Panasonic Microwave Oven BI602 Series Schematic
Panasonic Microwave Oven BI602 Series Schematic
Panasonic Microwave Oven BI602 Series Schematic
Models
BI602ED
BI602QASE 1.5
BI602QASE2
BI602XC
BI602MASE 1.5
BI602MASE2
599110
MANUAL 599110 April 2003 Reprinted 11 April, 2003
PRODUCTS
Model Code
Fisher & Paykel Appliances Ltd Fisher & Paykel Customer Services Pty Fisher & Paykel Appliances Ltd
PO Box 58-732, Greenmount. Ltd Broxell Close
78 Springs Rd, East Tamaki A.C.N. 003 3335 171, 19 Enterprise Street Wedgnock Industrial Estate
New Zealand Cleveland, QLD 4163 Warwick
Tel: (09) 2730660 PO Box 798, Cleveland, QLD 4163, UNITED KINGDOM
Fax: (09) 2730580 Tel: 07 3826 9100 CV34 5QF
Fax: 07 3826 9164
Tel: 0044 1926 626 700
Fax:0044 1926 626 701
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CONTENTS
BUILT IN DOUBLE AND COMBINATION - CONTROL PANELS.....................................................................................6
BUILT IN DOUBLE AND COMBINATION - CONTROLS ..................................................................................................8
BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES............................................................10
BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY...............................................................................14
BUILT IN DOUBLE AND COMBINATION - MAIN DOOR ASSEMBLY ........................................................................18
BUILT IN DOUBLE AND COMBINATION - LOWER DOOR ASSEMBLY.....................................................................20
PANEL AND TRIM COMPONENTS XC MODEL...............................................................................................................22
NOTES ....................................................................................................................................................................................25
Panasonic Microwave Oven.................................................................................................................. 26
INVERTER WARNING..........................................................................................................................................................29
SCHEMATIC DIAGRAM (QPQ)........................................................................................................................................30
MEASUREMENTS AND ADJUSTMENTS ..........................................................................................................................31
PROCEDURE FOR MEASURING MICROWAVE ENERGY LEAKAGE..........................................................................32
EXPLODED VIEW .................................................................................................................................................................33
PARTS LIST............................................................................................................................................................................34
DOOR ASSEMBLY................................................................................................................................................................36
WIRING MATERIALS...........................................................................................................................................................36
ESCUTCHEON BASE ASSEMBLY......................................................................................................................................37
PACKING AND ACCESSORIES...........................................................................................................................................38
INVERTER BOARD PARTS LIST ........................................................................................................................................39
DIGITAL PROGRAMMER CIRCUIT (NN-S781, NN-S761) SCHEMATIC DIAGRAM ...................................................40
DIGITAL PROGRAMMER CIRCUIT (NN-S751) SCHEMATIC DIAGRAM ....................................................................42
NN-S751 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST ..........................................................................................44
NN-S781, NN-S761 - DIGITAL PROGRAMMER CIRCUIT PARTS LIST.........................................................................45
The information detailed in this manual is subject to change without notice, the latest version is indicated by the
Manual date and replaces any earlier editions.
The front cover picture shows the type of product and may not necessarily be an exact image of the models
covered by the manual.
Part References
Where a Model is shown, the part is exclusive to the Model(s) stated. Common parts relating to a part
reference are applicable to all other Model(s) which use the particular item.
ED = BI602ED, XC = BI602XC, Q1.5 = QASE 1.5, M 1.5 = MASE1.5, Q2 = QASE2, M2 = MASE2
Kit Parts
The components shown in italics are those parts in the kit which are available also as separate items. In
addition, some parts may be supplied with this kit which are not available as separate items and are listed
without part numbers. Screws are shown as NI under the part/s they are associated with.
All details relating to Technical Bulletins or Notes are shown on a dedicated page. The Technical Bulletin
Number shown relates to the bulletin version which is produced for New Zealand Service Centres.
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BUILT IN DOUBLE AND COMBINATION - ELEMENTS AND ACCESSORIES
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BUILT IN DOUBLE AND COMBINATION - CHASSIS ASSEMBLY
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NOTES
25
Panasonic Microwave Oven
QPQ
Australia
BF WF SF
NN-S781 #
NN-S761 # #
NN-S751 # #
NN-T791 #
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WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general
public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to
service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the product or products dealt with in this service information by anyone else could result in serious injury
or death.
WARNING
1. This product should be serviced only by trained, qualified personnel.
2. Check for radiation leakage before and after every servicing according to the "procedure for measuring radiation
leakage." 3. If the unit cannot be repaired on site, advise the customer not to use until unit is repaired.
4. There are special components used in the microwave oven which are important for safety. These parts are marked
with a i on the replacement parts list. It is essential that these critical parts should be replaced only with the
manufacturer's specified parts to prevent microwave leakage, shock, fire, or other hazards. Do not modify the
original design.
When troubleshooting or replacing parts, please refer to the country identifications shown below for your applicable product
specification.
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DANGER OF HIGH VOLTAGE AND HIGH TEMPERATURE (HOTILIVE) OF THE INVERTER POWER
SUPPLY (U)
INVERTER WARNING
This Inverter board looks like a regular PCB. However, this PCB drives the magnetron tube with extremely high voltage
and high current.
NEW HV
IT HAS
1. Very high voltage and high current circuits.
It functions the same as the high voltage transformer and high voltage capacitor in ordinary microwave ovens.
2. Aluminium heat sink is energised with very high voltages and high heat energy.
3. Very high voltage may remain in circuitry even when oven is off. High voltage may remain in the capacitors on
the board.
DO NOT:
1. Do not touch circuitry because it has very hot (high voltage) circuitry. Even when replacing board, extreme care
should be taken to avoid possible electric shock hazards. High voltage may remain in circuit.
2. Do not touch aluminium heat sink because it is very hot in high voltage and also very hot in high heat energy.
3. Do not try to adjust or tamper with preset volume on the inverter board because it is very dangerous to adjust
without proper test equipment.
4. Do not test oven while inverter grounding plate or screws are Ioose. It is very dangerous to operate H.V. Inverter
Circuit (U) with loose mounting screws or if improperly grounded.
5. For USA only:
Do not try to repair Inverter PCB because it is very dangerous to repair it. Replace as whole High Voltage Inverter
Circuit unit and return fully re-packed with original shipping box and shipping materials.
INVERTER POWER
SUPPLY
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1. Equipment
Electromagnetic radiation monitor
Glass thermometer 212 F or 100 C
600cc glass beaker
(A) Pour 275 + 15cc (9oz + 1/2oz) of 20 + 5 C (68 9F) water in a beaker which is graduated to 600cc, and placed
in the centre of the oven.
(B) Set the radiation monitor to 2450MHz and use it following the manufacturer's recommended test procedure to assure
correct results.
(C) When measuring the leakage, always use the 2 inch (5cm) spacer supplied with the probe.
(D) Tap the start pad or set the timer and with the magnetron oscillating, measure the leakage by holding the probe
perpendicular to the surface being measured.
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EXPLODED VIEW
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PARTS LIST
NOTE:
1: When ordering replacement part(s), please use part number(s) shown in this part list. Do not use description of the
part.
2: Important safety notice.
Components identified by mark have special characteristics important for safety. When replacing any of these
components use only the manufacturers specified parts.
21 F41444W00AP ORIFICE 1
22 F64505540AP SENSOR COVER B 1 S781WF, S761BF/WF, T791SF
23 F65435540AP SENSOR COVER C 1 S781WF, S761BF/WF, T791SF
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DOOR ASSEMBLY
Ref No. Part Number Part name & description Set Remarks
D1 F3018-1200 DOOR KEY A 1
D2 i F30014W00BAP DOOR A 1 S761BF, S751BF
D2 i F30014W00HAP DOOR A 1 S781WF, S761WF, S751WF
D2 i B301A4W70CP DOOR A (U) UNIT 1 T791SF
D3 i F302K4W00AP DOOR E (U) 1
D4 F30214000AP DOOR KEY SPRING 1
D5 i F30854W00AP DOOR C 1
WIRING MATERIALS
Ref No. Part Number Part name & description Set Remarks
W1 F030A4W00QP LEAD WIRE HARNESS 1
W2 F030E4W00CP H.V. LEAD WIRE 1
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C12, 290, 291, C300, 301 AECU82F104ZK CHIP CAPACITOR 5 0.01mF/25V/ -20%+80%
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C12, 290, 291, C300, 301 AECU82F104ZK CHIP CAPACITOR 5 0.1mF/25V/ -20%+80%
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