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Agitator Design

This document summarizes the design of an agitator for a cylindrical vessel with a diameter of 3000mm and height of 3300mm, holding 23326.33 liters. It includes calculations for the power requirements of 20.52672 kW, torque of 1633.58 Nm, and specific torque of 70.03 Nm/m3. The shaft design calls for a 75mm diameter shaft that can withstand the rated torque of 1654.33 Nm and starting torque of 3308.66 Nm. Finally, it provides dimensions for the trapezoid beam blades, including a pitch of 1200mm, hub diameter of 130mm, and blade length of 535mm.

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Saepul Rochman
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424 views5 pages

Agitator Design

This document summarizes the design of an agitator for a cylindrical vessel with a diameter of 3000mm and height of 3300mm, holding 23326.33 liters. It includes calculations for the power requirements of 20.52672 kW, torque of 1633.58 Nm, and specific torque of 70.03 Nm/m3. The shaft design calls for a 75mm diameter shaft that can withstand the rated torque of 1654.33 Nm and starting torque of 3308.66 Nm. Finally, it provides dimensions for the trapezoid beam blades, including a pitch of 1200mm, hub diameter of 130mm, and blade length of 535mm.

Uploaded by

Saepul Rochman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AGITATOR DESIGN

Project No. : 01/WOK/EV-17


Date : 02/04/2017
Owner : PT. Evonik Sumi Asih

1. Volume Calculation

Cylindric Vessel Top : flat / Bottom : Flat

Diameter <mm> 3000


Overall height <mm> 3300
Cyl.height <mm> 3300

Volume Cylinder <liter> 23326.33


Volume <litre> 23326.33
Volume per mm height w/o bottom <litre> 7.0685

2. Power Calculation

TRAPEZOID BEAM with BAFFLES


Type :
Agitating EL.diameter <mm> 1200 No.of Agitating El. 2
Speed <1/min> 120 d/D Relation : 0.4
Tipspeed <m/s> 7.539823
REYNOLDNUMBER <--> 2.62 e+2 / 1.64 e+3 *

Viscosity <mPa s> 12000


Density <kg/m3> 1090

Motor : NO Selection
Gear : SK 1282-90 SH/4
`
Ne-Number <--> 2.933688E-03
Absorbed power <kW> 20.52672 Nominal power : 20.52672
Torque <Nm> 1633.58 Nom.torque : 1633
specific torque <Nm/m3> 70.03 spec.power <kW/m3> .87
3. Shaft Diameter Calculation

Power <kW> 22
Kind Agitating Element TRAPEZOID BEAM with BAFFLES
Speed <1/min> 127
Number of Agitating Elements 2
Agitating Element Diam. <mm> 1200
Kind Of Drive: Standard Duty : normal
Shaft Lenght <mm> 3850 / 3850
Shaft Diameter <mm> 75
Weight <kg> 133.52 n-crit <1/min> 220.81
Rated Torque <Nm> 1654.33
Starting Torque <Nm> 3308.66
Overhung Load <N> 512.05

effectiv permissible
Bending Stress <kp/cm> 242.60 800
Torsional Stress <kp/cm> 407.16 700
Comparesion Stress <kp/cm> 550.05 800
Bending Moment <Nm> 985.71

4. Blade Dimension
Prop. diameter <mm> 1200 No Agitating El.<-> 2
Pitch <mm> 1200
Hub diameter <mm> 130 Tubehub
Hub height <mm> 170
Shaft diameter at Propeller Level <mm> 75
Permissible Bending Stress <N/cm2> 14000
Power <kW> 22
Speed <1/min> 127
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
Pitch angle inside <> 71.2
Pitch angle outside <> 17.65
Blade length 'L1' <mm> 535
Blade subtenslength outside 'B' <mm> 403.74
Blade subtenslength inside 'LS' <mm> 118.36
Blade radius outside 'R' <mm> 600
Blade radius inside 'r' <mm> 618.04
High different outside 'h' <mm> 124.89
High different inside 'H' <mm> 112.05
Thickness of Blades 'T` <mm> 20
Weight of Nave (Hub) <kg> 11.817
Weight of Propeller incl.Hub <kg> 77.59

DESIGN AGITATOR

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