R&R Excel Example
R&R Excel Example
INSPECTOR 1 2 3
11.97774 12.16250 12.13520
A 11.86185 12.31999 12.24523
11.97514 12.28793 12.05410
11.71731 12.38725 12.11874
B 11.78148 12.25498 12.03026
11.78785 12.39188 11.97893
12.16385 12.38156 12.16863
C 11.97293 12.18715 11.81893
11.99500 12.42589 12.00814
NOTE : Each part is measured three times by each inspector
INSPECTOR STATISTIC 1 2 3
XBAR = 11.93824 12.25680 12.14484
A
VARIANCE(S2) = 0.00438 0.00693 0.00920
XBAR = 11.76221 12.34470 12.04264
B
VARIANCE(S2) = 0.00152 0.00604 0.00500
XBAR = 12.04393 12.33153 11.99857
C
VARIANCE(S2) = 0.01091 0.01613 0.03064
Repeatability = AVG(S2) = Sr2 = 0.00560 0.00970 0.01495
VARIANCE OF XBARs = S2XBAR = 0.02025 0.00225 0.00563
Reproducability = S2XBAR - (Sr2/n) = SR2 =
0.01839 0.00000 0.00065
NOTE: Repeatability and Reproducability estimates are made for each part seperately
EXAMPLE: 12 + .3 would imply that fill volumes between 11.7 and 12.3 would be "in spec" and acceptab
NOTE: SPEC
imply that IS NORMALLY
the maximum GIVEN
allowable AS (TARGET)
std dev + (3*ALLOWABLE
for fill volumes would be (.3/3 =STD
.1) DEV)
and the width of the spec is
what we r
EXAMPLE:
NOISE IN MEASUREMENT SYSTEM =
SPEC: TARGET
WIDTH OF SPEC =
GAUGE R&R = NOISE IN M.S. / WIDTH OF SPEC =
PART NUMBER
4 5 6 7 8 9
11.59891 11.92703 122.38104 119.42313 133.75369 144.18831
11.54767 11.81609 122.29438 119.51291 133.62194 144.14609
11.65871 11.88944 122.15215 119.25358 133.66611 144.28169
11.76354 11.75518 122.28494 119.52511 133.75098 144.51886
11.67863 11.71483 122.23418 119.49102 133.67675 144.21696
11.60118 11.83353 122.35402 119.51103 133.78858 144.23494
11.91641 11.84853 122.34807 119.29676 133.72454 144.41493
11.74124 11.88264 122.36838 119.42307 134.00306 144.09046
11.51913 11.96936 122.27920 119.58763 133.68950 144.12784
PART NUMBER
4 5 6 7 8 9
11.60177 11.87752 122.27586 119.39654 133.68058 144.20536
0.00309 0.00318 0.01335 0.01734 0.00450 0.00481
11.68112 11.76785 122.29104 119.50905 133.73877 144.32359
0.00659 0.00364 0.00362 0.00029 0.00324 0.02868
11.72559 11.90018 122.33188 119.43582 133.80570 144.21108
0.03964 0.00388 0.00218 0.02127 0.02952 0.03152
0.01644 0.00357 0.00639 0.01297 0.01242 0.02167
0.00393 0.00501 0.00084 0.00326 0.00392 0.00444
0.00000 0.00382 0.00000 0.00000 0.00000 0.00000
art seperately
Percent
OR REPEATABILITY = Sr2 = 0.01209 84.1% Repeatability
REPRODUCABILITY = SR2 = 0.00229 15.9% Reproducibility
TEM VARIABILITY = S 2
MS
= 0.01438
10
125.42024
0.02954
125.50802
0.01601
125.36528
0.00606
0.01720
0.00518
0.00000
AVERAGE
0.01720 0.01209 FINAL Estimate for Repeatability = Sr2
0.00000 0.00229 FINAL Estimate for Reproducability = SR2
0.01720 0.01438 FINAL Estimate for Measurement System Variability = S 2MS
INSPECTOR Location1 Location 2 Location 3 Location 4
902.000 899.000 902.000 901.876
A 901.223 901.250 902.123 897.267
899.950 899.250 902.210 899.000
901.000 900.000 902.345 904.870
B 898.670 902.123 903.267 902.456
899.780 902.210 906.215 904.123
901.000 903.000 903.234 900.230
C 903.267 902.000 903.789 903.456
900.000 901.000 905.500 901.000
NOTE : Each part is measured three times by each inspector
PART NUMBER
INSPECTOR STATISTIC Reading 1 Reading 2 Reading 3 Reading 4
XBAR = 901.05767 899.83333 902.11100 899.38100
A
VARIANCE(S2) = 1.07113 1.52083 0.01113 5.41959
XBAR = 899.81667 901.44433 903.94233 903.81633
B
VARIANCE(S2) = 1.35823 1.56647 4.08628 1.52738
XBAR = 901.42233 902.00000 904.17433 901.56200
C
VARIANCE(S2) = 2.80210 1.00000 1.39505 2.83865
Repeatability = AVG(S2) = Sr2 = 1.74382 1.36243 1.83082 3.26188
VARIANCE OF XBARs = S2XBAR 0.70854 1.26642 1.27749 4.91849
Reproducability = S2XBAR - (Sr2/n) = SR2 =
0.12727 0.81228 0.66722 3.83120
NOTE: Repeatability and Reproducability estimates are made for each part seperately
SUMMARY:
AVERAGE
2.04974 FINAL Estimate for Repeatability = Sr2
1.35949 FINAL Estimate for Reproducability = SR2
3.40923 FINAL Estimate for Measurement System Variability = S 2
MS
em = 6*SMS"
Sheet can be used to generate random R&R data with known repeatability and reproducib
Repeatability: Inputs
Std.Dev. Repeatabililty = 0.1 Normal Distribution
Var. Repeatabililty = 0.01 4 Mean,Std.
Reproducibility: 0,0.1
0.1,0.1
Operator A Bias = 0 3
-0.1,0.1
density
Operator B Bias = 0.4 2
Operator C Bias = -0.4
1
0
-0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0.3 0.4
x
Operator A Data
Inputs
Std.Dev. Repeatabililty = 0.1 True Value 12 12.3 12.1 11.7
Operator B Data
Operator C Data
To generate repeatability noise for operator, use Excel 0.163848 0.081557 0.068633 0.216409
to generate normally distributed random numbers with -0.027067 -0.112851 -0.28107 0.041236
mean "0" and std. dev. as specified above for Std.Dev.
Repeatability [0.1] -0.005001 0.125888 -0.091863 -0.18087
Operator C Bias [reproducibility effect] = -0.4 -0.4 -0.4 -0.4
tribution
Mean,Std. dev.
0,0.1
0.1,0.1
-0.1,0.1