisting the rubber joint by trying to align the ange holes without rst loosening
all the bolts.
To facilitate the dismantling of the joint at a later time, it is acceptable (but not necessary) to apply a thin lm of graphite
diluted in glycerine or water on the faces of the joints rubber anges before installation.
The rubber expansion joints should not have any thermal insulation. Nevertheless: if they must be thermally insulated,
the insulation must be removable so as to allow easy access to the joint for periodic inspections.
No welding should be performed near the joint without rst having covered the rubber parts with suitable protection against
splatters of incandescent metal and the ultraviolet radiation emitted by the electric welding process.
The rubber parts of the joint must never be painted. They must be kept clean. Clean the rubber parts using water
or soapy water: never use solvents of any kind since they may attack the elastomer. The rubber of the joint must never be
contaminated with grease or oil.
If the joint must be installed outdoors, make certain the elastomer of its outer layer is resistant to ozone, solar radiation
and the surrounding environmental conditions.
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Check the seal of the anges one week after installation and then periodically. Tighten the bolts if necessary.
Periodically check the condition of the elastomer; if it appears gummy or sticky, replace the joint as soon as possible.
Check that no water hammers can occur on the pipeline: the overpressure could damage the joint.
CAUTION: if the rubber joint is installed on piping carrying uids at high pressure and temperature or hazardous uids,
suitable shields must be provided to protect the personnel in case of uid leakage in the form of jets or sudden leaks.
STORAGE
For ideal preservation, these joints must be stored in a cool, dry, dust-free and shaded area. The joints must be stored
horizontally face down on pallets or wooden shelves. They must not be stacked, and no heavy objects should be placed on
top of them. Do not store solvents, fuels or other chemical products in the same room. The joints can be stored outdoors
for brief periods provided that the joints are not in contact with the soil but are placed on wooden pallets and covered with
a waterproof tarpaulin.
2 5
4 3 1 6 1 Union tting
7
2 Swivel nut
3 Female tting
4 Gas thread (BSP)
5 Nylon braid
6 Rubber layers
7 Steel wires and rope
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