Panasonic Microwave Oven BI602 Series Schematic

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BI602 Series

Double & Combination


Wallovens

Models
BI602ED
BI602QASE 1.5
BI602QASE2
BI602XC
BI602MASE 1.5
BI602MASE2

599110
MANUAL 599110 April 2003 Reprinted 11 April, 2003

PRODUCTS

Brand Fisher & Paykel, Shacklock

Voltage 220-240V 50Hz

Model Code

BI602ED 87860 87861 84589 87862 87863 84590

BI602QASE1.5 87883 87884 88762

BI602MASE1.5 87885 87886 88763

BI602QASE2 87887 87888 88764

BI602MASE2 87889 87890 88765

BI602XC 87858 87859 88761

Fisher & Paykel Appliances Ltd Fisher & Paykel Customer Services Pty Fisher & Paykel Appliances Ltd
PO Box 58-732, Greenmount. Ltd Broxell Close
78 Springs Rd, East Tamaki A.C.N. 003 3335 171, 19 Enterprise Street Wedgnock Industrial Estate
New Zealand Cleveland, QLD 4163 Warwick
Tel: (09) 2730660 PO Box 798, Cleveland, QLD 4163, UNITED KINGDOM
Fax: (09) 2730580 Tel: 07 3826 9100 CV34 5QF
Fax: 07 3826 9164
Tel: 0044 1926 626 700
Fax:0044 1926 626 701

COPYRIGHT FISHER & PAYKEL LTD 2003 3


MANUAL 599110

4
MANUAL 599110
CONTENTS
BUILT IN DOUBLE AND COMBINATION - CONTROL PANELS.....................................................................................6
BUILT IN DOUBLE AND COMBINATION - CONTROLS ..................................................................................................8
BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES............................................................10
BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY...............................................................................14
BUILT IN DOUBLE AND COMBINATION - MAIN DOOR ASSEMBLY ........................................................................18
BUILT IN DOUBLE AND COMBINATION - LOWER DOOR ASSEMBLY.....................................................................20
PANEL AND TRIM COMPONENTS XC MODEL...............................................................................................................22
NOTES ....................................................................................................................................................................................25
Panasonic Microwave Oven.................................................................................................................. 26
INVERTER WARNING..........................................................................................................................................................29
SCHEMATIC DIAGRAM (QPQ)........................................................................................................................................30
MEASUREMENTS AND ADJUSTMENTS ..........................................................................................................................31
PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE..........................................................................32
EXPLODED VIEW .................................................................................................................................................................33
PARTS LIST............................................................................................................................................................................34
DOOR ASSEMBLY................................................................................................................................................................36
WIRING MATERIALS...........................................................................................................................................................36
ESCUTCHEON BASE ASSEMBLY......................................................................................................................................37
PACKING AND ACCESSORIES...........................................................................................................................................38
INVERTER BOARD PARTS LIST ........................................................................................................................................39
DIGITAL PROGRAMMER CIRCUIT (NN-S781, NN-S761) SCHEMATIC DIAGRAM ...................................................40
DIGITAL PROGRAMMER CIRCUIT (NN-S751) SCHEMATIC DIAGRAM ....................................................................42
NN-S751 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST ..........................................................................................44
NN-S781, NN-S761 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST.........................................................................45

GUIDE TO USING THIS MANUAL


The model(s) and/or series covered by this manual are listed on the front cover.

The information detailed in this manual is subject to change without notice, the latest version is indicated by the
Manual date and replaces any earlier editions.

The front cover picture shows the type of product and may not necessarily be an exact image of the models
covered by the manual.

Part References
Where a Model is shown, the part is exclusive to the Model(s) stated. Common parts relating to a part
reference are applicable to all other Model(s) which use the particular item.
ED = BI602ED, XC = BI602XC, Q1.5 = QASE 1.5, M 1.5 = MASE1.5, Q2 = QASE2, M2 = MASE2

Kit Parts
The components shown in italics are those parts in the kit which are available also as separate items. In
addition, some parts may be supplied with this kit which are not available as separate items and are listed
without part numbers. Screws are shown as NI under the part/s they are associated with.

All details relating to Technical Bulletins or Notes are shown on a dedicated page. The Technical Bulletin
Number shown relates to the bulletin version which is produced for New Zealand Service Centres.

Parts List Key


NOT USED As a part, indicates the diagram part reference is not used in this manual.
# Beside the part number, indicates the part is no longer available.
italics Kit components shown in italics are also available separately.
* Indicates a technical bulletin or note exists for the part or part reference.
NI As a part reference, indicates the part is not illustrated on the diagram.

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CONTROL PANELS

6
MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CONTROL PANELS


REF PART DESCRIPTION MODEL

1 541061 PANEL CNTRL ASSY BI601X SS XC


2 541060 PANEL CNTRL ASSY BI601ED SS ED
541066 PANEL CNTRL ASSY BI601ED WW ED
3 540435 CONTROL CAP ASSY ASTRO E1.5 Q1.5
541642 CONTROL CAP ASSY ASTRO E 1.5 SM M1.5
540436 CONTROL CAP ASSY ASTRO E2 Q2
541639 CONTROL CAP ASSY ASTRO E2 SM M2
4 540802 PANEL CONTROL MTG BI601X XC
5 540800 PANEL CONTROL MTG BI601E/ED ED
6 540387 PANEL CNTRL MOUNTING ASTRO E Q1.5, M1.5, Q2, M2

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CONTROLS

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CONTROLS


REF PART DESCRIPTION MODEL

1 540540 SWITCH FUNCT 601E 42.09000.017 ED, Q1.5, M1.5, Q2, M2


2 556020P SCREW MC M4X5 PAN PH MS NP Pkt 10
3 541086 KNOB ASSY SATIN BI601-SS ED
540780 KNOB ASSY WHITE BI601 ED
4 540301 KNOB AERON/ASTRO Q1.5, M1.5, Q2, M2
5 447651 NEON 240MM TYPE 60XXXH230 ED
6 447652 BEZEL NEON ROUND RED TYPE 601R ED
7 572919 NEON 190MM (ACTIVE) ED
8 540431 NEON BLUE ASTRO Q1.5, M1.5, Q2, M2
9 571071 THERMOSTAT EGO 55.18064.040
10 573272 CLOCK ELECT VALUETIM6 13849003 Q1.5, M1.5, Q2, M2
11 540147 BUTTON ELECRONIC CLOCK SILVER - SS ED
573124 BUTTON DEIHL 13126-925 WHITE ED
540394 BUTTON CLOCK ASTRO Q1.5, M1.5, Q2, M2
12 540643 LENSE CLOCK DIEHL ED
13 447824P CONSOLE FAN FORCED SERVICE XC
14 541405 LENSE INSERT CONSOLE BI601XC2 XC
15 540690 BUTTONS CONTROL BI601X XC
16 572699 TERMINAL BLOCK SNT-8
17 540464 BRACKET NEON MOUNTING
18 447333 BEZEL NEON CLEAR CIRRUS WO Q1.5, M1.5, Q2, M2

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES


REF PART DESCRIPTION MODEL

1 541716 PANEL BI602 ENAM CAT BK NZ, AU


541719 PANEL BI452 ENAM CAT BK NZ, AU ED, Q1.5, M1.5
2 541715 PANEL TOP ENAM CAT BK NZ, AU Q1.5, M1.5, Q2, M2
3 541713 RUNNERS WIRE ASSY BI602 PLATED
541714 RUNNERS WIRE ASSY BI452 PLATED ED, Q1.5, M1.5
4 572203 HANGER ELEMENT MOUNTING
5 541608 ELEMENT ASSY LOWER
6 573112 LAMP ASSY SIDE BJB 77.705
573235 LAMP FLOODLIGHT 230V 25W SES
573236 COVER GLASS FLOODLIGHT
7 556107P NUT M6 HEX 10AF FS MS ZNPL PKT 10
8 556510P WASHER LOCK 6MM INT SERR ST BU PKT 10
9 541582 STUD MOUNTING RUNNERS
10 541953 GUARD THERMOSTAT 35MM BU MOT ED, XC
541954 GUARD THERMOSTAT 35MM BU DIA - GB Q1.5, Q2
11 540005 GUARD TOP ELEMENT ENAM BU MOT ED, XC
541710 GUARD TOP ELEMENT ENAM BU DIA - GB Q1.5, Q2
12 541607 ELEMENT ASSY TOP HINGED
13 571644 PROBE MEAT DIEHL 713904023 XC
14 447364 RACK BAKE 600 PLATED
15 541807 RACK STEP DOWN
16 541817 RACK GRILL INSERT BI602 PLATED
17 447752 ELEMENT ASSY FAN 20.29477.020
18 573416 FAN LOCK NUT HEX FASCO
19 572973 FAN BLADE (FASCO MOTOR)
20 541760 TRAY BAKE BU MOT ED, XC
541761 TRAY BAKE BU DIA Q1.5, M1.5

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MANUAL 599110
BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES

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MANUAL 599110

BUILT IN DOUBLE AND CONBINATION - ELEMENTS AND ACCESSORIES


REF PART DESCRIPTION MODEL

21 541762 GRID GRILL BI BU MOT ED, XC


541763 GRID GRILL BI BU DIA Q1.5, M1.5, Q2, M2
22 573161 SHROUD FAN ELEMENT ENAM CAT BK NZ, AU
541712 SHROUD FAN ELEMENT ENAM BU DIA - GB Q1.5, Q2
23 540419 SHROUD FAN BI45 AERO EN CAT BK NZ, AU ED, Q1.5, M1.5
542027 SHROUD FAN BI45 AERO EN BU DIA - GB Q1.5
24 447828 FILTER FAT Q1.5, M1.5, Q2, M2
25 541852 TRAY ROASTING BI602 BU MOT ED, XC
541853 TRAY ROASTING BI602 BU DIA Q1.5, M1.5, Q2, M2
26 541609 TRAY LOWER ELEMENT
27 541765 BOOK USE & CARE BI602/452 ED, XC
541766 BOOK USE & CARE BI602/452Q Q1.5, M1.5, Q2, M2
NI 89017 ACPROD PIZZA STONE
PIZA STONE
447813 PIZZA PADDLE
447820 CARD INSTRUCTION PIZZA STONE
NI 541768 CARD INSTAL INSTR BI602/452 ED, XC
NI 541769 CARD INSTAL INSTR BI602/452Q Q1.5, M1.5, Q2, M2
NI 447336 TRAY GLASS MOULD 225 465 X 353 Q1.5, M1.5, Q2, M2
NI 89065 ACPROD S/C LINERS BI602Q
541716 PANEL BI602 ENAMEL CAT BK x2
541715 PANEL TOP ENAM CAT BK
573161 SHROUD FAN ELEMENT ENAM CAT BK
89066 ACPROD S/C LINERS BI452Q
541719 PANEL BI452 ENAM CAT BK x2
541715 PANEL TOP ENAM CAT BK
540419 SHROUD FAN BI45 AERO EN CAT BK
NI 556009P SCREW ST 8X3/8 TAB MSH PH NP
NI 89067 ACPROD TRAY BAKE BI BU DIA
TRAY BAKING BI602 BU DIA

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY


REF PART DESCRIPTION MODEL

1 447507 COVER WIRING TOP ED, Q1.5, M1.5, Q2, M2


540687 COVER WIRING TOP BI600XC XC
2 541688 DUCT FAN BI602 SINGLE
3 541664 PANEL INSUL FAN DUCT BI602
4 540039 LIMITER 140C CAMPINI TY60 NC ED, Q1.5, M1.5, Q2, M2
540331 LIMITER 150C CAMPINI TY60R NC XC
5 573300 FAN KITSET J06OV12A
6 556037P SCREW ST 8X5/8 TAB PAN PH HS NIPL PKT 10
7 540712 COVER WIRING BACK 1.5DBL ED, Q1.5, M1.5
540713 COVER WIRING BACK 2DBL Q2
540688 COVER WIRING BACK BI600XC XC
8 571878 COVER INSPECTION
9 540196 FAN EBM QLK45/1800-2518
NI 556047P SCREW ST 4X3/8 TAB PAN PH NP PKT 10
10 541793 RESISTOR IRH PW20 950K
11 572640 TERMINAL BLOCK MAINS 2 PHASE
12 540689 DUCT AIR BI600XC XC
13 541604 PANEL BASE
14 556075P SCREW WS 8X1 TWINFST CSKPZ BK PKT 10
NI 556523P WASHER 5.0 10.3 0.8 ALUMINIUM PKT 10
15 471651 CLIP THERMST TUBE 3MM FT47220
16 540772 CAPACITOR CRIMP KNB 2522-2200PF NZ, AU XC
541810 CAPACITOR CRIMP KNB 2522-22000PF - GB XC
17 541612 COVER INSULATION LWR ELEMENT
18 541602 BRACKET SUPPORT OVEN
19 571630 PROBE TEMP. SENSOR HY CAL XC
20 541690 DIVIDER FAN DUCT LEFT
541691 DIVIDER FAN DUCT RIGHT
21 541700 OVEN&FRAME ENAM BI602E BU MOT ED
541702 OVEN&FRAME ENAM BI6QASE BU DIA Q1.5, M1.5, Q2, M2
541701 OVEN&FRAME ENAM BI602X BU MOT XC
NI 556074P SCREW ST 8X8MM TAB MTSPH BK PKT 10
22 541707 OVEN & FRAME ENAM BU MOT ED
541708 OVEN & FRAME ENAM QASE15 BU DIA Q1.5, M1.5
541709 OVEN & FRAME ENAM QASE2 BU DIA Q2, M2
NI 556074P SCREW ST 8X8MM TAB MTSPH BK PKT 10
23 541684 GASKET OVEN BI602
541685 GASKET OVEN BI452 ED, Q1.5, M1.5

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MANUAL 599110
BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY


REF PART DESCRIPTION MODEL

24 75017 PLATE CABLE ENTRY


25 556084P SCREW TAPTITE M4X25 HEXPH BZWX PKT 10
26 74152 CLAMP CABLE ENTRY
27 540655 PANEL SIDE LEFT 600D ED, Q1.5, M1.5
540656 PANEL SIDE RIGHT 600D ED, Q1.5, M1.5
540658 PANEL SIDE LEFT 100-100 Q2, M2
540659 PANEL SIDE RIGHT 100-100 Q2, M2
540685 PANEL SIDE LH MICROWAVE XC
540686 PANEL SIDE RH MICROWAVE XC
28 541605 PANEL INSULATION BASE
29 540652 DUCT HINGE RIGHT LARGE
540653 DUCT HINGE LEFT LARGE
540666 DUCT HINGE RIGHT SMALL ED, Q1.5, M1.5
540667 DUCT HINGE LEFT SMALL ED, Q1.5, M1.5
30 447657 HINGE COUNTER SUPPORT 6101070
31 556147P SCREW MC M5X12 CSK PH MS BLACK PKT 10
32 541689 DUCT FAN BI602 DOUBLE ED, Q1.5, M1.5, Q2, M2
33 540194 DEFLECTOR AIR BI600ED
NI 556047P SCREW ST 4X3/8 TAB PAN PH NP PKT 10
34 447825P POWER FAN FORCED SERVICE XC
35 540178 BRACKET TRANSITION JOIN
36 556147P SCREW MC M5X12 CSK PH MS BK PKT 10
556105P NUT M5 HEX FS MS NIPL PKT 10
37 572699 TERMINAL BLOCK SNT-8
38 571672 HARNESS CONTROLLER/PROBE TM620 XC
39 572971 JACK PROBE LEFEVA J119 F MIC XC
40 572972 COVER JACK PROBE LEFEVA C0-3 XC
41 540785 LIMITER 80C CAMPINI TY60 NO ED, Q1.5, M1.5, Q2, M2
42 540789 CLIP DOUBLE LIMITER CAMPINI
NI 556047P SCREW ST 4X3/8 TAB PAN PH NP PKT 10
43 573220 LIMITER 155C CAMPINI TY60 NC ED, Q1.5, M1.5
540039 LIMITER 140C CAMPINI TY60 NC Q2, M2

NI 556009P SCREW ST 4X3/8 TAB PAN PH NP PKT 10

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - MAIN DOOR ASSEMBLY

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - MAIN DOOR ASSEMBLY


REF PART DESCRIPTION MODEL

1 556074P SCREW ST 8X8MM TAB MTSPH BLACK PKT 10


2 556504P WASHER 4.0 10.0 0.8 FIBRE BK PKT 10
3 447535 GASKET DOOR WO600 C/L 1450MM
4 556072P SCREW MC M5X10 CSK PH MS BLACK PKT 10
5 540023 DOOR INNER ASSY BI600 BU MOT ED, XC
541757 DOOR INNER ASSY BI602 BU DIA Q1.5, M1.5, Q2, M2
6 541674 HINGE 6220750
NI 541794P RIVET EDL 73AS(TRUSS)4-2 PKT 10
7 556614P SCREW MC M5X14 HXW PH ZN PL PKT 10 ED, XC
8 541029 BRACKET STIFFNR DOOR BI601 BK ED, XC
9 447514 BRACKET INNER DOOR TOP
10 540917 HANDLE CURVED BI601 FP WW ED
540926 HANDLE CURVED BI601 SH WW ED
540921 HANDLE CURVED BI601 FP SATIN - SS XC, ED
540922 HANDLE CURVED BI601 SH SATIN - SS ED
11 540571P GLASS DOOR FULL WW ED
540899P DOOR OUTER ASSY BI601A/E SS ED, XC
12 540639 GROMMET HANDLE CURVED BI601 WH ED
13 447516 BRACKET INNER DOOR BOTTOM
14 447641 BRACKET STIFFENER DOOR Q1.5, M1.5, Q2, M2
15 540439P DOOR OUTER ASSY ASTRO LONG Q1.5, Q2
541823P DOOR OUTER ASSY ASTRO LONG SM M1.5, M2
16 540437P DOOR OUTER ASSY ASTRO FULL Q2
541821P DOOR OUTER ASSY ASTRO FULL SM M2
17 540379 HANDLE DOOR ASTRO Q1.5, M1.5, Q2, M2
18 556533P WASHER 8.0 32.0 0.8 RED FIBRE PKT 10
19 556117P SCREW MCM4X16 PAN PH MS ZP PKT 10
NI 541027P INSUL DOOR BI601/451

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - LOWER DOOR ASSEMBLY

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MANUAL 599110

BUILT IN DOUBLE AND COMBINATION - LOWER DOOR ASSEMBLY


REF PART DESCRIPTION MODEL

1 556074P SCREW ST 8X8MM TAB MTSPH BLACK PKT 10


2 556504P WASHER 4.0 10.0 0.8 FIBRE BK PKT 10
3 540154 GASKET DOOR 600D C/L 1159MM
4 556072P SCREW MC M5X10 CSK PH MS BLACK PKT 10
5 540151 DOOR INNER LWR ASSY600D BU MOT ED
541759 DOOR INNER ASSY BI452 BU DIA Q1.5, M1.5
6 541673 HINGE 6220760 ED, Q1.5, M1.5
NI 541794P RIVET HINGE EDL 73AS(TRUSS)4-2 PKT 10
7 556614P SCREW MC M5X14 HXW PH ZN PL PKT 10 ED
8 556533P WASHER 8.0 32.0 0.8 RED FIBRE PKT 10
9 447514 BRACKET INNER DOOR TOP
10 540916 HANDLE CURVED BI601 WHITE ED
540922 HANDLE CURVED BI601 SH SATIN - SS ED
11 540561P GLASS DOOR HALF WW ED
540979P DOOR OUTER ASSY BI451A/601EDSS ED
12 540639 GROMMET HANDLE CURVED BI601 WH ED
13 447516 BRACKET INNER DOOR BOTTOM ED
14 541625 BRACKET STIFFENER DOOR BI451 Q1.5, M1.5
15 540438P DOOR OUTER ASSY ASTRO HALF Q1.5
541825P DOOR OUTER ASSY ASTRO HALF SM M1.5
16 540379 HANDLE DOOR ASTRO Q1.5, M1.5, Q2, M2
17 556117P SCREW MC M4X16 PAN PH MS ZP PKT 10
18 541028 BRACKET STIFFNR DOOR BI451 BK ED
NI 541027P INSUL DOOR BI601/451

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MANUAL 599110

PANEL AND TRIM COMPONENTS XC MODEL

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MANUAL 599110

PANEL AND TRIM COMPONENTS XC MODEL


REF PART DESCRIPTION MODEL

1 541203 DUCT STEAM BI601XC2 XC


2 541792 TRIM MICROWAVE ASSY TOP (SP) XC
3 572205 OUTLET SOCKET RETAINER XC
4 541204 MICROWAVE OVEN NN-T791SF QPQ XC
5 556082P SCREW ST M4X12 XTITE HXWPH NWX PKT 10 XC
6 540058 TRIM MICROWAVE LEFT SS XC
7 540059 TRIM MICROWAVE RIGHT SS XC
8 541198 BRACKET BAFFLE MICROWAVE XC
9 541197 BRACKET SUPPORT MICROWAVE XC
10 572851 BRACKET MICROWAVE OUTLET XC
11 572204 OUTLET SOCKET FACE WHITE XC
75220 TERM OUTLET CONTACT H25748 XC
12 75220 TERM OUTLET CONTACT H25748 XC
13 540208 TRIM MICROWAVE UPPER STAINLESS XC
14 540207 TRIM MICROWAVE LOWER STAINLESS XC

23
MANUAL 599110

24
MANUAL 599110

NOTES

25
Panasonic Microwave Oven
QPQ
Australia
BF WF SF

NN-S781 #
NN-S761 # #
NN-S751 # #
NN-T791 #

PART NO. 541204 MICROWAVE OVEN NN T791SF QPQ

Specifications NN-S781 NN-S761 NN-S751 NN-T791

Power Source: 230V-240V AC Single Phase, 50Hz


Power Requirement: 1040W 1040W 1040W 1040W
Output (IEC705-88): 1200W 1200W 1200W 1200W
Microwave Frequency: 2450MHz
30 min. / Stage (HIGH Power) -- 5 Stage Maximum
Timer:
90 min. 99 sec. / Stage (Other Power Levels) - 5 Stage Maximum

Outside Dimensions: 21 7/8"(555mm)(W) x 19 9/16" (497mm)(D) x 11 15/16 (301 mm)(H)

Oven Cavity Dimensions: 16 7/16"(418mm)(W) x 18 1/2" (470mm)(D) 9"(228mm) (H)

Weight: 36 lbs / 16.5kg


Output power: IE 705-88 Test Procedure

Specifications subject to change without notice.

26
MANUAL 599110

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MANUAL 599110

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general
public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to
service a product.

Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the product or products dealt with in this service information by anyone else could result in serious injury
or death.

WARNING
1. This product should be serviced only by trained, qualified personnel.
2. Check for radiation leakage before and after every servicing according to the "procedure for measuring radiation
leakage." 3. If the unit cannot be repaired on site, advise the customer not to use until unit is repaired.
4. There are special components used in the microwave oven which are important for safety. These parts are marked
with a i on the replacement parts list. It is essential that these critical parts should be replaced only with the
manufacturer's specified parts to prevent microwave leakage, shock, fire, or other hazards. Do not modify the
original design.

When troubleshooting or replacing parts, please refer to the country identifications shown below for your applicable product
specification.

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO


AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(A) Do not operate or allow the oven to be operated with the door open.
(B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary:
(1) Interlock operation
(2) Proper door closing
(3) Seal and sealing surfaces (arcing, wear, and other damage)
(4) Damage to or loosening of hinges and latches.
(5) Evidence of dropping or abuse
(C) Before turning on microwave power for any service test or
(D) Any defective or mis-adjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the
oven is released to the owner.
(E) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on
each oven prior to release to the owner.

28
MANUAL 599110

DANGER OF HIGH VOLTAGE AND HIGH TEMPERATURE (HOTILIVE) OF THE INVERTER POWER
SUPPLY (U)

INVERTER WARNING
This Inverter board looks like a regular PCB. However, this PCB drives the magnetron tube with extremely high voltage
and high current.
NEW HV
IT HAS
1. Very high voltage and high current circuits.
It functions the same as the high voltage transformer and high voltage capacitor in ordinary microwave ovens.
2. Aluminium heat sink is energised with very high voltages and high heat energy.
3. Very high voltage may remain in circuitry even when oven is off. High voltage may remain in the capacitors on
the board.

DO NOT:
1. Do not touch circuitry because it has very hot (high voltage) circuitry. Even when replacing board, extreme care
should be taken to avoid possible electric shock hazards. High voltage may remain in circuit.
2. Do not touch aluminium heat sink because it is very hot in high voltage and also very hot in high heat energy.
3. Do not try to adjust or tamper with preset volume on the inverter board because it is very dangerous to adjust
without proper test equipment.
4. Do not test oven while inverter grounding plate or screws are Ioose. It is very dangerous to operate H.V. Inverter
Circuit (U) with loose mounting screws or if improperly grounded.
5. For USA only:
Do not try to repair Inverter PCB because it is very dangerous to repair it. Replace as whole High Voltage Inverter
Circuit unit and return fully re-packed with original shipping box and shipping materials.

INVERTER POWER
SUPPLY

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MANUAL 599110

SCHEMATIC DIAGRAM (QPQ)

30
MANUAL 599110

MEASUREMENTS AND ADJUSTMENTS


WARNING
For continued protection against radiation hazard, replace
only with identical replacement parts (For touch models
Part No. A6142-1450, Type No. V-16G-3C26-M for
Primary latch switch Part No. A61425180AP, Type No.
L-3C2-2 for Secondary latch switch and Part No.
A61785180AP, Type No. L-2C2-2 for short switch.)
When the 10 Amp. fuse is blown due to the operation of
the short switch, you must replace primary latch switch
and short switch. Also replace power relay B (Part.No.
AEG5J1 EG12BIAEG5Jl EG18B, Type No. G5J-1-TP)
when the continuity check reads shorted contacts (1-2).
Then follow the adjustment procedures below.
Interlock switch replacement - In replacing faulty switches, be
sure mounting tabs are not bent, broken or otherwise deficient
in their ability to hold the switches.
Refer to schematic diagram to ensure proper connection

1. Adjustment of Primary latch switch, Secondary


TABLE (1L-1min. test)
latch switch and Short switch.
RATED OUTPUT TEMPERATURE RISE
(A) When mounting Primary latch switch,
1200W(IEC705-88) Min. 18.5oF (10.3oC)
Secondary latch switch and short switch to
door hook assembly, mount the Primary
latch switch, the Secondary latch switch and the short switch to the door hook assembly as shown in table.
NOTE: No specific adjustment during installation of Primary latch switch, Secondary latch switch and short switch
to the door hook is necessary.
(B) When mounting the door hook assembly to the oven assembly, adjust the door hook assembly by moving
it in the direction of arrow in the illustration so that the oven door will not have any play in it. Check for
play in the door by pulling the door assembly. Make sure that the latch keys move smoothly after
adjustment is completed. Completely tighten the screws holding the door hook assembly to the oven
assembly.
(C) Reconnect the short switch and check the continuity of the monitor circuit and all latch switches again by
following the components test procedures.

2. Measurement of microwave output


The output power of the magnetron can be determined by performing IEC standard test procedures. However, due
to the complexity of IEC test procedures, it is recommended to test the magnetron using the simple method
outlined below.
Necessary Equipment:
*1 litre beaker, *Glass thermometer, *Wrist watch or stopwatch
NOTE: Check the line voltage under Ioad. Low voltage will lower the magnetron output. Take the temperature readings
and heating time as accurately as possible. (A) Fill the beaker with exactly one litre of tap water. Stir the water using the
thermometer and record the beaker's temperature. (recorded as T1).
(B) Place the beaker on the centre of glass cook plate. Set the oven for High power and heat it for exactly one
minute.
(C) Stir the water again and read the temperature of the beaker (recorded as T2).
(D) The normal temperature rise at High power for each model is shown in the table.

31
MANUAL 599110

PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE


WARNING WARNING
Check for radiation leakage after every servicing. Should the AVOID CONTACTING ANY HIGH VOLTAGE PARTS.
leakage be more than 2mW/cm2 after repairing or replacing
any radiation safety device, keep a written record for future
reference, the leakage reading must be recorded on the service
repair ticket while in the customer's home.

1. Equipment
Electromagnetic radiation monitor
Glass thermometer 212 F or 100 C
600cc glass beaker

2. Procedure for measuring radiation leakage.


Note before measuring.
(1) Do not exceed meter full scale deflection.
Leakage monitor should initially be set to the highest
scale.
(2) To prevent false readings the test probe should
be held by the grip portion of the handle only and
moved along the shaded area in Figure no faster
than 1 inch/sec (2.5cm/sec).
(3) Leakage with the outer panel removed ...... less
than 5mW/cm2
(4) Leakage for a fully assembled oven with door
normally closed ...... less than 2mW /cm2 1mW /cm2
for Canada).
(5) Leakage for a fully assembled oven [Before the
latch switch (primary) is interrupted] while pulling
the door ...... less than 2mW /cm2 . MOVE PROBE ALONG SHADED
AREA (/////////) AROUND EXHAUST
OPENINGS (as shown) AND AROUND
AIR INLET OPENING.

(A) Pour 275 + 15cc (9oz + 1/2oz) of 20 + 5 C (68 9F) water in a beaker which is graduated to 600cc, and placed
in the centre of the oven.
(B) Set the radiation monitor to 2450MHz and use it following the manufacturer's recommended test procedure to assure
correct results.
(C) When measuring the leakage, always use the 2 inch (5cm) spacer supplied with the probe.
(D) Tap the start pad or set the timer and with the magnetron oscillating, measure the leakage by holding the probe
perpendicular to the surface being measured.

(1) Measurement with the outer panel removed.


Whenever you replace the magnetron, measure for radiation leakage before the outer panel is installed and after all
necessary components are replaced or adjusted. Special care should be taken in measuring around the magnetron.

WARNING: Avoid contacting any high voltage parts.

(2) Measurements with a fully assembled oven.


After all components, including outer panel are fully assembled, measure for radiation leakage around the door
periphery, the door viewing window, the exhaust opening and air inlet openings,
(3) Record keeping and notification after measurement
After any adjustment or repair to a microwave oven, a leakage reading must be taken. Record this leakage reading
on the repair ticket even if it is zero.
A copy of this repair ticket and the microwave leakage reading should be kept by repair facility.
4. At least once a year, have the radiation monitor checked for calibration by its manufacturer.

32
MANUAL 599110

EXPLODED VIEW

33
MANUAL 599110

PARTS LIST
NOTE:
1: When ordering replacement part(s), please use part number(s) shown in this part list. Do not use description of the
part.
2: Important safety notice.
Components identified by mark have special characteristics important for safety. When replacing any of these
components use only the manufacturers specified parts.

NOTE: A parts are supplied by MOD (Japan)


F parts are supplied by SIMMC (China)

Ref.N Part number Part name & description Pcs/ Remarks


o. Set
1 F0006810OHN CAUTION LABEL 1
4 F10014W00AP BASE 1
5 F10084T00AP RUBBER FOOT 4

6 F110D4W00B CABINET BODY (U) 1 S761BF, S751BF, T791SF


QP
6 F110D4W00H CABINET BODY (U) 1 S781WF, S761WF, S751WF
QP
7 i F200A4W00A OVEN (U) 1 S781WF, S761BF/WF, T791SF
P
7 i F200A4W30A OVEN (U) 1 S751BF/WF
P
8 F20554W00AP COVER
9 F21314W00AP PULLEY SHAFT 1
10 F2177-F80 WASHER 1

11 B290D9330AP ROLLER RING (U) 1


12 i F3020-1200 DOOR HOOK 1
14 F3136-1200 HOOK LEVER A 1
15 F31374650AP HOOK LEVER B 1

16 F31384650AP HOOK LEVER C 1


17 F400A4T10QP FAN MOTOR 1 AC240V, SINGLE PHASE, 50Hz
18 F40084T00AP FAN BLADE 1
19 F40254W00AP AIR GUIDE A 1
20 F40264W00AP AIR GUIDE B 1

21 F41444W00AP ORIFICE 1
22 F64505540AP SENSOR COVER B 1 S781WF, S761BF/WF, T791SF
23 F65435540AP SENSOR COVER C 1 S781WF, S761BF/WF, T791SF

24 F65434W00AP SENSOR COVER C 1 S781WF, S761BF/WF, T791SF


25 A607S4M00A STEAM SENSOR 1 S781WF, S761BF/WF, T791SF
P

26 F612E4J50XN INCANDESCENT 1 AC240V, 25W, 50Hz


LAMP (U)
27 i J61424T00AP MICRO SWITCH 1 (V-16G-3C25-L)
28 i J61414T00AP MICRO SWITCH 1 (D3V-16G-3C25)

31 i J61784T00AP MICRO SWITCH 1 (SHORT SWITCH) (D3V-1G-2C25)


32 i A606Y4V00G H.V.INVERTER (U) 1
P
33 F65854W00AP INVERTER BRACKET 1
A
34 i 2M261-M32G MAGNETRON 1
35 i A62304210BP FUSE 1 10A/240V, 5Ohz

37 A63264760JP TURNTABLE MOTOR 1


38 i F900C4W00Q AC CORD W/PLUG 1
P
39 F66624W00AP GROUNDING PLATE 1
40 XTWFNE+12 SCREW 4 FOR MAGNETRON
34
MANUAL 599110
RU

41 F90804W00AP CANOE CLIP 1 FOR COVER


42 XTWAFE4+12 SCREW 5 FOR CABINET BODY
D
43 XTT4+8BFZ SCREW 2 FOR CABINET BODY SIDE (S761BF, S751BF,
T791SF)
43 XTT4+8BCR SCREW 2 FOR CABINET BODY SIDE (S781WF, S761WF,
S751WF)
44 J692Y4T00QP NOISE FILTER 1
45 F0922000EK CUSHION RUBBER 1
46 F0922000BJ CUSHION RUBBER 1
47 F0902000AA CUSHION RUBBER 1 T791SF

35
MANUAL 599110

DOOR ASSEMBLY

Ref No. Part Number Part name & description Set Remarks
D1 F3018-1200 DOOR KEY A 1
D2 i F30014W00BAP DOOR A 1 S761BF, S751BF
D2 i F30014W00HAP DOOR A 1 S781WF, S761WF, S751WF
D2 i B301A4W70CP DOOR A (U) UNIT 1 T791SF
D3 i F302K4W00AP DOOR E (U) 1
D4 F30214000AP DOOR KEY SPRING 1
D5 i F30854W00AP DOOR C 1

D6 i F31454W00AP DOOR SCREEN A 1


D7 F31464W00BAP DOOR SCREEN B 1 S761BF, S751BF
D7 F31465W00HQP DOOR SCREEN B 1 S781WF, S761WF, S751WF
D8 F01729660JP CAUTION LABEL 1
D9 F0902000AP CUSHION RUBBER 1
D10 F0902000AP CUSHION RUBBER 2 T791SF

WIRING MATERIALS

Ref No. Part Number Part name & description Set Remarks
W1 F030A4W00QP LEAD WIRE HARNESS 1
W2 F030E4W00CP H.V. LEAD WIRE 1
36
MANUAL 599110

ESCUTCHEON BASE ASSEMBLY

Ref Part Number Part name & description Set Remarks


No.
E1 F603L5B00QP D.P. CIRCUIT 1 S780WF, S760BF/WF
E1 F603L5B10QP D.P. CIRCUIT 1 S750BF/WF
E1 F603L5B20QP D.P. CIRCUIT 1 T790SF
E1 F603L5B50QP D.P. CIRCUIT 1 RTL(W/COMPONENT) S780WF,
S760BF/WF, S750BF/WF)
E2 F603Y4W00QP D.P. CIRCUIT 1 RTL (W/COMPONENT)
S781WF, S761BF/WF
E2 F603Y4W10QP D.P. CIRCUIT 1 RTL (W/COMPONENT)
S751BF/WF
E3 F630Y5B00HQP MEMBRANE SWITCH 1 S781WF
(U)
E3 F630Y5B10BQP MEMBRANE SWITCH 1 S761BF
(U)
E3 F630Y5B10HQP MEMBRANE SWITCH 1 S761WF
(U)
E3 F630Y5B20BQP MEMBRANE SWITCH 1 S751BF
(U)
E3 F630Y5B20HQP MEMBRANE SWITCH 1 S751WF
(U)
E4 F80344W00BAP ESCUTCHEON BASE 1 S761BF, S751BF
E4 F80344W00HAP ESCUTCHEON BASE 1 S781WF, S761WF, S751WF
E5 F80724W00BAP DOOR OPENING 1 S761BF, S751BF
BUTTON
E5 F80724W00HAP DOOR OPENING 1 S781WF, S761WF, S751WF
BUTTON

E6 F80375950AP COOK BUTTON SPRING 1 S781WF, S761BF/WF,


S751BF/WF
E7 F82564W00AP DOOR OPENING LEVER 1
E8 F66164W20AP FLAT CABLE 1 S781WF, S761BF/WF,
S751BF/WF
E9 F00075B00HQP NAME PLATE 1 S781WF
E9 F00075B10BQP NAME PLATE 1 S761BF
E9 F00075B10HQP NAME PLATE 1 S761WF
E9 F00075B20BQP NAME PLATE 1 S751BF
E9 F00075B20HQP NAME PLATE 1 S751WF
E9 F00075B50SQP NAME PLATE 1 T791SF
E10 B890L5B50SQP CONTROL PANEL (AU) 1 T791SF
37
MANUAL 599110

PACKING AND ACCESSORIES

Ref. Part No. Part name & Description Pcs/set Remarks


No.
P1 F00035B00QP INSTRUCTION MANUAL 1
P2 F01025B00HQP PACKING CASE,PAPER 1 S781WF
P2 F01025B10BQP PACKING CASE,PAPER 1 S761BF
P2 F01025B10HQP PACKING CASE,PAPER 1 S761WF
P2 F01025B20BQP PACKING CASE,PAPER 1 S751BF
P2 F01025B20HQP PACKING CASE,PAPER 1 S751WF
P2 F01025B5SQP PACKING CASE,PAPER 1 T791SF
P3 F01044W00AP UPPER FILLER 1
P4 F01054W00AP LOWER FILLER 1
P5 F01064W00AP P.E.BAG 1

P6 F01074W00AP DOOR SHEET 1


P7 B06014A00AP COOKING TRAY 1
P8 F01084W00AP TRAY PACKING 1

P12 F01924T00AP SHEET 1 S761BF, S751BF, T791SF

38
MANUAL 599110

INVERTER BOARD PARTS LIST


Ref. No. Part No. Part name & Description Pcs / Remarks
set
C701 ECWF5104N300 CAPACITOR 1 0.1m F, 500VDC
C702 ECQE2405T847 POLYESTER 1 4mF, 250VDC
CAPACITOR
C703 ECWF5454N300 FILM CAPACITOR 1 0.45mF, 500VDC
C704, C705 ECWH30822JUA FILM CAPACITOR 2 8200PF, 3KVDC
CN701 AEEMXH00703W CONNECTOR 1
G
CT701 A66904T00AP TRANSFORMER 1
D701, D702 i A6202-4N10T DIODE SI 2 0.3A
D703 AEDNERA3806 DIODE SI 1 0.5A
D704, D705 AEDNERA1506 DIODE SI 2 1A
D706 MA196-(TA5) DIODE SI 1 MA196, 0.1A
DB701 AESTRBV6206 DIODE SI 1 15A, 600V
XTW3+12B SCREW 2 3*12 (FOR Q701)
H.S. A66914T00AP HEAT SINK 1
IC702, IC703 AEICP25011HL IC 2 PS2501-1, HL4P
IC801 AN9DB07SB IC 1
L701 A50204T00AP COIL 1
Q701 A691E4V00GPS TRANSISTOR SI 1 AESCGT60M303
Q702 A691E4V00GPS TRANSISTOR SI 1 AESPGT30J322
XTN3+12B SCREW 1 3*12 (FOR Q702)
Q703, Q704 2SC3311AQSTA TRANSISTOR SI 2 2SC3311AQRS
Q705 2SA1309AQSTA TRANSISTOR SI 1 2SA1309AQRS
R715 AERGS215J452 RESISTOR 1 4.5 K ohms, 15W
VR701 AEVTZ6TLT102 VARIABLE RESISTOR 1 1 K ohm, 308
ZD701, ZD703, AEDZ10ES2T1 ZENNER DIODE SI 4 RD10ES2T1
ZD704, ZD705
ZD702 AESZ12JS2T1 ZENNER DIODE SI 1 RD12JS2
T701 A609A4V00GP TRANSFORMER 1

39
MANUAL 599110

DIGITAL PROGRAMMER CIRCUIT (NN-S781, NN-S761) SCHEMATIC


DIAGRAM

40
MANUAL 599110

41
MANUAL 599110

DIGITAL PROGRAMMER CIRCUIT (NN-S751) SCHEMATIC DIAGRAM

42
MANUAL 599110

43
MANUAL 599110

NN-S751 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST


REF No. PART No. DESCRIPTION QTY REMARKS
C40-48,330 AECU85C102KK CHIP CAPACITOR 10 1000PF/50V/20%
C100, 340 AECU85F103ZK CHIP CAPACITOR 2 0.01mF/50V/ -20%+80%

C12, 290, 291, C300, 301 AECU82F104ZK CHIP CAPACITOR 5 0.01mF/25V/ -20%+80%

R50-58, 101, 102, 103, 441 AERJ3GSYJ102 CHIP RESISTOR 13

R221 AERJ3GSYJ103 CHIP RESISTOR 3


R49, 350 AERJ3GSYJ104 CHIP RESISTOR 2
R100 AERJ3GSYJ220 CHIP RESISTOR 1
R220 AERJ3GSYJ222 CHIP RESISTOR 1
R330, 440 AERJ3GSYJ333 CHIP RESISTOR 3
C440
R181 AERJ3GSYJ390 CHIP RESISTOR 1
R331 AERJ3GSYJ471 CHIP RESISTOR 1
R340 AERJ3GSYJ472 CHW RESISTOR 1
*Q181, 220 2SC412KT146 CHIP TRANSISTOR 2
*Q40 AESA44EKA CHIP DIGI-TRANSISTOR 1
*Q182 AESC23JKE CHIP DIGI-TRANSISTOR 1
*Q340 AESC14EKA CHIP DIGI-TRANSISTOR 1
*Q180 2SD1859TV2Q TRANSISTOR, SI, 1.2W 1 (120MHZ)
D180-182 AESQTLGE260 LED 3
*CX320 AEF0S800MG06 CERAMIC RESONATOR 1 8.00MHz
C11 AECESS1C100A AL CHEM CAP 1
D40 MA700A-(TA5) DIODE, SI 1
D340 AESS13T-77 DIODE, SI 1
R180 RD16ST103J CARBON FILM
RESISTOR
A611A4J00XN LCD HOLDER (U) 1
DISP1 AEDDTM4M00AP LCD 1
CN6 AEEM09FDZSTM CONNECTOR 1
CN7 AEEM15FESVKN CONNECTOR 1
IC220 AN6747B IC 1
IC1 AEIC8224H159 LSI 1

44
MANUAL 599110

NN-S781, NN-S761 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST


REF No. PART No. DESCRIPTION QT REMARKS
Y
C40-48, 330 AECU85F103ZK CHIP CAPACITOR 10 1000PF/50V/20%
C100, 340, 484 AECU85C102KK CHIP CAPACITOR 3 0.01mF/50V/ -20%+80%

C481 AECU85F473ZK CHIP CAPACITOR 1 0.047mF/50V/ -20%+80%

C12, 290, 291, C300, 301 AECU82F104ZK CHIP CAPACITOR 5 0.1mF/25V/ -20%+80%

R50-58, 101, 102,103, 441 AERJ3GSYJ102 CHIP RESISTOR 13

R221, 490, R492 AERJ3GSYJ103 CHIP RESISTOR 3

R49, 350 AERJ3GSYJ104 CHIP RESISTOR 2


R483, 484, R489 AERJ3GSYJ105 CHIP RESISTOR 3

R485 AERJ3GSYJ154 CHIP RESISTOR 1


R488, 491 AERJ3GSYJ202 CHIP RESISTOR 2
R100 AERJ3GSYJ220 CHIPRESISTOR 1
R220 AERJ3GSYJ222 CHIP RESISTOR 1
R330, 440, C440 AERJ3GSYJ333 CHIP RESISTOR 3

R181 AERJ3GSYJ390 CHIP RESISTOR 1


R487 AERJ3GSYJ433 CHIP RESISTOR 1
R331 AERJ3GSYJ471 CHIP RESISTOR 1
R340, 480, 481 AERJ3GSYJ472 CHIP RESISTOR 1
R486 AERJ3GSYJ684 CHIP RESISTOR 1
*Q181, 220 2SC412KT146 CHIP TRANSISTOR 2
*Q40 AESA44EKA CHIP DIGI-TRANSISTOR 1
*Q182 AESC23JKE CHIP DIGI-TRANSISTOR 1
*Q340 AESC14EKA CHIP DIGI-TRANSISTOR 1
*Q180 2SD1859TV2Q TRANSISTOR, SI, 1.2W 1 (120MHZ)
D180-182 AESQTLGE260 LED 3
*CX320 AEF0S800MG06 CERAMIC RESONATOR 1 8.00MHz
C11 AECESS1C100A AL CHEM CAP 1
C482 AECESS1H010A AL CHEM CAP 1
C485 AECESS1H2R2A AL CHEM CAP 1
C483 AECESS1HR47A AL CHEM CAP 1
D40 MA700A-(TA5) DIODE, SI 1
D340 AESS13T-77 DIODE, SI 1
R180 RD16ST103J CARBON FILM RESISTOR
A611A4J00XN LCD HOLDER (U) 1
DISP1 AEDDTM4M00AP LCD 1
CN6 AEEM09FDZSTM CONNECTOR 1
CN7 AEEM15FESVKN CONNECTOR 1
IC220 AN6747B IC 1
IC1 AEIC8224H159 LSI 1
IC480 AEICUPC358G2 IC 1

45

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